Open Access Article
Y. A. Rivasa,
M. Echaniz-Cintoraa,
A. Barreto
ad,
J. A. Molina-Calzada
bc,
J. A. Vidal-Moya
e,
M. C. Serrano
a,
R. Jiménez
a,
Í. Bretos
a and
M. L. Calzada
*a
aInstituto de Ciencia de Materiales de Madrid (ICMM), CSIC, C/Sor Juana Inés de la Cruz, 3, 28049, Madrid, Spain. E-mail: lcalzada@icmm.csic.es
bCentro de Astrobiología, CSIC-INTA, Campus ESAC, Camino bajo del castillo s/n, E-28692 Villanueva de la Cañada, Madrid, Spain
cDpt. Física de la Tierra y Astrofísica, Facultad de Ciencias Físicas, Universidad Complutense de Madrid (UCM), E-28040 Madrid, Spain
dFacultad de Ciencias, Universidad Autónoma de Madrid (UAM), Ciudad Universitaria de Cantoblanco, E-28049 Madrid, Spain
eInstituto de Tecnología Química (UPV-CSIC), Universitat Politécnica de Valencia – Consejo Superior de Investigaciones Científicas, E-46022, Valencia, Spain
First published on 14th May 2026
Solution deposition of high-performance oxide films has attracted intense research interest driven by the need for sustainable synthesis strategies that simplify key processes such as ligand removal, oxidation of organic residues, and the formation of amorphous and crystalline oxide phases. These approaches aim not only to reduce the carbon footprint but also to lower the thermal budget required for oxide film formation, thereby enabling direct, large-area deposition on low-cost, temperature-sensitive substrates required for emerging applications in thin-film electronics. In this work, we elucidate the chemical mechanism underlying the crystallization of solution-processed metal oxide films under highly reactive hydroxyl (˙OH) radical atmospheres. These radicals promote a simple, rapid, one-step decomposition of solution-derived films, directly yielding crystalline oxide films with substantially reduced energy input compared with conventional solution-deposition processes. Because this mechanism is independent of solution chemistry and oxide formulation, the platform is broadly applicable to diverse solution chemistries, crystalline oxides, and substrates. As a representative demonstration, BiFeO3 perovskite films are fabricated on flexible polyimide substrates, producing biocompatible, multifunctional flexible films.
One of the most critical factors influencing the performance of metal oxide layers is their degree of crystallinity, as many of their key optical, magnetic, and electrical properties are intrinsically linked to their crystal structure.7–9 Therefore, enhancing the crystallization of metal oxide films is essential for improving their functional properties.
Simultaneously, modern smart electronics increasingly require the integration of these films with low-cost, thermally sensitive substrates (e.g., plastics, paper). These substrates degrade at temperatures significantly lower than those typically used in conventional oxide processing. Therefore, this thermal mismatch necessitates the development of low-temperature fabrication methods that preserve substrate integrity while ensuring high-quality film formation.
Among the various deposition techniques, Chemical Solution Deposition (CSD) has emerged as a promising approach for fabricating oxide thin films. This is because CSD offers advantages in cost, scalability, and deposition rate, relying on soft chemistry routes primarily based on sol–gel synthesis.1 These methods typically use alkoxide precursors, which, despite their high reactivity toward hydrolysis and limited solution stability, can be chemically modified to tailor their physicochemical properties. The incorporation of functional alcohols, β-diketones, amines, and other chemical agents during solution synthesis can significantly influence parameters such as hydrolysis rate, solubility, and viscosity, while also enhancing colloidal stability. These modifications not only improve the quality of the deposited films but also enable their transformation into metal oxides at relatively low temperatures.10–13
A major challenge in CSD is controlling the hydrolysis and condensation reactions that are fundamental to solution-based film deposition. These reactions often occur simultaneously and rapidly, leading to uncontrolled gelation of the deposited layer. Premature gelation hinders the formation of a fully connected metal–oxygen (–M–O–M–) network, which is essential for promoting atomic ordering and the development of a crystalline phase under minimal thermal load. Therefore, a key objective in the CSD fabrication of high-performance metal oxide films is the precise adjustment of hydrolysis and condensation kinetics to enable the formation of the crystalline metal oxide films.14 To address this issue, CSD strategies have been mostly driven toward the incorporation of hydroxyl (OH−) groups into the chemical system using various OH−-donor compounds directly added into the precursor solution.15–17
In a different area of materials science, an innovative synthesis strategy was developed to accelerate the crystallization of aluminosilicate (zeolite) materials, in which highly reactive ˙OH radicals were generated under UV irradiation in hydrothermally treated solutions to promote zeolite crystal nucleation, providing an alternative to conventional OH−-releasing compounds for catalyzing the polymerization of aluminosilicate anions around hydrated cations.18
In the field of metal oxide films, to the best of the authors’ knowledge, ˙OH radicals have been very rarely used and, when employed, generated exclusively in the precursor solution (liquid phase)19 via photolysis of metal–ligand reagents to promote polycondensation, densification, and impurity removal in solution-derived dielectric and semiconductor films.
