Methane activation by ZSM-5-supported transition metal centers

Abstract

This review focuses on recent fundamental insights about methane dehydroaromatization (MDA) to benzene over ZSM-5-supported transition metal oxide-based catalysts (MO_x/ZSM-5, where M = V, Cr, Mo, W, Re, Fe). Benzene is an important organic intermediate, used for the synthesis of chemicals like ethylbenzene, cumene, cyclohexane, nitrobenzene and alkylbenzene. Current production of benzene is primarily from crude oil processing, but due to the abundant availability of natural gas, there is much recent interest in developing direct processes to convert CH₄ to liquid chemicals. Among the various gas-to-liquid methods, the thermodynamically-limited Methane DehydroAromatization (MDA) to benzene under non-oxidative conditions appears very promising as it circumvents deep oxidation of CH₄ to CO₂ and does not require the use of a co-reactant. The findings from the MDA catalysis literature is critically analyzed with emphasis on in situ and operando spectroscopic characterization to understand the molecular level details regarding the catalytic sites before and during the MDA reaction. Specifically, this review discusses the anchoring sites of the supported MO_x species on the ZSM-5 support, molecular structures of the initial dispersed surface MO_x sites, nature of the active sites during MDA, reaction mechanisms, rate-determining step, kinetics and catalyst activity of the MDA reaction. Finally, suggestions are given regarding future experimental investigations to fill the information gaps currently found in the literature.