Steam-Activated High Specific Surface Area of Bio-derived Porous Carbon as Sustainable Metal-Free Electrocatalyst for Hydrogen Evolution Application

Abstract

Bio-derived materials can serve as effective alternatives to the high costs associated with traditional electrocatalysts for hydrogen evolution reaction (HER). In this study, a facile and environmentally benign approach was employed to synthesize nitrogen self-doped pecan shell-derived steam-activated porous carbon (N-PSAPC). The steam activation process considerably alters the surface properties of the carbon materials, specifically defect and porosity. Among different temperatures, the high specific surface area (879 m2/g) and pore volume (0.48 cm3 g−1) attained steam activation at 700 ℃. Steam generates hydroxyl radicals and hydrogen, which react with carbon to form internal pores, increasing surface area. Multi-walled carbon nanotubes were added as conductive agents for the electrode materials. The resulting N-PSAPC catalyst shows excellent HER performances with a low overpotential of 141.4 mV at 10 mA cm−2 in alkaline media and exhibits outstanding cycle performance after 5000 CV cycles. The lower charge transfer resistance and improved electrochemically active surface area (Cdl = 90.41 mFcm−2) of N-PSAPC-700 is the key reason for attaining the efficient electrocatalytic activity. As a cathode for overall water splitting, it achieves a cell voltage of 1.62 V at 10 mAcm−2. This work highlights steam activation as an effective, environmentally friendly approach for producing high-performance of metal-free HER electrocatalysts.

Supplementary files

Article information

Article type
Paper
Submitted
24 Oct 2025
Accepted
26 Dec 2025
First published
26 Dec 2025

New J. Chem., 2026, Accepted Manuscript

Steam-Activated High Specific Surface Area of Bio-derived Porous Carbon as Sustainable Metal-Free Electrocatalyst for Hydrogen Evolution Application

M. Nagaraj, S. Thangarasu, M. K. Bhosale, M. Kang, S. H. Youn, S. Y. Noh, J. H. Han, T. H. Oh and Y. A. Kim, New J. Chem., 2026, Accepted Manuscript , DOI: 10.1039/D5NJ04176G

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