Building on this concept, our group first explored the use of hydroxyl radical (˙OH) atmospheres for the solution deposition of metal oxide films on standard rigid silicon substrates employed in the semiconductor industry.20 Unlike previous approaches, gaseous ˙OH radicals are now generated directly within the processing atmosphere in a controlled manner via UV irradiation, enabling direct interactions with the evolving film surface. This interaction simplifies the complex, multistep decomposition processes characteristic of conventional solution-based deposition of metal oxide films and redirects the reaction pathway toward a simple, one-step decomposition mechanism. As a result, an amorphous oxide film is readily formed and can be converted into the crystalline phase with minimal energy input.
This one-step decomposition pathway for solution-derived oxide films is demonstrated to be a versatile and effective synthesis platform for solution-processed metal oxide thin films. In contrast to conventional thermal or solely UV-assisted deposition methods,21,22 the present approach provides precise control over the entire reactive synthesis environment, enabling deliberate activation of film formation in the three distinct regions involved in solution-derived film processing: the surrounding atmosphere, the film–atmosphere interface, and the bulk of the film.
The reaction mechanisms governing this synthesis platform are elucidated using a suite of complementary physicochemical characterization techniques specifically designed to probe the evolving reaction system. Collectively, these analyses provide a comprehensive mechanistic understanding of film formation and support the broad applicability of this processing strategy across a wide range of metal oxide compositions, independent of the specific precursor chemistry employed in chemical solution deposition.
In addition, a preliminary investigation was conducted to assess the influence of different processing atmospheres—namely, a conventional O2 atmosphere commonly employed in solution-processed film fabrication,14 and a rarely used O2 + H2O vapor atmosphere17—with and without UV irradiation of freshly solution-deposited films (Fig. S2).
These studies enabled the rational design of the steps underlaying the ˙OH-atmosphere radical-assisted fabrication platform developed in this work (Fig. 1). The process comprises the following steps: solution deposition of the film onto the substrate (Step 1); treatment of the film in a ˙OH radical atmosphere (Step 2); treatment of the film in an O3 atmosphere (Step 3); and low-temperature thermal treatment to obtain the crystalline film (Step 4). Fig. S3 presents a detailed schematic illustrating the different steps of the process.
Fig. 2a provides direct evidence for the generation of free radicals at the Step 2 of this fabrication process. The Electron Paramagnetic Resonance (EPR) spectra of the spin-trapping agent 5,5-dimethyl-1-pyrroline N-oxide (DMPO), both before and after the exposure to a ˙OH-rich atmosphere, are shown in this figure. While the spectrum of the unexposed DMPO shows only background noise, the post-exposure spectrum reveals signals ascribed to two distinct radical species: one corresponding to the 5,5-dimethyl-1-pyrroline N-oxyl (DMPOX) adduct, and the other attributed to degradation products of the ˙OH-DMPO adduct.24,25 The simultaneous appearance of these two signals indicates a high concentration of ˙OH radicals in the processing atmosphere, exceeding the trapping capacity of DMPO.25,26 This overproduction of hydroxyl radicals is attributed to the high energy of the UV irradiation source used in this process, an excimer lamp with λ = 172 nm. Thus, the high-energy UV exposure promotes secondary oxidation reactions of the DMPO that lead to the formation of DMPOX, as well as the decomposition of the ˙OH-DMPO adduct into a more stable paramagnetic dimer, which is responsible for the symmetrical 1
:
1
:
1 triplet observed in the spectrum.
Fig. 2b–f present a detailed analysis of the vibrational modes identified in the Infrared Reflection Absorption Spectroscopy (IRRAS) spectra of the solution-deposited BiFeO3 thin films at the different steps of the processing method. The results obtained under the hydroxyl radical-rich atmosphere are compared with those obtained in counterpart films processed using conventional conditions (i.e., without the generation of ˙OH radicals due to the lack of UV irradiation and water vapor). This comparison enables an accurate assessment of the stage at which functional groups are formed or eliminated during the process and how this influences the structural evolution of the film. As shown in Fig. 2b, the generation of ˙OH radicals results in a pronounced increase in O–H bond formation at Step 2 compared to the conventional system. These bonds are rapidly eliminated in Step 3, just after the photogenerated ˙OH radicals attack the film surface and initiate primary reactions with different hydrocarbon chains belonging to the metal complexes, as deduced from Fig. 2c. The cleavage of these bonds occurs at a high reaction rate, as indicated by the exponential decay of C–H bonds from Step 1 to Step 2. In contrast, in the conventional process, C–H bond cleavage occurs more gradually at Step 2 and it is only completed after Step 3. It should be noted that, according to Fig. 2d, the cleavage of C–O bonds follows a similar trend to that of C–H bonds. On the contrary, the cleavage mechanisms of C–C and C
O bonds, as inferred from Fig. 2e, do not differ significantly between the conventional process and the ˙OH radical-assisted method. These functional groups appear to be among the last to be cleaved from the system. From this and in comparison with previous results, the cleavage of these bonds seems to proceed slower in the initial stages of the conventional process. Finally, the band assigned to C
N bonds in Fig. 2f is attributed to the methyldiethanolamine ligand coordinated to bismuth in the Bi-mdea complex. Upon coordination, a partial double bond character develops between the nitrogen atom and the adjacent carbon,27,28 which is reflected in the IR spectrum as a band in the 1600–1650 cm−1 region. This signal resembles that of an imine bond (C
N), although it does not correspond to a true imine group.28 Note that this band reaches a maximum intensity at Step 2 across both processing methods. However, under a ˙OH-rich atmosphere, the presence of these groups is significantly reduced with only trace amounts detected. This result indicates that the Bi-mdea complex is rapidly decomposed in the presence of ˙OH radicals at Step 2.
