Chen
Qiao
ab,
Yingying
Hao
b,
Chuanbao
Cao
*b and
JiaTao
Zhang
*ab
aMOE Key Laboratory of Cluster Science, School of Chemistry and Chemical Engineering, Beijing Institute of Technology, Beijing 100081, China. E-mail: cbcao@bit.edu.cn; zhangjt@bit.edu.cn
bBeijing Key Laboratory of Structurally Controllable Advanced Functional Materials and Green Applications, School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, China
First published on 5th December 2022
As an important semi-reaction process in electrocatalysis, oxygen evolution reaction (OER) is closely associated with electrochemical hydrogen production, CO2 electroreduction, electrochemical ammonia synthesis and other reactions, which provide electrons and protons for the related applications. Considering their fundamental mechanism, metastable high-valence metal sites have been identified as real, efficient OER catalytic sites from the recent observation by in situ characterization technology. Herein, we review the transformation mechanism of high-valence metal sites in the OER process, particularly transition metal materials (Co- and Ni-based). In particular, research progress in the transformation process and role of high-valence metal sites to optimize OER performance is summarized. The key challenges and prospects of the design of high-efficiency OER catalysts based on the above-mentioned mechanism and some new in situ characterizations are also discussed.
Electrocatalysis not only could achieve efficient energy conversion, but also could transform some low-value resources into useful chemical products.19–24 As important half-reactions, OERs are often overlooked by laymen because they do not yield useful chemical products such as H2, NH3, and CO. In fact, OERs provided protons and electrons in the overall catalytic system, which was related to the overall efficiency of the electrochemical reaction.25–31 The OER involved a four-electron transfer process leading to its kinetic depression. This might lower the efficiency of the overall reaction, but OER catalyst optimization for the overall reaction has a huge room for improvement.32–37
In this review, based on the conventional mechanism of OERs, we further introduce the specific catalytic mechanism of Co- and Ni-based catalysts in detail. The relationship between the transformation of high-valence metal sites in the OER process and efficient OER catalysis was explored based on in situ characterization technology and theoretical calculation models. Recent progress in the transformation mechanism of high-valence metal sites for OERs is emphasized. Finally, the prospects and challenges of research on the transformation mechanism of high-valence metal sites for the optimization of OER catalysts are presented.
However, in the reaction path of LOM, O–O coupling occurs directly on lattice oxygen, which is directly involved in oxygen precipitation, rather than on the M–metal site in the AEM. This implies that this pathway is not limited to the adsorption energy proportional relationship in the AEM pathway (Fig. 1b). Although LOM had the potential to increase the activity of OERs, the involvement of lattice oxygen would seriously affect the stability of the catalyst.45
Based on the OER mechanism, the adsorption capacity of the reaction intermediates on the active site could affect the ability of the catalyst to oxidize water. In recent years, transition metal (TM) materials have been considered as promising catalysts due to their unique d-orbital properties.46–48 In addition, because of their low cost and environmental friendliness, they gradually replaced the traditional noble metal.49,50 In the last decade, due to diversity in the electronic structure of TM materials, such as charge amount, charge distribution and spin state, more opportunities have been provided for catalyst design. In particular, TM hydroxide/hydroxyl oxide has become a hot topic in OER research.51–54
Bin Liu et al.62 determined the roles of different Co sites in spinel Co3O4 in the OER process by operando X-ray absorption spectroscopy and electrochemical characterization techniques. One Co(II) in the tetrahedral site (Co(II) Td) has been confirmed to be transformed into CoOOH as the active site of water oxidation, while Co(III) in the octahedral site (Co(III) Oh) provided –OH adsorption, which induced double-layer capacitance favoring the overall catalytic process. Shuo Zhang et al.63 used the operando X-ray absorption spectroscopy to reveal that a potential-dependent deprotonation reaction occurs during the OER, and Co3+/4+OOH1−x transformed at high potentials was identified as the active phase of OERs (Fig. 2a). The relationship between the OER activity and deprotonation energy was suggested to be a descriptor, which provides a basis for further mechanism interpretation and design of related catalysts. Xile Hu et al.64 revealed the mechanism of CoOOH OER by in situ X-ray absorption and Raman spectroscopy. Via in situ X-ray absorption (XAS) technology (Fig. 2b), when the applied potential reached 1.45 V, traces of Co(IV) converted by Co(III) appeared on the surface of the material, and when the applied potential reached 1.55 V, the oxidation state of Co on the surface showed a slight increase, implying that the proportion of Co(IV) sites on the surface increased. Further isotope labeling results confirmed that Co(IV) is the confirmed site of oxygen precipitation. Thomas J. Schmidt et al.65 demonstrated the relevant mechanism of Ba0.5Sr0.5Co0.8Fe0.2O3−δ as the OER catalyst. The formation of the (Co/Fe)O(OH) self-assembled active layer was due to the lattice oxygen evolution reaction (LOER)/OER mechanism. In situ XAS results revealed that the valence of Co increased with the increase in applied potential.
