Pengxi Liab,
Ruguang Maa,
Yao Zhoua,
Yongfang Chena,
Qian Liu*a,
Guihua Pengb and
Jiacheng Wang*a
aState Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, 1295 Dingxi Road, Shanghai 200050, P. R. China. E-mail: jiacheng.wang@mail.sic.ac.cn; qianliu@sunm.shcnc.ac.cn
bState Key Laboratory Cultivation Base for the Chemistry and Molecular Engineering of Medicinal Resources, Ministry of Science and Technology of China, School of Chemistry & Pharmaceutical of Guangxi Normal University, Guilin 541004, Guangxi, P. R. China
First published on 12th July 2016
Cobalt monoxide (CoO) nanoparticles (NPs) and mesoporous carbon (MC) with large specific surface area were combined as a novel nanocomposite (CoO/MC) using a hydrothermal method to reveal outstanding electrocatalytic activity in the oxygen reduction reaction (ORR). The addition of polyvinylpyrrolidone (PVP) as the surfactant during the hydrothermal process is beneficial for the high dispersion of CoO NPs on the surface of MC. Among the as-acquired products, the CoO/MC nanocomposite prepared with 1.5 g PVP as the surfactant (CoO/MC-1.5) exhibits much better catalytic activity for the ORR with a more positive onset potential, a highly efficient four-electron transfer pathway and a larger current density than the others. Furthermore, the CoO/MC-1.5 nanocomposite demonstrates outstanding durability based on current–time chronoamperometric tests, which significantly prevails over a commercial Pt/C catalyst. The eminent catalytic activities of the CoO/MC-1.5 nanocomposite should be a result of the synergistic effect of the highly dispersed CoO nanoparticles and the ordered mesostructures with large specific surface area, which are advantageous for increasing the exposure of the active sites and promoting fast transfer of the reactants and products.
To date, theoretical and experimental results revealed that transition metal oxides are an important class with promising catalytic activity and reliability for the ORR in the alkaline solution.5 Furthermore, carbon-based nanomaterials are promising matrix for manufacturing hybrid and composite materials, in terms of their high electrical conductivity, large surface area and structural flexibility.6 For example, FeOx nanoparticles (NPs) embedded in porous carbon synthesized using the chemical vapour deposition method have been reported as an ORR electrocatalyst.7 Yusuke Yamauchi and co-workers have reported nanoporous nickel oxide flakes coated with graphene oxide sheets to improve the ORR performance.8 Ketjen black carbon supported amorphous manganese oxides nanowires have been investigated as a highly efficient electrocatalyst for the ORR.9 Moreover, Dai and his co-workers have studied Co3O4 NPs attached on graphene as a synergistic catalyst for the ORR,10 as well as the CoO nanocrystals coupled with carbon nanotubes.11 In comparison with other carbon materials (e.g., carbon nanotube, graphene, carbon aerogel, and carbon black),12 mesoporous carbon (MC) synthesized via a nanocasting method has drawn a lot of attention in the field of energy storage and conversion, in terms of its high specific surface area, outstanding electrical conductivity and adjustable mesopore sizes.13 Considering its excellent properties, MC can be used as the outstanding matrix for various transition metal oxides as electrocatalysts for the ORR. MC with a large surface area is beneficial for the high dispersion of active nanoparticles, thus resulting in the enhanced exposure of accessible catalytic sites. Thus, MC-supported catalytic materials can show a significantly enhanced activity for the ORR. We have studied spinel CoFe2O4 nanoparticles grown on ordered mesoporous carbon in the electrocatalytic ORR.14 To the best of our knowledge, no more related reports on MC as the support utilized in the ORR have been reported in the previous studies.
In this study, we demonstrated the direct growth of CoO NPs on the surface of MC (CoO/MC) via a facile hydrothermal approach with different contents of polyvinylpyrrolidone (PVP) as the surfactant. The MC utilized as the matrix was synthesized through a traditional nanocasting method with ordered mesoporous silica rod as a hard template.15 The CoO/MC nanocomposite prepared using 1.5 g PVP as the surfactant demonstrates excellent electrocatalytic activity for the ORR, which was studied using a conventional three electrode equipment in alkaline solution. The CoO/MC-1.5 nanocomposite mainly favours a direct four electron reaction path for the ORR and owns a high current density contrasted to commercial Pt/C. Furthermore, the CoO/MC-1.5 nanocomposite reveals the exceeding long-term reliability for the ORR to commercial Pt/C.
