Matías L.
Picchio
*ab,
Antonio
Dominguez-Alfaro
c,
Roque J.
Minari
b,
Josué D.
Mota-Morales
d and
David
Mecerreyes
ae
aPOLYMAT University of the Basque Country UPV/EHU, Paseo Manuel de Lardizábal, 3, 20018 Donostia-San Sebastián, Spain. E-mail: matias.picchio@polymat.eu
bInstituto de Desarrollo Tecnológico para la Industria Química (INTEC), CONICET, Güemes 3450, Santa Fe 3000, Argentina
cElectrical Engineering Division, Department of Engineering, University of Cambridge, 9 JJ Thomson Ave, Cambridge, UK
dCentro de Física Aplicada y Tecnología Avanzada, Universidad Nacional Autónoma de México, Querétaro, Querétaro 76230, Mexico
eIKERBASQUE, Basque Foundation for Science, Plaza Euskadi 5, 48009 Bilbao, Spain
First published on 2nd July 2024
Polymerizable deep eutectic solvents (PDESs), also known as deep eutectic monomers, have emerged as a versatile material platform for fabricating dry ionic conductive elastomers (ICEs). ICE materials present numerous opportunities for wearable sensors, bioelectrodes, and biomedical device integration. Recent advances have been pursued to expand the current PDES library, incorporating innovative building blocks with multifunctional properties and allowing new families of ionic polymers known as polyDES. In this review, we delve into the central features of PDES, highlighting its macromolecular engineering for tuning its properties and designing new ionic conductive elastomers based on polyDES, including copolymers, dynamic and double networks, or nanocomposites. In addition, additive manufacturing techniques for structuring these ionic polymers are also overviewed. Finally, the latest advances in their bioelectronic applications, as well as current demands and potential opportunities for future developments of PDES, are discussed.
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| Scheme 1 Schematic illustration summarizing different applications for ionic conductive elastomers as wearable sensors and bioelectrodes in bioelectronics. | ||
Polymeric hydrogels are perhaps the most popular soft conductors intensively used in bioelectronics, which can be engineered at the molecular level to exhibit precise control over their mechanical, ionic, electrical, and biochemical features.12–14 Furthermore, their water-rich nature and biocompatibility minimize adverse reactions when interfaced with biological systems.15,16 Conductive polymers,17,18 such as poly(3,4-ethylenedioxythiophene) (PEDOT),19 polyaniline (PANI),20 polypyrrole (PPy),21 and polythiophene,22 or inorganic conductive additives,23 including carbon nanotubes (CNTs), graphene, metal nanowires, liquid metal droplets,24 and 2D transition metal carbides/nitrides (MXenes)25 are commonly incorporated into the hydrogel matrix to construct flexible electronics. Although they have several benefits, hydrogels fail in long-term recording in bioelectronic applications as they dehydrate when exposed to the open air.26,27 Besides, water freezing at sub-zero temperatures in hydrogels limits their operation range.28
In the last few years, ionogels made of ionic liquids with very low vapor pressure have been proposed to overcome these drawbacks of hydrogels, and they have been investigated in several applications, including devices for electrophysiology,29,30 artificial skin,31–33 sensors,34,35 and organic transistors.36,37 Several review articles addressing ionogels for bioelectronics have been recently published for interested readers.38–40
As the bioelectronic field is continuously seeking innovative soft conducting materials, the emergence of deep eutectic solvents (DESs) as novel green electrolytes has recently moved the focus from ionogels to eutectogels and dry elastomers based on polymerizable deep eutectic solvents (PDESs).41–43 In particular, PDESs are attracting significant attention due to their environmentally friendly nature and the tunable properties of the resultant ionic polymers that can eventually solve the leakage of liquid components that is a problem of ionogels and eutectogels. Most of these eutectic polymers feature good ionic conductivity, high elasticity, and potential biosafety as they are prepared from non-toxic precursors, perfectly matching the main bioelectronics demands.
In this review, we primarily analyze the most relevant advances in dry ionic conductive elastomers (ICEs) for bioelectronics synthesized from PDESs. First, we will introduce the concept of DESs and discuss the main points of this topic. Next, we will focus on the emerging types of PDES prepared from multifunctional building blocks, providing them with innovative properties, and will go into the main features of the resulting ionic polymers. Finally, we will highlight the emerging trends and future perspectives of this exciting realm.
:
2 mol fraction.46 This landmark study coined the term DES and postulated the hydrogen bonding between the mixture components, typically called a hydrogen bond donor (HBD) and hydrogen bond acceptor (HBA), as the root cause of their unexpected liquid behavior.
