Open Access Article
Madakannu Iyyappana,
Ayyavu Shankara,
Govindan Maduraiveeran
*ab and
K. K. R. Datta
*a
aDepartment of Chemistry, Faculty of Engineering and Technology, SRM Institute of Science and Technology, Kattankulathur, 603203, Tamil Nadu, India. E-mail: kumarard@srmist.edu.in; kkrdatta@gmail.com
bMaterials Research Center, American University of Sharjah, Sharjah, 26666, United Arab Emirates. E-mail: mgovindhan@aus.edu; pgmadura@yahoo.co.in
First published on 22nd April 2026
Developing highly efficient, durable, and low-cost oxygen evolution reaction (OER) electrodes remains a key barrier that needs to be overcome for producing green H2 through alkaline water electrolysis (AWE). A series of transition metal cation-substituted manganese oxides (M–Mn2O4, where M = Co, Cu, Fe, and Zn) over nitrogen-doped rGO (N–rGO) nanosheet (M–Mn2O4@N–rGO) heterostructures have been developed using a facile solvothermal strategy. Among the tested compositions, the FeMn2O4@N–rGO heterostructures exhibited superior OER catalytic activity, with an overpotential (η) of ∼330 mV at 10 mA cm−2 along with stability over 96 h in 1 M KOH. In addition to OER activity, the FeMn2O4@N–rGO heterostructure exhibited better hydrogen evolution reaction (HER) performance, achieving an overpotential of 153 mV at a current density of 10 mA cm−2. The coexistence of Fe3+/Fe2+ and Mn3+/Mn4+ redox couples provides multiple electron transfer pathways during water splitting. When assembled as a bifunctional electrode for overall water splitting (FeMn2O4@N–rGO as both the anode and cathode), the system delivers a cell voltage of 1.57 V at 10 mA cm−2, with operational stability over 10 h. The robust spinel framework and strong metal–support interactions confirm that FeMn2O4@N–rGO is a viable electrocatalyst for AWE systems.
On the other hand, metal complexes, transition-metal-based catalysts including oxides, sulphides and phosphides of Fe, Ni, Co, Cu, Zn and Mn, and MOF-derived composites, besides single-atom catalysts, have shown promise in catalytic activity as earth-abundant alternatives.7–14 The stability and performance of these catalysts are strongly influenced by the pH of the electrolyte; generally, alkaline media are often preferred for stability due to the variable oxidation states of transition metals. Among transition-metal oxides, spinel oxides have garnered significant attention for the OER due to their tunability, cost-effectiveness, simple synthesis, compositional diversity, and stability in alkaline solutions.15,16 Spinel-structured materials can be classified as monometallic (Co3O4, Mn3O4, Fe3O4, and more) or bimetallic (NiCo2O4, CoMn2O4, CoFe2O4, etc.) based on the transition metals occupying the A and B sites.17,18 The inverse spinel structure possessing the formula (A2+oh)(B3+tet)(B3+oh)O4 features A-site cations in octahedral sites and B-site cations distributed between tetrahedral and octahedral sites. This structural flexibility facilitates tailored modifications, a necessary attribute toward enhanced electrocatalytic activity. Recently, several inverse spinel-based binary and ternary metal oxides have been used in OER applications, including NiFe2O4,19 NiCo2O4,20,21 MnCo2O4,22 NiMn2O4,23 Co1−xNixFe2O4,24 and so on.
Manganese-based inverse spinel is particularly notable for its multivalent nature, with Mn ions existing in oxidation states such as Mn2+, Mn3+, Mn4+, Mn6+, and Mn7+.25–27 This versatility provides diverse binding sites (M–OH, M–OOH, and M–O) that are crucial for the OER under anodic polarization in alkaline solutions.28,29 In alkaline media, Mn-based materials are prone to disproportionation reactions at +3 and +6 oxidation states. Specifically, Mn3+ species disproportionate into Mn2+ and Mn4+ to MnO2, while Mn2+ dissolves into the electrolyte. Similarly, Mn6+ species formed during graphene oxide (GO) synthesis form a stable MnO2 and Mn7+ species, which dissociate as MnO4− ions from the electrode surface.27 Over time, this process leads to a gradual transformation of the initial electrode material into MnO2. Eventually, the MnOx structure degrades during the OER, forming permanganate species, and losing active material to the electrolyte, which hinders their long-term catalytic performance. These challenges highlight the need for structural and compositional modifications to stabilize Mn-based spinel toward improved electrocatalytic performance.
