Binbin Chang*ab,
Shouren Zhangab,
Li Sunab,
Hang Yinab and
Baocheng Yang*ab
aInstitute of Nanostructured Functional Materials, Huanghe Science and Technology College, Zhengzhou, Henan 450006, China. E-mail: binbinchang@hhstu.infmm.cn; baochengyang@yahoo.com
bHenan Provincial Key Laboratory of Nano-composite and Application, Zhengzhou, Henan 450006, China
First published on 20th July 2016
Herein, we developed a facile and cost-efficient route to obtain two-dimensional (2D) graphene-like carbon nanosheets with a well-developed hierarchical pore structure (HPCNS) by using nano-MgO spheres as templates and ZnCl2 chemical activation. Importantly, the wrinkled degree of the nanosheet and porosity with various micro/mesopore proportions were controlled by tuning the MgO/ZnCl2 ratio. An optimal sample of the HPCNS-1-2 material displayed an ultrathin sheet-like morphology as well as a well-interconnected hierarchical porous structure, a highly accessible surface area (1415.6 m2 g−1) and a large pore volume (1.57 cm3 g−1). As an electrode material for supercapacitor applications, the HPCNS-1-2 electrode presented a high specific capacitance of 332.8 F g−1 at 1 A g−1 and excellent rate capability of above 66% retention even at 30 A g−1 in a 6 M KOH electrolyte. Meanwhile, the HPCNS-1-2 electrode also exhibited a superior energy density of 45.8 W h kg−1 at a power density of 495.3 W kg−1, and also maintained a 23.1 W h kg−1 energy density at an extremely high power density of 11.3 kW kg−1. In addition, a remarkable long-term cycling stability of about 93.8% capacitance retention was retained after 10000 cycles at 5 A g−1 in 6 M KOH.
Carbonaceous porous materials have been considered as the most favored electrode materials for EDLCs, due to their high electrical conductivity, chemical stability, large accessible surface area and the rapid ion transfer rate.7–11 So far, numerous well-developed porous carbons with different morphologies have been extensively investigated, such as porous carbon nanospheres,12 porous carbon nanoflowers,13 carbon nanosheets,14 carbon nanofibers,15 graphene,16 graphite foams17 and so on.18 Among these porous carbon materials, two-dimensional (2D) carbon nanomaterials, especially graphene and 2D carbon nanosheets, are of great potential as electrode materials for highly capacitive performance of EDLCs, owing to some of unique properties, including of high electrical conductivity, large surface area and porous layer structure.19–21 Graphene, as a typical 2D planar structure material with outstanding physical and chemical properties, has been the focus of substantial research interests. However, graphene is easy and inevitable to generate irreversible agglomerates in the process of preparation and subsequent production procedures, resulting in the deviation of their specific surface areas from theoretical value.22 Moreover, the synthetic process of graphene is relatively complicated and high-cost, which violates the requirements of easy operation, high yield and high quality in the practical industrial applications.23 Interestingly, 2D porous carbon nanosheets with graphene-like layered structure materials possess more active sites and a more effective surface than 0D and 1D structures, meanwhile, and have some superior properties including less weight, high electrical conductivity and even much larger surface area than graphene materials, possessing shorten paths for fast electrolyte ion diffusion and large exposed surface offering more electron/charge transfer channels, which correspond exactly to the requirements of energy storage/conversion devices, especially supercapacitors.24,25
Currently, various synthetic methods have been reported to obtain 2D porous carbon nanosheets with a graphene-like planar structure, such as template method,26 mechanical/chemical exfoliation,27 chemical vapor deposition,28 molten-salt route,29 ball-milling method,30 blowing strategy31 and so on. Wang et al. synthesized 2D mesoporous carbon sheet-like materials using SiO2 nanosheets as a template and exhibited prominent supercapacitive performance.32 Lei et al. reported the preparation graphene-like carbon nanosheet by a NH4Cl blowing method and the materials presented a relatively high accessible surface area.33 Peng et al. employed a simultaneous urea gasification expansion and CaCl2 activation method to obtain graphene-like carbon nanosheets with excellently electrochemical property.34 The sheet-like carbon materials fabricated by the template route are often mesoporosity, which display higher capacitance retention and excellent rate performance, but the further enhancement in specific capacitance is greatly restricted by the relatively low surface area.35 The blowing and activation methods are the well-known strategies to prepare micropore-enriched carbon materials with a high capacitance at low discharge current density, but the poor mesoporosity hinders the ion/electron transportation at high current density, resulting in the poor rate performance.36 Thus, these as-obtained graphene-like porous carbon nanosheets by conventional approaches usually contain a simplex pore structure of micropores or mesopores, which greatly restrict the further improvement of supercapacitive behavior. Consequently, it is still a high challenge and need for designing 2D graphene-like hierarchically porous carbon nanosheets with tailored micropores and mesopores for better supercapacitor performance.
