Open Access Article
Pewee D. Kolubah
a,
Hend Omar Mohamed*a,
Mohamed Nejib Hedhili
b,
Mohamed Ben Hassineb,
Rafia Ahmadc,
Vijay K. Velisojua,
Abdul-Hamid Emwasb,
Pia Dallya,
Luigi Cavallo
c and
Pedro Castaño
*ad
aMultiscale Reaction Engineering, KAUST Catalysis Center (KCC), King Abdullah University of Science and Technology (KAUST), Thuwal, 23955-6900, Saudi Arabia. E-mail: hend.mohamed@kaust.edu.sa; pedro.castano@kaust.edu.sa
bCore Labs, King Abdullah University of Science and Technology (KAUST), Thuwal, 23955-6900, Saudi Arabia
cKAUST Catalysis Center (KCC), King Abdullah University of Science and Technology (KAUST), Thuwal, 23955-6900, Saudi Arabia
dChemical Engineering Program, Physical Science and Engineering (PSE) Division, King Abdullah University of Science and Technology, Saudi Arabia
First published on 1st June 2026
The intrinsically sluggish oxygen reduction reaction (ORR) at platinum-group-metal-free cathodes remains a key bottleneck for the practical deployment of microbial fuel cells (MFCs). Ti3C2Tx MXene is a promising conductive scaffold, yet its ORR activity is hindered by strong O2 adsorption at Ti sites, leading to sluggish kinetics at neutral pH. Here, we address this limitation by developing a targeted chemical-reduction strategy that assembles NiCo alloy nanocores encapsulated in a thin NiCo-oxide shell (∼4 nm) onto Ti3C2Tx, forming a (NiCoOx@NiCo)/Ti3C2Tx heterostructure catalyst. The core–shell domains modulate the local electronic environment, lower the O2 binding energy, and introduce abundant active sites, thereby leveraging the high conductivity of Ti3C2Tx. As an air-cathode MFC treating glucose-supplemented wastewater, the catalyst delivers a current density of 4.5 A m−2 and a peak power density of 1.6 W m−2, outperforming pristine Ti3C2Tx. This work establishes a generalizable heterostructure design strategy for activating MXene-based catalysts toward efficient neutral-pH ORR, bridging fundamental catalyst design with practical microbial fuel cell applications.
Among these technologies, MFCs have attracted increasing attention as a promising platform for simultaneous wastewater treatment and electricity generation.9 However, their large-scale implementation is constrained by the performance and cost of cathode catalysts.10–12 Platinum-based materials remain the benchmark for ORR, but their high cost, scarcity, and susceptibility to deactivation limit practical deployment. Notably, the cathode alone accounts for nearly half of the total system cost, underscoring the urgent need for efficient and durable platinum-group-metal-free alternatives.13,14 Despite extensive progress in acidic and alkaline systems, the development of high-performance ORR catalysts under neutral conditions relevant to MFCs remains comparatively underexplored.
Two-dimensional (2D) materials have emerged as promising candidates for electrocatalysis due to their high surface area and tunable electronic properties.15 However, conventional 2D systems present intrinsic limitations. For example, graphene exhibits excellent conductivity but lacks intrinsic catalytic activity, requiring defect engineering or heteroatom doping to introduce active sites.16 Transition metal dichalcogenides (TMDs), such as MoS2, display catalytic activity primarily at edge sites, while their basal planes remain largely inert, and their semiconducting nature restricts charge transfer.17 Similarly, layered double hydroxides (LDHs) and related materials often suffer from low electrical conductivity, limiting their performance in electron-transfer-driven reactions.18
MXenes, particularly Ti3C2Tx, have emerged as a distinctive class of 2D materials that combine metallic conductivity, hydrophilic surfaces, and tunable surface terminations. These properties enable efficient charge transport and provide opportunities to modulate the adsorption energetics of reaction intermediates. Unlike many 2D systems, Ti3C2Tx exhibits intrinsically accessible basal planes, making it a promising platform for electrocatalysis. However, its ORR activity remains limited due to excessively strong adsorption of oxygen intermediates (*O and *OH) at Ti sites, which impedes reaction turnover, particularly under neutral-pH conditions.19 Therefore, strategies that can precisely tune the electronic structure and intermediate binding energies are essential to unlock its catalytic potential.19,20
Heterostructure engineering offers an effective route to address this limitation. Incorporating transition-metal alloys onto Ti3C2Tx can induce interfacial electronic coupling, modify the d-band structure, and optimize adsorption energetics, thereby enhancing catalytic activity.21 Density functional theory (DFT) studies have demonstrated that dual-metal systems, such as Ni–Co, can synergistically regulate the adsorption of ORR intermediates and lower the activation barriers. However, experimental validation of these concepts under neutral-pH conditions relevant to MFCs remains limited.22,23
In parallel, core–shell architectures combining metallic alloys and oxides have shown promise in oxygen electrocatalysis.24,25 In these systems, the metallic core provides high electrical conductivity and efficient charge transport, while the oxide shell offers abundant redox-active sites and favorable adsorption properties.24 The interplay between these components can create highly active and stable catalytic interfaces.25 Nevertheless, most studies have focused on alkaline or acidic environments, and their applicability to neutral-pH MFC systems remains largely unexplored.