To address these shortcomings, researchers have explored compositional modifications and supportive frameworks, such as nickel foam (NF),30 graphene, reduced graphene oxide (rGO),31–33 and carbon nanotubes (CNTs)34,35 to enhance the dispersion, conductivity, and durability of the spinel.36 Additionally, heteroatom doping has emerged as a powerful strategy to modulate the electronic structure and active sites of the electrocatalysts. Among various dopants, nitrogen stands out due to its ability to create electron-rich regions and improve charge transfer efficiency, thereby boosting catalytic performance.37 These combined approaches significantly advance the design of robust and efficient electrocatalysts. For instance, drop-casting Mn spinel supported by N–rGO onto nickel foam has demonstrated significant improvements in conductivity and interfacial electron transfer efficiency due to synergistic effects. The porous structure of nickel foam ensures high loading density and close contact between components, providing a high surface area for the uniform deposition of metal oxides. This reduces interfacial resistance and maximizes electron transport efficiency during the OER. Additionally, its three-dimensional geometry promotes quick electrolyte penetration, ensuring effective ion transport and lowering charge transfer resistance, thereby improving the composite material's conductivity.38
Recent studies exemplify the potential of such Mn spinel's compositional modification. For instance, Gao et al. fabricated FeMn2O4 via quenching and reported an overpotential of ∼350 mV at 10 mA cm−2.39 Peng et al. prepared Fe-doped Mn3O4 (FexMn3−xO4) on nickel foam, achieving an overpotential of ∼258 mV at 20 mA cm−2. Gong et al. developed a multi-metal spinel catalyst (Fe12Ni23Cr10Co30Mn25/CNT), which demonstrated bifunctional activity with an overpotential of 0.7 V in 0.1 M KOH.40 Furthermore, Wang et al. explored spinel oxide composites (ACo2O4/NCNTs, where A = Mn, Co, Ni, Cu, Zn) and highlighted the catalytic potential of MnCo2O4/NCNTs in oxygen reduction and evolution reactions.41 Building upon these advancements, our study focuses on the development of a series of Mn-based spinels (MMn2O4, where M = Zn, Fe, Co, and Cu) embedded over nitrogen-doped rGO via a solvothermal-assisted method. Among the synthesized nanocomposites, FeMn2O4@N–rGO exhibited superior OER performance, demonstrating an overpotential of ∼330 mV at 10 mA cm−2 and considerable electrochemical durability, maintaining activity for 96 h in 1 M KOH with the cell voltage of 1.57 V. These findings underscore the potential of FeMn2O4@N–rGO as an efficient and durable electrocatalyst for the OER and HER.
000) and Fe(CH3COO)2·4H2O were purchased from Sigma Aldrich. Zn(CH3COO)2·2H2O, Cu(CH3COO)2·3H2O, and Mn(CH3COO)2·4H2O were obtained from SISCO SRL. Ethanol was purchased from FISHER scientific.
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1. To this solution, 0.6 mL of 25% NH3 solution, and 0.07 g of PVP-M.Wt.10000 were added. To this, a separate solution of 0.1 g of GO dispersed in 50 mL was added. The whole mixture was stirred magnetically at room temperature for 60 min. Subsequently, the solution was refluxed at 60 °C for a duration of 20 h. The resultant mixture was transferred to a 100 mL autoclave for a solvothermal reaction at 120 °C, which is maintained for 3 h. The resulting product was obtained through centrifugation and was then subjected to multiple washes using water and ethanol.
