Towards greener-by-design fine chemicals. Part 2: technological frontiers

Abstract

Over the past three decades, the pharmaceutical and agrochemical sectors have embarked on a transformative journey towards greener-by-design processes, firmly rooted in the principles of green chemistry. Building on this foundation, green engineering frameworks have expanded the focus beyond environmental concerns to encompass product quality, economic viability, and the evolving demands of modern healthcare. At the heart of this transformation is continuous and smart manufacturing due to its capacity to reduce raw material use, waste, and energy consumption. While attention has understandably centered on replacing or refining conventional batch operations, the breadth of progress is far wider. Advanced analytics and digitization, as exemplified by AI-driven modeling, are nurturing the rise of “smart factories” that autonomously optimize performance in real time. A prime illustration lies in the purification of fine chemicals, where real-time analytics and advanced process control slash solvent requirements, an acute pollution hotspot, while ensuring consistent product quality. Meanwhile, 3D printing has introduced a genuinely disruptive dimension, challenging traditional notions of scale and location through on-demand, flexible production. In this piece, we explore how these converging technological frontiers lay the groundwork for the patient-centered, eco-conscious pharmaceutical and agrochemical facilities of the future.