To date, there has been no firm consensus on the differences between traditional eutectic solvents and DES, and an established working definition for these neoteric systems is missing in the scientific community. Substantial progress has been made by Couthino et al., who defined DES from the thermodynamic point of view as eutectic solvents whose components present enthalpic-driven negative deviations from ideality (see Fig. 1),47 as this behavior is observed in the archetypical reline, which shows asymmetrical deviations in the urea liquidus curve. In general terms and for a binary mixture of components A and B, negative deviations occur when the interactions between them are stronger than the interactions with themselves in the pure state (A–B > A–A, B–B). Therefore, marked negative deviations from thermodynamic ideality could create low-temperature melting mixtures, providing unusual liquid environments for new chemistries.
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| Fig. 1 Schematic illustration of solid–liquid equilibrium phase diagrams for mixtures of components A and B showing thermodynamic ideal behavior (dashed black line) or negative (dashed red line) or asymmetric (dashed blue line) deviations from thermodynamic ideality. Melting point depressions due to ideal liquid-phase behavior is an example of a eutectic solvent, while depression due to a negative non-ideality in the liquid phase is the case of a deep eutectic solvent. Adapted from ref. 47. | ||
Despite these efforts, an important question remains: how significant should the magnitude of the negative deviations be for the eutectic mixture to be regarded as a DES? Many recent studies overlooked this point, and others labeled eutectic mixtures as DES even without knowing their solid–liquid equilibrium phase behavior. In this matter, van den Bruinhorst and Costa Gomes have recently proposed an empirical descriptor (De) that can assist the classification of DESs, quantifying the eutectic depth.48 This is an important first step, although a strict definition of DES based on De still requires setting an arbitrary threshold value. In our opinion, we should go back to the origins and call all the mixtures (deep or not) just eutectic solvents, as the relevant point is that they can be in a liquid state at a desired working temperature beyond their thermodynamic behavior. This ultimately enables tailored solvation environments and novel chemical reactions when they serve as solvents.
Another controversial point in the literature is whether mixtures that show a glass transition temperature (Tg) in a broad composition range instead of a melting point can be defined as a DES, as is the case of several systems labeled PDES, as we will discuss later. Some authors have used the term low-transition-temperature mixtures (LTTMs) to define them,49 and they may be treated outside of the DES family, although we will not make this distinction in this review.
On the other hand, the second class of PDES consists of polymerizable ammonium salts and appropriate HBDs, like organic acids and amine compounds. Isik et al. first introduced the free-radical polymerization of PDES based on cholinium bromide methacrylate and renewable chemicals such as citric acid, malonic acid, and maleic acid, among others.59 These eutectic monomers were liquid at room temperature and, like many others, showed an apparent Tg and no melting point. More recently, Mori et al. reported the preparation of a PDES by combining urea with commercial quaternary ammonium monomers, including methacroylcholine chloride, diallyldimethyl ammonium chloride, and 2-(acryloyloxy)ethyl trimethyl ammonium chloride.60
These PDES examples benefit from tuneable viscosity and relatively low vapor pressure, allowing polymerizations at unavailable conditions for traditional organic solvents or water, besides offering a greener alternative for being all-in-one systems (solventless or bulk conditions). Scheme 2 summarizes the chemical structures of typical HBDs and HBAs used for PDES preparation and illustrates the synthesis of polyDES by photopolymerization, resulting in ICEs for flexible electronics.
Regrettably, most PDESs show limited functional features beyond their intrinsic ionic conductivity, and recent scientific efforts have been devoted to seeking innovative active components for multifunctional material design. General routes to improve the PDES properties include the addition of monomers for chemical cross-linking or H-bonding forming molecules for physical cross-linking.
