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Opportunities and challenges in aqueous nitrate and nitrite reduction beyond electrocatalysis

Guanling Yang ac, Pengfei Zhou ac, Jinsheng Liang ac, Hao Li *b and Fei Wang *ac
aKey Laboratory of Special Functional Materials for Ecological Environment and Information (Hebei University of Technology), Ministry of Education, Tianjin 300130, China. E-mail: wangfei@hebut.edu.cn
bAdvanced Institute for Materials Research (WPI-AIMR), Tohoku University, Sendai 980-8577, Japan. E-mail: li.hao.b8@tohoku.ac.jp
cInstitute of Power Source and Ecomaterials Science, Hebei University of Technology, Tianjin 300130, China

Received 20th January 2023 , Accepted 31st March 2023

First published on 3rd April 2023


Abstract

Nitrate (NO3) and nitrite (NO2) ions are common health-threatening contaminants in water. To reduce nitrate and nitrite, catalytic thermal reduction using molecular hydrogen as the reducing agent is a strategy with some clear advantages. However, this method is relatively less explored, with some vital open questions still to be addressed. In this paper, we review the current stages of thermal nitrate and nitrite reduction on the aspects of catalyst synthesis, mechanistic insights, reaction activity, product selectivity, design guidelines for promising catalysts, and the efficiency comparison between thermal and electrocatalytic reduction. The main opportunities and challenges of this thermal reduction method in drinking water and wastewater treatment are discussed. Moreover, in addition to discussing this reaction's typical N2 formation selectivity, we also discuss the possibility of forming ammonia by tuning the reaction selectivity via rational catalyst design. This review shows that in addition to the currently popular electrocatalytic nitrate reduction, scientific efforts should also be devoted towards the thermal reduction of nitrate and nitrite. We hope that this review will arouse more interest from the catalyst community to explore the mechanistic insights and design guidelines for thermal nitrate and nitrite reduction.


1. Introduction

Surface and groundwater pollution has attracted broad attention in recent years, while nitrate (NO3) is one of the most concerning pollutants.1 As a health-threatening pollutant, NO3 accounts for ∼70% of the groundwater samples and is ∼13 times more frequent than other contaminants.2 Generally, the level of NO3 in nature is relatively low, but human activities (e.g., septic systems, animal husbandry, and farming) have dramatically increased the NO3 concentration.3–7 When ingested, NO3 can easily be reduced in vivo to nitrite (NO2), which can cause methemoglobinemia (the so-called “blue-baby syndrome”).8 NO2 can react with amines and amides in the gastrointestinal tract to form carcinogenic N-nitroso compounds.3,5,7,9 In addition, long-term exposure to low-concentration NO3/NO2 may cause various cancers,7 which is one of the reasons why NO3 and NO2 have become serious contaminants in water treatment. The maximum contaminant levels (MCLs) of NO3 and NO2 have been set at 10 and 1.0 mg N L−1, respectively (calculated from the nitrogen weight, denoted as mg N L−1), by the United States Environmental Protection Agency (US EPA).10 The European Drinking Water Directive has set concentration limits for NO3 and NO2 at 11.3 and 0.15 mg N L−1, respectively.11 Besides, the World Health Organization guideline values of NO3 and NO2 are 11.3 and 0.91 mg N L−1, respectively.12

Some wastewater treatment methods have been applied for NO3 and NO2 removal, such as electrodialysis,13 reverse osmosis,14 ion exchange,15 and biological treatment.16 However, the main drawbacks and challenges of these methods have been reported, as summarized in Table 1. When NO3/NO2 is treated with adsorbents or reverse osmosis membranes, it leads to the accumulation of contaminants on the adsorbent surface and in the permeate wastewater, for which secondary treatment with high-concentration NO3/NO2 is required. Biological nitrification can convert NO3/NO2 to harmless N2, but it takes a long operation time.16 In terms of biological treatment, microorganisms can contaminate pure water to some extent. Moreover, the microbial reaction is temperature-dependent, and the reactivity is significantly lower in winter when the temperature is low.17 Among various treatment technologies, electrocatalytic processes show great potential for NO3/NO2 removal but have some significant disadvantages, including the addition of electrolytes and chloride ions, and the need to maintain a high pH, which greatly limits their widespread use. In addition, the generally high overpotentials will lead to various side reactions and corrosive gases during electrolysis, which may corrode the electrodes and limit the energy utilization efficiency.18,19

Table 1 Descriptions of various nitrate treatment methods.17 Copyright 2003, Elsevier. Note: the data and content of the table are from ref. 17 by Centi and Perathoner
Method Ion exchange Reverse osmosis Biological denitrification Electrocatalytic reduction Thermal catalytic reduction
Fate of nitrate Adsorbed Concentrated N2 N2 and NH3 N2 and NH3
Waste Waste brine Waste brine Bacteria sludge Waste brine None
Chemical additives Sodium chloride Sulfuric acid alkali Ethanol and phosphoric acid Electrolytes H2
Percentage of efficiency 85–98% 75–80% 98% 98% 100%
Flexibility in variable Medium Medium Low Medium High
Energy use Low High Medium High Low
Space Limited Limited High Limited Limited
Movable Yes Yes No Good Yes
Manageability Good Good Poor Good Good
Type of operation Periodic regeneration Continuous Continuous Continuous Continuous
Sensitivity to deactivation Medium High High High High
Automatic control Simple Simple Complex Simple Simple
Start-up time Immediate Immediate Up to 1 month Immediate Immediate
Monitoring required Little Little Intensive Little Little
Selectivity of the process Low Low High High High
Odors No No Yes Yes No
Noise Some High No No No


Thermal catalytic reduction of nitrate and nitrite by hydrogenation is an alternative beyond electrocatalysis. This technique was first systemically studied in 1989 as a promising method for nitrite removal.20 The main reason why thermal catalysis stands out among many chemical treatments is its high hydrogen utilization rate and the high selectivity for harmless N2. The H2 used in thermal catalytic reduction can be obtained by the electrolysis of water using renewable energy sources (e.g., wind and solar). The reduction of nitrate by noble metal catalysts in the liquid-phase usually proceeds in two steps: (1) reduction of nitrate to nitrite and (2) reduction of nitrite to N2 or NH3/NH4+. Nitrite reduction was found to be a structure–sensitive reaction during the reaction catalyzed by Pt–Cu bimetallic catalysts, while nitrate reduction to nitrite was found to be a structure-insensitive process.21–23 Meanwhile, related studies have shown that the selectivity of N2 during the reaction on the catalyst is determined by the reduction of NO2, and the toxicity of nitrate in water is mainly from NO2.24 For this reason, an in-depth understanding of the reaction process of nitrite reduction and the corresponding catalyst design is essential. This is one of the main reasons why a comprehensive review of thermal catalytic nitrate and nitrite reduction is urgently needed.

