Natural Products Introduced Redox-Recovery of the Lithium Cobalt Oxide Cathodes Under Mild Conditions

Abstract

Closed-loop recycling of lithium cobalt oxide (LCO) cathodes with low cost and high reward via a hydrometallurgical approach based on natural products remains a challenge. Additionally, traditional hydrometallurgical methods require harsh conditions, generate secondary pollutants, and rely on hazardous reducing agents. Herein, a sustainable closed-loop process is proposed for efficient and selective metal recovery under mild conditions, utilizing the natural amino acid cysteine (Cys), which features multifunctional groups (-SH, -COOH, -NH₂) to act as a leaching agent, and using the natural oxalic acid as a selective recovery reagent of Co. The approach avoids utilizing additional reducing agents and harsh conditions. Leaching efficiencies of 94.85% for cobalt (Co) and 99.38% for lithium (Li) were achieved using Cys to realize leaching at 73 °C for 1.5 hours. The results were significantly outperforming conventional organic acids and deep eutectic solvents (DES). Mechanistic studies revealed that the synergistic redox activity of -SH and coordination capabilities of -COOH/-NH 2 enable rapid reduction of Co 3+ to Co 2+ and subsequent complexation, as confirmed by XPS, FTIR, and DFT calculations. The regenerated LCO cathode material exhibited superior electrochemical performance, with a capacity retention of 76.52% after 100 cycles at 1 C, comparable to that of the commercial counterparts. An economic analysis demonstrated a net profit of 58.26 $•kg -1 of processed LCO, highlighting the scalability and cost-effectiveness of this green approach. This work contributes to the advancement of biobased solvents for sustainable battery recycling, in alignment with the principles of a circular economy.

Supplementary files

Article information

Article type
Paper
Submitted
24 Jul 2025
Accepted
08 Sep 2025
First published
10 Sep 2025

Green Chem., 2025, Accepted Manuscript

Natural Products Introduced Redox-Recovery of the Lithium Cobalt Oxide Cathodes Under Mild Conditions

C. Xu, X. Ji, H. Zhang, X. Xu, L. Kong, Y. Zhang, L. Wang, G. Wang, G. Lv, X. Qi, J. Cai, S. Zhang, Z. Yang and Z. Cheng, Green Chem., 2025, Accepted Manuscript , DOI: 10.1039/D5GC03826J

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