For instance, de Lacalle et al. recently proposed polyphenols as building blocks of PDES (Fig. 2(A)).61 These emerging materials can be tuned from adhesive to elastomers thanks to the chemical versatility of the natural phenolic molecules. Besides, the resulting polymers display bioactive properties stemming from the polyphenols, such as antimicrobial activity, and have an extraordinary ability for metal–ligand coordination. In the same line, Zhou et al. prepared antibacterial polyDES from a ternary PDES based on natural tannic acid (TA), ChCl, and HEMA.62 In another exciting study, Thickett et al. proposed thermoresponsive polymer gels from PDES based on N-isopropylacrylamide and ChCl or acetylcholine chloride (AcChCl).63 These materials featured a reduced swelling capacity and increased mechanical strength compared to those prepared by aqueous polymerization because of the significant increase in cross-linking density. Hoa et al. have recently reported the first luminescent polyDES prepared from a PDES based on AAm and SbCl3, which was utilized as a fluorescent anti-counterfeit ink, successfully used in fluorescence encryption (Fig. 2(B)).64
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| Fig. 2 (A) Structure of polyphenols and quaternary ammonium monomers used for multifunctional PDES (top) and schematic representation of the PDES preparation procedure and photopolymerization step to fabricate phenolic polyDES (bottom). TA: tannic acid, VA: vanillyl alcohol, PGA: pyrogallol, GA: gallic acid, HCA: hydrocaffeic acid, PCA: protocatechuic acid, M1: [2-(methacryloyloxy) ethyl] trimethylammonium chloride, M2: [2-(acryloyloxy) ethyl] trimethylammonium chloride. Adapted from ref. 61 with permission from the American Chemical Society. (B) Schematic illustration of polymerization-induced fluorescence in polyDES and its anti-counterfeiting application (top). Images of filter papers impregned with poly(AAm/SbCl3) showing fluorescent patterns under UV light (bottom). Adapted from ref. 64 with permission from Wiley-VCH GmbH. | ||
Altogether, the possibility of tailor-made composition of PDES from the vast library of HBD and HBA allows the fabrication of polyDES with a broad range of properties, from adhesives to dry elastomers. These traits and their intrinsic ionic nature have driven a new era of soft ionic materials that have found multiple applications in the bioelectronic field. The following section presents and discusses a detailed description of these systems as wearable electronic devices published over the last few years.
:
ChCl (2
:
1 mole ratio, Tm = −5 °C).67,68 These polyDESs were obtained by photopolymerization using polyethylene glycol diacrylate (PEGDA) as the crosslinker (1–5 wt%) and Irgacure 2959 as the UV photoinitiator, showing acceptable stretchability (strain up to 150%) and good conductivity (≈0.2 S m−1). The polyDES was 3D-shaped in a starfish architecture (Fig. 3(A) and (B)) and integrated into a tactile sensor, displaying good sensitivity to detect pressure values ranging from 220–1400 Pa (Fig. 3(C)). Moreover, these elastomers could also be used in strain sensors to monitor human motions, as shown in Fig. 3(D), where the electrical resistance variation is followed over time when the polyDES is attached to an index finger and bent at different angles (Fig. 3(D)). In follow-up articles, these authors designed electroconductive hybrid materials filling the channels and pores of delignified wood or a nanopaper substrate made of cellulose nanofibrils with this polyDES via in situ photopolymerization, which provided the materials with stretchability (≈7–80% strain) and good ionic conductivity (0.13–0.16 S m−1).69,70 These hybrid ionic composites exhibited impressive functional sensing abilities to external stimuli, including pressure and strain.
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| Fig. 3 (A) Schematic illustration of fabricating a starfish-shaped 3D polyDES architecture. (B) Digital images of this 3D architecture reversibly deforming without (left)/with (right) external pressure. Plot of the resistance of 3D polyDES architectures as a function of time when subjected to pressure (C) and bending deformation (D). Adapted from ref. 67 with permission from the Royal Society of Chemistry. | ||
:
ChCl (2
:
1 mole ratio) PDES combined with PEGDA to fabricate transparent ultrastretchable (≈1300% strain) polyDES (Tg ranging from −53.5 °C to −74.3 °C) with good strength (≈0.45 MPa) and a fast self-healing ability (within 2 s).71 The authors found that only polyDES/phytic acid showed effective self-healing compared to polyDES alone and a poly(AA)/phytic acid mixture. With an excellent self-healing efficiency (91.5% within 48 h), these dynamic elastomers could follow the bending of a finger joint and detect small vibrations caused by human vocalization (figure, showing almost identical signal patterns before damage and after healing for 24 h).
In a follow-up article, the authors replaced ChCl in this formulation with tetramethylammonium chloride (TMAC) (PDES Tm = ranging from −12.7 °C to −20.3 °C), reaching the highest mechanical performance reported for ICEs to date, with a tensile strength, strain at break, and toughness of 31.21 MPa, 3645%, and 615 MJ m−3, respectively (Fig. 4(A)).72 Phytic acid allows easy modulation of the stretchability of these elastomers, which varied from 22% to 6164% with concentrations of this natural molecule from 0 to 15 wt%. Ionic conductivity also changed from 0.007 to 0.037 S m−1 for this concentration range. The authors demonstrated by density functional theory (DFT) modeling that the extraordinary mechanical behavior of these elastomers is because of intermolecular solid interactions (dynamic bonds) between TMAC and phytic acid. When this dynamic elastomer was cut into two pieces (Fig. 4(B), left), it recovered electrical conductivity immediately after they were brought into contact, recovering to 99% of its initial value within 0.26 s (Fig. 4(B), middle and right), demonstrating the impressive electrical self-healing ability provided by the multifunctional phytic acid. Indeed, microscopically analyzing the damaged elastomers revealed that hydrogen bonds allow polymeric chains to inter-diffuse across fractured interfaces and cross-links reformation, gradually disappearing the cutting scar after 24 h (Fig. 4(C)). The polyDESs were then integrated into running shoes to monitor different human motions (stand, walk, and jump) with great sensitivity. Furthermore, the sensor showed excellent stability, maintaining constant electrical signals for over 7000 cycles under 50% strain.