The decomposition of metal precursors and intermediate compounds is further supported by the appearance of the CO2 band between 2300–2400 cm−1 in the IRRAS spectra. Fig. 3a and b respectively illustrate how the integrated area of the CO2 IRRAS mode and that of the broad signal recorded below 750 cm−1 – mainly resulting from ν(M–O) stretching vibrations – evolve throughout the different steps of the fabrication processes. The early removal of organic components under the ˙OH radical atmosphere leads to the observation of CO2 elimination only at Step 2, which is accompanied by a pronounced decrease in the integrated area of the IRRAS signal below 750 cm−1 from Step 1 to Step 2. In the conventional process, this transformation occurs much more gradually, with only slight changes in the integrated area of the signal below 750 cm−1, while continuous CO2 elimination is recorded up to Step 4 during prolonged annealing at 350 °C.
Fig. 3c and d present the IRRAS spectra of the signal recorded below 750 cm−1, primarily attributed to the ν(M–O) band.29 In both the ˙OH radical-assisted and conventional processes, the broadness of this IRRAS signal in solution-deposited gel layers originates from the presence of multiple types of M–O bonds in distinct chemical environments, associated with groups such as M–OR and M–OH, where M represents bismuth, iron, or both. To evaluate the possible contribution of M–N bonds to this broad band, the figures also include the corresponding FTIR spectra in the region extending from below 750 cm−1 down to beyond 200 cm−1, where M–N stretching modes are typically observed. However, due to substrate interference in this low-frequency range, direct measurements on deposited layers were not feasible. Instead, the analysis was conducted using pellets prepared by mixing precursor gel samples with polyethylene, a material transparent in this spectral region. Each spectrum is accompanied by a schematic illustration providing an approximation of the structural characteristics of the films at Steps 2 and 4.
Fig. 3c reveals an abrupt narrowing of the IRRAS signal from Step 1 to Step 2 in samples processed under the ˙OH radical atmosphere. This change is accompanied by a significant reduction in the FTIR ν(M–N) band, specifically due to the rupture of Bi–N bonds in the Bi-mdea complex. Concurrently, Step 2 marks the near-complete removal of organic species, as evidenced by the evolution of the CO2 mode shown in Fig. 3a. These transformations facilitate the crosslinking of M–O bonds into extended M–O–M chains. As a result, from Step 2 onward, the IRRAS signal in this spectral range remains relatively stable through Steps 3 and 4 (Fig. 3b), ultimately leading to the splitting of the band into two distinct modes observed in Fig. 3c at Step 4, as annealing time at 350 °C increases. These modes correspond to the rhombohedral BiFeO3 perovskite structure,30 confirming the formation of a crystalline BiFeO3 thin film.
In contrast, Fig. 3d shows that at Step 2, the IRRAS and FTIR signals of the films obtained via the conventional process remain nearly unchanged from those recorded at Step 1. This indicates the absence of M–N bond rupture, limited organic matter removal (as supported by the lack of CO2 release observed in Fig. 3a), and consequently, hindered crosslinking of M–O bonds (Fig. 3b). Only at Step 4, after prolonged annealing at 350 °C, does a narrower IRRAS feature emerge, comparable to that observed at Step 2 in the ˙OH radical-assisted process (Fig. 3c). However, the characteristic IR spectrum of the BiFeO3 perovskite30 is never observed. This suggests that the structural state reached at Step 4 in the conventional process corresponds to an amorphous metal–oxygen network, similar to the one formed much earlier at Step 2 under ˙OH radical exposure. This amorphous state appears to be “frozen,” as further annealing at 350 °C is insufficient to reorganize the M–O bonds into an ordered crystalline structure.
To gain more insight into the decomposition pathway of the metal precursors assisted by this hydroxyl radical-assisted method, Electrospray Ionization Mass Spectrometry (ESI-MS) and Atmospheric Pressure Chemical Ionization Mass Spectrometry (APCI-MS) were employed. Samples were collected from gel precursors obtained at Step 2 of the process, both with and without exposure to a ˙OH atmosphere. The corresponding spectra are shown in Fig. 4a–d, together with the molecular structures of the respective Bi-mdea31–33 and Fe-acac34 complexes. This analysis demonstrates that the attack of the gaseous ˙OH radicals to the system leads to the dissociation of the metal complexes during the early stages of the process (Step 2). Specifically, cleavage of Bi–N and Bi–O bonds in the Bi-mdea complex, as well as Fe–O bonds in the Fe-acac complex, occurs. As a result, only fragments corresponding to the free mdea and acac ligands are ionized, as shown in Fig. 4a and b.35 While ESI-MS analysis of the Bi-mdea precursor revealed a dominant fragment with 100% intensity at m/z 120.10, corresponding to the free mdea ligand (C5H14NO2) (Fig. 4a), the Fe-acac precursor exhibited poor ionization efficiency under ESI-MS. As a result, APCI-MS was used instead for the iron precursor. In this case, the spectrum revealed fragments associated with various acac adducts (Fig. 4b). Specifically, the APCI-MS data indicated the presence of adducts composed of three and four acac units, along with a larger cluster containing six to seven units. These signals are likely attributable to the typical formation of gas-phase clusters during ionization, as well as to modified clusters that may have undergone partial dehydration and interacted with the solvent used in the analysis, dichloromethane (CH2Cl2). The absence of Bi or Fe in the structure of the fragments detected here suggests that the metal cations have already been incorporated into a metal–oxygen network formed as early as Step 2. In contrast, when the Bi-mdea and Fe-acac precursors are conventionally processed in air, larger fragments are detected, indicating that both Bi and Fe remain coordinated to their respective ligands (mdea and acac), and no significant cleavage of the metal–ligand complexes occurs (Fig. 4c and d).
