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Issue 44, 2009
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Synthesis of biomorphic zeolite honeycomb monoliths with 16 000 cells per square inch†

Gang Li,ab   Ranjeet Singh,ab   Dan Li,a   Chunxia Zhao,ac   Liying Liuabd  and  Paul A. Webley*ab  
Author affiliations

* Corresponding authors

a Department of Chemical Engineering, Monash University, Wellington Road, Clayton, VIC, Australia
E-mail: paul.webley@eng.monash.edu.au
Fax: +61 3 9905 5686
Tel: +61 3 9905 3445

b Cooperative Research Centre for Greenhouse Gas Technologies, Grnd Flr NFF House, 14-16 Brisbane Ave, Barton, ACT, Australia

c State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan, PR China

d School of Materials & Metallurgy, Northeastern University, Shenyang, PR China

Abstract

Zeolite NaX and silicalite honeycomb monoliths were synthesized via hydrothermal growth of zeolites on the interior surface of cuttlebone by a novel flow coating technique. The resultant samples were characterized by SEM, XRD, EDX, N2 adsorption and TGA. The loading of nano-crystalline silicalite (36.4 wt%) was higher than that obtained for NaX type zeolite. The biomorphic honeycomb monoliths were found to have an exceptionally high cell density of 16 000 cells per square inch (cpsi) which is ten times higher than the best synthetic ones. The honeycombs were evaluated for their hydrodynamic and kinetic properties, showing substantial improvement of mass transfer rate with lower pressure drop than conventional zeolite packing.

Graphical abstract: Synthesis of biomorphic zeolite honeycomb monoliths with 16 000 cells per square inch

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Article information

https://doi.org/10.1039/B912329F
Submitted
24 Jun 2009
Accepted
17 Aug 2009
First published
02 Oct 2009
J. Mater. Chem., 2009,19, 8372-8377
Article type
Paper
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Synthesis of biomorphic zeolite honeycomb monoliths with 16 000 cells per square inch

G. Li, R. Singh, D. Li, C. Zhao, L. Liu and P. A. Webley, J. Mater. Chem., 2009, 19, 8372
DOI: 10.1039/B912329F

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