Resource utilization of impurity-removed copper anode slime based on two-Stage roasting: process optimization for selective separation and high-value recovery of copper and selenium

Abstract

Copper and selenium in copper anode slime are important strategic metals, which exhibits favorable economic benefits for the recovery and utilization. In this study, impurity-removed copper anode slime was taken as the research object, a two-stage roasting process was proposed, consisting of low temperature sulfation roasting-water leaching for copper separation in the first stage and roasting for selenium evaporation in the second stage. This process enables efficient and environmentally friendly separation of Cu and Se from impurity-removed copper anode slime. In the first-stage roasting, ammonium sulfate was utilized as an additive to convert Cu-Se and Cu-Te metal compounds into soluble sulfates, and the selective separation of Cu was achieved through water leaching. Under the conditions of a roasting temperature of 275 ℃, a 1.2-fold excess of (NH4)2SO4, an oxygen-enriched concentration of 50%, and a duration time of 90 min, the leaching rate of Cu reached 94.07%. For the second-stage roasting of Cu-removed anode slime for selenium volatilization, the volatilization rate of Se reached 93.33% under the experimental conditions of a roasting temperature of 550 ℃, an oxygen-enriched concentration of 20%, a duration time of 90 min, and a gas flow rate of 100 mL/min. The two-stage roasting process realizes the selective and efficient separation of Cu and Se, while the scattered metal Te is effectively enriched in the residue phase. Additionally, the use of strong acids is avoided throughout the entire process system. The results can provide a theoretical basis and technical support for the construction and optimization of the comprehensive recovery and utilization system of copper anode slime.

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Article information

Article type
Paper
Submitted
12 Nov 2025
Accepted
18 Dec 2025
First published
24 Dec 2025

Green Chem., 2026, Accepted Manuscript

Resource utilization of impurity-removed copper anode slime based on two-Stage roasting: process optimization for selective separation and high-value recovery of copper and selenium

Y. Liu, K. Yan, S. Peng, Y. Li, Z. Liu, R. Wang, Z. Xu, Z. Liu and Z. Zhang, Green Chem., 2026, Accepted Manuscript , DOI: 10.1039/D5GC05843K

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