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| Scheme 1 Illustration of the synthesis of MMn2O4 oxides (M = Fe, Co, Cu, and Zn) embedded over N–rGO. | ||
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| Fig. 1 PXRD patterns (a–d) and Raman spectra (e) of MMn2O4 oxides (M = Fe, Co, Cu, and Zn) embedded over N–rGO. | ||
FT-IR spectra recorded for MMn2O4 (M = Fe, Co, Cu, and Zn) offer crucial insights into the molecular vibrations and functional groups present in Mn oxide spinel over N–rGO sheets (Fig. S2). The C–O–C and –OH bending vibrations originating from the carboxylic acid of rGO are represented by peaks at 1072 and 1412 cm−1. Additionally, the peak at 1275 cm−1 corresponds to the C–N band and the peak at 1632 cm−1 signifies the C
O group. These specific functional groups act as binding sites for the stabilization of Mn oxide nanoparticles on the rGO support. Moreover, a prominent peak observed at 590 cm−1 is attributed to the metal–oxygen bonds in the MMn2O4 structure.
As shown in Fig. 2(a–d), the spherical particles are scattered across multi-layered rGO sheets, providing a rough texture. The SEM images exhibit a cluster of plate-like structures, indicating a layered configuration with jagged edges, and fewer cracks observed running through a rough and uneven surface, accompanied by the assembly of particles in the size ranging from 10 to 40 nm. For FeMn2O4@N–rGO (Fig. 2a), homogeneous distribution of nanoparticles with minimal agglomeration over crumpled rGO sheets was observed. In CoMn2O4@N–rGO (Fig. 2b), a compact and rough surface morphology was observed because of the particle-sheet interactions. In the CuMn2O4@N–rGO heterostructures (Fig. 2c), significant particle clustering along wrinkled rGO layers was observed, which caused roughness. For ZnMn2O4@N–rGO (Fig. 2d), the particles are less uniformly dispersed across the rGO sheets, producing a planar texture with controlled particle growth over rGO layers. Furthermore, Fig. 2e and f illustrate the transparent nature of the stacked and corrugated rGO nanosheets, indicating structural flexibility. Furthermore, the surface and edges of the multi-layered rGO nanosheets are decorated with FeMn2O4 nanoparticles with sizes ranging from 10–30 nm. Interestingly, these nanoparticles assemble at regular intervals on the rGO surface, without merging, showcasing the stabilizing nature of rGO. Additionally, the HRTEM image of the FeMn2O4 nanoparticles unveils the lattice fringes spanning 0.25 and 0.47 nm, indicative of a spinel's (222) and (111) reflections (Fig. 2g). The SAED pattern showed the polycrystalline nature of FeMn2O4@N–rGO, as shown in Fig. 2h.
The survey scan unveiled the presence of Fe, Mn, O, N and C elements with atomic percentages of 4.3, 8.0, 30.9, 1.2, and 55.6, respectively (Fig. S3a). As shown in Fig. 3a, in the high-resolution Fe 2p scan, four peaks were observed. Iron is predominantly trivalent: the Fe 2p3/2 main line at 711.2 eV and its spin–orbit partner at 724.9 eV together with pronounced shake-up satellites at 716.6 and 728.7 eV are diagnostic of Fe3+ in an oxide environment; no significant Fe2+ 2p3/2 peak is resolved, suggesting that Fe is mainly in the form of Fe3+ in the spinel lattice.42,43 As shown in Fig. 3b, the XPS analysis indicates that manganese exists in mixed oxidation states: the Mn 2p3/2 components at 640.7 and 641.8 eV are assigned to Mn2+ and Mn3+, respectively, with a characteristic Mn 2p3/2 shake-up near 646.0 eV and the 2p1/2 partners observed at 653.2 (main) and 656.4 eV (satellite), respectively. An additional higher-binding feature at 643.2 eV is indicative of a minor Mn4+ contribution or a strongly oxidized surface species.44–47 The spin–orbit splitting values were calculated to be 13.4 eV for Fe 2p and 11.5 eV for Mn 2p, which are consistent with the reported literature, confirming the correct assignment of Fe and Mn oxidation states. Fig. 3c displays characteristic O 1s binding energies at 529.9, 531.4, and 532.9 eV, attributed to the metal oxide of Fe or Mn in the spinel network, lattice oxygen (metal–oxygen bond), and the O–C bond originating from the rGO support.24,48 Additionally, in Fig. 3d, a binding energy of 399 eV corresponds to pyrrolic N, similar to that of nitrogen-doped rGO networks.49,50 The C 1s XP spectrum could be fitted into three Gaussian peaks at 284.7, 286, and 288.4 eV, corresponding to graphitic carbon (C–C), C–O, and C–N, respectively (Fig. S3b). The detailed XPS analysis of CuMn2O4@N–rGO, CoMn2O4@N–rGO, and ZnMn2O4@N–rGO is given in the SI (Fig. S4–S6). These XP spectra confirmed the elemental composition and oxidations states, and binding energies of the respective elements. This result further confirms the integration of different metal oxides in the N-doped rGO matrix.