For the ORR test, the electrolyte (0.1 M KOH) was purged with high-purity O2 gas to ensure O2 saturation. The cyclic voltammetry (CV) measurements were carried out at a sweep rate of 50 mV s−1. The working electrode was cycled at least fifty times ahead of assembling the data. Linear sweep voltammetry (LSV) tests were investigated at a sweep rate of 10 mV s−1, with the electrode rotating at 400, 625, 900, 1225, 1600, and 2025 rpm. Based on the LSV data, we acquired the current densities and normalized the results according to the geometric surface area. We analyze the kinetic parameters of the ORR test using the Koutecky–Levich equation (eqn. (1)):
![]() | (1) |
B = 0.2nFCO2DO22/3ν−1/6 | (2) |
For the (RRDE) test, we held the ring potential at 0.2 V (vs. SCE) at a sweep rate of 10 mV s−1. We calculated the percentage of H2O2 and the transferred electrons number during the ORR procedure using the following equations (eqn (3) and (4)):
![]() | (3) |
![]() | (4) |
The CoO NPs were formed on the surface of MC via a facile hydrothermal treatment, followed by pyrolysis at 400 °C. The resulting CoO/MC nanocomposites were further characterized by the X-ray diffraction (XRD) measurements shown in Fig. 2. Based on the standard PDF card (PDF#43-1004), all the characteristic peaks of the samples can be well indexed as the CoO phase without any collateral peaks. In addition, the content of PVP has no significant effect on the formation of the CoO phase. Furthermore, the content of MC in the CoO/MC-1.5 nanocomposite was about 6.8 wt%, determined by thermogravimetric analysis.
The transmission electron microscopy (TEM) image of MC demonstrates the triumphant synthesis of MC (Fig. 3a) with the safeguard of regular ordered hexagonal nanowires arrays via a nanocasting method (inset of Fig. 3a).15,17 MC with a unique microstructure of ordered mesochannels and large surface area can be employed as the catalytic matrix, which is beneficial for not only dispersing active sites, but also promoting fast transfer of the reactants and resultants. As shown in Fig. 3b, the CoO NPs severely agglomerated in CoO/MC-0 nanocomposite in the absence of PVP as the surfactant. In the presence of PVP as the surfactant (Fig. 3c), the CoO nanoparticles in the CoO/MC-1.5 nanocomposite were well dispersed on MC, which still maintained the ordered mesoporous structures. The histogram of the CoO particle size distribution in CoO/MC-1.5 nanocomposite was in the range of 8–18 nm with a medial particle size of 12.2 nm (Fig. 3d). The MC matrix with large surface area may supply a large number of active sites (e.g. oxygen-containing groups) for the germinating CoO NPs, which possess smaller sizes. The high dispersion and uniformity of CoO NPs on the MC are beneficial for increasing the density of the ORR active sites. Furthermore, the diffusion kinetic of reactants, ions, electrons, and products can be improved in the CoO/MC nanocomposites ascribed to the ordered mesoporous channels. Accordingly, the electrocatalytic ORR performance of the resulting composite will be improved.
The cation oxidation state and surface chemical composition of the CoO/MC nanocomposites were inquired by XPS. As demonstrated in Fig. 4a, the XPS survey spectra of both CoO/MC-0 and CoO/MC-1.5 nanocomposites display the peaks for Co 2p, O 1s and C 1s. The de-convolutions of the Co 2p band in the CoO/MC-0 and CoO/MC-1.5 nanocomposites show four peaks (Fig. 4b). The two peaks of 780.5 and 796.3 eV correspond to Co 2p3/2 and Co 2p1/2, respectively.18 The binding energies at around 786.8 and 803.5 eV are two satellite peaks, which are shake-up type peaks of Co at high binding energies. The primary peaks and satellite peaks for Co 2p3/2 and Co 2p1/2 reveal the presence of Co2+ cations in the CoO/MC nanocomposites. This result is consistent with those obtained from the XRD patterns showing the existence of the CoO phase in the nanocomposites. Moreover, there exhibits no shift in the Co 2p peaks whether PVP was used as the surfactant or not through a comparison of Co 2p spectra of the CoO/MC-0 and CoO/MC-1.5 nanocomposites, which implies that both Co cations have the same chemical surroundings. The usage of PVP only increases the dispersion of CoO NPs on the MC, which does not change the chemical surroundings of the Co cations in the final samples. The C 1s XPS spectra (Fig. 4c) were fitted based on the three carbon bonding conditions: 285.0 eV (C–C), 287.0 eV (C–O–C and C–O–H), and 288.7 eV (O–CO).19 The O 1s XPS spectra (Fig. 4d) show a strong distinct M–O–M peak at 530.3 eV, indicating most of the oxygen atoms are in the lattice. Another peak for the O–C