Fig. 2 (a) Operando Co K-edge spectra of CoOOH-NS during potential holding from open circuit to 1.53 V vs. RHE in 1 M KOH. Reproduced with permission from ref. 63: Copyright 2019 Royal Society of Chemistry. (b) XANES spectra of CoOOH at various potentials, as well as reference samples Co foil (red), CoO (brown), Co3O4 (green), and Co2O3 (purple). Reproduced with permission from ref. 64: Copyright 2020, American Chemical Society. (c) Complementary operando EXAFS measurement confirming the potential-induced bond contraction at both Fe and Ni sites and structure model of Fe-doped γ-NiOOH. Reproduced with permission from ref. 68: Copyright 2015, American Chemical Society. (d) CVs of NiFe-layered oxyhydroxide (blue) and hydrous Fe oxide (green) electrocatalysts used for the operando experiments with the Mössbauer spectra collected at open circuit (gray), at 1.49 V (purple), 1.62 V (yellow), and 1.76 V (red). CV data were recorded in a Mössbauer electrochemical cell at a scan rate of 25 mV s−1 prior to Mössbauer measurements. Reproduced with permission from ref. 69: Copyright 2015, American Chemical Society. (e) X-ray absorption spectra of the Ni–Fe catalysts with different catalyst compositions (Ni100−xFex) freeze-quenched under the application of catalytic potential after conditioning at 1.63 V for 30 min in 0.1 M KOH. Reproduced with permission from ref. 71: Copyright 2016, American Chemical Society. |
The efficient OER performance of Ni-based materials is closely related to the collaboration of Fe. The excellent performance of NiFe-LDH materials has attracted extensive attention. In particular, the research in the reaction mechanism was considered to be an effective means of further optimization of relevant OER catalysts.66,67 Among many influencing factors, the identification of the active site was considered to be an important breakthrough to reveal the OER mechanism of the bimetallic catalyst NiFe-LDH. At the beginning of the research, due to the limitation of the measurement technology, the high-valence state transformation of Ni and Fe in the OER process was not realized, which also meant that it was difficult to approach the truth of the efficient catalysis of NiFe-LDH. Speculation was used for relevant mechanism explanations until the introduction of in situ characterization techniques. Alexis T. Bell et al.68 revealed that the catalyst NiFe-LDH exhibited different valences under different applied overpotentials via in situ XAS (Fig. 2c). When the applied overpotential was lower than the onset overpotential, Ni would change from Ni(II) to Ni(III), and with the increase in applied potential, Fe(III) would change to Fe(IV). Further combined with the proposed calculation model, compared with Ni, Fe sites showed better adsorption energy of OER intermediates. Fe was inferred to be the main catalytic site in NiFe-LDH. Shannon S. Stahl et al.69 by in situ Mössbauer spectroscopy showed the transformation of Fe(III) to Fe(IV) at high potentials during the OER process for NiFe-LDH. The research confirmed the indispensable contribution of Fe(IV) in the OER, revealing that Fe(IV) is not related to the OER activity (Fig. 2d). Dongniu Wang et al.70 reported the increase in the oxidation state of Ni from Ni(III) to Ni (3.6) and the appearance of a highly covalent Fe(IV)–O bond under the operating potential by in situ X-ray absorption near-edge structure (XANES) spectroscopy. Peter Strasser et al.71 reported that when the applied potential reached 1.63 V, the results of in situ XAS tests revealed a change in Ni atoms from Ni(II) to Ni(III) (+3.7), suggesting that the catalyst achieved a γ-NiOOH phase transformation at the current potential, which is consistent with previous reports (Fig. 2e). However, different from previous reports, it was found that the existence of Fe(III) was not affected by the potential, and the existence of Fe(III) was conducive to the stability of the overall crystal structure.
