Biomimetic characterization by micro-computed tomography (μCT) of 3D hollow fibre membrane network bioreactors for tissue engineering

Abstract

Hollow Fiber Membrane Bioreactors (HFMBs) support mammalian cell culture at high cell density by enabling the effective transport of nutrients, gases and metabolites to/from cells, and by offering high membrane surface area-to-bioreactor volume ratios, scalability and flexibility in design. A recent study showed that shell-and-tube HFMBs with cells in the extracapillary space (ECS) for medicine may be designed to mimic bone architecture for bone tissue engineering (TE). A more transport-efficient HFMB, the BRx-HFMB, consists of a 3D stack of alternating cross-woven mats of microporous and gas-permeable hollow fiber membranes with cells in the ECS and medium flowing inside the membranes. This design was shown to support culture of a large mass of densely packed cells with high oxygen and nutrients metabolic demands similar to bone cells. Its biomimicry and rationale for good performance are poorly characterized, hindering exploitation of its characteristics for bone TE. Herein, we report the architectural and biomimetic characterization of pore/void distribution in ECS of laboratory BRx-HFMBs using non-invasive non-destructive micro-computed tomography and advanced image analysis to minimize artifacts. Results suggest that ECS pore architecture and specific surface area of BRx-HFMBs mimic those of bone tissue, favoring cell migration around, and adhesion on, membranes at clinical cell densities. Membrane network architecture enables cell perfusion with medium, and membranes act as spatially distributed oxygen sources promoting oxygen transport through the cell construct over longer distances than in static bioreactors. This supports the use of BRx-HFMBs to develop cellular models of bone tissue for drug testing and precision medicine.

Supplementary files

Article information

Article type
Paper
Submitted
08 Feb 2026
Accepted
29 Apr 2026
First published
08 May 2026
This article is Open Access
Creative Commons BY license

Biomater. Sci., 2026, Accepted Manuscript

Biomimetic characterization by micro-computed tomography (μCT) of 3D hollow fibre membrane network bioreactors for tissue engineering

G. Falvo D'Urso Labate, C. Morano, T. De Schryver, H. Zaverdas, L. De Napoli, G. Fragomeni, L. Van Hoorebeke, P. Segers, M. Boone, K. Theofilatos, J. C. Gerlach and G. Catapano, Biomater. Sci., 2026, Accepted Manuscript , DOI: 10.1039/D6BM00185H

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