![]() | ||
| Fig. 4 (a) and (b) Electrospray Ionization Mass Spectrometry (ESI-MS) and Atmospheric Pressure Chemical Ionization Mass Spectrometry (APCI-MS) spectra of the Bi-mdea and Fe-acac precursors, respectively, obtained at Step 2 under an atmosphere enriched with gaseous hydroxyl (˙OH) radicals. In the spectrum shown in (b), the signals correspond to adducts of the acac ligand (nL), formed mainly through the aggregation of protonated neutral species.35 (c) and (d) Corresponding spectra of the Bi-mdea and Fe-acac precursors processed using the conventional method in air. | ||
These findings strongly support the results presented in Fig. 2 and 3, providing further evidence for the key role of ˙OH radicals in promoting complete metal–ligand dissociation. Based on these experimental observations, the reaction pathway depicted in Fig. 5 is proposed to operate within the ˙OH-radical-atmosphere-assisted fabrication platform developed in this work for oxide thin films, and is specifically described here for multifunctional BiFeO3 perovskite layers. During Step 2, ˙OH radicals generated in the processing atmosphere interact with the film surface and induce a one-step decomposition pathway throughout the bulk of the film. This process is characterized by the attack of ˙OH radicals on metal–ligand bonds, leading to their cleavage, specifically Bi–N and Bi–O bonds in the Bi-mdea complex and Fe–O bonds in the Fe-acac complex. This process results in complete ligand detachment and the formation of highly reactive ˙OH–metal nanoclusters.
The free ligand fragments are efficiently and rapidly removed from the film via oxidation, as evidenced by CO2 evolution occurring exclusively during Step 2. Within the film, the reactive ˙OH–metal clusters undergo cross-linking and reorganize into an amorphous M–O–M network during Step 3. This network serves as a robust scaffold for the guided formation of the crystalline phase, which can develop with minimal energy input (top of Fig. 5). In contrast to the one-step decomposition pathway occurring within the film under the ˙OH-radical-atmosphere-assisted deposition platform, the conventional solution deposition process follows a distinctly different pathway, in which precursor thermal degradation occurs via a multi-step mechanism that generates multiple intermediates, delaying the onset of perovskite crystallization (bottom of Fig. 5).
By employing this thin-film solution-processing platform for oxide films, based on the use of ˙OH-radical-assisted atmospheres in a fabrication process that enables precise control over the entire chemical reaction system during film formation, functional BiFeO3 perovskite thin films have been synthesized at significantly lower temperatures (≤350 °C) than those conventionally required for this class of materials. Despite the low processing temperature, these films exhibit performance comparable to that of films fabricated at high temperatures. To demonstrate this, BiFeO3 films were deposited on Pt-coated (100)Si substrates, those commonly used in microelectronics, and processed under a low thermal budget of 350 °C for 60 minutes. The results presented in Fig. S6 and S7 confirm that the films display enhanced multifunctional properties, such as ferroelectricity and ferromagnetism, which are extremely valuable for integration into high-performance, metal oxide-based smart devices. Accordingly, their performance favorably compares with that of most low-temperature, solution-processable functional oxides (including ferroelectric, multiferroic, and semiconducting materials), particularly organic counterparts.36–38 These results are transferable to other complex ferroelectric compositions, such as the quaternary oxide PbZr0.3Ti0.7O3 (PZT) – the most widely adopted ferroelectric oxide in commercial applications. Using this processing platform, PZT ferroelectric films were prepared with a low thermal load, yielding crystalline perovskite-phase films with performance comparable to that of films fabricated at higher temperatures (Fig. S8).
Of particular significance is the fact that the reduced thermal load achieved allows for the crystallization of oxide layers at temperatures compatible with low-cost, thermosensitive substrates such as flexible polyimide (PI). Furthermore, the solution-based nature of the fabrication process facilitates large-area deposition, a critical requirement for emerging flexible electronics. Fig. 6a shows the successful growth of BiFeO3 thin films directly on PI, revealing surface and cross-sectional microstructures composed of nanosized grains. Although the XRD pattern of this sample displays broad reflections ascribed to the polymer substrate, distinct peaks corresponding to the BiFeO3 perovskite phase are clearly observed.
A photograph of the flexible sample, along with its ferroelectric and ferromagnetic responses, are shown in Fig. 6b–d. The flexible films exhibit a remanent polarization (PR) of approximately 10.0 µC cm−2 and a saturation magnetization (MS) of around 1.1 emu cm−3 at room temperature. Both PR and MS values are reduced compared to those obtained in equivalent films deposited on rigid Si substrates (PR ∼ 29.0 µC cm−2 and MS ∼ 3.0 emu cm−3), indicating a smaller fraction of the multiferroic BiFeO3 phase in the flexible film on PI compared with the rigid film on Si (see Fig. S7).
