Active CuxCo1−xAl2O4 spinel catalysts with potent SO2 tolerance for toluene combustion: measuring the Cu substitution capacity in the spinel lattice with XRD extrapolation

Abstract

To obtain more applicable catalysts with sulphur and water vapor tolerance for toluene combustion, CuxCo1−xAl2O4 compounds have been purposely designed by substituting the Co site of the CoAl2O4 spinel with different amounts of Cu. For the first time, the XRD extrapolation method has been adopted to measure the substitution capacity of Cu2+ in the spinel matrix, which is x = 0.53. Below this capacity, Cu2+ is fully incorporated in the lattice, thus forming substituted CuxCo1−xAl2O4 with a pure spinel phase. Above this capacity, the excess Cu2+ overflows to the surface to generate CuO crystallites. Meanwhile, the structure transforms gradually from the CoAl2O4 phase to the CuAl2O4 phase. The Cu0.5Co0.5Al2O4 sample near the substitution capacity exhibits the highest activity, with an evident threshold effect being observed. Combining experiments and DFT calculations, it has been discovered that this catalyst possesses the richest amount of surface defects, active oxygen and acidic sites, which promotes the activity synergistically. In situ DRIFTS results have disclosed that toluene combustion could follow a Mars–van Krevelen mechanism, with a possible pathway of toluene → benzyl alcohol → benzaldehyde → benzoic acid → CO2. Compared to the unmodified CoAl2O4, Cu0.5Co0.5Al2O4 exhibits remarkably improved and potent SO2 and H2O tolerance. This work offers new insights into designing high-performance non-noble metal catalysts for real VOC combustion.

Graphical abstract: Active CuxCo1−xAl2O4 spinel catalysts with potent SO2 tolerance for toluene combustion: measuring the Cu substitution capacity in the spinel lattice with XRD extrapolation

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Article information

Article type
Research Article
Submitted
05 May 2025
Accepted
17 Jun 2025
First published
20 Jun 2025

Inorg. Chem. Front., 2025, Advance Article

Active CuxCo1−xAl2O4 spinel catalysts with potent SO2 tolerance for toluene combustion: measuring the Cu substitution capacity in the spinel lattice with XRD extrapolation

J. Cao, H. Liu, S. Zhang, T. Liu, Y. Lv, Z. Wu, X. Xu, J. Xu, X. Fang and X. Wang, Inorg. Chem. Front., 2025, Advance Article , DOI: 10.1039/D5QI01067E

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