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This study presents the development and application of a novel high-pressure microfluidic system for investigating CO2 hydrate nucleation and growth, with applications for carbon capture and storage (CCS) technologies. Two distinct microchip geometries—a capillary channel chip (serpentine-shaped) and an advanced droplet trap chip— were respectively designed and evaluated. These microchips enable the generation, trapping, and observation of CO2 droplets or bubbles within aqueous systems under static and dynamic conditions. The capillary channel chip allows droplet storage in a single serpentine channel, whereas the droplet trap chip offers superior immobilization and control, preventing droplet/bubble displacement during CO2 hydrate formation. High-resolution optical imaging, coupled with precise pressure and temperature regulation and control, facilitated real-time visualization of CO2 hydrate crystallization at CO2–water interfaces under varying temperature and pressure conditions. Experimental results reveal the influence of geometry, flow dynamics, and hydrodynamics on hydrate morphology and growth. The high-pressure microfluidic setup provides an adaptable and scalable approach for studying hydrate behavior, offering valuable insights for investigating CO2 storage in geological formations.

Graphical abstract: CO2 hydrate nucleation study: novel high-pressure microfluidic devices

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