In contrast, the latter film on Si shows a MS value comparable to that of the BiFeO3 film conventionally processed at 500 °C on Si (3.1 emu cm−3), suggesting that the total volume of the ferromagnetic phase is in a rough approximation, essentially the same in both the low- and high-temperature processed films. However, the PR value of ∼29.0 µC cm−2 is markedly lower than the 46.0 µC cm−2 measured in the conventionally processed BiFeO3 film at 500 °C on Si. This functional response indicates that, although the overall volume of the BiFeO3 multiferroic phase is similar in both films, in the low-temperature processed film this phase is not fully available for switching. Considering that ferroelectricity is a cooperative phenomenon requiring continuity between the capacitor electrodes, regions of the ferroelectric phase that are not electrically connected within the device cannot switch under the applied electric field. This leads to a reduced functional ferroelectric response and, consequently, a lower PR value.
The distinct cross-sectional microstructures observed in Fig. S6 and S7 – columnar grain growth for the high-temperature film on Si and polycrystalline grain growth for the low-temperature film on Si – may explain this behavior. It is likely that the intergranular porosity present in the low-temperature processed film, oriented perpendicular to the applied electric field, disrupts ferroelectric switching during poling. This interruption prevents efficient poling due to the lack of continuous ferroelectric pathways. As a result, because ferroelectricity is inherently cooperative, not all regions of the ferroelectric phase can respond to the applied field, leading to the lower PR value observed in the low-temperature processed film compared to the high-temperature processed one.
Consequently, these results clearly demonstrate that the characteristics of multiferroic BiFeO3 perovskite films differ significantly depending on whether they are processed at high or low temperatures. Moreover, by comparing the functional response of films deposited on rigid Si and flexible PI substrates, it becomes evident that their functionality also varies markedly, being notably reduced in the flexible BiFeO3 film. These differences are likely related not only to the distinct mechanical constraints imposed by the two types of substrates but also to variations in the nature of the film–substrate interface that develop in each case. Such differences appear to influence the nucleation of the ferroelectric oxide phase, leading to a higher fraction of the multiferroic BiFeO3 perovskite phase in the films grown on rigid Pt-coated Si substrates. This behavior, combined with the widely reported reduction in ferroelectric performance at the nanoscale in low-temperature – processed samples, may have a pronounced impact on the functional properties of the flexible films.39–41 Although this topic lies beyond the scope of the present study, it represents an important area for future research to address the specific requirements of flexible electronic devices.
The ferroelectric and ferromagnetic properties of these flexible BiFeO3 thin films on PI highlight their strong potential for next-generation flexible electronic systems. On the other hand, the ferroelectric BiFeO3 perovskite is a lead-free compound of great interest as a potential substitute for traditional lead-based ferroelectrics in electronic devices. This is particularly relevant in the context of European regulations, which require the elimination of lead from such systems. The significance of BiFeO3 is especially notable in the development of multifunctional electronic devices. Furthermore, the appeal of BiFeO3-based perovskite films would increase substantially if their biocompatibility were demonstrated, as this would pave the way for their use in bio-integrated devices. Accordingly, biocompatibility studies were conducted in vitro to explore the potential application of these BiFeO3-based flexible electronic devices in environments compatible with living organisms and the biosphere as a whole, such as biomedicine and bio-integrated smart systems. The impact of integrating flexible BiFeO3 films on PI substrates, and their relevance for future bio-integrative applications, was investigated in vitro with murine L929 fibroblasts (Fig. 7a–c). First, scanning electron microscopy studies revealed that cell cultures extensively colonized the entire surface of all components of the flexible device – including Pristine PI, NiCr-coated PI, Pt/NiCr-metallized PI, and the flexible BiFeO3 film capacitor device (Fig. 7a(i–viii)). Importantly, cells maintained the typical spindle shape of fibroblasts, with the frequent observation of cells undergoing mitosis, thus proving the occurrence of cell proliferation on the substrates. Last but not least, L929 cells were also observed close in contact with the material at the periphery, again without showing evident morphological alterations or impairment of cell adhesion and proliferation in the near proximity of the different components of the device (Fig. 7a(ix–xii)).
In agreement with the electron microscopy results, the cultures extensively colonized the entire array surface, showing a predominance of live cells under all tested conditions, similar to what was observed on the control glass substrate (Fig. 7b(i–v)). Quantitative analysis confirmed comparable cell viability across all surfaces, as determined by the respective areas occupied by live and dead cells (Fig. 7c). In this bar graph, the proportion of dead cells is almost negligible, as clearly illustrated in the insets, which compare the statistically derived bar charts of the areas occupied by live and dead cells. The different y-axis scales in both diagrams highlight that the area covered by dead cells is minimal.
All together, these results demonstrate a high biocompatibility of these flexible ferroelectric films, and their components tested separately, with mammalian fibroblasts.42
We demonstrate the general applicability of this improved thin-film solution-processing platform, surpassing previous methods. The platform is specifically designed to enable rigorous control of the chemical reaction system during fabrication and is fully scalable using a single, simple UV irradiation source. Using this approach, high-quality films have been successfully fabricated across a wide range of metal oxide compositions, from binary oxides (TiO2, Bi2O3) to quaternary oxides (PbZr0.3Ti0.7O3), employing different metal precursors and solution chemistries (Fig. S7–S9).