Based on the statistical analysis of previous publications (Fig. 1), most of the research focused on the electrocatalytic reduction of nitrate, while there were fewer studies involving nitrite reduction or thermal reduction, of which there were very few studies on the thermal reduction of nitrite. Unlike the research hotspot, electrocatalytic nitrate reduction,25 the thermal reduction of nitrate and nitrite is much less studied, and thus its importance is generally dismissed. In this review, we provide comprehensive discussions on thermal nitrate and nitrite reduction on the aspects of catalyst synthesis, mechanistic insights, reaction activity, product selectivity, design guidelines for promising catalysts, and the efficiency comparison between thermal and electrocatalytic reduction.


image file: d3qi00148b-f1.tif
Fig. 1 Statistical summary of the number of publications reporting electrocatalytic and thermal reduction of nitrate and nitrite. Source: Web of Science.

2. Discussion

2.1. Reaction process

2.1.1 Catalyst synthesis. In previous reports, nitrate and nitrite reduction catalysts were synthesized by a variety of methods, including precipitation,26 plasma spraying,27 sol–gel synthesis,28 impregnation,26 and microwave-assisted synthesis.29 However, we note that the synthesis of nitrate and nitrite reduction catalysts is not limited to the methods described above; any kinds of synthetic methods that can lead to the formation of effective catalysts that are stable under experimental operating conditions (e.g., room temperature, aqueous phase, and reducing environment) are worthy of being tested with thermal nitrate and nitrite reduction.30 Because the synthetic methods are beyond the scope of this review, we do not focus on the details of catalyst synthesis.
2.1.2 Chemical reactor. To test the catalytic reduction activity of different types of catalysts for nitrate and nitrite reduction in aqueous solution, many experiments were performed in intermittent31–35 and semi-intermittent reactors.36–40 The main reason was that intermittent or semi-intermittent reactors have advantages such as operational flexibility, variable throughput, low investment, and quick start-up. However, for continuous operation and process scale-up analysis, fixed-bed and trickle-bed continuous reactors are required.41–44 For instance, Chinthaginjala et al.42 studied the effects of the catalyst particle size through a fixed-bed reactor. Pd catalysts supported on carbon-nanofibers (CNFs) were synthesized via Pd colloids stabilized with polyvinyl-alcohol (PVA). Pd catalysts with a narrow particle size distribution and an average Pd size between 2.6 and 30 nm were immobilized on CNFs. The prepared catalysts were then tested for thermal nitrite reduction in water, with the turnover frequency (TOF) found to be independent of the Pd size. However, the selectivity of ammonia decreased significantly with an increase in Pd size.42 Slurry or fixed-bed reactors operating in the batch or semi-batch mode are diffusion-limited because of the low solubility of hydrogen in water as well as the limited accessibility of hydrogen to the catalyst surface. Therefore, catalytic membrane reactors (Fig. 2a and b) were proposed as an alternative to overcome previous drawbacks and improve the performance of nitrate reduction. A tubular catalytic reactor with a catalyst film is shown in Fig. 2c.45–48 This reactor establishes an effective contact between different phases (hydrogen, aqueous nitric acid solution, and the catalyst), thereby tuning up the nitrite reduction performance. The reactor plays a key role in promoting the conversion rate of nitrite. Reactor design has advanced considerably in the last decade, but there is still much room for improvement to accommodate more types of catalysts.
image file: d3qi00148b-f2.tif
Fig. 2 (a) Schematic illustration of a catalytic membrane reactor for nitrate and nitrite reduction. (b) The flow-through configuration of a catalytic membrane reactor.49 Copyright 2013, American Chemical Society. (c) The gas–liquid–solid contact in a porous ceramic reactor.50 Copyright 2011, Elsevier.

2.2. Reaction mechanism

In terms of the reaction mechanism, herein, we first discuss the catalytic reduction of nitrate to nitrite. Thermal reduction of nitrate to nitrite requires a metal that can activate H2 (e.g., Pd or Pt) and a promoter metal (e.g., In, Sn, or Cu) to help reduce nitrate to nitrite. The promoter metal itself usually cannot dissociate H2, and it uses the spilt hydrogen from Pd (or Pt) to facilitate nitrate reduction (Fig. 3a).51–53 Previous studies provided experimental observations that in the presence of some special elements as the promoters (e.g., In, Cu, or Sn), nitrate reduction to nitrite is facile and not rate-limiting, in contrast to the more sluggish subsequent reduction of nitrite to N2 or NH3/NH4+.54 However, many promoters do not continue the reduction of nitrite. Although some studies have discussed the unique role of In as a promoter for nitrate reduction,55 the reason why these promoters can only reduce nitrate to nitrite is not clear and remains an open question.
image file: d3qi00148b-f3.tif
Fig. 3 (a) A general pathway for thermal nitrate reduction catalyzed by Pd-based catalysts with special element M as the promoter (M = In, Cu, or Sn).29 Copyright 2017, American Chemical Society. (b) Reaction network of nitrite reduction using H2 as the reducing agent. Red and green pathways represent the reaction selectivity towards N2 and NH3, respectively.36 Copyright 2019, American Chemical Society. Note that after the formation of NH3, NH4+ formation (not shown) is considered a facile process in the liquid-phase.

In nitrate and nitrite reduction, the rate-determining step usually exists in nitrite reduction.56 Therefore, we focus more on the mechanism of thermal catalytic reduction of nitrite to N2/NH3, which was derived from previous combined theoretical and experimental studies (Fig. 3b). Firstly, H2 (after H–H activation) is used as a reducing agent to reduce nitrite to NO*, which is a proven highly spontaneous redox reaction. Subsequently, NO* can dissociate to form N* or form NOH*/HNO* by hydrogenation.57 Due to the multiple available hydrogenation pathways, there are at least five pathways for NH3/NH4+ formation (Fig. 3b, green pathways). In contrast, N2O* formation from N* is a proven key step in N2 formation.57 Shin et al. found that N2O* can be formed via the reaction of N*, H*, nitrite, and water, in good agreement with experimental observations.15 Subsequently, N2O* is rapidly consumed to form N2*.58,59 In conclusion, it can be seen from Fig. 3b that there are at least five possible pathways for the formation of NH3/NH4+ and only two pathways for N2. However, N2 formation is usually thermodynamically more favorable.36 Kinetically speaking, H*-rich conditions may provide selectivity for NH3/NH4+, while nitrite-rich conditions favor N2 formation, which is consistent with the conclusions from previous studies.15,60 Detailed theoretical and experimental analyses regarding reaction selectivity will be discussed later in this review.

