Issue 17, 2025

Industrial-scale biorefinery for n-caproate production from food waste

Abstract

Food waste contributes nearly 10% of global carbon emissions, with over one billion tonnes produced annually. Carbon chain elongation (CCE) technology converts bio-waste into biochemicals via microbial catalysis. Here, we present an industrial-scale biorefinery plant to produce n-caproate from food waste. This plant can stably produce green n-caproate from food waste at atmospheric temperatures without added chemicals and heat energy. Gibbs free energy analysis demonstrated the underlying biochemical reactions of the CCE system, and techno-economic evaluation showed reduced operational cost and greenhouse gas emission due to avoidable chemicals and heat energy. Since the residual broth from the extraction of n-caproate can be employed as an alternative carbon source for nitrogen removal in wastewater treatment, a theoretical model was proposed to estimate the concentrations of residual dissolved organic nitrogen in the effluent. This industrial-scale biorefinery for n-caproate would offer a closed-loop system for the sustainable cascade management of food waste.

Graphical abstract: Industrial-scale biorefinery for n-caproate production from food waste

Supplementary files

Article information

Article type
Paper
Submitted
31 Dec 2024
Accepted
17 Mar 2025
First published
19 Mar 2025
This article is Open Access
Creative Commons BY license

Green Chem., 2025,27, 4611-4620

Industrial-scale biorefinery for n-caproate production from food waste

J. Qiu, Y. Wang, F. Lü, N. Liao, J. Li, X. Hua, H. Zhang, B. Xu and P. He, Green Chem., 2025, 27, 4611 DOI: 10.1039/D4GC06592A

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