Herein, we reported a simple and efficient route to fabricate 2D graphene-like hierarchical porous carbon nanosheets (HPCNS) simultaneously containing micropores, mesopores and macropores by the nano-MgO template and the ZnCl2 chemical activation. The synthesized graphene-like porous carbon nanosheets presented a highly crumpled morphology and ultrathin structure, offering a high specific surface area and large numbers of accessible active sites. Moreover, the resultant graphene-like carbon nanosheets possessed a hierarchical and well-developed porosity made up of macropores (ca. 60–80 nm), large proportion of mesopores (ca. 2.7–9.3 nm) fully well-interconnected by narrow micropores (ca. 0.67–1.28 nm). Benefiting from the unique graphene-like and highly crinkly nanosheet morphology with ultrathin thickness and superior hierarchical porous framework, the resulting sheet-like carbon materials exhibited a remarkable capacitive property as electrodes for EDLCs in KOH aqueous electrolytes, including extremely large specific capacitance, satisfactory rate capacity, high power and energy densities and good long-term cycling stability.
Following, 1 g of the obtained and dried mixture was immersed in 20 mL of ZnCl2 solution (the mass of ZnCl2 is 1 or 2 g). After stirring for 4 h, the mixture was placed in a 110 °C oven until the solvent was completely evaporated. Then the dried material was calcined in a N2 atmosphere at 800 °C for 2 h. The resultant products were washed with 2.0 M HCl solution and deionized water to remove metal oxides or salts. Finally, the materials were dried at 80 °C for 10 h to obtain the final product, which were designed as HPCNS-x-y (x refers to the additive mass of nano-MgO; y represents the additive mass of ZnCl2).
The gravimetric specific capacitance, Csp (F g−1), for a single electrode was calculated from each galvanostatic charge–discharge curve according to the following equation:
The energy density (E, W h kg−1) was estimated by using the following formula:
The power density (P, W kg−1) was calculated as the following equation:
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Scheme 1 Schematic illustrations of the preparation of HPCNS by using nano-MgO spheres template and the ZnCl2 activation. |
The wide-angle XRD patterns of HPCNS samples before and after acid treatment are shown in Fig. 1. For HPCNS-1-0 sample before acid treatment, the strong diffraction peaks at 2θ angles of 37.0°, 43.0°, 62.2°, 74.6° and 78.5° are assigned to MgO (JCPDS no. 04-0829), suggesting the stability of MgO crystal phase during the process of hydrothermal and further carbonization. For HPCNS-1-2 sample before acid treatment, several additional strong diffraction peaks at 2θ = 28.4, 31.7 and 45.4° are found, which should be indexed to the hexagonal phase of zinc oxide that is formed in the process of ZnCl2 activation. After washing by acid and water, only two broad diffraction peaks at ca. 23 and 43° are observed in both HPCNS-1-0 and HPCNS-1-2 samples, which belong to the typical (002) and (100) planes of graphitic carbon material.40 By comparison, the much stronger diffraction in HPCNS-1-2 suggests that the ZnCl2 activation is favorable for the framework graphitization and therefore promoting the electrical conductivity. Raman spectra of HPCNS are shown in Fig. 2a. The peak located at ca. 1340 cm−1 corresponds to D-band, which is related to the defect-induced structure or graphene edges. The other peak at about 1590 cm−1, designated as G-band, is ascribed to the graphitic carbon phase with a sp2 electronic configuration, such as graphene layers. In addition, the graphitic structure can be further characterized with the ratio of the relative intensities of D- and G-band peaks (ID/IG). The narrower G-band and the lower ID/IG value represent that carbon materials own the well-defined graphene-like structure.41 The values of ID/IG for HPCNS-1-0, HPCNS-1-1, HPCNS-1-2 and HPCNS-2-2 materials are 1.07, 0.99, 0.91, and 0.96 (Table 1), respectively, suggesting that HPCNS-1-2 material possess much higher degree of graphitization and a relatively perfect graphite structure among as-obtained HPCNS materials.