3. Activity

3.1. Thermal nitrite reduction by monometallic catalysts: activity

Due to the more favorable thermodynamics of the reaction pathways (Fig. 3, red pathways), the main product of thermal nitrate/nitrite reduction is usually N2.24,56,61,62 Previous studies have shown that many metal catalysts contribute to the catalytic initiation of nitrate (e.g., Cu, Sn, or In).45,63–69 However, the subsequent reduction of nitrite and the production of subsequent intermediates depend mainly on the precious metal Pd. Seminal studies by Hörold et al.70 and Soares et al.71 tested the performance of Pt-group monometallics, including Pt, Ru, Ir, and Rh, but found low nitrite reduction activities. Besides, many properties of the catalysts (e.g., particle size, electronic structure, and the type of catalyst carrier) have been found to affect the nitrite reduction activity.
3.1.1 Particle size versus product activity. Catalysis is known to be site-specific.73 The surface of metal NPs may consist of different types of catalytic sites, which can be qualitatively classified as high-coordination terraces and low-coordination edges and corners (Fig. 4).72 Due to the significant difference in the adsorption properties, different sites exhibit different catalytic behaviors.74–78 Besides, the proportion and distribution of the sites are closely related to the size of metal particles. For this reason, the size of metal NPs can affect the catalytic activity of the catalyst. As shown in Fig. 5a, the Pd mass catalytic activities of the Pd catalysts with 2.1, 2.7, 4.0, 4.7, 5.6, 8.1, 18.2, and 22.1 nm were 508.5, 603.6, 442.1, 417.4, 348.6, 240.7, 131.3, and 111.8 mg g−1Pd min−1, respectively. The catalytic activity decreased with the increase in the NP size. Notably, the mass activity of the 2.1 nm Pd catalyst was 508.5 mg g−1Pd min−1, significantly lower than that of the 2.7 nm catalyst. This can be explained in conjunction with the TOF plot of Pd/C (Fig. 5b). The TOFs of the 2.1, 2.7, 4.0, 4.7, 5.6, 8.1, 18.2, and 22.1 nm Pd NPs were 462.9, 652.2, 710.3, 795.4, 839.5, 871.2, 996.1, and 1122.3 h−1, respectively, indicating that the TOF increased significantly with the increase of the Pd NP size. Usually, a smaller NP size would lead to stronger adsorption strength to the adsorbates due to the lower average coordination number of the surface sites. Based on the Sabatier principle for heterogeneous catalysis, only a catalyst surface with moderate binding capacity can lead to optimal catalytic activity. Therefore, a plausible explanation for the observed trends in Fig. 5b is that those smaller-size Pd NPs generally overbind the reactants, leading to a lower TOF in nitrite reduction. In general, the catalyst mass activity depends on the total number of active sites and the intrinsic activity of each active site.15,76,77 Therefore, the above results can be interpreted as follows: when the size of Pd NPs is larger than 2.7 nm, the decrease in the number of active sites plays a dominant role, leading to a decrease in macroscopic mass activity. When the size of Pd NPs is lower than 2.7 nm, the decrease of TOF plays a dominant role. In summary, when considering the relation between the particle size and catalytic activity, the TOF of the catalyst should be considered.
image file: d3qi00148b-f4.tif
Fig. 4 (a) Schematic diagram of a structurally stable icosahedral Pd NP. (b) The ratio of bulk, surface, terrace, edge, and corner atoms on icosahedral Pd NPs with different sizes.72 Copyright 2020, the Royal Society of Chemistry.

image file: d3qi00148b-f5.tif
Fig. 5 (a and b) Nitrite reduction mass activity and TOF of Pd/C NPs with various sizes.72 (c and d) Nitrite reduction performances of Pd catalysts with various treatment methods. Copyright 2020, the Royal Society of Chemistry. (e) Proposed relationships between the electronic structure of Pd catalysts and the experimentally measured nitrite reduction selectivity.38 Copyright 2018, the Royal Society of Chemistry.
3.1.2 Electronic structure versus product activity. Another way to change the catalytic activity is to modulate the electronic structure of a catalyst. In numerous heterogeneous catalytic reactions,80,81 adjusting the electronic structure of a catalyst can tune its catalytic activity.79 This is because the electronic structure of a surface site plays an important role in regulating the binding strengths of reactants and transition states. By adjusting the catalyst's electronic structure, the desired products may be obtained.39,82Fig. 5c–e shows the catalytic performance of three different catalysts for thermal nitrite reduction. It can be seen from Fig. 5c and d that the activity of the catalyst decreased after chelating ethanol and 1-dodecanethiol on the surface of Pd NPs. This could be attributed to the fact that the chelated ethanol and 1-dodecanethiol on the surface can reduce the number of Pd active sites and limit hydrogenation. It is noteworthy that the selectivity of ammonia is low when the Pd surface is electron-rich (Pdδ), while the ammonia selectivity is high when its surface is electron-deficient (Pdδ+). Based on the explanations by Shin et al.15 and Li et al.,36 higher H-coverage under catalytic conditions would lead to higher ammonia selectivity in thermal nitrite reduction. Given that when a Pd surface is electron-deficient (Pdδ+), H-binding to the surface will be stronger, which would lead to higher H-coverage that promotes ammonia selectivity. In conclusion, adjusting the electronic states of the catalyst surface is effective in tuning the product selectivity, although there was a slight decrease in the catalytic activity (Fig. 5d).

