Acid Recovery from Industrial Effluents: Emerging Approaches and Challenges

Abstract

In recent times, environmental regulatory bodies worldwide have become increasingly stringent and perceptive about the acceptable levels of wastewater discharged from different industries. The acidity of wastewater discharged from various industries is one of the many critical factors that is closely monitored since an acidic discharge could have severe consequences for both the discharge site and the surrounding residential area. Handling massive volumes of acidic wastewater has proven to be a significant challenge for industries such as metallurgy and electroplating. The wastewater discharged from these industries generally contains different variety of acids like hydrochloric acid (HCl), nitric acid (HNO3), sulfuric acid (H2SO4), phosphoric acid (H3PO4), and acetic acid (CH3COOH). This review paper provides a comprehensive analysis of various techniques utilized for acid recovery, including diffusion dialysis (DD), electrodialysis (ED), electro-electrodialysis (EED), membrane distillation (MD), nanofiltration (NF), pyrohydrolysis, and solvent extraction. It also covers the characterization of acidic samples using advanced techniques such as infrared (IR) spectroscopy, Ion chromatography (IC), UV-Vis spectrophotometer, mass spectrometry (MS), and nuclear magnetic resonance (NMR) along with an evaluation of chemical parameters including chemical oxygen demand (COD), total suspended solids (TSS), and total dissolved solids (TDS). Through detailed descriptions, the operational principles of each technique are expounded upon, emphasizing their relevance in industrial contexts. Additionally, this review carefully examines the industrial advantages and drawbacks of each acid recovery method, offering useful insights into their strengths and limitations. By combining technical knowledge with real-world applications, it serves as a helpful guide for researchers, engineers, and professionals. It presents a clear overview of effective acid recovery techniques and emphasizes the common goal of promoting a cleaner and more sustainable environment.

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Article information

Article type
Review Article
Submitted
29 Aug 2025
Accepted
19 Dec 2025
First published
06 Jan 2026

J. Mater. Chem. A, 2026, Accepted Manuscript

Acid Recovery from Industrial Effluents: Emerging Approaches and Challenges

G. Yadav, N. Yadav, S. Kapoor, G. Singh, P. Garg, P. Attri, R. K. Sharma and G. R. Chaudhary, J. Mater. Chem. A, 2026, Accepted Manuscript , DOI: 10.1039/D5TA07013A

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