In this work, we address these challenges by designing a (NiCoOx@NiCo)/Ti3C2Tx heterostructure catalyst, in which NiCo alloy nanocores encapsulated within a thin oxide shell are integrated with conductive Ti3C2Tx sheets. This design is intended to modulate the local electronic structure, optimize the adsorption energetics of oxygen intermediates, and facilitate charge transfer under neutral conditions. By combining MXene surface chemistry with alloy-oxide core–shell engineering and interfacial electronic coupling, this approach provides a platform to overcome the intrinsic limitations of Ti3C2Tx. More broadly, it offers a rational framework for developing efficient and durable platinum-group-metal-free ORR catalysts tailored for neutral-pH electrochemical systems such as microbial fuel cells.
:
6
:
3 (total volume:10 mL). The mixture was stirred continuously at 45 °C for 16 h.The obtained suspension was washed repeatedly with DI water (45 mL DI per wash; 3500 rpm; 5 min per cycle) until a stable dispersion was obtained. The washed product was then intercalated using 0.5 M lithium chloride (LiCl, 99%, Sigma-Aldrich) and subsequently delaminated via centrifugation to yield few-layer Ti3C2Tx sheets. The resulting colloidal suspension was stored under an argon atmosphere at 4 °C for further use.
was evaluated based on the previously reported relative change in interplanar spacing.27,28
Quasi in situ X-ray photoelectron spectroscopy (XPS) measurements were performed using a Kratos Axis Supra spectrometer equipped with a monochromatic Al Kα source (hν = 1486.6 eV). Measurements were conducted at 45 W under ultrahigh vacuum (∼10−9 mbar). To minimize surface oxidation, samples were transferred under inert conditions from the reduction environment to a glovebox and mounted directly onto the XPS holder prior to analysis. Survey and high-resolution spectra were collected using pass energies of 80 eV and 20 eV, respectively, over an analysis area of 300 µm × 700 µm. Samples were mounted in floating mode to minimize differential charging effects during XPS measurements. Charge neutralization was applied for all samples. The binding energy scale was calibrated using the main Ni 2p3/2 peak corresponding to metallic Ni0, which was referenced at 852.6 eV. The peak deconvolution was carried out following the semi-empirical fitting approach reported.29 where the fitting procedure was applied to quantify the photoelectron contributions corresponding to the different chemical states present in the spectra.
Inductively coupled plasma optical emission spectroscopy (ICP-OES) was performed using Varian, Inc./Agilent Model 7200-ES, to quantify the elemental composition of the catalysts. For microwave-assisted digestion, approximately 0.03 g of catalyst was added to a mixture of concentrated HCl (1 mL), concentrated HNO3 (3 mL), and concentrated HF (1 mL). The mixture was then digested under microwave irradiation with a 15 min ramp, and a 30 min hold at 493 K and 1000 W.
The Electron Paramagnetic Resonance (EPR) spectroscopy was conducted using a Bruker ELEXSYS E500 EPR spectrometer operating in the X-band region, equipped with a high-sensitivity ER 4122 SHQ resonator. Measurements were performed at ambient temperature with a microwave frequency of 9.3964 GHz and a sweep width of 8000 G. Field modulation was applied at 100 kHz with a modulation amplitude of 5 G. The microwave power was set to 0.0474 W. Data acquisition and processing were carried out using Bruker Xenon software.
High-resolution transmission electron microscopy (HR-TEM), high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM), and electron energy-loss spectroscopy (EELS) were employed to investigate catalyst morphology and elemental distribution. STEM imaging was performed using a Thermo Fisher Scientific Titan Themis Z microscope equipped with an HAADF detector, operating at 300 kV and 0.05 nA. HAADF-STEM images were obtained at a convergence angle of 20.9 mrad.
The nitrogen adsorption–desorption isotherms were measured at 77 K using a Micromeritics ASAP 2050 analyzer to assess the surface characteristics of the catalyst samples. Specific surface area was determined using the Brunauer–Emmett–Teller (BET) method. Scanning electron microscopy (SEM) was used to examine biofilm attachment on the MFC anode. Imaging was performed using a Thermo Fisher Scientific Quattro microscope.