3.2. Catalytic nitrate reduction by bimetallic catalysts: activity

During the past decades, great progress has been made in researching bimetallic alloy catalysts. It can be seen from Table 2 that many previous studies focused on developing alloy catalysts for thermal nitrate and nitrite reduction. The main reason for studying bimetallics is that when two metals are combined, the activity and selectivity are tuned by synergistic effects.83 These effects can intrinsically be classified into electronic (or ligand), strain, ensemble, and spin effects.84,85 Seraj et al. showed that PdAu alloy NPs have higher catalytic reduction activities compared to pure Pd NPs.29 Similar conclusions were obtained by Qian et al.85 A series of bimetallic core@shell (Au@Pd) NPs were designed using a combination of experimental and computational approaches by Li et al.;36 their catalyst design resulted in a high density of reactive Pd-sites on the surface of metal NPs, enhancing nitrite reduction activity.
Table 2 Nitrate and nitrite reduction activity and selectivity of various catalysts, summarized from previous experimental reports
Materials T (K) Activity S N2 (%) S NH3 (%) Ref.
a Nitrite reduction. b Nitrate reduction.
PdAu Room temp. ∼100 36[thin space (1/6-em)]a
Pd/TiO2 Room temp. 90.9 9.1 15[thin space (1/6-em)]a
Pd–PVA/Al2O3 294 1480 μmol−1 L−1 g−1 min−1 86[thin space (1/6-em)]a
Pd/Al2O3 294 1720 μmol−1 L−1 g−1 min−1 86[thin space (1/6-em)]a
Pd/γ-Al2O3 293 1.7 ± 0.4 mmol g−1 min−1 86[thin space (1/6-em)]a
Pd/C 298 603.6 mg g−1Pd min−1 93.2 6.8 72[thin space (1/6-em)]a
Pd@MIL-101 298 1.252 mg0.3 L−0.3 min−1 18 82 38[thin space (1/6-em)]a
Pd-ethanol@MIL-101 298 0.894 mg0.3 L−0.3 min−1 92.52 7.48 38[thin space (1/6-em)]a
Pd-C12T@MIL-101 298 0.546 mg0.3 L−0.3 min−1 99.62 0.38 38[thin space (1/6-em)]a
Rh/Al2O3 Room temp. ∼3–24 L g−1surface metal min−1 ∼5–32 ∼68–95 87[thin space (1/6-em)]a
AuNPs 295 Not active 29[thin space (1/6-em)]a
Pd53Au47 NPs 295 5.12 L g−1metal min−1 <2 29[thin space (1/6-em)]a
Pd NPs 295 1.99 L g−1metal min−1 <2 29[thin space (1/6-em)]a
Pd50Cu50/PVP Room temp. 2.9 L h−1 mmol−1metal 96.8 3.2 60[thin space (1/6-em)]a
Pd70Cu30/PVP Room temp. 4.2 L h−1 mmol−1metal 97 3 60[thin space (1/6-em)]a
Pd/PVP Room temp. 0.3 L h−1 mmol−1metal 60[thin space (1/6-em)]a
80sc% Pd-on-AuNPs N/A 576 L g−1Pd min−1 99.6 0.4 85[thin space (1/6-em)]a
Au@Pdmonolayer NPs Room temp. 246 L g−1surface Pd min−1 97.5 2.5 36[thin space (1/6-em)]a
Pd95Ag5NP–SiO2 Room temp. 4.61 L g−1Pd min−1 34[thin space (1/6-em)]a
PdNP–SiO2 Room temp. 1.35 L g−1Pd min−1 34[thin space (1/6-em)]a
Pd/Al2O3 ∼296 ∼100 87[thin space (1/6-em)]a
Pd/CNFs 298 18 82 88[thin space (1/6-em)]a
CuxIr1−x Room temp. ∼100 89[thin space (1/6-em)]a
Pd–Cu/C 333 3.6 96.4 90[thin space (1/6-em)]a
CNFs/Ni Room temp. ∼30 ∼70 91[thin space (1/6-em)]a
40 sc% In-on-Pd NPs Room temp. 7.57 ± 0.65 L g−1surface metal min−1 55[thin space (1/6-em)]b
Cu/NZVI Room temp. 18 92[thin space (1/6-em)]b
Cu–Pd/NZVI Room temp. 2.67 mM NO3 per gcat per h 60 93[thin space (1/6-em)]b
Cu–Pd/TiO2 Room temp. 50.2 47.7 94[thin space (1/6-em)]b
Pd–Cu/TiO2 293 0.139 g−1cat min−1 86.2 95[thin space (1/6-em)]b
Sn–Pd-NZSM-5 Room temp. 410 × 10−2 L min−1 g−1Pd 81 96[thin space (1/6-em)]b
Cu–Pd-NBeta Room temp. 92.68 97[thin space (1/6-em)]b
Pd/Cu pillared clays 298 68.9 mmol min−1 g−1Pd 25 98[thin space (1/6-em)]b
Pd/Sn pillared clays 298 82.7 mmol min−1 g−1Pd 16.5 98[thin space (1/6-em)]b
Pd/In pillared clays 298 57.4 mmol min−1 g−1Pd 12.2 98[thin space (1/6-em)]b
Pd/Al particles Room temp. 5.8 93.4 99[thin space (1/6-em)]b
Ni/Al particles Room temp. 99.6 99[thin space (1/6-em)]b
Cu/Al particles Room temp. 99.9 99[thin space (1/6-em)]b
Sn–Pd/γ-Al2O3 Room temp. 0.42 mg L−1 g−1 min−1 70.1 100[thin space (1/6-em)]b
Cu–Pd/AC Room temp. 2.017 mmol h−1 g−1cat 2.4 101[thin space (1/6-em)]b
Cu–Pd/TiO2 Room temp. 0.356 mmol h−1 g−1cat 16.7 101[thin space (1/6-em)]b
Cu–Pd/ZrO2 Room temp. 0.376 mmol h−1 g−1cat 8.9 101[thin space (1/6-em)]b
Cu–Pd/Al2O3 Room temp. 0.355 mmol h−1 g−1cat 0 101[thin space (1/6-em)]b


The composition and structure of bimetallic alloys can also affect the catalyst's activity. Some previous research analyzed the effects of the catalyst composition and structure on nitrite reduction. For example, Qian et al. studied the catalytic structure–performance relationships of Pd NPs.85 They used a two-step method to synthesize a catalyst with a special Pd-on-Au structure and found that the activity was related to the surface Pd coverage (Fig. 6e). Seraj et al.29 found that Pd–Au alloy NPs have higher catalytic activities and resistance to sulfur-poisoning compared to pure Pd NPs. Li et al.36 developed a combined experimental and theoretical strategy to find that the nitrite reduction performance of both monometallic and bimetallic catalysts can be evaluated by simple reaction descriptors, including the binding energies of N, N2, and NH3 at a surface site (Fig. 6a–c). They also found that bimetallic Pd-on-Au catalysts can optimize the surface activity of the active Pd sites and, meanwhile, maintain the maximum number of active Pd-sites on a surface. They found that a thin Pd layer [Pd1monolayer/Au (111)] deposited on Au NPs can lead to high nitrite reduction activity, with the experimental TOF superior to those of Pd and other Pd–Au alloys (Fig. 6f and g).


image file: d3qi00148b-f6.tif
Fig. 6 (a and b) Volcano-shaped predictive models for nitrite reduction through (a) N2 and (b) NH3/NH4+ formation pathways. (c) Typical optimized adsorption geometries on monometallic and bimetallic sites,36 where the blue, yellow, light blue, and which spheres represent Pd, Au, N, and H atoms, respectively. (d) Two-stage synthesis of Pd-on-Au NPs considered for thermal nitrite reduction. Copyright 2019, American Chemical Society. (e) Experimentally determined nitrite reaction rate constants of various Pd-on-Au NPs.85 Copyright 2014, Royal Society of Chemistry. (f) Particle size distributions of 100 sc% Pd-on-Au NPs. (g) Reaction kinetics of nitrite reduction on Pd-on-Au, Pd–Au alloys, and pure Pd NPs.36 Copyright 2019, American Chemical Society.