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Fig. 1 The XRD patterns of as-obtained materials: (a) HPCNS-1-0 before acid treatment; (b) HPCNS-1-2 before acid treatment; (c) HPCNS-1-0; (d) HPCNS-1-2. |
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Fig. 2 (a) The Raman spectra of HPCNS-1-0, HPCNS-1-1, HPCNS-1-2 and HPCNS-2-2 samples; XPS spectra of HPCNS-1-2: (b) survey; (c) C1s; (d) O1s. |
Sample | SBETa (m2 g−1) | Smicrob (m2 g−1) | Smesoc (m2 g−1) | Vtotald (cm3 g−1) | Vmicroe (cm3 g−1) | ID/IG |
---|---|---|---|---|---|---|
a BET surface area.b Micropore surface area calculated using the V–t plot method.c Mesopore surface area calculated using the V–t plot method.d The total pore volume calculated by single point adsorption at P/P0 = 0.9945.e The micropore volume calculated using the V–t plot method. | ||||||
HPCNS-1-0 | 578.7 | 311.3 | 267.4 | 1.21 | 0.15 | 1.07 |
HPCNS-1-1 | 1231.1 | 629.4 | 601.7 | 0.95 | 0.31 | 0.99 |
HPCNS-1-2 | 1415.6 | 382.9 | 1032.6 | 1.57 | 0.38 | 0.91 |
HPCNS-2-2 | 1218.9 | 118.8 | 1100.1 | 1.28 | 0.09 | 0.96 |
The surface property of carbonaceous materials, including elemental composition and chemical state, was performed by XPS technology (Fig. 2b–d). From the survey spectrum (Fig. 2b), there are only C and O elements existing and their relative contents are examined to be 96.4% and 3.6%, respectively. As shown in Fig. 2c, the C1s spectrum can be approximately divided into three peaks centered at about 283.8, 285.7 and 288.3 eV, respectively related to the sp2 CC band of graphitic carbon, the band of sp3 C–C or defective carbon atoms no longer in the regular graphitic structure and the contribution of –C
O or –COOH bands.42 The O1s spectrum shown in Fig. 2d can also be fitted into three deconvoluted peaks locating at ca. 531.6, 532.7 and 533.5 eV, respectively. The peak at about 531.6 eV corresponds to the contribution of oxygen in carboxyl groups; and the peak at ca. 532.7 eV corresponds to the –C
O band in ester; the one centered at ca. 533.5 eV should be assigned to the band of –C–O–C.43
Fig. 3 presents SEM images of HPCNS obtained by the different ratio of MgO and ZnCl2. As shown in Fig. 3a, HPCNS-1-0 sample displays a typical crumpled and interconnected sheet-like structure. After further ZnCl2 activation and carbonization, the similar wrinkled sheet structure is preserved in HPCNS-1-1 and HPCNS-1-2 samples, which indicates the initial morphology is not destroyed by the ZnCl2 activation. It is obvious that the thickness in HPCNS-1-1 and HPCNS-1-2 is much thinner than that in HPCNS-1-0, which should be ascribed to the blowing effect of the released gas from ZnCl2 activation to separate carbon layers. The HPCNS-2-2 (Fig. 3d) presents a bad and broken sheet structure with some agglomeration of particles. Therefore, only increasing the dosage of MgO does not benefit the improvement of sheet morphology of material. The crumpled sheet-like morphology and structure were further confirmed by TEM, as shown in Fig. 4. The uniform and wrinkled sheet morphology as well as the macropores on sheet surface of HPCNS-1-0 sample (Fig. 4a) can be clearly observed. Similarly, HPCNS-1-1 and HPCNS-1-2 both display an ultrathin silk-like morphology with highly interconnected and soft wrinkles. Moreover, the trace of wrinkles of the layers folded over each other is clearly visible, suggesting these wrinkles are caused by the crumpling of graphene-like sheet. Such results also prove that the highly crumpled morphology can effectively prevent the aggregation of the sheets.34 Meanwhile, the porous structure with hierarchical pore organization can be discernible in the TEM images (Fig. 4b–d).