Kinetic analysis carried out on single TiO2 oxide films revealed that the activation energy (Ea) for crystallization in the low-temperature regime (≤350 °C) for the films processed with hydroxyl radicals is significantly lower than that calculeated for those metal oxide films obtained under conventional conditions (see Fig. S9). As a result, the onset of crystallization in single-oxide films occurs at an exceptionally low thermal budget, 250 °C for 30 minutes. This finding is particularly significant, as it underscores the versatility of this processing method for a wide variety of oxide layers, irrespective of the specific solution chemistry or metal precursor used (e.g., metal–organic, metal–alkoxide, or metal–salt reagents). Therefore, the method demonstrates robust and general applicability across diverse solution formulations, enabling the low-temperature fabrication of high-quality oxide films from multiple precursor types.
We strongly believe that this methodology will unlock new chemical pathways for the advanced decomposition of metal oxide precursors and the low-temperature formation of thin-film materials. This approach enables the natural and efficient conversion of films into crystalline metal oxides with minimal thermal energy input. As such, it is particularly well-suited for direct integration onto low-cost, thermally unstable substrates, which are increasingly in demand in consumer smart electronics.
This film solution synthesis strategy demonstrates versatility, robustness, and broad applicability, regardless of the solution chemistry or oxide formulation. Its application to various oxide films further highlights the scalable integration of crystalline oxide films onto low-cost, thermally sensitive substrates. This represents a groundbreaking advancement in the fabrication of high-performance crystalline oxide films for applications such as multifunctional, biocompatible flexible materials composed of complex metal oxide layers on polyimide.
Coatings from the BiFeO3 precursor solution were deposited on rigid Pt/TiO2/SiO2/(100)Si (Radiant Technologies Inc.) and flexible Pt/NiCr/PI/NiCr/Pt (75 µm thick UPILEX-S polyimide – PI, UBE Industries Ltd) substrates by spin-coating (2000 rpm for 45 s) or dip-coating (draw speed of 150 mm per minute). The solution layers were dried at 100 °C for 5 minutes on a hot plate. For the processing of the metal oxide films, the dried layers were placed in a hermetically sealed, laboratory-scale reactor equipped with a high-intensity excimer lamp. A Photo-LabXe2 excimer system with an emission wavelength of 172 nm, an irradiation area of approximately 52 cm2, and an irradiance of approximately 20 mW cm−2 was used for this process, with the lamp positioned 2 cm from the sample. Although time dependent variations in the effective UV irradiance inside the sealed treatment chamber cannot be completely excluded, the irradiation geometry and atmospheric conditions were kept strictly constant throughout all experiments. This ensured reproducible operation, as demonstrated by the results presented in this work and by the continued and consistent performance of this experimental setup over extended use. This reactor was designed to allow the introduction of different types of gases. Gentle heating of the films below 250 °C was achieved using commercial hot-plate ceramic heaters (ULTRAMIC Advanced Ceramic Heaters). A flowing O2 was used to carry out a controlled water vapor atmosphere inside the chamber. This atmosphere was created by passing high purity oxygen through deionized water and subsequently introducing this humidified gas flow into the irradiation chamber. Water condensation inside the irradiation chamber, and consequently on the film surface, was avoided by maintaining the chamber temperature at approximately 40 °C using a heating blanket. The relative humidity was monitored using a thermohygrometer (Vaisala Humicap HM41), which was installed at the outlet of the gas flow under dynamic conditions. Specifically, the sensor was inserted into a sealed flask out of the irradiation chamber, which is equipped with two ports: one connected to the gas outlet from the irradiation chamber and the other directing the exhaust gas to the laboratory ventilation system. Once a relative humidity above 80% was reached, the gas outlet of the irradiation chamber was closed in order to maintain a static, water vapour enriched atmosphere inside the chamber. At this point, the UV lamp was switched on, generating an atmosphere rich in hydroxyl (˙OH) radicals inside the irradiation chamber while the film was heated at 150 °C for 30 min using the commercial ULTRAMIC ceramic hot plate equipped with an internal thermocouple to control the heater temperature. The temperature of the film surface was independently monitored using a second thermocouple placed directly on the film surface. During these initial 30 min, an ˙OH radical rich atmosphere was generated inside the irradiation chamber using the 172 nm UV excimer lamp through the reactions occurring in the humid irradiation atmosphere. These reactions are described in detail in Fig. 1 and in the SI (Fig. S3). After the initial 30 min treatment of the film under the ˙OH radical rich atmosphere, the atmosphere inside the irradiation chamber was replaced by pure O2. This was achieved by introducing a flow of pure oxygen into the chamber for 10 min while opening the gas outlet, thereby flushing out the ˙OH rich atmosphere. Subsequently, the gas outlet was closed, maintaining a static pure O2 atmosphere inside the chamber. Under irradiation with the 172 nm UV lamp, this O2 atmosphere led to the generation of ozone (O3) according to the reactions indicated in Fig. 1 and in the SI (Fig. S3). The film, maintained at 150 °C, was further treated under this highly oxidizing O3 atmosphere for 30 min. Subsequently, the annealing temperature was increased to 250 °C, and the film was kept at this temperature for an additional 30 min inside the irradiation chamber under 172 nm UV irradiation. The entire film processing was carried out using a computer controlled system integrated with the irradiation chamber, allowing safe and reproducible operation. Dedicated measurement and control software was developed based on the Eurotherm system to regulate temperatures and processing times inside the irradiation chamber during treatment with the 172 nm UV lamp. The resulting films were then annealed in O2 at low temperatures using rapid heating rates (3 °C s−1 and 30 °C s−1). The real-time temperature of the film during thermal treatment was monitored by the internal controllers of the equipment (thermocouple and pyrometer), as well as with an external thermocouple placed on the film surface. The novel process, designed in this work to induce chemical reactions in the solution-deposited film under ˙OH radical-rich atmospheres, is detailed at the bottom of Fig. S1. To help determine the synthesis mechanisms developed during the UV-irradiation process under a gaseous ˙OH radical atmosphere, the solution-deposited films were also subjected to conventional fabrication processes. In these cases, the films were processed in the same way, but without UV irradiation and under atmospheres of air or H2O vapor.