4. Selectivity

4.1. Catalytic nitrite reduction by monometallic catalysts: selectivity

In drinking water treatment, N2 formation is desirable, while NH3/NH4+ is more desirable for some emerging applications (e.g., ammonia production from waste treatment). Notably, N2 or NH3/NH4+ production is mainly at the active sites of some stronger-binding elements (e.g., Pd, Pt, and Rh).18,20,36,38,102–105 Because of that, the selectivity of N2 and NH3/NH4+ production depends mainly on the reduction phase of nitrite on a strong-binding monometallic site.24,106 Therefore, it is important to study the catalytic mechanism and factors that affect these metal sites and analyze the structure–selectivity relationships in nitrate and nitrite reduction.
4.1.1 Electronic structure versus product selectivity. Zhao et al.107 studied the selectivity of nitrite reduction products by considering the electronic structure of the catalyst; they found that the ammonia formation selectivity was affected when the Pd surface was capped with polyvinylpyrrolidone (PVP) and was inhibited with the increase of PVP coverage. A plausible explanation is that PVP changed the electronic structure of the Pd surface. The relation between the electronic structure of Pd and the selectivity of nitrite reduction products was analyzed in depth by Zhang et al.,38 showing that the selectivity of ammonia decreased when the electron density of Pd surface atoms increased (Pdδ). This is because the change in the electronic structure of a Pd surface affects the activation energy of nitrite, which in turn affects the selectivity of ammonia formation (Fig. 7a). Meanwhile, the relationship between temperature and ammonia selectivity was analyzed; the selectivity of ammonia was found to increase with the increase of temperature, consistent with some previous studies.43,70,108 This is mainly because ammonia production has a higher energy barrier (∼48 kJ mol−1) than N2 formation.108,109 In conclusion, the activation energy of nitrite can be changed by adjusting the electronic structure of Pd, which in turn can tune the product selectivity (Fig. 7b). Besides, increasing the reaction temperature can lead to a higher chance of ammonia production.
image file: d3qi00148b-f7.tif
Fig. 7 (a) Experimental estimation of nitrite reduction activation energies (Ea) on different Pd surfaces. (b) Effects of the reaction temperature on ammonia selectivity on various Pd surfaces.38 Copyright 2018, the Royal Society of Chemistry. (c and d) Effects of varying pH values on the selectivity of ammonia and the ammonia production rates on Pd and Rh.87 Copyright 2019, American Chemical Society.
4.1.2 pH versus product selectivity. In addition to Pd, other noble metals (e.g., Rh, Ru, and Ir) generally have lower capacities for nitrite reduction and a lower selectivity for N2 formation.51,70 However, these conclusions are yet to be fully justified because they were measured based on the experimental conditions suitable for Pd. A slight change in the reaction conditions (e.g., pH) may lead to a significant change in product selectivity. Hörold et al. first proposed that pH is an important factor in nitrite hydrogenation,70 where a lower pH favors the reduction of nitrite to N2. However, in the absence of a buffer, the pH of the reaction solution increases as the reaction proceeds, thereby degrading the reaction performance. Clark et al.87 studied the effects of pH on the reduction of nitrite to ammonia on a Rh surface (Fig. 7c and d); ammonia selectivity was up to 95% at pH = 11.5. They found that nitrite reduction on Rh was affected by NO* poisoning. However, this poisoning effect can be controlled by the solution pH. In other words, at a low pH, the Rh surface was covered by NO*, which might poison the catalyst. Also, they found that the NO*/H* ratio on a Rh surface was regulated by the pH of the reaction medium, i.e., the dissociation of nitrite into NO* could be inhibited by adjusting the pH. For this reason, pH significantly influences the selectivity of NH3/NH4+, and Rh favors the reduction of nitrite to NH3/NH4+.18,19,22,62 In conclusion, if the target product of nitrite reduction at higher pH reaction conditions is NH3/NH4+, Pd may no longer be the best catalyst.
4.1.3 Particle size versus product selectivity. Section 3.1.1 discusses that the size of Pd NPs has a significant influence on the catalytic activity. Similarly, the product selectivity of thermal nitrite reduction can also be affected by particle size. It was found by theoretical and experimental studies that the selectivity of nitrite reduction on Pd is determined by the coverage of H* and N*.15 Combined with the recent finding that an electron-deficient Pd surface leads to the selective formation of NH3/NH4+,38 it can be concluded that the selectivity of NH3/NH4+ is dependent on the Pd structure. The characteristics and structural properties of Pd are closely related to the NP sizes. For this reason, researchers investigated the relationship between the Pd NP size and NH3/NH4+ selectivity,38 in which a too-large particle size is not favorable for ammonia formation. Moreover, the relationship between the particle size and activity may be related to the exposure of active sites. As shown in Fig. 8a, the number of exposed Pd sites increased with the decrease of the Pd NP diameter, but the TOFs remained relatively stable with the increase of the Pd NP diameter (Fig. 8b). The change in the Pd NP size from 1.4 ± 0.7 to 9.6 ± 3.5 nm did not lead to a significant change in the TOF, and each exposed Pd site (e.g., edge, vertex, and plateau) had similar activities for nitrite reduction. The ammonia production percentages (NH3%) versus nitrite reduction at different numbers/fractions of exposed Pd-sites and low-coordination Pd-sites are shown in Fig. 8c and d. Comparing all catalysts, the NH3% value increases with the increased number of exposed Pd-sites and the increased proportion of low-coordination Pd sites, regardless of whether Pd is loaded inside or outside the CNF. This implies that NH3% increases with the decrease of the Pd NP size. The main reason is that the number of exposed Pd sites or the fraction of low-coordination Pd sites increases monotonically with the decrease of the Pd NP size. The increase in ammonia production is due to the relatively small number of N–N pairings on the Pd NPs. A plausible reason is that N–N pairing becomes more difficult on smaller Pd islands with more low-coordination sites (i.e., edges and corners). Another possible reason is that N–N pairing is unfavorable on smaller Pd because the adsorbed N* has a lower chance of being adjacent to each other. The third possible reason is that nitrite reduction is faster on smaller Pd NPs, reducing the opportunity for N–N pairing.35
image file: d3qi00148b-f8.tif
Fig. 8 (a) First-order rate constant (k) versus the number of exposed Pd sites. (b) TOFs versus Pd NP diameters. (c) Ammonia production percentage (NH3%) versus the number of exposed Pd sites. (d) Ammonia production percentage (NH3%) versus the fraction of low-coordination Pd sites.35 Copyright 2021, American Chemical Society.
4.1.4 H2 flow rate and NO2 concentration versus product selectivity. Previous studies also found that the reaction conditions (e.g., H2 flow rate and NO2 concentration) had significant effects on the product selectivity of nitrite reduction. To illustrate the effects of the H2 flow rate and NO2 concentration on the reaction, Shin et al.15 used a combined theoretical and experimental strategy to study nitrite reduction on a Pd surface (Fig. 9). They found that the increase of H2 flow can cause the enrichment of H* on Pd and the subsequent formation of ammonia. Due to this reason, increasing the flow rate of H2 can facilitate NH3/NH4+ formation. However, when increasing the concentration of NO2, the N[thin space (1/6-em)]:[thin space (1/6-em)]H ratio increases, which in turn increases the chance of N–N pairing and thus favors N2 production.
image file: d3qi00148b-f9.tif
Fig. 9 (a) Energy diagram of the hydrogenation pathway of NO* on a Pd(111) surface. (b) Energy diagram of the reduction of N2O* on Pd(111). Insets show the reaction intermediates considered for calculations. Green, blue, red, and white spheres represent Pd, N, O, and H atoms, respectively. (c and d) Experimentally measured N2 and NH3 selectivity of nitrite reduction at various (c) H2 flow rates and (d) NO2 concentrations.15 Copyright 2014, American Chemical Society.