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| Fig. 3 High-resolution XPS spectra of Fe 2p (a), Mn 2p (b), O 1s (c), and N 1s (d) of the FeMn2O4@N–rGO heterostructures. | ||
Subsequently, CVs were conducted at a sweep rate of 20 mV s−1, with the results depicted in Fig. 4a. The CV curves of FeMn2O4@N–rGO, CoMn2O4@N–rGO, CuMn2O4@N–rGO and ZnMn2O4@N–rGO display distinct anodic and cathodic features within the potential window of 0.75–1.65 V vs. RHE. All samples demonstrated a progressive rise in current density at higher potentials, indicating the onset of OER activity. Among the catalysts, FeMn2O4@N–rGO shows the highest anodic current density and earliest OER onset. As depicted in Fig. 4b, the OER polarization curves for MMn2O4 (M = Fe, Co, Cu, and Zn) bimetallic oxide NPs over N–rGO were studied, among which FeMn2O4–N–rGO demonstrated a significantly lower overpotential of ∼330 mV at a current density of 10 mA cm−2. In contrast, the CoMn2O4@N–rGO (∼390 mV), CuMn2O4@N–rGO (∼440 mV), and ZnMn2O4@N–rGO (∼400 mV) displayed a higher overpotential (ηOER) at ∼10.0 mA cm−2. Furthermore, the FeMn2O4 and FeMn2O4@rGO electrodes exhibited the onset potentials of 1.64 and 1.62 V, respectively, with corresponding overpotentials of approximately 480 and 450 mV at 10 mA cm−2, as shown in Fig. S7a. These findings underscore the critical role of the rGO lattice with nitrogen doping, enhancing the catalytic activity as evidenced by the lower overpotentials and higher current densities.37
The kinetics of this reaction were further examined through corresponding Tafel plots [E versus log(j)], as illustrated in Fig. 4c. Notably, the FeMn2O4@N–rGO catalyst exhibited a lower Tafel slope (∼90 mV dec−1) compared to CoMn2O4@N–rGO (∼97 mV dec−1), CuMn2O4@N–rGO (∼187 mV dec−1), and ZnMn2O4@N–rGO (∼122 mV dec−1), indicating superior electrokinetics compared to the rest of the electrocatalysts. Overall, the electrochemical assessment revealed that FeMn2O4@N–rGO exhibited superior electrocatalytic OER performance, displaying lower overpotential, higher current density, and improved electrokinetics compared to other compositions. Fig. 4d presents a bar chart illustrating the onset potential and overpotential of the catalysts at a current density of 10 mA cm−2. To further investigate the electrode kinetics and charge transfer capabilities, electrochemical impedance spectroscopy (EIS) was performed. As shown in Fig. 4e, the Nyquist plots were recorded at the specific potentials corresponding to a current density of 10 mA cm−2 for each catalyst. Specifically, the applied potentials were 0.55 V for FeMn2O4@N–rGO, 0.60 V for CoMn2O4@N–rGO, 0.61 V for ZnMn2O4@N–rGO, 0.64 V for N–rGO, and 0.68 V for CoMn2O4@N–rGO (vs. ref electrode – Ag/AgCl). Among the studied materials, the FeMn2O4@N–rGO electrode exhibited the smallest semicircle diameter, indicating the lowest charge transfer resistance Rct. This superior electronic conductivity is attributed to the synergistic effect between the FeMn2O4 nanoparticles and the highly conductive N–rGO framework. As shown in Fig. 4f, the multi-step chronopotentiometric curve of the FeMn2O4@N–rGO electrode indicates excellent mass transport properties, considerable electrical conductivity, and remarkable structural stability. As displayed in Fig. S7b and c, the plot of anodic and cathodic peak current densities (j) against the square root of scan rate showed a linear relationship, indicating that the electrode processes are diffusion-controlled.