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| Fig. 4 (A) Schematic illustration of the extremely tough and ultra-stretchable polyDES based on TMAC, AA, and phytic acid molecules. (B) Digital images of the electrical self-healing process for a broken ICE in series with an LED. The film's resistance could recover rapidly to its original value without external stimuli within 0.26 s. (C) Optical microscope images of the self-healed ICE (10 wt% phytic acid) at room temperature for 24 h. Adapted from ref. 72 with permission from the Royal Society of Chemistry. | ||
Similarly, self-healing and transparent flexible electronics from a ternary eutectic mixture of AA, ChCl, and AlCl3·6H2O (Tg = −100 °C) were also developed.73 In these materials, the hydrated metal halide was introduced for ion coordination with carboxylic groups of the monomers, reaching dynamic interactions that allowed high stress at break (≈5 MPa), excellent stretchability (≈900%), and good self-healing efficiency (∼82.8% in 72 h at room temperature without an external stimulus). Furthermore, unlike other metal cations, such as Fe(III), Al(III) gives transparent and colorless polyDES. These elastomers were further covalently cross-linked with PEGDA, where this dual cross-linking strategy produced mechanically tough networks (≈22 MJ m−3). With ionic conductivity values of 9 × 10−3 S m−1, these polyDES performed well as strain sensors to monitor human motions.
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| Fig. 5 (A) Demonstration of the healing process and chemical structure of poly(AAm/ChCl-co-MAc/ChCl) elastomers (bottom left). Hydrogen bonds between binary building blocks of the poly(AAm/ChCl-co-MAc/ChCl) system (bottom right). (B) Time evolution of the electrical signal when the elastomers were integrated upon the knee of a robot to record its movements at −23 °C in a refrigerator (left) and 60 °C in an oven (right). Adapted from ref. 74 with permission from the American Chemical Society. (C) The poly(AA/ChCl-co-MA/ChCl) elastomers healed in various organic solvents. Adapted from ref. 75 with permission from the Royal Society of Chemistry. (D) Antibacterial properties of poly(AA/ChCl/IA/DMA) determined by the bacteriostatic circle method against E. coli. Adapted from ref. 77 with permission from the Royal Society of Chemistry. | ||
Inspired by these studies, more recently, Jin et al. prepared poly(AA/ChCl-co-IA/ChCl) elastomers (Tg ranging from −16 to 8 °C) (Fig. 5(A)).78 Using even a small amount of IA in the PDES formulation (AA
:
IA
:
ChCl = 2
:
0.3
:
1 mole ratio) produced polyDES with superb mechanical properties (maximum strain and stress at break of around 1456% and 5.3 MPa, respectively), revealing the superior ability of this dicarboxylic acid for hydrogen bonding compared to MA and AMPS. However, higher non-covalent cross-linking in these elastomers could stunt the free movement of ions, negatively affecting their ionic conductivity, which was 2.76 × 10−4 S m−1, significantly lower than those for poly(AAm/ChCl-co-MA/ChCl) and poly(AA/ChCl-co-MA/ChCl). The authors fabricated strain sensors with these elastomers, showing high sensitivity, small hysteresis, and good cyclic stability to monitor human motions. A later study by Wu et al. introduced N,N-dimethylacrylamide (DMA) into the AA/IA/ChCl PDES system, seeking to strengthen the polyDES network.77 These improved elastomers reached an outstanding tensile strength of ≈21 MPa and a stretchability of ≈559%. The ionic conductivity was also enhanced by two orders of magnitude up to 0.04 S m−1. The ICE was used to manufacture a wearable sensor that can detect pressure changes and human movement in the finger, knee, throat, and other parts. More interestingly, the authors studied the antibacterial properties of these elastomers against E. coli, revealing a potent bactericidal performance, which was attributed to ChCl and IA (Fig. 5(D)). This is essential for long-term recording, considering the possibility of bacteria colonization on the skin.
Beyond the above-discussed systems, only a few other ternary PDES, including functional monomers, have been proposed so far. For instance, Chen et al. reported ChCl
:
AA
:
1-vinyl imidazole mixtures (1
:
2
:
0.15 mole ratio, Tg = −39 °C), obtaining polyDES with a stretchability, toughness, and conductivity of ≈1500%, 3.15 MJ m−3, and 3.2 × 10−4 S m−1, respectively.79 More recently, Liu et al. prepared polyDESs based on ChCl
:
AA
:
hydroxyethyl acrylate (HEA), obtaining dry elastomers with good stretchability (511%) and toughness (71 MJ m−3), although these materials were labeled as eutectogels.80 The authors attributed this good mechanical performance to microphase separation in the ionic polymer.