Prior to ORR measurements, the electrolyte was purged with N2 for 30 min to remove dissolved oxygen, followed by bubbling with O2 for 1 h to achieve saturation. For OER testing, the electrolyte was purged with N2 for 30 min. Catalyst inks were prepared by dispersing 5 mg of (NiCoOx@NiCo)/Ti3C2Tx powder in a mixture of 960 µL isopropanol, 10 µL deionized water, and 30 µL Nafion solution, followed by sonication for 1 h. The ink was drop-cast onto the glassy carbon electrode (loading: 0.42 mg cm−2) and dried under ambient conditions. Linear sweep voltammetry (LSV) was conducted at scan rates of 10 mV s−1 (ORR) and 1 mV s−1 (OER) with a rotation speed of 1600 rpm. All potentials were converted to the reversible hydrogen electrode (RHE) scale using the Nernst equation. Cyclic voltammetry (CV) measurements were performed under identical electrolyte conditions.
The anolyte was prepared from domestic wastewater collected from the KAUST treatment facility, supplemented with 20 mL of 1 M glucose to increase the organic content and stimulate microbial activity. The MFC was operated under ambient conditions, and cell voltage was continuously monitored. Polarization curves were obtained using linear sweep voltammetry (1 mV s−1) after stabilization under open-circuit conditions. The internal resistance was determined from the slope of the linear region of the polarization curve.30
![]() | (1) |
485 C mol−1); C0 is the bulk concentration of O2 in the electrolyte (1.2 × 10−3 mol L−1); D is the O2 diffusion coefficient (1.9 × 10−5 cm2 s−1); µ is the kinematic viscosity of the electrolyte; and ω is the angular rotation speed of the disk (rad s−1).
Electrochemical impedance spectroscopy (EIS) data were analyzed using ZView software. Nyquist plots were fitted using an equivalent circuit model comprising solution resistance (Rs), charge-transfer resistance (Rct), and a constant-phase element (CPE), to account for non-ideal capacitive behavior associated with surface roughness and porosity. The current (J) and power densities generated by the MFC were calculated as follows:30
![]() | (2) |
![]() | (3) |
A Monkhorst–Pack grid of 3 × 3 × 1 was employed to sample the Brillouin zone.35 Grimme's DFT-D3 correction with Becke–Johnson damping (IVDW = 11) was employed to account for long-range van der Waals interactions.36 All structures were fully relaxed using the conjugate gradient algorithm until the residual forces were below 0.02 eV Å−1. Initial magnetic moments were assigned as follows: Ti (2.0 µB), C (0.6 µB), Ni (2.0 µB), and Co (3.0 µB). Additional details regarding model construction and reaction energetics are provided in the SI.
The NiCoOx@NiCo catalyst exhibited distinct diffraction peaks at 44.44°, 51.75°, and 76.18°, corresponding to the (111), (200), and (220) planes, respectively (PDF: 04-004-8490), as illustrated in Fig. 2 (orange line). These peaks appeared between the corresponding peaks of fcc-Ni and fcc-Co (Fig. 2, blue and magenta reference lines), confirming the formation of a NiCo alloy.41–44 Notably, no discernible peaks associated with crystalline NiCoOx are observed, suggesting that the oxide shell is either amorphous, poorly crystalline, or confined to a thin surface layer, and therefore contributes negligibly to the bulk diffraction signal.45,46
For the (NiCoOx@NiCo)/Ti3C2Tx heterostructure (Fig. 2, black line), the characteristic alloy peaks are retained at slightly shifted positions (44.49°, 51.84°, and 76.28°), alongside the diffraction features of Ti3C2Tx shift to higher 2θ values, indicating a reduction in interlayer spacing. This behavior is attributed to partial removal or rearrangement of surface terminations (–OH, –O, –F) and the elimination of intercalated water during thermal treatment, leading to structural densification.47 In addition, the (002) peak of Ti3C2Tx becomes broader and less intense after nanoparticle deposition, indicating reduced crystallinity and partial structural disorder induced by nanoparticle anchoring and thermal processing.48,49
A closer examination of the alloy reflections (insets in Fig. 2) reveals slight positive shifts of ∼0.05° and ∼0.09° in the (111) and (200) planes, respectively, for the (NiCoOx@NiCo)/Ti3C2Tx heterostructure compared to NiCoOx@NiCo. These shifts indicate lattice contraction, likely arising from interfacial electronic interactions between the NiCo alloy and the Ti3C2Tx support, as well as possible charge-transfer effects involving surface terminations.50 Based on the shift in the (111) reflection, the compressive lattice strain (ε111) provides further evidence of strong coupling between the NiCoOx@NiCo nanoparticles and the Ti3C2Tx support.51
