Open Access Article
Sangjin Bae†
ab,
Gaeun Park†a,
Jihwan Byuna,
Jisub Kima,
Jongmin Wonab,
Sujin Kimb,
Minjun Je
a,
Heemin Kimb,
Juhun Shinb,
Jongseok Moonb,
Jihoon Oh
*ac and
Jang Wook Choi
*acd
aSchool of Chemical and Biological Engineering, Institute of Chemical Process, Seoul National University, Seoul 08826, Republic of Korea. E-mail: jangwookchoi@snu.ac.kr
bR&D Center, Samsung SDI, Suwon-si 16678, Republic of Korea
cInstitute for Battery Research Innovation (IBRI), Seoul National University, Seoul 08826, Republic of Korea. E-mail: jm9731@snu.ac.kr
dSeoul National University Energy Initiative (SNUEI), Seoul National University, Seoul 08826, Republic of Korea
First published on 1st April 2026
Anode-less lithium (Li) metal batteries (LMBs) offer exceptional energy density but suffer from rapid capacity degradation caused by unstable Li plating and electrolyte decomposition on bare current collectors. Here, we address these challenges using a dual-functionalized three-dimensional (3D) carbon paper (CP) host. We convert the inherent PTFE coating of commercial CP into an inorganic pre-formed solid electrolyte interphase (pre-SEI) while simultaneously integrating lithiophilic MgO nanoparticles via a single-step co-annealing process, creating a MgO-preSEI-CP composite. The pre-SEI layer passivates the interface and suppresses parasitic reactions, while MgO nanoparticles provide uniformly distributed nucleation sites that enhance surface lithiophilicity. By simultaneously reducing electronic conductivity at the surface and improving electrolyte wettability, this dual-functional design establishes an internal potential gradient, directing Li plating into the host interior rather than forming surface dendrites. This synergistic approach demonstrates a generalizable design strategy for 3D hosts that enable stable operation of anode-less LMBs.
Among LMB configurations, the anode-less design—where the cell is assembled without Li metal and all active Li is plated from the cathode during charging—has gained prominence for maximizing gravimetric and volumetric energy density.10–13 Paradoxically, this very advantage introduces a critical vulnerability: the absence of excess Li renders the anode interface profoundly fragile.14,15 During cycling, inhomogeneous Li nucleation on bare current collectors leads to mossy and dendritic growth, producing electrically isolated dead Li.16,17 Simultaneously, the constantly evolving high-surface-area deposit promotes continuous electrolyte reduction and uncontrolled solid electrolyte interphase (SEI) growth.18–20 The irreversible accumulation of dead Li coupled with a thickening SEI culminates in rapid capacity fade.21,22 This degradation mechanism is particularly catastrophic in anode-less systems, where the Li inventory is strictly limited and irreplaceable. Therefore, achieving uniform Li deposition and mitigating parasitic interfacial reactions are fundamental prerequisites for realizing practical anode-less LMBs.
To address these challenges, host-assisted Li storage has emerged as an effective strategy to physically regulate deposition and homogenize nucleation.23–25 Among various architectures, three-dimensional (3D) porous carbon frameworks offer distinct advantages: they provide continuous conductive networks, high internal surface area, and substantial pore volume to spatially accommodate plated Li.26,27 By distributing nucleation sites across a 3D matrix rather than concentrating them on a planar surface, such hosts lower the local current density and promote inward, uniform Li growth.28–30
In this context, commercial carbon paper (CP) presents an appealing host candidate, characterized by a mechanically robust, interconnected fibrous network and significant internal void space (Fig. 1a).31 However, most commercially available CPs are engineered as gas-diffusion layers and consequently incorporate a polytetrafluoroethylene (PTFE) coating.32 When employed directly as an anode host, this PTFE coating undergoes irreversible electrochemical reduction during initial lithiation, irreversibly consuming active Li and severely compromising the initial coulombic efficiency (ICE).33,34 In this work, we introduce a strategy that exploits the inherent PTFE coating of 3D CP host by thermochemically converting it, together with lithium acetate, into a robust inorganic pre-formed SEI (pre-SEI) of LiF and Li2CO3 prior to cycling (Fig. 1b). This layer suppresses initial PTFE decomposition and mitigates subsequent electrolyte reduction. Additionally, to address the intrinsic lithiophobicity of the carbon fiber, we co-integrated magnesium oxide (MgO) as stable lithiophilic seeds through a single-step annealing process using Mg(NO3)2 as a precursor (Fig. 1c).35,36 The resulting MgO-preSEI-CP composite thus exhibits a dual-functional architecture: the pre-SEI layer conserves Li and passivates the interface, while the MgO nanoparticles guide uniform Li nucleation and deposition.