Electron Paramagnetic Resonance (EPR) experiments were conducted using two different spin-trapping agents: 2,2,6,6-tetramethylpiperidine 1-oxyl (TEMPO) and 5,5-dimethyl-1-pyrroline N-oxide (DMPO). These agents were introduced into a hermetically sealed chamber saturated with water vapor and exposed to UV irradiation to generate an atmosphere enriched with hydroxyl (˙OH) radicals.
For sample preparation, 300 µL of aqueous or ethanol-dried solutions of TEMPO or DMPO (∼0.2 mol L−1) were placed in flat alumina crucibles to maximize the surface area exposed to the reactive atmosphere. The samples were then incubated in a hydroxyl radical (˙OH)-enriched environment for 30 minutes at room temperature. Following incubation, the solutions were diluted to approximately 500 µL prior to electron spin resonance (EPR) analysis. All the EPR spectra were recorded at room temperature with a Bruker EMX-12 spectrometer operating at the X-band, with a modulation frequency of 100 kHz and an amplitude of 0.1 mT.
The steps of the fabrication process of the hydroxyl (˙OH) radical-assisted processing method designed by our group (Fig. S2) to achieve metal oxide film crystallization at low temperatures is schematically shown in Fig. S3.
Infrared Reflection Absorption Spectroscopy (IRRAS) analysis was performed using a Bruker IFS 66V-S on films deposited on commercial Pt-coated (100)Si substrates (Pt/TiO2/SiO2/(100)Si) with thicknesses below 100 nm. This analysis was carried out on solution-deposited films processed in atmospheres containing UV-generated ˙OH radicals, as well as on solution-deposited films subjected to the as referred as conventional fabrication processes (without UV irradiation) in air and H2O vapor atmospheres. The evolution of all vibrational modes recorded in the IRRAS spectra was studied by calculating the integrated areas of these bands. The normalized areas were plotted as a function of the processing steps, with each step associated with a discrete parameter on the x-axis. The data from these plots (Fig. S4) for each vibrational mode were fitted to the mathematical functions that best matched, considering the chemical significance of such fittings.
Fourier Transform Infrared Spectroscopy (FTIR) was employed to investigate the wavelength range in which metal–nitrogen bonds are typically detected (below 200 cm−1). Therefore, measurements were performed using a Bruker IFS 66V-S spectrometer over the wavelength range of 1000 cm−1 to 50 cm−1, exclusively for the bismuth precursor. This approach allows differentiation between the Bi–N bond, which appears between 50 cm−1 and 200 cm−1, and the Bi–O bond, which appears between 200 cm−1 and 1000 cm−1. Directly deposited films on substrates were not suitable for this analysis due to interference from the substrate. Therefore, FTIR measurements were performed on pellets prepared from the gel samples obtained after treatment in the sealed chamber, mixed with polyethylene (C2H4)n, which does not absorb in this spectral region. For this study, gel samples were prepared by placing 300 µL of the solution into a flat alumina crucible to maximize the surface area exposed to the reactive atmosphere. The crucible with the sample was then placed in a sealed chamber and subjected to the various processing conditions investigated in this study.
Electrospray Ionization Mass Spectrometry (ESI-MS) and Atmospheric Pressure Chemical Ionization Mass Spectrometry (APCI-MS), both operated in positive mode with a source voltage of +5.5 kV, were employed to analyze the bismuth and iron precursors resulting from their processing in the atmosphere of UV-generated ˙OH radicals. The analyses were performed using a Bruker MAXIS II instrument, offering a mass range of 20–40
000 Da and a resolution of 80
000 at m/z 1222. This system is connected to a Bruker ULTRAFLEX III mass spectrometer (MALDI-TOF/TOF), which has a mass range up to 150
000 Da and a resolution of 20
000 FWHM. Aliquots of the precursor solutions were diluted in either acetonitrile (C2H3N) or dichloromethane (CH2Cl2) prior to measurement.
The crystalline phases developed in the films were monitored by XRD (D8 ADVANCE instrument, Cu Kα radiation, Bruker), using Bragg–Brentano geometry and an incident beam wavelength of λCuKα = 1.5418 Å. Field Emission Gun Scanning Electron Microscopy (FEG-SEM) was used to observe the surface morphology of the films (Nova NanoSEM 230 instrument, FEI Company). Cross-sectional samples of the films on PI were prepared by fracturing them in liquid nitrogen.