The STEM imaging and elemental mapping of NiCoOx@NiCo reveal a broad nanoparticle size distribution ranging from 8.5 nm to 115 nm and an average diameter of ∼35 nm (Fig. S1). The corresponding HAADF-STEM images (Fig. 3a–c) show well-defined nanoparticles with a clear core–shell architecture, consisting of a metallic NiCo core encapsulated by an ultrathin (∼4 nm) oxide shell. Lattice-resolved imaging yields interplanar spacings of 0.216 nm and 0.188 nm, corresponding to the (111) and (200) planes of the NiCo alloy, respectively (Fig. 3c).24,52
Fast Fourier Transform (FFT) pattern acquired from the core of the particle displayed diffraction spots indexed to the (111) and (200) planes of the metallic NiCo alloy, consistent with cubic structure, Fm
m space group and lattice parameters a = b = c = 3.54 Å and α = β = γ = 90° (Fig. 3d), confirming its metallic nature. In contrast, FFT patterns obtained from the shell region (Fig. 3e) exhibit reflections consistent with a spinel NiCoOx phase indexed to the Fd
m space group, with lattice parameters a = b = c = 8.065 Å and α = β = γ = 90°, verifying the formation of an oxide shell surrounding the alloy core.
STEM-EELS elemental mapping of the NiCoOx@NiCo catalyst (Fig. 3f and k), further resolves the spatial distribution of elements within individual particles. Ni and Co signals exhibit strong spatial overlap, indicating homogeneous alloying within the core (Fig. 3g and h), while oxygen is predominantly localized at the particle periphery, forming an O-rich shell (Fig. 3i). The combined elemental maps clearly delineate a NiCo-rich core enclosed by a NiCoOx shell (Fig. 3j). Line-scan analysis confirms that both Ni and Co are present throughout the particle, with the core dominated by metallic species and the shell enriched in oxygen-coordinated Ni/Co species (Fig. 3k and l).
The HRTEM of a large area view of the NiCoOx@NiCo (Fig. S2) demonstrates uniform particle dispersion, while additional EELS analyses (Fig. S3 and S4) reveal consistent elemental distributions across multiple particles, confirming the reproducibility of the core–shell structure. Trace amounts of boron (<2 at%) are detected at the particle surface, likely originating from the NaBH4-assisted reduction process.
The formation of a well-defined metal/oxide core–shell architecture is expected to generate abundant interfacial sites between the conductive NiCo core and the redox-active NiCoOx shell. Such interfaces can facilitate efficient charge transport while providing active sites for oxygen adsorption and transformation, thereby modulating the adsorption energetics of reaction intermediates through interfacial electronic interactions.24,53
The HR-TEM analysis reveals that the Ti3C2Tx consists of a few-layered ultrathin sheets (Fig. 4a and b), providing a suitable platform for nanoparticle anchoring. Upon integration, NiCoOx@NiCo nanoparticles are uniformly distributed across the Ti3C2Tx surface, forming a well-defined heterostructure (Fig. 4c and d). This morphology confirms the successful assembly of core–shell NiCoOx@NiCo nanoparticles onto the MXene support.
STEM-EDX elemental mapping of pristine Ti3C2Tx (Fig. S5) shows a homogeneous distribution of Ti, C, O, and F, consistent with the expected surface terminations (–O and –F) introduced during synthesis. In the (NiCoOx@NiCo)/Ti3C2Tx heterostructure, STEM-EELS mapping (Fig. 4e–l) further confirms the co-localization of Ti, C, O, and F with Ni and Co, indicating successful integration of the nanoparticles without disrupting the MXene framework. This observation is consistent with the structural integrity inferred from XRD analysis (Fig. 2).
Nitrogen adsorption–desorption measurements reveal a significant increase in surface area upon heterostructure formation. Pristine Ti3C2Tx exhibits a low specific surface area (∼3 m2 g−1), in agreement with previous reports.53 In contrast, the (NiCoOx@NiCo)/Ti3C2Tx composite displays a markedly higher surface area (∼31 m2 g−1), approaching that of the NiCoOx@NiCo component (∼32 m2 g−1, Fig. S6). This enhancement is primarily attributed to the incorporation of the nanoparticulate phase, which introduces additional accessible surface sites and modifies the composite's overall textural properties.
