Research progress of high value utilization of waste polyethylene plastics

Abstract

Addressing the increasingly severe problem of polyethylene (PE) plastic pollution, the development of efficient, high value utilization technologies is essential for resource recycling. This article offers a systematic review of research progress in the multi-path upcycling of waste PE. Within the realm of thermochemical conversion, techniques such as catalytic pyrolysis, hydrogenolysis, hydrocracking, and oxidation can transform PE into high value fuels, chemicals, and carbon materials. Regarding functional modification, molecular design strategies like mechanical blending, dynamic cross linking, and copolymerization can markedly improve the performance of PE materials and bestow upon them new functionalities. Cutting edge green catalytic technologies, including photocatalytic and biological tandem conversion, allow for the directional transformation of PE into hydrogen, chemicals, and biodegradable plastics under mild conditions, showcasing significant environmental benefits. Despite considerable progress, challenges persist in this field, such as high catalyst costs, inadequate process economic viability, and scalability issues for industrial applications. Future endeavors should concentrate on the development of intelligent sorting technologies, efficient catalysts, and green processes, as well as promoting industrial application through policy support to ultimately achieve a plastic circular economy.

Article information

Article type
Tutorial Review
Submitted
01 Oct 2025
Accepted
24 Dec 2025
First published
30 Dec 2025

Green Chem., 2026, Accepted Manuscript

Research progress of high value utilization of waste polyethylene plastics

M. Xiao and X. Dai, Green Chem., 2026, Accepted Manuscript , DOI: 10.1039/D5GC05193B

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