In another exciting work, Tian et al., inspired by the skins of a chameleon, designed schemochrome elastomers by embedding a cellulose nanocrystal (CNC, 360 nm length) cholesteric skeleton into AA:ChCl polyDES (Fig. 6(A), top).83 Furthermore, phytic acid was used as a small molecule hydrogen bond regulator to establish a flexible and untangled polymeric network. In this interesting blueprint, CNC were self-assembled into an iridescent cholesteric liquid crystal film and soaked in the PDES, previous DMSO swelling, and solvent replacement. The orientation of the CNC could change from chiral nematic order in a relaxed film to a partially aligned arrangement when stretched, modifying the helical pitch cholesteric skeleton and, consequently, the wavelength of the reflected light, which provides a strain-responsive color-changing ability to the polyDES (Fig. 6(A), bottom). The nanocomposites’ maximum strain, tensile strength, and fracture toughness are 1163.7%, 0.59 MPa, and 3.66 MJ m−2, respectively. These flexible ionic conductive elastomers can work as resistive sensors to capture human real-time motions.
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| Fig. 6 (A) Schematic illustration for preparing CNC/polyDES in situ composites and network of dynamic interfacial hydrogen bonds (top). Digital photos of the CNC/polyDES elastomer (20 mm × 8 mm × 1.7 mm) during the stretching process (scale bars: 100 μm) (bottom). Adapted from ref. 83 with permission from Wiley-VCH GmbH. (B) Schematic diagram of the preparation method of LM-polyDES elastomers cross-linked by Ga3+ ions. Adapted from ref. 84 with permission from Wiley-VCH GmbH. | ||
In the same direction, Yang et al. fabricated ICEs incorporating tannic acid (TA)-decorated CNC (TA@CNC) in AA:ChCl polyDES cross-linked with N,N′-methylenebisacrylamide.85 In these elastomers, TA@CNC plays a dual role; the cellulose rigid core acts as a reinforcer, while TA can form multiple hydrogen bonds with the polyDES, providing a dynamic network for energy dissipation. These ICEs featured good stretchability (up to 2400%), mechanical strength (≈0.5 MPa), toughness (3.44 MJ m−3), adhesion strength (68 kPa), self-healing (healing efficiency of 53% in 72 h at 30 °C), anti-freezing properties (operation over a wide temperature range, −40 to 60 °C), and high ionic conductivity (0.38 S m−1). Moreover, the polyDESs were used for designing pressure and strain sensors showing a broad detection range (≈1–300 kPa), good sensitivity (12.55 MPa−1), and reliable electromechanical response over 1000 cycles of strain-relaxation. Following a similar strategy, Jiang et al. recently proposed the derivatization of CNC (164 nm length and 10.0 nm width) by introducing more primary hydroxyl groups (DCNC) to improve their dispersibility in the AA:ChCl PDES and consequently increase the nanofiller concentration in the polyDES.86 The fully physically cross-linked nanocomposite elastomer with 2 wt% of DCNC showed fracture strain up to 3869% and a tensile strength of 0.22 MPa. Furthermore, these ICEs exhibited an excellent sensing ability with a wide sensing range (up to 2000% strain) and low detection limit (1% strain). The derivatization of cellulose with methacrylate groups to yield a macro-crosslinker of an AA:ChCl:urea mixture was also recently proposed,87 but, although the authors defined these materials as liquid-free elastomers, the pair ChCl:urea is not a reactive DES which remains within the network after polymerization, resulting in a eutectogel rather than a dry ICE.
Besides cellulose, other types of nanoreinforcers have scarcely been explored in the literature for polyDES so far. In one exciting example, a liquid metal (LM) eutectic mixture of gallium (75 wt%) and indium (25 wt%) (EgaIn) was dispersed as 500 nm droplets within the AA:ChCl PDES.84 When applying ultrasound, the LM can generate free radicals to initiate the polymerization, while Ga3+ ions released from the metal droplets can coordinate with the COOH groups of AA for polyDES cross-linking (Fig. 6(B)). The resulting elastomers with an LM content below 1 wt% display ultrastretchability (2600%), high toughness (2.36 MJ m−3), good ionic conductivity (0.13 S m−1), and resistance to freezing and drying, enabling them to operate as strain sensors under harsh conditions up to −40 °C.