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| Fig. 1 (a) SEM image of the pristine carbon paper (CP). Schematic illustrations of the preparation process for (b) preSEI-CP and (c) MgO-preSEI-CP. | ||
Electrochemical analysis confirmed that MgO-preSEI-CP lowers polarization, stabilizes interfacial resistance, and promotes dense Li infilling. In an anode-less full cell, it sustains 80% capacity retention over 85 cycles. This approach concurrently tackles two key degradation pathways—continuous SEI growth and dead Li accumulation—by integrating a protective pre-SEI with fixed lithiophilic nucleation sites within a 3D host.
| (C2F4)n + 4nLi+ + 4ne− → 2nC (amorphous) + 4nLiF | (1) |
To mitigate this loss, a thermally driven pre-treatment strategy was developed to convert the PTFE coating into a beneficial artificial pre-SEI. In this process, PTFE reacts with infiltrated lithium acetate (LiOAc), generating LiF and Li2CO3 (from LiOAc self-decomposition) during annealing.38,39 Thermally, LiOAc decomposes near 350 °C to form Li2CO3, while PTFE begins to decompose in air at approximately 400 °C, yielding CO2 (g) and HF (g).40 The in situ generated Li2CO3 subsequently reacts with HF (g) to produce LiF via the following reaction pathway (eqn (2)–(4))41,42
| 2Li(CH3COO) → Li2CO3 + (CH3)2CO (g) (>350 °C) | (2) |
| –(CF2–CF2)n– + 2nH2O + nO2 → 2nCO2 + 4nHF (g) (>400 °C) | (3) |
| Li2CO3 + 2HF (g) → 2LiF (s) + CO2 (g) + H2O (g) | (4) |
The resulting host (denoted as preSEI-CP) was characterized to determine the composition and distribution of the reaction products. SEM and EDS mapping confirmed that the fibrous architecture remained intact after treatment, with fluorine and oxygen uniformly dispersed across the carbon network (Fig. 2a). XPS analysis identified signatures of residual CFx, LiF, and Li2CO3 (Fig. 2b). The formation of crystalline LiF and Li2CO3 was further corroborated by XRD (Fig. S4), which also showed the complete disappearance of the characteristic PTFE diffraction peak at 18.1°.
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| Fig. 2 (a) SEM image and corresponding EDS elemental maps of preSEI-CP. (b) High-resolution XPS spectra of preSEI-CP. (c) First-cycle voltage profiles of pristine CP and preSEI-CP in half-cells. | ||
The electrochemical impact of this pre-formed SEI was evaluated using the initial lithiation voltage profile in half-cells (Fig. 2c). In the preSEI-CP electrode, the characteristic 0.7 V plateau corresponding to PTFE reduction was entirely eliminated. Concurrently, the ICE increased markedly to 93.3% from 83.9% of bare CP. This enhancement is directly attributed to the prior thermochemical conversion of PTFE and the presence of a stable, inorganic pre-SEI, which effectively minimizes parasitic electrolyte decomposition during the first cycle. The residual CFx fragments in preSEI-CP appear electrochemically inactive, likely due to loss of crystallinity and fragmentation into short-chain species embedded within the carbon matrix, thereby eliminating the electrochemical activity characteristic of crystalline PTFE.
While a pre-formed SEI stabilizes the interface, enhancing the electrode's lithiophilicity—governing where Li+ ions reduce and nucleate—is crucial for long-term cyclability by enabling homogeneous Li nucleation and growth.43 In CP, Li storage follows a sequence: (1) intercalation into graphitic domains, (2) plating on fiber surfaces, and (3) pore filling (Fig. S5). Step (2) is most critical, as initial plating dictates subsequent growth morphology.44 To directly enhance lithiophilicity at this stage, MgO nanoparticles were introduced during pre-SEI formation owing to its lithiophilic nature and, critically, its non-alloying character. This ensures structural and chemical stability during repeated plating/stripping cycles—a key advantage over metallic alloying seeds, which are prone to mechanical fracture and physical detachment as a result of continuous alloying/dealloying with Li.45 Magnesium nitrate (Mg(NO3)2) was chosen as the precursor, decomposing thermally to MgO upon annealing (eqn (5)).
| 2Mg(NO3)2 → 2MgO (s) + 4NO2 (g) + O2 (g) | (5) |
The characterization of MgO-preSEI-CP confirmed the integration and distribution of MgO nanoparticles within the pre-SEI matrix. XPS revealed new MgO signatures in the O 1s and Mg 1s regions, alongside the characteristic LiF and Li2CO3 peaks (Fig. 3a). Notably, residual CFx signals present in preSEI-CP were absent, likely due to complete oxidation of PTFE fragments by the NO2 and O2 released during Mg(NO3)2 decomposition.46 Crystalline MgO was further verified by XRD (Fig. S6). SEM/EDS mapping showed uniform Mg distribution across the CP (Fig. 3b) and on individual fibers (Fig. S7), confirming homogeneous surface modification. Raman spectroscopy indicated a progressive increase in structural defects, with the D/G ratio rising from 0.16 (pristine CP) to 0.59 (preSEI-CP) and to 0.73 (MgO-preSEI-CP) (Fig. 3c). This trend suggests chemical coupling between the carbon framework and the in situ-formed SEI components, with MgO integration further increasing the sp3 fraction.
