Thermodynamic behaviour and formation mechanism of novel titanium carbide dendritic crystals within a molten pool of selective laser melting TiC/Ti–Ni composites
Abstract
Selective laser melting (SLM) was applied to prepare TiC/Ti–Ni composites by using a mixed powder composed of titanium powder, nickel powder and titanium carbide powder. The result indicated that fine TiC particles were transformed into in situ Ti6C3.75 dendrites based on the complete melting mechanism and coarse TiC particles just partly experienced melting to form epitaxial dendrites along the margin of the remaining TiC particles. Besides, laser scan speed was found to have a significant influence on Ti6C3.75 dendrite growth. To give a better insight into the thermodynamic behaviour of TiC within the mesoscopic molten pool which was difficult to be monitored by experimental methods, a numerical simulation method was used. Due to the existence of differences in thermal conductivity between TiC and the matrix, reverse thermal hysteresis within TiC particles was predicted, influencing the temperature and its gradient on the TiC particles. Furthermore, the melting mechanism of TiC particles and growth processes of Ti6C3.75 dendrites were discussed. Moreover, nanoindentation load–penetration depth curves were also measured, reaching a value of 6.84 GPa at the applied v of 350 mm s−1.