Due to the differences in test conditions, it was still difficult to get acceptable results to explain the changes and roles of Ni and Fe sites in the reaction process even with in situ characterization technology. However, the Ni–Fe bimetallic system was more complex than the Co-based material, which greatly increased the difficulty in related research. Researchers tried to find a breakthrough via DFT calculations at a theoretical level. William A. Goddard III et al.72,73 reported that the OER mechanism of O–O coupling and O2 release in NiOOH and NiFe-OOH was investigated based on a state-of-the-art theoretical method. The formation of an active O radical species and the subsequent O–O coupling were considered to be key steps in determining the OER catalytic performance of NiOOH and NiFe-OOH. The high-spin Fe(IV) site transferred O radicals more easily than the Ni site, while reducing the O–O coupling barrier on the Ni(IV) site (Fig. 3). Therefore, the synergistic effect of Ni and Fe was confirmed, which was the key factor for the excellent OER performance of NiFe-based materials. It was worth noting that high-value Ni and Fe were directly used in the calculation. Previous studies have revealed that high-value Ni and Fe were difficult to achieve without applied potential. This means that the search for an efficient oxidation process was inseparable from the high-value transformation of metal active sites. Therefore, it is considered to be an excellent idea for the catalyst design to find an effective way to construct the high active site at low overpotentials.
Fig. 3 Mechanism of the OER on the Ni1−xFexOOH catalyst leading to η = 0.45 V. Reproduced with permission from ref. 73: Copyright 2018, American Chemical Society. |
M(II) + 2(OH)− → M–OOH + H+ + e− | (1) |
M–OOH → MO2 + H+ + e− | (2) |
This structural transformation process has been widely reported in sulfides, phosphates, hydroxides, etc.55,64,75 Despite Co(IV)2 and Ni(IV)76 been confirmed that the reaction sites of high-valence in the process of water oxidation determined the final catalytic performance. The direct construction of high-valence Co/Ni sites is still impossible. Fortunately, there are a few reports to achieve the transformation of Co(IV)/Ni(IV) at low overpotentials by means of additional active sites,77 metal doping,76,78 and anion modification.79
Benefiting from the controllable preparation of relevant materials, studies on metal doping have been reported. Yang Chai et al.76 showed that highly oxidized Ni(IV) appeared on multicomponent FeCoCrNi alloy films by a multistep oxidation process (Ni(II) → Ni(III) → Ni(IV)). The introduction of Fe components was considered to be the main factor in inducing the multistep oxidation process, which avoided the limitation of the high energy barrier required for the original conversion to Ni(IV). Zhiyong Tang80 revealed the influence caused by different metal ratio pairs on the valence transformation of metal sites. The catalyst was synthesized by adjusting the ratio of Ni and Co in NiCo-MOF-74. The operando XAS results revealed that the transformation of high-valence Ni at a low applied potential could be achieved by adjusting the ratio of metal. Zhichuan J. Xu et al.81 showed that the role of Fe in CoFe0.25Al1.75O4 would induce highly active hydroxyl oxide reconstruction. Thus, it was inferred that Fe could activate Co preoxidation at low potentials, promoting surface reconstruction and subsequent activation of active sites. The key role of Fe was to promote the deprotonation process and generate reactive oxygen species at a lower potential on CoFe0.25Al1.75O4, thereby improving the catalytic performance of the OER.
Additional active sites were considered as an opportunity for the construction of high-valence sites. Xi Wen Du77et al. reported an optimization strategy for the introduction of additional active sites. Different from the single adsorption of intermediates by ordinary catalysts (NiO or NiFe-LDH), in NiO/NiFe LDH, one or two additional chemical bonds always assisted the nickel cation adsorption of intermediates, forming a unique 3D adsorption, which resulted in the presence of a Ni(IV) site at the NiO/NiFe LDH junction.