4.2. Catalyst design to improve activity and target-product selectivity

The rational design of a catalyst helps reduce the exhaustive experimental “trial-and-error” process in catalyst search. Based on the seminal Sabatier principle, a good heterogeneous catalyst should neither bond to the adsorbate too strongly nor too weakly.110 Therefore, almost all the derived heterogeneous catalytic models present a “volcano-shape” as a function of the key adsorbate binding energies (i.e., adsorption energies) of the reaction.111–123 A catalytic volcano model allows people to derive the optimal activity of catalysis. Therefore, catalyst design with the help of a volcano model can efficiently design promising catalysts with high activity and/or target-product selectivity.
4.2.1 Catalyst design for N2 production.
Model validation and active site identification. Before proceeding to design a new catalyst, the volcano activity plot should be determined beforehand. For thermal nitrite reduction, Li et al. derived the first volcano activity model for thermal nitrite reduction based on the linear scaling relations between the binding energies of N* and all other intermediate species.36 The accuracy of the model was then evaluated by the benchmarking analyses with the experimental results of Seraj et al.29 and Guy et al.60Fig. 10a and b shows the volcano activity model for nitrite reduction toward N2 formation as a function of N* and N2* binding energies, with the plotted binding energies calculated at various Pd–Au and Pd–Cu alloy (111) surfaces. It can be seen that only the 3-fold Pd3 triatomic site on Pd0.50Au0.50(111) and Pd0.75Cu0.25(111) can reach the volcano peak, suggesting that ∼50% and ∼75% Pd on PdAu and PdCu, respectively, can lead to optimized nitrite reduction activity compared to other compositions. These are in excellent agreement with previous experiments that the optimal catalysts for nitrite reduction were ∼53% and ∼80% Pd, respectively, in Pd–Au and Pd–Cu nano-catalysts.29,60 These benchmarking analyses clearly showed that this volcano model is precise and can be used for predicting promising nitrite reduction catalysts as a function of nitrogen bonding strengths, which can significantly reduce computation costs. Interestingly, we can see that on Pd-based alloys, there is a synergy between the ligand and strain effects in tuning the N-binding energy at alloy surfaces. As shown in Fig. 10c and d, the N* binding energy at the close-packed Pd3-site can reach the optimal region of the volcano due to the synergistic effects of the electronic change arising from the charge transfer between Pd and Au/Cu and the strain arising from the lattice difference between Pd and Au/Cu.
image file: d3qi00148b-f10.tif
Fig. 10 (a and b) Predictions of thermal nitrite reduction at triatomic ensembles on PdAu and PdCu alloy surfaces. (c and d) N binding energies at the triatomic ensembles of PdAu and PdCu (111).36 Copyright 2019, American Chemical Society.

Optimizing and maximizing the most active sites: design of highly effective metal-on-metal catalysts. Volcano models can be used for the computational screening of promising catalysts. Those strongly bound metals are closer to the target binding energy than Au, Ag, and Cu. Also, X-on-Y (or core@shell-like) bimetallic structures can provide the maximum number of active sites on the catalytic surface, which can further increase the overall activity of a catalyst. For this purpose, Li et al.36 modeled X-on-Y structures with X being a strong-binding metal (e.g., Pd, Pt, Ir, Rh, and Ni) and Y being a typical weak-binding metal (e.g., Au, Ag, and Cu) (Fig. 11). Fig. 11a–c shows that at least six of the screened catalysts are able to achieve the target activity (i.e., theoretical optimal activity) indicated by the volcano model [Pd3ML/Cu(111), Pd2ML/Cu(111), Pd1ML/Ag(111), Pt3ML/Cu(111), Pd1ML/Au(111), and Ni1ML/Cu(111)]. Interestingly, most of these candidates are Pd-based catalysts, suggesting that Pd is a promising element for nitrite reduction. Furthermore, most of these optimized catalysts have relatively weak N2* binding but strong NH3* binding, suggesting facile N2 desorption and high selectivity for N2 formation. To evaluate the stability of these candidates, their surface segregation energies were calculated (Fig. 11d). With N* adsorption, only the Pd2ML/Cu(111) and Pd3ML/Cu(111) surfaces have negative surface segregation energies. Therefore, it is expected that the remaining four catalysts could be stable in nitrite reduction under mild reaction conditions (e.g., room temperature). Because Pd–Au can be synthesized by well-established methods, Pd-on-Au NPs were selected for experimental verification; the results showed that Pd-on-Au NPs had a relatively high selectivity (∼100%) for N2 formation compared to pure Pd NPs. In summary, the rational design of bimetallic catalysts based on the theoretical knowledge of alloying effects can help address complicated environmental problems.
image file: d3qi00148b-f11.tif
Fig. 11 (a and b) Volcano activity models with the plotted nitrogen bindings at X-on-Y (X = Pd, Pt, Rh, Ir, and Ni; Y = Au, Ag, and Cu) catalysts through the (a) N2 and (b) NH3 formation pathways illustrated in Fig. 4. (c) Matrix showing the surfaces with function quantified by |N binding-target binding|. (d) Calculated segregation energies with and without adsorbed N* on the X-on-Y catalysts. (e) Schematic pictures of X-on-Y models considered for theoretical calculations. Brown and gold spheres represent the X and Y elements, respectively.36 Copyright 2019, American Chemical Society.
4.2.2 Catalyst design for NH3/NH4+ production. Most previous studies focused on the reduction of nitrite to N2, while only a few have focused on the reduction of nitrite to NH3/NH4+.38,124 However, ammonia is an important precursor for agricultural and industrial chemicals. The Haber–Bosch method, which is currently the main process for ammonia synthesis, is energy intensive and requires harsh reaction conditions (e.g., T = 450 °C; P = 300 bar).124 Therefore, catalytic reduction of nitrite for ammonia formation is a process that can create potential industrial values. Although the direct conversion of nitrate/nitrite into ammonia is not practical based on current technologies, a possible application scenario is that the ammonia-selective catalysts would be helpful to treat high nitrate/nitrite waste brine obtained from nitrate/nitrite removal technologies (e.g., reverse osmosis and ion exchange) that are too expensive to discard. Li et al.89 first found that due to the larger 5dz2 orbitals at the 5d metal-atop site, these metals generally have larger H coverage under reaction conditions. This will lead to a kinetically more favorable NH3 formation selectivity in nitrite reduction, as proven by Shin et al.15 Based on these theoretical inspirations, they designed Ir and CuxIr(100−x) NPs for the reduction of nitrite to form NH3/NH4+ by a combination of theoretical and experimental approaches. In their works, the main reasons for studying Ir-based alloys are as follows: (a) alloying cheap Cu with noble metal Ir reduces the dependence on expensive Ir; (b) in the volcano model of nitrite reduction toward ammonia formation (Fig. 12a), the straight line connecting Cu and Ir can go across the volcano peak, suggesting that a homogeneous Cu–Ir alloy (i.e., solid-solution) could further tune the activity;29,36,60,125 (c) alloying strong- and weak-binding metals could reduce adsorbate-poisoning;29,82,126 and (d) there was very limited Ir-alloy catalysts that have been explored.127,128 After synthesis, the powder X-ray diffraction (PXRD) patterns of the NPs confirmed the presence of solid-solution structures (Fig. 12d). Interestingly, the synthesized CuxIr(100−x) NPs showed nearly-100% NH3/NH4+ formation selectivity (Fig. 12e). Instead of increasing the activity, alloying Cu into Ir led to a decrease in the activity, compared to pure Ir NPs (Fig. 12f). For example, the activity of pure Ir NPs was approximately ∼5 times higher than that of Cu49Ir51 NPs. The main reason, as shown in Fig. 12g, is that significant electronic and strain effects are induced in Cu–Ir alloys,83,126,129–131 making NH3 tend to overbind the Ir-atop site, which in turn breaks the linear scaling relation between N* and NH3* bindings132 and leads to a decrease in the activity of CuxIr(100−x) alloy NPs. Meanwhile, the H-coverage on the Ir-sites of Cu–Ir alloy is similar to that of Ir(111), leading to superior NH3/NH4+ selectivity (Fig. 12c). To generalize the findings of the experiments and enable further useful structure–function predictions, Li et al. screened other bimetallic surfaces mixed by 5d transition metals (Ir and Pt) and other metals (Fig. 12h), showing that alloying Pt with other inert transition metals (e.g., Ag) will also ensure both high activity for nitrite reduction and ammonia formation selectivity.
image file: d3qi00148b-f12.tif
Fig. 12 (a) Volcano activity plot for nitrite reduction through the NH3/NH4+ formation pathway. (b) Nitrite reduction activities and their ammonia selectivity on Pd and Ir NPs. (c) Stepwise adsorption energies of H* on Pd and Ir surfaces. (d) PXRD patterns of CuxIr(100−x) alloy NPs with different compositions. (e and f) Ammonia selectivity and the measured reaction rate constants of nitrite reduction on CuxIr(100−x) NPs. (g) Volcano activity model for nitrite reduction through the NH3/NH4+ formation pathways with the data points of Ir, Cu, and the triatomic ensembles sampled from Cu25Ir75 surfaces. (h) Volcano activity model for nitrite reduction through the NH3/NH4+ formation pathways with the triatomic ensembles at various alloy surfaces.89 Copyright 2020, American Chemical Society.