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Fig. 3 The SEM photographs of as-prepared materials: (a) HPCNS-1-0; (b) HPCNS-1-1; (c) HPCNS-1-2; (d) HPCNS-2-2. |
The N2 adsorption–desorption isotherms of HPCNS samples were shown in Fig. 5a. All isotherms of HPCNS are belonged to the type IV in accordance with the IUPAC classification, suggesting the porosity is mainly composed of mesopores.44 Apparently, the HPCNS-1-0 material presents a sharp capillary condensation step at high relative pressure of 0.90–0.99, indicative of the existence of mesopores with a relatively large pore size or even macropores. However, after the ZnCl2 activation, a slope of isotherm with a hysteresis loop at relative pressure of 0.50–0.99 demonstrates the coexistence of mesopores and macropores, which could be constructed from the incompact stacking, entanglement and overlap of carbon sheets. Meanwhile, the slope degree and hysteresis loop gradually enlarge with the enhancement of ZnCl2 dosage, and this indicates the formation of more slit-shaped mesopores. Furthermore, along with the addition of ZnCl2, the steep increase of isotherms in the low pressure area is obviously observed, manifesting the formation of micropores in a large quantity. Thus, it can be concluded that activating agent ZnCl2 is necessary for the construction of hierarchical porous structure, especially in the formation of micropores and mesopores. Fig. 5b displays the pore size distribution of as-made HPCNS samples. With the use of nano-MgO and different dosages of ZnCl2, the pore sizes of materials gradually change from simplex macropore to hierarchical pores (namely, micropore, mesopore and macropore), and the micro/mesopore proportions gradually increases with the improvement of ZnCl2 dosage. The textural properties of all the materials are summarized in Table 1. It can be easily found the influence of activating agent ZnCl2 on the evolution of hierarchical porous structure. As only nano-MgO is used, the pore sizes of HPCNS-1-0 sample are distributed and mainly centered in the rage of 40–85 nm that is from the voids after removing nano-MgO. Compared with HPCNS-1-0, the surface areas and pore volumes of HPCNS-1-1 and HPCNS-1-2 are significantly enlarged with the ZnCl2 activation. And importantly, the micropores of 0.67/1.28 nm and mesopores of 2.7–9.3 nm are generated. However, further raising the usage of nano-MgO in HPCNS-2-2, the porous structure, including BET surface area, pore size distribution and pore volume has no noticeable variation, which reveals that nano-sized MgO plays a negligible role in the further development of hierarchical porous structure. In detail, the optimal HPCNS-1-2 sample displays a highest surface area (1415.6 m2 g−1), a suitable and hierarchical pore size distribution and large pore volume (1.57 cm3 g−1). Meanwhile, these outstanding textural properties of HPCNS-1-2 endow abundant ion adsorption sites and a short ion transmission path, which favor the improvement of electrochemical behaviors.
