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The commercial synthesis of polymers is generally limited to two main mechanisms that are typically considered to be mutually exclusive, namely step-growth and chain-growth polymerisation. This also defines the vast number of academic advances in macromolecular synthesis including the increasingly studied reversible deactivation radical polymerisation techniques (chain-growth) and complex polymer architectures such as dendrimers (step-growth). We report here a new synthetic strategy that utilises conventional free radical chain-growth chemistry, under modified telomerisation conditions, to form branched polymers containing chemistries conventionally formed under step-growth conditions. Telomerisation is typically limited to small molecule synthesis and employs addition across the unsaturated bond of a substrate, whilst minimising intermolecular reaction between substrates. Through the careful manipulation of reaction conditions, we have created a ‘transfer dominated branching radical telomerisation’ mechanism that creates branched polymers containing step-growth motifs from multi-vinyl monomers, with molecular weights in excess of 1000 kg mol−1, using industrially relevant free radical chain-growth chemistry. The scope of this approach is considerable, allowing access to entirely new macromolecular structures.

Graphical abstract: Hyperbranched polymers with step-growth chemistries from transfer-dominated branching radical telomerisation (TBRT) of divinyl monomers

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