More recently, Zhang et al. hydrolyzed TA by ultrasonication into ellagic acid (EA), and then Fe3+ was introduced to induce the complexation of the phenolic molecules into aggregated nano-spheres (EAN, 60–140 nm in diameter) through metal–hydroxyl coordination.88 The EAN were dispersed into a PDES based on AA and maleic anhydride (MAH) as soft and hard segments, respectively. The –COOH groups from polyDES can form dense hydrogen bond interactions with the catechols and gallol groups of the EAN, and coordinate with the residual Fe3+ on the surface of these nanoparticles, giving highly dynamic materials. Indeed, these polyDES nanocomposites (Tg = 35.75 °C) reached an extraordinary self-healing ability at −20 °C (85.7% healing efficiency within 6 h), very high tensile strength (≈31 MPa), good elasticity (≈300%), and superb toughness (≈70 MJ m−3). Although the polyDES featured relatively low conductivity, ranging from 0.1 to 9 × 10−3 S m−1 in the temperature interval of −40 to 50 °C, they showed a good sensing ability even at −20 °C.
Similarly, He et al. also investigated the semi-interpenetration of lignin into a PDES formulation based on AA
:
cholinium dihydrogen citrate (CDC) (2
:
1 mole ratio) (Fig. 7).93 In particular, CDC can form strong hydrogen bonds with poly(AA), while the introduction of lignin can further strengthen the polymer network. Besides providing a sacrificial structure for energy dissipation, lignin provided this elastomer with self-adhesive features. The materials’ tensile strength, strain at break, and toughness were 13.59 MPa, 1013%, and 115.04 MJ m−3, respectively. In addition, they showed a strong electrical self-healing efficiency of up to 90% in 0.4 s at room temperature and good electrical conductivity (9.63 × 10−3 S m−1).
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| Fig. 7 Design concept and composition of poly(AA/CDC)/lignin elastomers (top), typical physicochemical properties (bottom left), and the interactions within the double-network (bottom right). Adapted from ref. 93 with permission from the Royal Society of Chemistry. | ||
In another work, Chu et al. fabricated double-network elastomers interpenetrating carboxymethyl chitosan (CMC) in a ternary PDES formulation based on AA, ChCl, and a vanillin-derived monomer (VAM) (2
:
1
:
0.1 mole ratio).94 In these elastomers, the network inside the polyDES was created by Schiff-base chemistry between the aldehydes groups of VAM and the –NH2 groups of CMC, rendering dynamic covalent bonds that provide self-healing properties (92.1% self-healing efficiency after healing 50 h). Despite the synthetic efforts, the mechanical parameters of these materials were modest, with tensile strength, strain at break, and toughness up to 1.48 MPa, 1475%, and 0.39 MJ m−3, respectively. Their ionic conductivity was also limited to 0.11 S m−1. The Tg of the polyDES was in the range of −40 °C to −60 °C, allowing good elasticity at below-zero temperatures (200% strain). These conductive elastomers were employed as a strain sensor and wearable device to monitor human motions, and their sensing capability was even maintained at −25 °C.
Hu et al. recently proposed an innovative strategy to construct an ultra-robust elastomer based on poly(vinyl alcohol) (PVA) semi-interpenetrated with AA:ChCl polyDES.95 The synthetic blueprint for these materials relies on a preliminary step where PVA hydrogels are prepared using the traditional freezing-thawing method, followed by annealing at 40 °C first and then at 90 °C for water desolvation to induce PVA crystallization. After immersing in water for 24 h to extend polymer conformation and homogenize networks, the second step consisted of solvent exchange with the PDES and photopolymerization. These elastomers’ tensile strength and maximum strain were 46.5 MPa and 250%, respectively. Although the authors did not report the performance of the polyDES in wearable devices, they tested the eutectogel swollen with the PDES as an electronic ligament that can not only control and guide bone movements but also serve as a strain sensor.
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| Fig. 8 (A) Preparation method for PDES using NCMA and LiTFSI and schematic representation of its interactions. (B) Schematic preparation diagram of the poly(NCMA/LiTFSI) elastomer. (C) Thermal infrared images (left) and thermal conductivity (right) of the poly(NCMA/LiTFSI) elastomer from a wireless body temperature monitor. Adapted from ref. 98 with permission from Wiley-VCH GmbH. | ||
Other innovative recently proposed PDES formulations rely on the mixture of neutral monomers and ionic liquid salts, although technically, the resulting elastomers deserve the label of ionogels and will not be discussed in detail here. For instance, Ji et al. prepared PDES by mixing AA (Tg ranging from −40 to −22 °C)99 or AAm (Tg = −64 °C)100 with 1-butyl-3-methylimidazolium chloride, an ionic liquid with a melting point of 70 °C.