The surface chemical states of Ni, Co, and other elements (Fig. 5 and S7) in the NiCo and (NiCoOx@NiCo)/Ti3C2Tx samples were analyzed by quasi in situ XPS after reduction at 400 °C under an H2/Ar atmosphere. For the NiCoOx@NiCo sample, the Ni 2p spectrum (Fig. 5a) exhibits a dominant peak at ∼852.6 eV corresponding to metallic Ni0 (ref. 29, 54 and 55) together with an oxidized component centered at ∼856.2 eV and a pronounced shake-up satellite at ∼861.7 eV, indicating that Ni predominantly exists as Ni2+ species with a minor contribution from Ni3+.29,55 The Co 2p spectrum (Fig. 5b) shows a main Co 2p3/2 feature at ∼781.8 eV accompanied by a satellite at ∼786.8 eV, indicating oxidized cobalt species mainly attributed to Co2+ with a small contribution of Co3+.29,55 Meanwhile, the low-binding-energy peak at ∼778.1 eV is assigned to metallic Co from the NiCo alloy.29,55 The coexistence of metallic and oxidized Ni and Co species aligns with the STEM-EELS observations, confirming a metallic NiCo core encapsulated by an NiCoOx shell.
The (NiCoOx@NiCo)/Ti3C2Tx heterostructure exhibits similar spectral features are observed, with slight shifts in binding energy reflecting interfacial electronic interactions. The Ni 2p spectrum (Fig. 5c) indicates the coexistence of Ni0 and Ni2+/Ni3+ species, while the Co 2p spectrum (Fig. 5d) confirms that cobalt remains predominantly in the Co2+ state with minor Co3+ contribution. These results demonstrate that the heterostructure retains a mixed metallic, oxidized character, indicative of strong metal-oxide interfacial coupling. The Ti 2p (Fig. 5e) and C 1s (Fig. 5f) spectra confirm the preservation of the Ti3C2Tx framework, with characteristic Ti–C bonding and partially oxidized Ti species (Ti2+/Ti3+/Ti–O), consistent with surface terminations introduced during synthesis.
Quantitative XPS analysis (Table S1) reveals an increased Co/Ni surface ratio and a reduced metallic fraction in the (NiCoOx@NiCo)/Ti3C2Tx catalyst compared to NiCoOx@NiCo, indicating a higher proportion of oxidized surface species. This suggests that the Ti3C2Tx support promotes the formation of oxidic interfacial species, consistent with NiCoOx-like surface phases and in agreement with HAADF-STEM-EELS observations (Fig. 3 and 4). This finding demonstrates that the surface of NiCoOx@NiCo is dominated by Co2+ and Ni2+ states, with minor amounts of Co3+/Ni3+, indicating a chemically and electronically heterogeneous surface. The mixed-valence chemical state is further supported by EPR analysis (Fig. S8). The NiCoOx@NiCo sample exhibits a broad signal characteristic of strong magnetic exchange interactions, covering almost the entire range of the magnetic field sweep (around 7000 G), indicating coupling between transition metal centers via super exchange pathways (Co–O–Co and Co–O–Ni).56,57 In contrast, the (NiCoOx@NiCo)/Ti3C2Tx sample displays a well-defined Co2+ signal (g ≈ 2.155), suggesting reduced magnetic coupling due to improved dispersion of active species on the Ti3C2Tx support.58,59 Compositional analysis of the samples using ICP (Table S2) confirmed the presence of both Ni and Co, with a Co/Ni ratio of 1.07 and 1.03 for NiCoOx@NiCo and (NiCoOx@NiCo)/Ti3C2Tx, respectively.
Notably, the (NiCoOx@NiCo)/Ti3C2Tx achieves a higher peak current density than commercial 10 wt% Pt/C under identical conditions, while exhibiting a comparable reduction potential (ΔE ≈ 0.01 V) (Fig. S10a). This suggests that the heterostructure provides competitive intrinsic activity, while the enhanced current response reflects improved charge transport and utilization of active sites.19,25
LSV measurements at 1600 rpm further confirm the heterostructure's superior ORR performance. The (NiCoOx@NiCo)/Ti3C2Tx catalyst exhibits a half-wave potential (E1/2) of 0.79 V and a limiting current density of −4.16 mA cm−2, compared to 0.77 V and −3.98 mA cm−2 for NiCoOx@NiCo, and 0.80 V and −2.65 mA cm−2 for Pt/C (Fig. 6b). All catalysts significantly outperform pristine Ti3C2Tx (0.66 V and −0.26 mA cm−2), highlighting the importance of heterostructure formation. The comparable half-wave potentials suggest similar intrinsic ORR kinetics, while the higher limiting current density of the heterostructure indicates enhanced mass transport and/or increased electrochemically accessible surface sites.