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Fig. 5 (a) N2 adsorption–desorption isotherms and (b) pore size distributions of all as-obtained samples. |
In order to further evaluate the fundamental electrochemical properties of these HPCNS materials as electrodes for supercapacitors, including their resistivity and accessibility for electrolyte ions, electrochemical impedance spectroscopic (EIS) test was conducted. Fig. 7 presents the Nyquist plots of HPCNS-1-2 and HPCNS-1-0 electrodes, and the equivalent circuit for the fitting of the EIS data is also offered (the inset). Apparently, both of plots contains a small semicircle in the high-frequency region and a nearly vertical lines in low-frequency region, which suggests a low charge transfer resistance and an excellent dominance of electrical double-layer capacitors.51 In the high-frequency region, the real axis intercept corresponds to the combined ohmic resistance derived from the electrolyte and the contact between the current collector and the active material and the internal resistance of the electrode,52 corresponding to Rs in the equivalent circuit. The semicircle impedance loop stands for charge-transfer resistance and electronic double-layer capacitor at the interface between the electrode and electrolyte, corresponding to Rct and Cdl in the equivalent, respectively. For the EDLCs, the diameter of semicircle impedance loop represents the equivalent series resistance (ESR), and a smaller semicircle means a smaller ESR.53 As shown in the Nyquist plots, the Rs values of HPCNS-1-2 and HPCNS-1-0 electrodes are 0.52 and 0.69 Ω, respectively, which indicates the high electrical conductivity of the test symmetric cell. Usually, the low Rs value will result in the small electrode-potential drop, which is consistence with observations in charge/discharge experiments. Meanwhile, from Fig. 7, the equivalent series resistance of HPCNS-1-2 is 1.51 Ω, which is much smaller than that of HPCNS-1-0 electrode (3.06 Ω), suggesting the remarkable accessibility of electrolyte ions and charge, which should be benefited from the well-enriched porous framework and ultrathin graphene-like nanosheet structure. In the intermediate frequency region, the short slope of about 45° in the Nyquist plot corresponds to Warburg resistance (W), which is related to the diffusion of the ions into electrode particles interface inside the small pores.54 The significantly decreased length of 45° segment can be found in HPCNS-1-2 electrode, meaning the smaller W value, indicative of reduced resistance encountered by the ions during transporting into the inside of electrode particle, which should be attributed to the developed and well-interconnected porosity in HPCNS-1-2 electrode.
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Fig. 7 Electrochemical impedance spectra of HPCNS-1-0 and HPCNS-1-2 electrode materials under the influence of an ac voltage of 5 mV (the insert is the equivalent fitting circuit). |
The desirable capacitive property of HPCNS-1-2 electrode material can be further demonstrated by Ragone plot (Fig. 8a), which is calculated from the discharging curves at different current densities. The plot clearly shown that the highest energy density is 45.8 W h kg−1 at a power density of 495.3 W kg−1, and the energy density of HPCNS-1-2 electrode is still maintained at 23.1 W h kg−1 at a high power density of 11.3 kW kg−1. Such results are much higher than most other carbon-based electrode materials previously reported.55–58 Furthermore, in order to efficiently validate the practical application efficiency of HPCNS-1-2 electrode material, the long-term cyclic stability was tested by galvanostatic charge–discharge cycling. Fig. 8b displays the capacitance retention versus cycle number curve of HPCNS-1-2 electrode at a current density of 5 A g−1 for 10000 cycles. Obviously, no noticeable variation can be found in the capacitance of HPCNS-1-2 electrode during the initial 2000 cycles and then starts to decrease slightly. As a whole, about 93.8% of the initial specific capacitance is maintained even after 10
000 cycles, meaning HPCNS-1-2 electrode possesses stable energy-storage process and a high degree of electrochemical reversibility.
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