O bond at 531.7 eV, corresponding to the oxygen functional groups on the surface of the MC are due to an incomplete reduction or the moisture adsorbed onto the MC under ambient conditions.20 Furthermore, it can be suggested the existence of strong coupling between the CoO nanoparticles and carbon matrix in the CoO/MC nanocomposites based on previous reports.14,21
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Fig. 4 (a) Full XPS spectra, (b) high-resolution Co 2p XPS spectra, (c) high-resolution C 1s XPS spectra, and (d) high-resolution O 1s XPS spectra of the CoO/MC nanocomposites. |
To investigate the porosity of pure MC and the CoO/MC nanocomposites, N2 sorption measurements were performed at −196 °C. As shown in Fig. 5a and b, the N2 adsorption–desorption isotherms obtained for both the CoO/MC-0 and CoO/MC-1.5 nanocomposites reveal that they are mesoporous materials, with BET specific surface areas of 250.9 m2 g−1 and 290.5 m2 g−1, respectively. When compared to that found for pure MC, the specific surface area of the CoO/MC nanocomposites decreased significantly.16 The N2 sorption isotherm obtained for MC is a typical IV isotherm with a BET specific surface area of 1103 m2 g−1 (Fig. S1a†). The pore size distribution curve for MC exhibits a defined peak at 3.84 nm (Fig. S1b†). The MC with high specific surface area as the support for CoO nanoparticles can help increase the accessible surface area. As we can see, there are two capillary condensation steps in the P/P0 range of 0.4–0.6 and 0.8–1.0, which imply the existence of dual mesoporosity in both the CoO/MC-0 and CoO/MC-1.5 nanocomposites, respectively. The former was due to the ordered mesoporous channels of the MC support and the latter was ascribed to the large mesopores derived from the accumulation of CoO nanoparticles grown on the MC.22 Fig. 5c and d display the pore size distribution curves obtained for CoO/MC. For CoO/MC-0, the two well-defined peaks, located at 3.38 nm and 11.3 nm, are reflected by two hysteresis loops in the isotherm. However, the peaks for CoO/MC-1.5 are located at 3.38 nm and 9.25 nm and the peak at 9.25 nm is gentle. As shown in the TEM image, the CoO NPs agglomerated without using PVP as the surfactant, thus decreasing the accessible surface area and affecting the pore size distribution of the hybrid catalysts. With PVP as the surfactant, the CoO NPs were symmetrically distributed on the MC, which still maintained the ordered mesoporous channels in the CoO/MC-1.5 nanocomposite. Furthermore, the diffusion kinetic of reactants, ions, electrons, and products can be significantly improved for the CoO/MC nanocomposites by the unique mesoporous structure and large specific surface, and thus, the catalytic activity of the nanocomposites can be increased.
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Fig. 5 The N2 adsorption–desorption isotherms of (a) CoO/MC-0 and (b) CoO/MC-1.5, and the pore size distribution curves of (c) CoO/MC-0 (c) and (d) CoO/MC-1.5. |
The electrochemical characterization of the CoO/MC nanocomposites was conducted using traditional three-electrode systems in 0.1 M KOH solution; pure CoO, MC and Pt/C were also tested as a comparison under the same conditions. Fig. 6a exhibits the LSVs in O2-saturated 0.1 M KOH solution at a rotation rate of 1600 rpm. The onset potentials for all the CoO/MC nanocomposites (−0.13 to −0.16 V) significantly precede those obtained for pure CoO (−0.23 V) and MC (−0.29 V). This significant increase in activity found for the nanocomposite can be ascribed to the synergistic effect of both constituents. Furthermore, the onset potential of the CoO/MC-1.5 nanocomposite (−0.13 V) was superior to those obtained for CoO/MC-0 (−0.16 V), CoO/MC-0.5 (−0.16 V) and CoO/MC-1 (−0.14 V), which is due to the high dispersion of nanoparticles in the nanocomposite that can provide more active sites for the ORR. To analyze the kinetic properties of the ORR on the as-prepared electrocatalysts, Tafel slopes were obtained from the linear plots of the LSVs (Fig. S2†). The CoO/MC-1.5 nanocomposite exhibits a lower Tafel slope (95 mV dec−1) than CoO/MC-0 (101 mV dec−1), implying enhanced ORR kinetics due to the high dispersion of CoO nanoparticles on the MC. The CoO/MC-1.5 nanocomposite shows a more supernal limit current density (5.96 mA cm−2) than the other catalysts