The structuring of porous reticular materials for energy applications at industrial scales

Abstract

Reticular synthesis constructs crystalline architectures by linking molecular building blocks with robust bonds. This process gave rise to reticular chemistry and permanently porous solids. Such precise control over pore shape, size and surface chemistry makes reticular materials versatile for gas storage, separation, catalysis, sensing, and healthcare applications. Despite their potential, the transition from laboratory to industrial applications remains largely limited. Among various factors contributing to this translational gap, the challenges associated with their formulation through structuring and densification for industrial compatibility are significant yet underexplored areas. Here, we focus on the shaping strategies for porous reticular materials, particularly metal–organic frameworks (MOFs) and covalent organic frameworks (COFs), to facilitate their industrial application. We explore techniques that preserve functionality and ensure durability under rigorous industrial conditions. The discussion highlights various configurations – granules, monoliths, pellets, thin films, gels, foams, and glasses – structured to maintain the materials’ intrinsic microscopic properties at a macroscopic level. We examine the foundational theory and principles behind these shapes and structures, employing both in situ and post-synthetic methods. Through case studies, we demonstrate the performance of these materials in real-world settings, offering a structuring blueprint to inform the selection of techniques and shapes for diverse applications. Ultimately, we argue that advancing structuring strategies for porous reticular materials is key to closing the gap between laboratory research and industrial utilization.