5. Catalyst carrier versus activity and selectivity

To improve the dispersion of metals and to facilitate the separation and recovery of catalysts, Pd and other metals were often immobilized on support materials. Not only the properties of the metal particles but also the nature of the carrier and the strength of the metal–carrier interaction have significant impacts on the catalyst performance. Reaction systems based on the thermal reduction of nitrite involve liquid–solid–gas triads. For this reason, the ideal surface properties of the catalyst are essential to ensure appropriate contact of the three phases and to eliminate internal and external diffusion limitations, thus achieving high activity and selectivity.

5.1. Oxide carriers

Oxide carriers (e.g., γ-Al2O3, SiO2, and TiO2) were widely used as catalyst carriers due to their desirable properties (e.g., high surface area and porosity) and chemical stability. The abundant hydroxyl groups on the oxide surface can interact with the metal precursors and thus influence the position of the metal on the carrier.133 This plays an important role in dispersing the active metal. According to previous studies,20,134 γ-Al2O3 showed the highest catalytic activities with the highest nitrite reduction rates. It was found that the enhanced catalytic activity may be related to the small catalyst particle size produced on the γ-Al2O3 support. The void structure of the support plays an important role in product selectivity. As studied by Krawczyk et al., SiO2 with the smallest pore size of 1–5 nm showed the lowest N2 selectivity (∼56%), while TiO2 with the largest pore size of 10–30 nm showed the highest N2 selectivity (∼88%).135 This is related to the formation of an internal OH gradient in narrow pores:136 OH formed in the narrow pore structure is difficult to neutralize because the diffusion of OH from the pore into the reaction medium is limited, resulting in the increase of local pH within the pore. As discussed in section 4.1.2, a higher pH promotes the formation of NH3/NH4+. Therefore, small pore size supports tend to be more favorable for NH3/NH4+ formation.135,137

5.2. Carbon carriers

Carbon material carriers for nitrite reduction mainly include activated carbon (AC), carbon nanotubes (CNTs), and CNFs, among which AC is the most widely used because of its low cost and high availability. The high specific surface area and porosity allow the active metal to be fully dispersed on the carrier surface, resulting in smaller-size metal particles. These properties make carbon materials competitive candidates as carriers for Pd-based catalysts.138 For AC carriers, due to the abundance of micropores, a rich void structure makes it easy to generate local pH gradients within the voids, favoring the production of NH3/NH4+. According to previous studies, the selectivity of AC-supported PdCu catalysts for NH3/NH4+ is often higher than 30%.139,140 In addition, carbon materials are conductive, accelerating the electron transfer from the accessible Pd in the support shell to the less accessible Pd in the pores, subsequently leading to an increase in H* concentration,43 which in turn is more favorable for NH3/NH4+ production.

6. Thermal catalytic reduction versus electrocatalytic reduction

With the progress and development of detection technology and experimental technology, both thermal reduction and electrocatalytic reduction are promising strategies for removing nitrate and/or nitrite.27,141–151 A recent significant study compared the efficiency of these two methods for ammonia production via nitrate reduction (Fig. 13).146Fig. 13 (by Wang et al.146) illustrates that thermal nitrate reduction requires the availability of H2, while electrocatalysis involves the participation of electrons and applied potentials.11,21 Meanwhile, N2 and NH3/NH4+ are the main products for both methods. They analyzed the catalytic efficiency of the two methods in terms of the driving chemical potential, pH, nitrate concentration, and type of catalyst. Their experimental results, as summarized in Fig. 14, showed that increasing hydrogen pressure or electrochemical potential could promote nitrate conversion. It was also found that for alloy catalysts, the addition of Ru increased the adsorption strengths of nitrate and hydrogen as well as intermediate species, leading to higher catalytic activity. When the nitrate concentration was low, thermal and electrocatalytic nitrate reduction showed the same trend that a higher nitrate concentration can promote nitrite reduction. However, with a further increase in nitrate concentration (i.e., >0.5 M), the rate of electrocatalytic nitrate reduction will decrease. This indicates that nitrate may block the surface sites for hydrogen adsorption and inhibit the reaction. The higher activity and lower Ea of thermal nitrite reduction at a lower pH are shown in Fig. 14c and d. These suggest that the higher nitrite hydrogenation TOF at a lower pH is mainly due to the increased surface coverage of reaction intermediates such as *NO and *HNO.147 When pH = 1, the reaction had a lower Ea value, possibly due to the more favorable conversion of intermediates to ammonia at a low pH value. The effects of pH on electrocatalytic nitrate reduction are shown in Fig. 14c and d. Wang et al.146 suggested that pH affects the charge on the electrode surface, which in turn can tune the catalytic activity. The essential part of the work by Wang et al.146 is the feasibility comparison between the two reduction methods. An ideal catalytic system must be of low cost and must exhibit higher ammonia production efficiency as shown in Fig. 14f. For thermal nitrate reduction (reaction conditions: PtRu/C; pH = 1), the ammonia production rate was high, and the process cost was in line with the economic requirements. This shows that thermal nitrate reduction is expected to be a potential alternative to the Haber–Bosch method under milder conditions.
image file: d3qi00148b-f13.tif
Fig. 13 Simplified reaction mechanism of the thermal nitrate reduction reaction (TNO3RR) and the electrocatalytic nitrate reduction reaction (ENO3RR).146 Copyright 2018, the Royal Society of Chemistry.