To further evaluate the active surface characteristics, the electrochemically active surface area (ECSA) was estimated from the double-layer capacitance (Cdl) obtained via CV in the non-faradaic region (0.0–0.10 V vs. RHE) (Fig. S11 and S12). The (NiCoOx@NiCo)/Ti3C2Tx catalyst exhibits the highest Cdl value (375.2 µF cm−2), followed by NiCoOx@NiCo (316.5 µF cm−2), Pt/C (230.0 µF cm−2), and Ti3C2Tx (225.6 µF cm−2). The increased Cdl of the heterostructure indicates a larger electrochemically accessible surface area, thereby enhancing ORR activity.
The electron transfer number (n) per oxygen molecule during the ORR was determined using the K–L method, from LSV curves acquired during the rotating disk electrode measurements at varying rotation speeds (400, 900, 1600, and 2400 rpm) (Fig. 7a–c). The increase in limiting current density with rotation speed reflects enhanced mass transport, arising from the thinning of the diffusion layer and improved O2 flux to the catalyst surface.60,61 K–L plots derived from the LSV data exhibit good linearity, indicating first-order reaction kinetics with respect to dissolved oxygen and validating the reliability of the analysis. The electron transfer number was calculated from the slope of the K–L plots within the mixed kinetic-diffusion region (0.4–0.6 V vs. RHE).62
The (NiCoOx@NiCo)/Ti3C2Tx catalyst displays an electron transfer number of ∼3.98, approaching the ideal four-electron pathway for direct reduction of O2 to OH−. In comparison, NiCoOx@NiCo exhibits a lower value (∼3.7), while pristine Ti3C2Tx shows a value of ∼2, indicative of a two-electron pathway leading to peroxide intermediates (Fig. 7d).63
A 10 h chronoamperometric stability test under ORR conditions demonstrates that the (NiCoOx@NiCo)/Ti3C2Tx catalyst maintains >98% of its initial limiting current density, with no observable change in onset potential (Fig. S13). A slight negative shift in the half-wave potential (0.79 to 0.74 V) is observed, indicating minor changes in intrinsic ORR kinetics while preserving overall catalytic stability.
To further contextualize the catalytic behavior, the materials were also evaluated for OER. The (NiCoOx@NiCo)/Ti3C2Tx catalyst exhibits enhanced OER activity compared to its individual components, delivering higher current densities at comparable overpotentials (Fig. 6c and d). In contrast, Ti3C2Tx alone shows negligible activity, confirming its limited intrinsic reactivity toward oxygen electrochemistry and highlighting the critical role of the NiCoOx@NiCo phase.
The EIS was employed to probe charge-transfer characteristics under ORR conditions. All catalysts exhibit comparable solution resistance (Rs ≈ 0.26–0.54 Ω), indicating similar electrolyte environments (Fig. 8a). The charge-transfer resistance (Rct) follows the trend: Ti3C2Tx < (NiCoOx@NiCo)/Ti3C2Tx < NiCoOx@NiCo. Despite a slightly higher Rct than pristine Ti3C2Tx, the heterostructure demonstrates improved overall electrochemical performance, suggesting that factors beyond simple charge-transfer resistance, such as active site density and interfacial electronic effects, govern ORR activity.64–66
The Bode phase-angle plot (Fig. 8c) of ORR provides further insight into frequency-dependent charge-transfer behavior. Notably, the observed negative phase angles are typical in EIS measurements of ORR/OER electrodes and arise from the capacitive nature of the electrode/electrolyte interface, where charge is stored through double-layer charging, and the adsorption of surface reaction intermediates.67 In the plot, the high-frequency region (Fig. 8c, pink region) corresponds to electron transfer, while the low-frequency region (gray area) reflects interfacial mass transfer processes.68 The (NiCoOx@NiCo)/Ti3C2Tx catalyst exhibits a lower phase angle (−55.23°) at low frequencies (100–103 Hz) and an intermediate phase angle (−15.97°) at high frequencies (103–104 Hz), indicating efficient mass transport and faster electron transport. The ORR catalytic activity of the catalysts can be ranked as Ti3C2Tx > (NiCoOx@NiCo)/Ti3C2Tx > NiCoOx@NiCo. This behavior is attributed to the high electrical conductivity of Ti3C2Tx, which facilitates charge transport.69
Furthermore, EIS measurements under OER conditions yielded comparable Rs values across all three catalysts (2.4–3.9 Ω), indicating a uniform electrolyte environment. The (NiCoOx@NiCo)/Ti3C2Tx catalyst exhibits the lowest Rct value (16.7 Ω), indicating enhanced interfacial charge-transport. The Bode phase angle plot shows a peak in the high-frequency region (103–104 Hz) (Fig. 8d), associated with the local electron transfer process.70 The NiCoOx@NiCo exhibited a higher phase angle (−19.33°) in this region, suggesting slower electron transport. In contrast, Ti3C2Tx exhibits the highest phase angle (−7.23°), followed by (NiCoOx@NiCo)/Ti3C2Tx (−9.28°), suggesting that the incorporation of Ti3C2Tx facilitates faster electron transport.66