at −1.0 V (Fig. 6b), and the commercial Pt/C catalyst (5.52 mA cm−2). Moreover, the limiting current density of the CoO/MC-1.5 nanocomposite was also higher than those for CoO/N-CNT,11 Fe3O4/N-graphene,23 NiO/CNT,24 MnO2/CNT,25 Co3O4/graphene,26 and quasi oxygen-deficient indium tin oxide nanoparticles.27 It can be concluded that the CoO/MC-1.5 nanocomposite prepared using 1.5 g PVP as the surfactant during the hydrothermal process has optimal activity for the ORR among the as-acquired catalysts, probably due to having the highest dispersion of CoO nanoparticles in the nanocomposite. Fig. 6c demonstrates the CV curves for the CoO/MC-1.5 nanocomposite in N2 and O2-saturated 0.1 M KOH solution. In N2-saturated solution, no redox peak can be found for the CoO/MC-1.5 nanocomposite. However, it exhibits an obvious reduction peak at −0.26 V in O2-saturated solution, which could hint that O2 is reduced on the surface of the CoO/MC-1.5 nanocomposite. Fig. 6d demonstrates the LSVs at different rotation rates for the ORR catalyzed by the CoO/MC-1.5 nanocomposite of which the diffusion limiting currents increase gradually as the rotation rate was increased. Moreover, the RDE data were collected by the LSVs utilizing the K–L equation. The corresponding K–L plots for the CoO/MC-1.5 nanocomposite are shown in Fig. 6e, which were obtained at −0.5, −0.6, −0.7 and −0.8 V. The parallel and linear K–L plots can reveal the first-order dependence of the kinetics of the ORR on the CoO/MC-1.5 nanocomposite. The calculated results indicate an electron transfer number of ∼4.0. Fig. 6f summarizes the number of transferred electrons (n) for CoO/MC-0, CoO/MC-1.5 and commercial Pt/C, which demonstrate the favorable selectivity for the 4-electron reaction pathway of the CoO/MC-1.5 nanocomposite during the ORR. Furthermore, our catalyst shows preferable or considerable performance to the previous related report.28
To further verify the electron transfer pathway during the ORR, rotating ring-disk electrode (RRDE) equipment was employed, with which we could accurately calculate the amount of H2O2 generated at the disk electrode. The LSVs for CoO/MC-0, CoO/MC-1.5 and Pt/C (Fig. 7a) were collected in O2-saturated 0.1 M KOH solution using a ring potential of 0.2 V (vs. SCE). The CoO/MC-1.5 nanocomposite shows the positive onset potential and supernal current density than those of the CoO/MC-0 nanocomposite. The formation of peroxide species (HO2−) and the number of transferred electrons (n) according to the corresponding RRDE data during the ORR procedure are shown in Fig. 7b. The calculated HO2− yield of the CoO/MC-1.5 nanocomposite and Pt/C were 1.47–1.69% and 0.91–2.51%, respectively, during the potential range from −0.8 to −0.4 V (vs. SCE). The calculated n values obtained for the CoO/MC-1.5 nanocomposite and Pt/C were 3.96–3.97 and 3.95–3.98. The ultra-low HO2− production and n value very close to 4 found for the CoO/MC-1.5 nanocomposite indicate its high activity for the ORR and high selectivity for the 4-electron reaction pathway during the ORR process.
The stability of the catalysts is one of the important factors for the development of fuel cells or metal–air batteries. The durability of the CoO/MC nanocomposites and Pt/C were tested using chronoamperometry in O2-saturated 0.1 M KOH solution, respectively. As indicated in Fig. 8, the current density of the ORR for CoO/MC-1.5 decreased by about 8.6% at a constant potential of −0.6 V (vs. SCE) after 20000 s of sustained operation, while the current density of the ORR for CoO/MC-0 decreased by 29.1% after 20
000 s. Furthermore, the worst case was Pt/C, the current density for which decreased by about 39.7%. Using PVP as the surfactant, the CoO NPs were symmetrically distributed on the surface of MC, which prevents the detachment and aggregation of the CoO NPs over the catalytic procedure and thus enhance the electrode cyclic stability. These results indicate the CoO/MC-1.5 nanocomposite has significant long-term durability in alkaline media during the ORR.
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Fig. 8 The current–time (i–t) chronoamperometric responses for the ORR on the CoO/MC nanocomposites and commercial Pt/C in O2-saturated 0.1 M KOH solution at −0.6 V and a rotating speed of 1600 rpm. |
Footnote |
† Electronic supplementary information (ESI) available: Additional Fig. S1 and S2 mentioned in the text. See DOI: 10.1039/c6ra14394f |
This journal is © The Royal Society of Chemistry 2016 |