ZnOx modified IrO2-Ta2O5 electrocatalyst with high electrochemical chlorine evolution selectivity in a wide range of pH and electrolyte concentration

Abstract

Chlorine evolution reaction (CER) is one of the most valuable electrochemical reactions in industrial application, mainly used in the chlor-alkali industry, electrochemical advanced oxidation process (EAOPs) and electrolytic antifouling technology (EAT). In these applications, the [Cl-] concentration and pH are different, so it is of great significance to develop electrode materials with high CER selectivity suitable for a wide range of pH and varying [Cl-] concentration. In this paper, ZnOx-modified IrO2-Ta2O5 (ZnOx@IrO2-Ta2O5) was prepared by the thermal decomposition combined with the oxygen-poor reactive sputtering method. By using the reactive sputtering technology, ZnOx can be successfully doped into the crystal cell of IrO2-Ta2O5, which enlarges the unit cell to a certain extent and significantly changes the electronic structure. Compared with those of IrO2-Ta2O5, the binding energy peaks of Ir4+ 4f orbitals of ZnOx@IrO2-Ta2O5 have obviously shifted negatively, which indicates that the electron has transferred to Ir. Whether in 4.0 M (pH=1.0) or 0.6 M (pH=6.88) NaCl solution, the CER activity and selectivity of ZnOx@IrO2-Ta2O5 electrode were obviously improved. In 4.0 M NaCl solution, the overpotential of 10 mA cm-2 (η10) of ZnOx@IrO2-Ta2O5 is only 60 mV with the current efficiency is 95.7%. Even in 0.6 M NaCl solution, the current efficiency can still reach 90.1%, which makes ZnOx@IrO2-Ta2O5 suitable for a wide range of pH and variable electrolyte concentration. In addition, in 4.0 M and 0.6 M NaCl solutions, their Tafel slopes are 41.75 and 49.74 mV dec-1, which indicates that their rate-determining steps (RDSs) are both the second electron transfer.

Supplementary files

Article information

Article type
Paper
Submitted
15 Aug 2025
Accepted
25 Sep 2025
First published
26 Sep 2025

New J. Chem., 2025, Accepted Manuscript

ZnOx modified IrO2-Ta2O5 electrocatalyst with high electrochemical chlorine evolution selectivity in a wide range of pH and electrolyte concentration

S. Xiong, Y. Zhan, S. Qian, T. Fu, Z. Zhang, X. Mo, M. Wang, Z. Ren and Y. Zhu, New J. Chem., 2025, Accepted Manuscript , DOI: 10.1039/D5NJ03298A

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