Further analysis of EIS data for both OER and ORR using the Bode magnitude plot (Fig. S14) revealed reaction-dependent impedance behavior for OER. (NiCoOx@NiCo)/Ti3C2Tx exhibits the lowest impedance, indicating accelerated interfacial charge transfer and improved electron/ion transport due to the coupling between conductive Ti3C2Tx and NiCoOx@NiCo active sites. For ORR, NiCoOx@NiCo exhibits the lowest impedance, suggesting that while Ti3C2Tx improves the overall conductivity and interfacial response, the ORR process may be more strongly governed by the intrinsic NiCoOx@NiCo active phase.67
The observed catalytic behavior arises from the synergistic interplay of multiple factors. XPS analysis indicates a Co-enriched surface with mixed oxidation states (Co2+/Co3+) alongside metallic NiCo, providing a redox-flexible environment for oxygen electrocatalysis. The coexistence of Ni2+/Ni3+ and Co2+/Co3+ species facilitates the adsorption and transformation of oxygenated intermediates, while the metallic core ensures efficient electron transport. In combination with strong interfacial electronic coupling with Ti3C2Tx these features collectively enhance the catalytic performance.71–76
Fig. 9 and S17 illustrate the thermodynamic reaction profiles for the ORR and OER, respectively. Notably, ORR and OER are reverse electrochemical processes that proceed through the same adsorbed intermediates (*OOH, *O, and *OH), but in opposite directions. Consequently, the catalytic performance in both reactions is governed by the ability of the catalyst to balance the adsorption energies of the shared intermediates.
Bare and functionalized Ti3C2 surfaces exhibit strong overbinding of key intermediates (*O and *OH), leading to excessive exergonic adsorption and large uphill steps (ΔG > 2.0 eV). This imbalance results in sluggish ORR kinetics and prohibitively high OER overpotentials, aligning with previous reports indicating that Ti3C2Tx is intrinsically a poor ORR/OER catalyst due to its inability to balance adsorption–desorption energetics.77 Although bare and functionalized MXenes (Ti3C2, O-Ti3C2, OH-Ti3C2, and F-Ti3C2) exhibit highly exergonic ORR energetics (Fig. 9b), the adsorption energies of key intermediates remained excessively large, undermining the thermodynamic feasibility. For instance, *OOH adsorption energies reached −1.65 eV for Ti3C2, −1.45 eV for O-Ti3C2, and −1.40 eV for OH-Ti3C2, while the *OH adsorption energy for F-Ti3C2 was as low as −2.15 eV (Table S3). Such low potential reflects severe overbinding, particularly of *OH, which may poison the active sites and suppress catalytic turnover. Further, the OER profiles (Fig. S17a) exhibited prohibitively large uphill steps. Notably, the *OH → *O transition represents the most endergonic step, with ΔG values of 2.04 eV for O-Ti3C2, 2.15 eV for Ti3C2, and 1.92 eV for OH-Ti3C2. These substantial energy barriers correspond to high theoretical overpotentials (>0.9 V), thereby rendering these surfaces ineffective for the OER. This analysis confirms that bare Ti3C2, despite its strong oxygen affinity, is an intrinsically poor ORR and OER electrocatalyst owing to its inability to balance the energetics of adsorption and desorption of intermediates.63
Upon NiCo incorporation, the thermodynamic profiles are significantly improved. Structural optimization reveals stable adsorption of *OOH, *O, and *OH intermediates across both Ni and Co sites, with *OOH frequently relaxing into bridge configurations, indicating cooperative interaction between the two metals (Fig. S17). To distinguish their catalytic roles, two configurations were analyzed: (i) NiCo@Ni, considering Ni as an active site, and (ii) NiCo@Co, considering Co as an active site. The results reveal a clear functional asymmetry: in the Ni-centered ORR pathway (Fig. 9c), Ni sites reduced *OH binding energies to moderate values (e.g., −0.80 to −1.70 eV), in contrast to the excessively high adsorption energies observed for bare Ti3C2. In parallel, the initial O2 activation step (+O2 → *OOH) became less exergonic, with ΔG ranging from −0.85 to −1.75 eV. In the Co-centered ORR pathway (Fig. 9d), Co sites exhibit more balanced adsorption of *O and *OH intermediates, resulting in smoother free-energy profiles and lower thermodynamic barriers (Table S3).