Fig. S8a shows the HER polarization curves for MMn2O4 (where M = Fe, Co, Cu, and Zn) nanoparticles embedded over N–rGO. Among the catalysts tested, FeMn2O4@N–rGO exhibited the lowest overpotential at approximately 153 mV at −10 mA cm−2, indicating its superior HER activity in comparison to other electrodes developed in this study. The CoMn2O4@N–rGO exhibited an overpotential of about 164 mV at −10 mA cm−2, CuMn2O4@N–rGO required a slightly higher overpotential of around 170 mV at −10 mA cm−2, while ZnMn2O4@N–rGO displayed the highest overpotential among the tested materials, with 179 mV at −10 mA cm−2. The kinetics of this reaction were further examined through the corresponding Tafel plots (E versus log(j)), as illustrated in Fig. S8b. Notably, the FeMn2O4@N–rGO catalyst exhibited a lower Tafel slope (∼90 mV dec−1) compared to the other CoMn2O4@N–rGO (∼91 mV dec−1), CuMn2O4@N–rGO (∼151 mV dec−1), and ZnMn2O4@N–rGO (∼93 mV dec−1) catalysts, indicating superior electrode kinetics compared to other electrocatalysts. The enhanced HER performance of these catalysts can be attributed to the synergistic effects of the bimetallic oxide composition and the nitrogen-doped reduced graphene oxide support.51,52 The nitrogen doping enhances the electronic conductivity, providing additional active sites for the HER, while the reduced graphene oxide lattice offers conductivity, thus facilitating efficient charge transfer.
The high-resolution Mn 2p XP spectra and proposed mechanism (Fig. S9) confirm the coexistence of Mn2+/Mn3+/Mn4+ species, with Mn3+ dominant in all heterostructures, which helps during the OER. In addition to factors such as catalyst size, morphology, conductivity, and the exposure of active sites, the surface wettability of the electrocatalyst significantly influences the interaction between the electrolyte and the electrode surface. We assessed the water-wetting ability of both the supported FeMn2O4@N–rGO/NF electrode and the bare NF electrode by measuring their water contact angles (Fig. S10a and b). The rGO-supported FeMn2O4@N–rGO/NF material demonstrated a higher water wettability with a contact angle of 0.6°, compared to the supportless bare NF, which had a contact angle of 130°. This improved hydrophilicity enhances the charge transfer rate between the electrolyte and the electrode facilitating effective conduction, thereby reducing ohmic losses and boosting the OER activity of FeMn2O4–N–rGO. The double-layer capacitance (Cdl), which is directly related to the electrochemically active surface area (Fig. S10c and d) was investigated. A higher Cdl indicates a larger ECSA, which in turn suggests more accessible active sites for catalytic reactions. The Cdl of the FeMn2O4@N–rGO electrode was calculated to be 80 mF cm−2, revealing that the FeMn2O4@N–rGO electrode possesses a substantial ECSA, providing a large number of accessible active sites. In this study, the FeMn2O4–N–rGO electrode demonstrated the highest TOF value of approximately 3.0 s−1, indicating superior catalytic activity compared to other tested electrodes (Fig. S11). For comparison, the TOF values for ZnMn2O4@N–rGO, CoMn2O4@N–rGO, and CuMn2O4@N–rGO were significantly lower, ∼0.6, ∼1.1, and ∼1.0 s−1, respectively. The high TOF value of the FeMn2O4@N–rGO electrode suggests a greater number of catalytic reactions attributed to its enhanced electrochemical properties. In terms of moles of active sites, the FeMn2O4@N–rGO electrode has approximately 0.14 moles of active sites, whereas the ZnMn2O4@N–rGO, CoMn2O4@N–rGO, and CuMn2O4@N–rGO electrodes possessed around 0.04, 0.05, and 0.06 moles, respectively. The interconnected flow of high TOF values and large Cdl reveals the superior performance of the FeMn2O4–N–rGO electrode. The greater number of accessible active sites was facilitated by a high ECSA, enabling more efficient catalytic reactions, as reflected in its higher TOF. This synergy between TOF and ECSA highlights the importance of optimizing both intrinsic catalytic activity and the physical properties of the electrode material enhancing overall electrocatalytic performance. A comparative summary of onset potentials, overpotentials, and active site densities is listed in Table S1 (refer SI).
