From lignin to market: a technical and economic perspective of reductive depolymerization approaches

Abstract

Lignin has grown into one of the main candidates to replace fossil-based resources as it is the largest renewable source of aromatic building blocks. The complex structure of polymeric lignin, however, requires depolymerization to simpler building blocks for the chemical industry. One of the most promising depolymerization approaches is reductive depolymerization of which two process configurations are currently studied in pilot scale installations for upscaling to industrial scale: (i) reductive catalytic fractionation (RCF), and (ii) reductive catalytic depolymerization (RCD). Both technical and techno-economic aspects will be covered within this review, discussing the advantages and challenges of both approaches regarding processing, production costs, product output, and applications. In this regard, RCF benefits from its decreased energy and solvent consumption linked with being a one-step process and delivers a product with a high monomer content (∼25–45 wt%). RCD, on the other hand, has the advantage of continuous processing and reduced catalyst fouling and delivers a product that mainly consists of oligomers (<10 wt% monomers). The complete overview of both processes presented here addresses their potential, and can guide future researchers, policy makers and companies to make thoughtful decisions on lignin valorization.

Graphical abstract: From lignin to market: a technical and economic perspective of reductive depolymerization approaches

Supplementary files

Article information

Article type
Critical Review
Submitted
09 May 2025
Accepted
09 Sep 2025
First published
07 Oct 2025
This article is Open Access
Creative Commons BY license

Green Chem., 2025, Advance Article

From lignin to market: a technical and economic perspective of reductive depolymerization approaches

B. Daelemans, B. Sridharan, P. Jusner, A. Mukherjee, J. Chen, J. K. Kenny, M. Van Dael, K. Vanbroekhoven, P. J. Deuss, M. L. Stone and E. Feghali, Green Chem., 2025, Advance Article , DOI: 10.1039/D5GC02316E

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