Notably, the Co-centered ORR pathway exhibits reaction steps closer to the ideal thermodynamic value (∼−1.23 eV per step), indicating superior catalytic efficiency for oxygen intermediate transformation. Similarly, for OER, the NiCo@Co configuration significantly lowers the rate-limiting step (*O → *OOH, ΔG ≈ +1.03 eV), corresponding to a low theoretical overpotential (∼0.20 V). These results demonstrate that Ni and Co cooperatively connect ORR and OER pathways through complementary roles: Ni promotes ORR initiation via *OOH stabilization, while Co governs the energetics of *O and *OH intermediates, which are critical for both ORR progression and OER rate-determining steps. This synergy enables a balanced adsorption–desorption landscape, which is essential for efficient bifunctional catalysis. Importantly, this DFT-derived mechanism is fully consistent with experimental observations. XPS (Fig. 5) and STEM analysis (Fig. 3) reveal a Co-enriched surface composition, while the DFT results identify Co as the more active site for oxygen intermediate binding.
Following stabilization, polarization measurements were conducted. The (NiCoOx@NiCo)/Ti3C2Tx cathode achieves a higher operating potential (360 mV) compared to NiCoOx@NiCo (280 mV) (Fig. 10a). Correspondingly, the heterostructure delivers an enhanced current density (4.5 A m−2) and maximum power density (1.6 W m−2), exceeding those of NiCoOx@NiCo (2.9 A m−2 and 0.9 W m−2, respectively) (Fig. 10b). The internal resistance, estimated from the slope of the polarization curve, is lower for the (NiCoOx@NiCo)/Ti3C2Tx based MFC (67.84 Ω) than for NiCoOx@NiCo (90.17 Ω) (Fig. 10c and d), indicating improved charge transport and reduced ohmic losses.76 Collectively, these results demonstrate the superior cathodic performance of the heterostructure relative to the single-phase catalyst and place it among competitive platinum-group-metal-free systems.78–81
The SEM analysis of the used anode reveals comparable biofilm coverage for both systems (Fig. S19), indicating that the observed performance differences originate primarily from cathode properties rather than biological variability. The enhanced activity of the (NiCoOx@NiCo)/Ti3C2Tx catalyst can be attributed to the synergistic interplay between its components. Mixed-valence Co species (Co2+/Co3+) provide redox-active sites for oxygen intermediate adsorption, while Ni contributes to electronic modulation and stabilization of reaction intermediates. In parallel, the conductive Ti3C2Tx scaffold facilitates efficient electron transport and promotes strong interfacial coupling with the NiCoOx@NiCo phase. This integrated design enables improved ORR kinetics and charge-transfer efficiency under neutral conditions, highlighting the potential of MXene-based heterostructures as effective cathode catalysts for sustainable energy generation in microbial fuel cells.
Comprehensive structural and spectroscopic analyses unequivocally confirm the formation of a well-defined NiCoOx@NiCo core–shell architecture uniformly anchored on conductive Ti3C2Tx sheets. The synergistic coexistence of metallic NiCo cores and oxidized NiCoOx shells, coupled with strong interfacial electronic interactions with the Ti3C2Tx support, facilitates rapid charge transport, maximizes active-site exposure, and optimizes the adsorption energetics of oxygen intermediates. Complementary DFT calculations provide mechanistic insight, revealing a distinct functional synergy between Ni and Co active centers: Ni preferentially stabilizes *OOH intermediates, while Co regulates *O and *OH binding. This cooperative interplay effectively modulates the local electronic structure of Ti3C2Tx, alleviates its intrinsic overbinding limitations, and establishes a balanced adsorption–desorption landscape essential for efficient ORR under neutral conditions.
In the real air-cathode MFC, the (NiCoOx@NiCo)/Ti3C2Tx electrode achieves a high current density of 4.5 A m−2 and a peak power density exceeding 1.6 W m−2, outperforming both pristine Ti3C2Tx and benchmark NiCo-based catalysts. These results not only demonstrate the practical viability of the proposed catalyst in wastewater-driven bioelectrochemical systems, but also highlight the effectiveness of integrating Ti3C2Tx conductivity, core–shell chemistry, and interfacial electronic tuning as a unified strategy for advancing neutral-pH electrocatalysis.
The data supporting this article have been included as part of the supplementary information (SI). Supplementary information is available. See DOI: https://doi.org/10.1039/d6ta03240k.
| This journal is © The Royal Society of Chemistry 2026 |