Tests were carried out in 1 M KOH to assess the durability of the sample under alkaline conditions. Following the stability tests, we assembled and tested the overall water electrolyser to evaluate its performance. The stability of the FeMn2O4@N–rGO catalyst was tested by evaluating its performance in the alkaline water electrolysis of water over a 96 h period. The chronoamperometry (I vs. t) test for the FeMn2O4@N–rGO catalyst was carried out, and the obtained response is displayed in Fig. 5a. During the durability test, the overpotential of the FeMn2O4@N–rGO electrode didn’t considerably increase, implying good electrochemical stability, as shown in Fig. 5b. The bi-functional FeMn2O4@N–rGO‖FeMn2O4@N–rGO pair achieved a higher steady-state current density of approximately 7.9 mA cm−2. Additionally, a lower cell voltage of ∼1.57 V to reach the current density of 10 mA cm−2 was observed. In comparison, the conventional RuO2||Pt/C couple exhibited performance under similar conditions, as shown in Fig. 5(c) and (d). This indicates that the FeMn2O4@N–rGO electrodes not only enhance the electrochemical reaction kinetics but also provide superior efficiency in electrochemical water splitting, highlighting their potential as effective and durable alternatives to traditional noble metal-based catalysts.53
According to the method reported in the literature,54 the energy efficiency η of the FeMn2O4@N–rGO was determined at a current density of 10 mA cm2 with the help of thermodynamic water-splitting potential of 1.23 V as the reference and applied below eqn (1)
![]() | (1) |
In order to test the changes/retention, post-catalytic nanoparticle characterization to examine these changes was performed by using XPS and FE-SEM analyses. XPS analysis of FeMn2O4@N–rGO before and after the alkaline OER occurring through iron and manganese redox reactions, which leads to restructuring of the surface (Fig. S12). At the beginning, the spinel structure has mixed-valent Mn2+/Mn3+ and Fe2+/Fe3+ states, which are essential for redox and electron conductivity. Once the OER process is initiated, the Fe 2p spectra (Fig. S12a) reveal a significant rise in Fe3+ character, indicating oxidation of Fe2+ to Fe3+ and the formation of Fe–OOH-like surface layers. At the same time, there is an increase in Mn3+ observed from the Mn 2p spectra, revealing the appearance of Mn–OOH (Fig. S12b). The O 1s spectra displayed enhanced signals corresponding to hydroxides and oxyhydroxide species after the OER, consistent with the formation of Fe–OH and Mn–OH surface groups (Fig. S12c). These changes reflect a synergistic redox evolution where both Fe and Mn participate in charge transfer and oxygen binding, crucial for catalytic activity. The enrichment of Fe3+ and Mn3+ species increases the density of active sites and facilitates lattice oxygen involvement, thereby accelerating the OER kinetics.55–57 Furthermore, to assess the structural robustness, FE-SEM images were taken after 50 h durability testing. FE-SEM (Fig. S13) confirmed that the FeMn2O4@N–rGO in intimate contact with the support was preserved without noticeable detachment. We benchmarked our catalyst against state-of-the-art OER catalysts, emphasizing their respective synthetic conditions. As summarized in Table S2, our FeMn2O4–N–rGO heterostructure electrode was prepared within remarkably short time scales and at low temperatures, yet it delivers strong OER activity in alkaline media, outperforming several existing reports.
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