image file: d3qi00148b-f14.tif
Fig. 14 (a) TOFs of thermal catalytic nitrate reduction versus hydrogen partial pressures on different Pt-based catalysts. (b) Current densities of electrocatalytic nitrate reduction versus the applied potentials on different Pt-based catalysts. (c) Arrhenius plots of nitrate reduction on PtRu/C. (d) Comparison of apparent activation energy (Ea) versus faradaic efficiency (FE) towards NH3/NH4+ across different solution pH values and systems. (e) The activity of PtRu/C as a function of nitrate concentration at pH = 7. (f) Comparison of the economic value of two different methods.146 Copyright 2021, the Royal Society of Chemistry.

Interestingly, there is a difference in the proposed mechanisms for thermal and electrocatalytic nitrate reduction. For electrocatalytic nitrate reduction, the reduction of nitrate to nitrite could be a rate-determining step on many catalysts,152 while for thermal nitrate reduction, this step is considered non-rate-limiting on some typical catalysts (e.g., In–Pd catalysts).54 Regarding why thermal nitrate reduction to nitrite on some In-based catalysts is not rate-limiting, one possibility is that the surface states (e.g., adsorbate coverage) of a catalyst under electrocatalytic conditions and thermal hydrogenation could be very different,153 leading to different energetics in the first step of nitrate reduction. However, to the best of our knowledge, almost no previous study has paid attention to this difference in the reaction mechanism between thermal and electrocatalytic nitrate reduction, and thus it is still an interesting open question in the nitrate conversion process. Note that one of the most obvious differences in designing thermal and electrocatalytic nitrate/nitrite reduction catalysts is that their surface states (i.e., adsorbate coverage) under reaction conditions could be very different. For example, in thermal nitrate/nitrite reduction, hydrogen will be activated and will precover on the surface; therefore, the adsorbate coverage will depend on the reaction temperature, nitrate/nitrite concentration, and H2 pressure. While in room-temperature electrocatalytic nitrate/nitrite reduction, due to the equilibrium between water and the adsorbates after potential-induced water activation (e.g., H*, HO*, and O*),153 the adsorbate coverage will depend on the applied potential, nitrate/nitrite concentration, and pH.154 These intrinsic differences in the surface states would lead to very different reaction environments that make the reaction energetics different. Therefore, when designing thermal and electrocatalytic nitrate/nitrite reduction catalysts, the surface phase diagrams should be analyzed before analyzing the reaction activity.

7. Challenges in the thermal catalytic reduction of nitrate and nitrite

Despite the great potential and opportunities of thermal nitrate and nitrite reduction in water treatment, some key obstacles may hamper its large-scale applications, which are summarized as follows.

(1) Most of the catalysts reported to date are based on precious metals, which are associated with high costs in catalyst preparation. This also hampers the potential commercialization of this nitrate/nitrite removal method. Many of the lower-cost materials that can potentially be stable under reaction conditions, such as less-noble metals and some metal X-ides (TMX, where X = O, N, C, B, F, Cl, Br, etc.), are much less explored. This may be because the research population to study thermal nitrate/nitrite reduction is relatively small (Fig. 1).

(2) The harsh conditions in wastewater bodies impose stricter requirements on thermal nitrate and nitrite reduction catalysts, including high thermal and chemical stability. However, long-term stability evaluation of the related catalysts reported so far was generally dismissed. After long-term operating conditions for nitrate/nitrite reduction, active-site poisoning/blocking or adsorbate-induced surface segregation could occur, which may in turn lead to catalyst deactivation.

(3) There is no uniform standard so far to fairly evaluate the activity of a thermal nitrate and nitrite reduction catalyst. For example, how to confirm the nitrogen source of the formed N2 and NH3/NH4+? Perhaps, isotope labeling experiments, which have been proven essential for electrocatalytic ammonia synthesis, could also be necessary for detecting the products in thermal nitrate/nitrite reduction.

(4) It is difficult to find a catalyst with high activity and target-product selectivity, especially catalysts targeting ammonia formation. So far, the catalyst search strategy for thermal nitrate/nitrite reduction still mainly relies on a trial-and-error process from experiments. Better catalyst design strategies, such as theory-orientated catalyst design,89 should receive more attention.

8. Perspectives and conclusion

Although thermal nitrate and nitrite reduction is still not as “popular” as the electrochemical reduction of nitrate/nitrite, it is expected to be an active research area in the future given that it is important in wastewater treatment and its significant potential to form value-added ammonia upon rational catalyst design. The tremendous development of green hydrogen production and safe hydrogen transportation techniques endow the thermal reduction of nitrate and nitrite with a new future. Because this reaction is much less explored compared to electrocatalytic reduction, some fundamental and engineering questions need to be further explored, including:

(1) Why some promoters (e.g., Cu, Sn, and In) can reduce nitrate to nitrite but cannot effectively reduce nitrite?

(2) Are there any effective and target-product selective catalysts beyond precious metals?

(3) Can we use other safer sources (e.g., hydrogen storage materials) to provide H* in water treatment instead of molecular hydrogen?

To address these key questions, in situ/operando methods and more comprehensive theoretical models need to be developed. For example, surface phase diagrams need to be developed to fully understand the state of the Cu, Sn, or In promoter on a Pd-based catalyst surface in a reaction environment, while in situ surface probing methods would be helpful in understanding the surface state of the catalyst. With solid answers to the above questions, the key challenges of nitrate and nitrite reduction can be addressed by developing a more rational design strategy for a catalyst, accompanied by new engineering methods for wastewater treatment.

Conflicts of interest

There are no conflicts to declare.

Acknowledgements

This work was financially supported by the National Key R&D Program of China (No. 2021YFC1910605), the Iwatani Naoji Foundation, JSPS KAKENHI (No. JP23K13703), the National Natural Science Foundation of China (No. 51874115), the National Projects Funded by the Central Government to Guide Local Scientific and Technological Development of China (No. 216Z3803G), and the Excellent Young Scientist Foundation of Hebei province, China (No. E2018202241).

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