Issue 5, 2025

Photothermal patterning of polydimethylsiloxane

Abstract

The surface patterning of polymers is an important approach to enhancing material properties for a large variety of applications. Due to the formation of irreversible crosslinks however, thermoset polymers tend to be challenging to pattern. In this paper we present a novel method of patterning a commonly used thermoset polymer, polydimethylsiloxane (PDMS), through controlled photothermal curing. We show that by incorporating 0.05% carbon black by weight into PDMS and moving a continuous wave-based laser engraver over the surface in a snake pattern, we can photothermally generate micron-scale surface features, and that these patterns can be controlled through laser parameters. Finally, we show that the photothermally patterned PDMS surfaces undergo changes in the optical properties as a result of patterning.

Graphical abstract: Photothermal patterning of polydimethylsiloxane

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Article information

Article type
Paper
Submitted
04 Apr 2025
Accepted
19 Jun 2025
First published
08 Jul 2025
This article is Open Access
Creative Commons BY-NC license

RSC Appl. Polym., 2025,3, 1269-1277

Photothermal patterning of polydimethylsiloxane

J. A. DiPietro, B. Ludwig and B. J. Lear, RSC Appl. Polym., 2025, 3, 1269 DOI: 10.1039/D5LP00093A

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