Anion modification was also proved to be an effective method for the construction of high-valence metal sites at the low potentials. Our team reported that NiFe-LDH nanosheets modified with sulfate could achieve an efficient O–O coupling process at low potentials.79 It was found that sulfate modification enhanced the oxidation states of Ni and Fe sites during the reconstruction process of the material, and further confirmed that the oxidation peak at low overpotentials was not only attributable to the oxidation process of Ni, but also included the O–O coupling process on the Ni site by fitting the transfer electron number of electrochemical tests (Fig. 4a and b). The efficient O–O coupling at low overpotentials caused by the construction of high-valence metal sites was considered to be the main factor for the high efficiency of catalysts. Similar results were also shown by Ying Yu et al. The research mainly focuses on Fe-NiSOH. As shown in Fig. 4c, in situ Raman results indicated that the trigger potential of Ni(OH)2 to NiOOH transformation on Fe-NiSOH (1.365 V) was lower than that of the Fe–Ni–OH catalyst (1.415 V). Further in situ XAS results revealed that for the Ni K-edge XANES spectrum, the absorption edge of the Ni XANES spectrum in the Fe-NiSOH catalyst exhibited a positive shift of ∼2.7 eV compared with that in the Fe–Ni–OH catalyst, which was attributed to the change from Ni(II/III) to Ni(III/IV) (Fig. 4d–g).82 Greta R. Patzke et al.83 reported a related study on sulfide reduction of the NiFe coordination polymer (S-R-NiFe-CP). The Ni K-edge XANES spectra of S-R-NiFe CPs at applied potentials between 0.8 and 1.45 V vs. RHE were recorded. Three different reaction processes were found in the range of applied potentials. At the non-catalytic potential (0.8–1.3 V vs. RHE), the valence of Ni ions mainly corresponds to Ni(II). At the Ni oxidation potential (1.3 V to 1.425 V vs. RHE), energy shift of the absorption edge is caused by the oxidation of Ni ions. With the applied potential increased to above 1.425 V vs. RHE, high-valence Ni ions are gradually formed on the catalyst (Fig. 4h and i). Combined with the computational results, the researchers believe that the targeted S-atom modification plays a key role in the optimization of the local electronic structure and adsorption energy of OER intermediates on S-R-NiFe-CP.
Fig. 4 (a) CV curves of NiFe-LDH nanosheets; inset: electrons transferred per Ni atom. (b) CV curves of sulfated NiFe-LDH nanosheets; inset: electrons transferred per Ni atom. Reproduced with permission from ref. 79: Copyright 2021, Elsevier Inc. (c) Schematic illustration of the in situ Raman experiment set-up. In situ Raman spectra and normalized (d) Ni and (f) Fe K-edge XANES spectra at 1.5 V vs. RHE in a 1 M KOH aqueous solution, and (e and g) corresponding k3-weighted FT-EXAFS spectra without phase-shift correction for freshly prepared Fe-NiSOH and Fe–Ni–OH electrodes. Reproduced with permission from ref. 82: Copyright 2022 Royal Society of Chemistry. (h) Operando Ni K-edge XANES spectra of SR-NiFe-CPs at different anodic potentials in 0.1 M KOH for the OER (i) Ni K-edge positions vs. applied potentials. Reproduced with permission from ref. 83: Copyright 2022, American Chemical Society. |
The relevant research also wanted to find out the relevant descriptors by means of theoretical calculation to further provide favorable support for the mechanism interpretation and catalyst design. The relationship between the OER activity and deprotonation energy was suggested to be a descriptor, which provided a basis for further mechanism interpretation and OER catalyst design. Edward H. Sargent et al.75 synthesized NiCoFeP hydroxyl oxides by simulating that Co, Fe and P doping could reduce the Gibbs formation energy of Ni(IV). Specifically, the reaction free energy of Ni(II) → Ni(III) transform was reduced by the substitutional doping of phosphorus, while the Ni(III) → Ni(IV) reaction free energy was decreased by the substitution of Co and Fe, and Co and Fe doping were considered to be beneficial for the stability of the Ni(IV) phase. To investigate the electronic structure tuning of the catalyst by TM doping, PDOS results indicated that the valence band maximum (VBM) of NiCoFeP was 0.17 eV below the Fermi level of NiO2, which was lower than that of Ni(OH)2 (0.20 eV), indicating that Ni(IV) had more exposed hole states for catalysis (Fig. 5a and b). In addition, this group continues to report work based on the construction of high-valence sites. A strategy to reprogram the oxidation cycle of Fe, Co, and Ni by combining high-valence transformation metal modulators X (X = W, Mo, Nb, Ta, Re, and MoW) found that in high-valence metal modulation systems, the energy barrier of oxidation transformation in the ternary metal system (such as NiFeMo and FeCoMoW) was lower than that in the binary system (such as NiFe and FeCo) (Fig. 5c–f).78 Further combined with the corresponding OER performance, these results were consistent with previous reports that 3d metal oxides with lower oxidation barriers have higher OER activity. Wei Luo et al.55 revealed that a new descriptor (intermolecular energy gap, Δinter) for the formation of Co(IV) species was proposed (Fig. 6a–c). The various cobalt sulfides (CoSα) with amorphous CoOOH layers on the surface were provided as the research object. Δinter is defined as the energy difference between the valence band maximum (VBM) of CoOOH and the conduction band minimum (CBM) of CoSα. The decrease in Δinter is beneficial for the formation of Co(IV). For the common transformation from CoOOH to metastable CoO2, the enhanced d–d coulombic interaction resulted in thermodynamically unfavorable conditions. Co–X with a low CBM level was conducive to the transfer of electrons from CoOOH to CoS, accelerating the formation of Co(IV) (Fig. 6a–c). These results are consistent with the final OER performance, and CoOOH/Co9S8 showed the best OER performance (Fig. 6d).