To demonstrate the functionality of these films, planar arrays of capacitors were fabricated by evaporating top Pt electrodes onto the BiFeO3 film surface through a shadow mask (with a diameter of ∼200 µm and a thickness of ∼10 nm). These films were grown on rigid Pt/TiO2/SiO2/(100)Si and flexible Pt/NiCr/PI/NiCr/Pt substrates, with thicknesses between 100 nm and 200 nm, where the metal coating on the substrates served as the bottom electrode for the capacitors. The functional response was tested by measuring the ferroelectric and pyroelectric responses of these capacitors. Current density vs. electric field (J–E) curves were measured at room temperature (@RT) under sine waves with frequencies between 1 and 5 kHz, applied using an HP 8116A function generator. The generated currents were amplified with a Keithley 428 current amplifier and collected using a Tektronix (TDS 520) oscilloscope. Ferroelectric hysteresis loops were obtained by integrating the J–E curves.
Magnetic field (M–H) hysteresis loops were measured at 4.2 K and @RT (300 K) using a superconducting quantum interference device (SQUID) magnetometer (Quantum Design) equipped with a 5-Tesla coil. The magnetic field was applied parallel to the film surface. To isolate the intrinsic magnetic response of the films, the diamagnetic contribution from the substrate was subtracted by fitting the high-field region of the data to a linear baseline with a negative slope. These measurements were performed on BiFeO3 perovskite films deposited on both rigid Pt-coated Si and flexible polyimide (PI) substrates. The films were fabricated using the novel ˙OH radical-assisted film solution synthesis platform developed in this work.
The biocompatibility in vitro of the flexible materials was evaluated using the established cell line of L929 mouse fibroblasts. Three rectangular material pieces (3 mm × 3 mm) were cut for each experimental series: pristine PI, metallized PI with NiCr and with NiCr and Pt coatings (the commonly used electrode in the fabrication of capacitor devices on polyimide (PI) substrates), and BiFeO3 on the metallized PI substrate (PI, NiCr/PI, Pt/NiCr/PI and the BiFeO3/Pt/NiCr/PI). These material pieces were sterilized under UV irradiation in a safety cabinet for 30 minutes. Cells were seeded in a 24-well culture plate at a density of 1 × 104 cells per well (cell count performed in a Neubauer chamber) in 1 mL of culture medium (basal medium (DMEM) + 10% fetal bovine serum (FBS) + penicillin/streptomycin + GlutaMAX), and maintained in a cell incubator under CO2 atmosphere (5%) at 37 °C for 7 days. The morphology and density of the cultures at the periphery of the substrates were monitored using an inverted optical microscope with an attached digital camera. Cell viability was analyzed by using the Live/Dead Viability kit (Invitrogen). This kit is based on the use of calcein and ethidium homodimer-1 (EthD-1). After staining, the samples were visualized using a confocal laser scanning microscope SP5 (Leica). To quantify cell viability, the percentage area (N ≥ 3) of live (green) and dead (red) cells was calculated from the acquired microscopy images. Cell morphology of the cultures in the different substrates were also studied by scanning electron microscopy (SEM). Samples were fixed in 2.5% glutaraldehyde (in distilled water) for 45 minutes at room temperature, followed by dehydration through a graded ethanol series (30%, 50%, 70%, 90%, and 100%), with each step performed twice for 15 min. After complete drying, samples were mounted on metal stubs using carbon tape, coated with a thin layer of gold (ca. 10 nm), and imaged using a FEI VERIOS 460 scanning electron microscope. Glass coverslips were functionalized following the same protocol as for the previous substrates and used as control substrates in all in vitro studies.
The general applicability of this selective gaseous ˙OH radical photochemical synthesis method for enhancing the crystallization of metal oxide films has also been demonstrated in this work for thin films of solid solutions of multiple oxides such as the ferroelectric BiFeO3 and Pb(ZrxTi1−x)O3 (PZT) perovskites and for single oxides such as TiO2 and Bi2O3. The demonstration of the reduction of the activation energy (Ea) for the crystallization of metal oxide films by using this processing method, was evaluated in single metal oxide films of TiO2 (anatase). The overall activation energy (Ea) for the crystallization of these TiO2 films was semiquantitative calculated using data from X-ray diffraction (XRD) and Avrami plots.
To highlight the broad applicability of this processing method across a wide range of metal oxide compositions, irrespective of the specific metal precursor or solution chemistry, TiO2 films were deposited from precursor solutions containing a modified titanium alkoxide, specifically titanium diisopropoxide bis-acetylacetonate (Ti(OCH(CH3)2)2(CH3COCHCOCH3)2). Bi2O3 films were prepared from precursor solutions containing the Bi-mdea complex. For the PZT films, the precursor solutions were formulated using lead acetate trihydrate (Pb(CH3COO)2·3H2O) as the lead source, zirconium tetraisopropoxide (Zr(OCH(CH3)2)4) partially stabilized with acetylacetone (CH3COCH2COCH3) as the zirconium source, and titanium diisopropoxide bis-acetylacetonate as the titanium source.
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Limitations and Potential, J. Phys. Chem. B, 2006, 110(22), 10720–10728, DOI:10.1021/jp061042y.| This journal is © The Royal Society of Chemistry 2026 |