Prof. He's group has made great progress in this topic since 2021, investigating the structuring of polyDES by additive manufacturing. For instance, one of their copolymers based on AAm
:
ChCl
:
MA in different mole ratios (2
:
1
:
1, 2
:
1
:
2, 1
:
1
:
1, and 1
:
2
:
2) were 3D printed in transparent conducting elastomeric pressure sensors with a precision of 10 μm, having stable electrical signals at 50% compression for 10
000 cycles.101 The authors demonstrated that the printed sensors could highly reproduce diverse designs, even of complex hollow frames, sharp peak structures, porous structures, and hollow support structures. The polyDES were highly transparent (transparency 95.6%), and the printed structures could be twisted, stretched, and compressed.
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| Fig. 9 (A) Schematic diagram of the fabrication of the microstructured poly(AA/ChCl) sensor (top). Morphology of a pyramidal structured sensor containing submicrometric protrusions (bottom left). Monitoring of air leakage of a vacuum-drying oven using the microstructured poly(AA/ChCl) sensor (bottom middle). Optical images of polyDES structures as a sensor for pulse detection (bottom right). Adapted from ref. 102 with permission from the American Chemical Society. (B) Design of 3D-printable SCIE. Optical image of SCIE before photocuring (left). Molecular configuration of SCIE formulation containing PDES (AA:ChCl), nanofiller (nanoclay), crosslinker (PEGDA 700), light absorber (Sudan I), and photoinitiator (PPO). (C) Optical images of the printed SCIE-based structures (cubic, octahedral, and gyroid). (D) Piezoresistive performance of diverse printed SCIE-based sensors as a function of pressures (left). Piezoresistive performance of the printed gyroid-based piezoresistive sensor under different frequencies (right). Adapted from ref. 103 with permission from Wiley-VCH GmbH. | ||
These authors also demonstrated the benefits of micro-structuring polyDES for enhancing the sensitivity of pressure sensors (Fig. 9(A)).102 Specifically, AA:ChCl PDES formulation was used to fabricate submicrometer-scale protrusion structures (18 μm height and width) (Fig. 9(A), bottom left) that can maximize the sensing surface area subjected to deformation, producing high relative resistance changes under the action of an external force and outstanding sensitivity (348.28 kPa−1). The structured polyDES was flexible (36% strain) and worked over a wide pressure range (0.6 Pa–2 MPa), allowing for detection from air leakage of a vacuum-drying oven (Fig. 9(A), bottom middle) to the human pulse (Fig. 9(A), bottom right).
Wang et al. also developed an attractive PDES formulation for digital light processing (DLP) 3D printing consisting of AA:ChCl mixture, PEGDA as the crosslinker, phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide (PPO) as the photoinitiator, nanoclay additive to further improve the mechanical properties, and Sudan I, a light absorber to mediate the polymerization and alleviate the local high-temperature effects, which is beneficial for achieving high-resolution 3D printing (Fig. 9(B)).103 These polyDES, dubbed SCIE (solid-state conductive ionoelastomers), were printed in different morphologies: gyroid, octahedral, and cubic (Fig. 9(C)), and they were utilized to fabricate a pressure sensor by the fusion with a piezoresistive design. The authors demonstrated that with the increase of external pressure from 0 to 100 kPa, the resistance variation was around 90.9%, 68.7%, and 34.1% for gyroid, octahedral, and cubic morphologies, respectively (Fig. 9(D), left), revealing how the pressure sensor sensitivity could be modulated by polyDES structuring. This enhanced performance results from the architecture-induced large deformation response, which was significantly higher for the gyroid lattice (up to 50% strain) than that of the cubic one (around 2%). Moreover, due to the excellent elasticity and recovery ability, the gyroid-based pressure sensor displays stable piezoresistive performance even under high-frequency pressure stimulation (Fig. 9(D), right).
In another creative work, Chu et al. used carboxylate cellulose nanocrystals (C-CNC) as a bio-template for the in situ formation of stable polyaniline (PANI) in the AA:ChCl PDES dynamically cross-linked with Al3+via coordination with –COOH groups.104 This formulation was processed by DLP 3D printing using diphenyl(2,4,6-trimethylbenzoyl)phosphine (TPO) as the photoinitiator. The polyDESs could be configured in different shapes with high fidelity, were mechanically strong with a tensile strength and toughness of 4.4 MPa and 13.33 MJ m−3, and were able to support a hanging load of 500 g without breaking. With a conductivity of 5.87 × 10−2 S m−1, these 3D-printed elastomers were utilized to fabricate multifunctional strain, humidity, and temperature sensors for real-time and reliable detection of human motions, respiration, and body temperature.