Fig. 5 (a) Ni4+/Ni2+ ratio versus potential for NiCoFeP and controls. (b) OER polarization curve of catalysts loaded on a Au foam at a scan rate of 1 mV s−1. Reproduced with permission from ref. 58: Copyright 2018, Springer Nature. (c) In situ Co K-edge XANES spectra of FeCo and FeCoMoW. (d), In situ Ni K-edge XANES spectra of NiFe and NiFeMo. OER polarization curves of NiFeX catalysts (e) and FeCoX catalysts (f). Reproduced with permission from ref. 78: Copyright 2020, Springer Nature. |
Fig. 6 (a) Schematic molecular orbital energy diagram for CoOOH and CoO2, and the corresponding intramolecular energy gap (Δintra). (b) Intermolecular energy gap (Δinter) between the CBM and VBM in adjacent molecular orbitals of CoOOH, and between Co–X and CoOOH. (c) Representation of the electronic coupling on adjacent Co–O–Co in CoOOH and CoOOH/Co–X. (d) Energy value of CBM and VBM based on the Kohn–Sham (KS) orbital energy-level diagram for CoS2, Co3S4, CoS, Co9S8, Co4S3 and CoOOH. (e) LSV curves of CoOOH/CoSα samples, CoOOH and IrO2 in 1 M KOH in an oxygen-saturated atmosphere (inset: corresponding overpotential at 10 mA cm−2). Reproduced with permission from ref. 55: Copyright 2022, Wiley-VCH. |
Fig. 7 Overview of the high-efficiency OER catalyst design based on the transformation mechanism of high-valence metal sites. |
(1) Lack of high-resolution in situ characterization technology. At present, in situ technology is the best way to directly reveal the change trend of the active site on the catalyst with the increase in the applied overpotential during the reaction process. However, the current data collection time for the in situ technology is not satisfactory, whereas the surface transformation of the catalyst during the electrochemical process often occurs in microseconds or even less. Therefore, the current technology cannot meet the needs of capturing the microscopic transformation process on the catalyst surface. It hinders the deeper exploration of the OER mechanism.
(2) In situ characterization technology are not conducive to widespread use, so it is important to find direct descriptors to evaluate the construction of high-valence sites. An effective descriptor relationship is introduced to establish the relationship between the electronic structure of catalysts and the construction of high-valence sites. It can not only be used for indirect proof of the construction of high-valence active sites without in situ characterization, but also provide effective ideas on the descriptors for the design of catalysts.
(3) To achieve efficient conversion of the active site, more reactive factors need to be considered. For example, the relationship between electrochemical active sites (based on Cdl assessment) and the final high-valence conversion site needs to be identified. The potential difference between the high-valence conversion potential and the onset potential affects the accuracy of the kinetic assessment based on the Tafel slope. More details will be revealed, which also means closer to the truth of the OER, while it provides more models and ideas for the further design of efficient catalysts.
By solving the above-mentioned problems, an efficient catalyst design idea based on the construction of high-valence active site will be obtained, which can be used for the rational design of OER electrocatalysts. Continuous advances in in situ characterization technology will certainly help to further reveal the dynamic changes of catalysts during the OER process, thereby advancing our understanding of real electrocatalytic processes and further paving the way for green energy applications based on electrocatalytic technologies.
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