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| Fig. 10 (A) Schematic illustration of the composition of the polyDES and LCD printer for the fabrication of 3D objects (left) and the hydrogen-bonding network in the elastomers (right). (B) Photographs showing the self-healing capability of a 3D-printed lattice (left) and assembled 2D gridding to a 3D box structure (right). (C) Fabrication of 3D structures by sacrificing a 3D-printed mold. Adapted from ref. 105 with permission from the American Chemical Society. (D) Schematic illustration of the fabrication and properties of poly(AA:ChCl) fibers (left) and a digital image of a Chinese knot knitted from a polyDES fiber demonstrating its transparency and the ability to knit complex 3D structures (right). Adapted from ref. 106 with permission from the American Chemical Society. | ||
Wang et al. also explored a ternary PDES formulation based on AAm:ChCl:4-acryloylmorpholine (AcMo), at different mole ratios, as a photocurable resin for liquid-crystal display (LCD) printing (Fig. 10(A)).105 Synergistic hydrogen bonding among numerous hydroxy, amino, carbonyl, and morpholinyl groups in the PDES (Fig. 10(A), right) generated 3D-printed pieces with mechanical rigidity, heat resistance, and self-healing properties. The self-healing ability of these polyDES was demonstrated by cutting a printed structure into two parts and then rejoining at 90 °C for 24 h under a 10% humidity condition. The healed structure could load a weight of 200 g, exhibiting a self-healing efficiency of 75.9% (Fig. 10(B), left). Moreover, these materials could be assembled for various complex structures; for example, a porous box was deconstructed into six single planes that were printed separately (Fig. 10(B), right). Interestingly, these polyDES could be hydrolyzed in water at 90 °C, enabling their utilization as sacrificial molds to fabricate sophisticated structures from materials that would otherwise not be printable (Fig. 10(C)). With this strategy, the authors manufactured a finger guard for motion sensing.
PDES formulations have also been used to manufacture conductive fibers using spinning techniques. For instance, He et al. prepared fibers of 1 mm in diameter by photopolymerization of AA:ChCl cross-linked with PEGDA (polyDES Tg ≈ −50 °C), showing stable conductivity in an extremely low-humidity environment (≈2.5 × 10−3 S m−1), good elasticity at low and high temperatures (strains of 300% and 375% at −30 °C and 100 °C, respectively), and resistance to organic solvents (Fig. 10(D)).106 Furthermore, the fibers were highly transparent (average transmittance of >90%), and they could be knitted into complex 3D structures, such as a Chinese knot (Fig. 10(D), right).
Similarly, Huang et al. prepared Li+-doped poly(AA/ChCl) fibers (1 mm in diameter) via photopolymerization, although the term eutectogel was mistakenly assigned to these materials.107 Different lithium salts, including LiCl, LiBr, LiOAc, and LiTFSI, were used to toughen the polymer networks by forming dense interchain hydrogen-bond cross-links. The fibers’ tensile strength, elongation, toughness, and ionic conductivity were 15 MPa, 300%, 38 MJ m−3, and ≈6 × 10−3 S m−1, respectively. Interestingly, the fibers showed shape-memory behavior and could be recycled and reprocessed by simply dissolving them in water at 60 °C and dry casting at 45 °C. As shape memory behavior was near the human body temperature, the authors postulated that these materials could be applied in wearable temperature monitoring and fever detection.
One of the main challenges for polyDES is enhancing their ionic conductivity while maintaining robust mechanical properties. It is not a trivial task, but it is necessary to optimize the performance of bioelectronic devices and fully exploit the advantages of these dry ionic conductors compared to gel-like materials.
On the other hand, we identify an urgent need to understand better the importance of ionic interactions vs. hydrogen bonding interactions. PolyDES are complex polymers where ionic and hydrogen bonding interactions affect different material properties such as Tg, mechanical, or transport properties, which are poorly understood. Similarly, the molecular weight of these ionic polymers has been rarely reported, and therefore, its impact on elastomeric behavior has not been appropriately addressed. In addition, considering that most applications in bioelectronics imply intimate contact of the polyDES with the skin or implantation into the body, their biosafety should be one relevant feature to be evaluated, although cytotoxicity is often dismissed.
One opportunity is its versatility in preparing new functional PDES, and the big panorama presented in this review is expected to help material scientists advance in this direction. For instance, it could be noticed that mixed ionic–electronic conducting polyDES has rarely been designed so far, except for some cases where polydopamine or polyaniline was incorporated. In the same direction, we also realize that polyDES elastomers were mainly intended for sensors, overlooking the fabrication of bioelectrodes for body signal recording, such as electrocardiography (ECG) or electromyography (EMG).
Finally, we hope this review allows us to broaden the perspective of material scientists on polyDES, potentially revealing aspects they may not have previously been considered. Introducing novel insights and innovative concepts seeks to pave the way for exciting new avenues in their future applications.
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