Density functional theory (DFT) calculations were performed to evaluate MgO as a Li nucleation seed by comparing the relative binding energies of unsolvated Li+ on relevant surfaces (Fig. 3d and S8). Li+ exhibited the weakest interaction with PTFE (−0.99 eV), followed by graphitic carbon (−3.07 eV), confirming the intrinsic lithiophobicity of pristine CP. Binding strengthened moderately on oxidized carbon functionalities (–O–: −3.44 eV, –OH: −3.90 eV,
O: −3.97 eV) and on pre-SEI components of LiF (−3.80 to −3.99 eV) and Li2CO3 (−3.44 to −3.60 eV), indicating that pre-SEI formation partially improves substrate lithiophilicity. Furthermore, Li+ binding was substantially stronger on all MgO facets in MgO-preSEI-CP, with energies of −5.55 eV (100), −6.00 eV (110), and −5.71 eV (111). Although these calculations are based on relative trends and do not account for a sophisticated solvation or electrolyte environment, they unequivocally demonstrate that dispersed MgO nanoparticles provide highly lithiophilic sites, capable of strongly attracting Li+ and guiding preferential Li nucleation.
The initial Li deposition morphology on each host was examined using SEM after depositing 1.0 mAh cm−2 (Fig. S9). Pristine CP and preSEI-CP exhibited rough, mossy Li, indicating non-uniform nucleation. In contrast, MgO-preSEI-CP showed a compact, conformal Li layer uniformly coating the fibers, consistent with the strong Li+ adsorption on MgO predicted by DFT and confirming its role as an effective nucleation seed.
Voltage profiles from the first and second cycles were compared to assess the electrochemical impact of MgO. The formation cycle for MgO-preSEI-CP (Fig. 4a) revealed no additional parasitic reactions, with ICE similar to preSEI-CP, indicating MgO incorporation does not disrupt SEI formation. This is supported by nearly identical cycling voltammetry (CV) profiles for preSEI-CP and MgO-preSEI-CP (Fig. S10).
Polarization during the second deposition cycle was lowest for MgO-preSEI-CP (Fig. 4b). Nucleation/plating overpotentials, defined as the minimum voltage point and the point of minimal voltage variation (at 2.2 mAh cm−2) during Li plating, respectively, were largest for pristine CP (−32.1/−18.4 mV), reduced for preSEI-CP (−27.3/−16.6 mV), and lowest for MgO-preSEI-CP (−25.1/−14.7 mV), attributed to MgO's strong lithiophilicity. Consequently, MgO-preSEI-CP achieved the highest average CE over 80 cycles (99.47%) during repeated Li plating/stripping evaluation, outperforming preSEI-CP (99.37%) and pristine CP (99.32%) (Fig. 4c).
To compare Li storage mechanisms, we monitored deposition morphology evolution in MgO-preSEI-CP and pristine CP from 1.0 to 3.5 mAh cm−2 (at 0.5 mA cm−2) after formation cycle (Fig. 4d–k). At low capacities (1–2 mAh cm−2), both hosts showed similar plating within inter-fiber spaces (Fig. 4d, e, h and i). A clear divergence emerged at 3.5 mAh cm−2: MgO-preSEI-CP exhibited conformal, uniform growth along fibers and gradual pore filling, while CP showed preferential Li accumulation near the top surface (Fig. 4f and j). Cross-sectional images revealed dense Li confined to the upper region in CP, leaving internal pores largely unfilled (Fig. 4g), whereas MgO-preSEI-CP enabled uniform Li penetration throughout the 3D framework (Fig. 4k). Consequently, CP expanded by 30 µm relative to its pristine state, compared to only 5 µm for MgO-preSEI-CP (Fig. S11). These findings indicate that MgO not only promotes conformal coating on individual fibers but also guides uniform, inward Li deposition at higher capacities. This trend remained consistent at both mild (0.5 mA cm−2) and high (2.0 mA cm−2) current densities (Fig. S12), confirming the robustness of the proposed host engineering under demanding high-rate cycling conditions.
The uniform, inward Li deposition in MgO-preSEI-CP arises from factors beyond lithiophilicity alone, including modified electrical conductivity and enhanced electrolyte wettability. First, the thermochemical incorporation of inorganic components reduces the host's electrical conductivity. Two-probe measurements (1 cm spacing, Fig. S13) showed the highest resistance for MgO-preSEI-CP (13.3 Ω), followed by preSEI-CP (9.8 Ω), and the lowest for pristine CP (2.5 Ω). Through-plane resistance followed the same trend (Fig. S14): MgO-preSEI-CP (0.362 Ω) > preSEI-CP (0.284 Ω) > CP (0.125 Ω). These results align with the increasing D/G ratios from Raman spectroscopy, which indicate a lower fraction of conductive graphitic domains. Apparent conductivities, estimated from through-plane data, were 0.79 S m−1 (MgO-preSEI-CP), 0.90 S m−1 (preSEI-CP), and 2.39 S m−1 (CP). Given the porous architecture, these values should be interpreted relatively: MgO-preSEI-CP and preSEI-CP retain approximately 33% and 38%, respectively, of the conductivity of pristine CP (normalized to 100%).
Second, electrolyte wettability is markedly improved by the inorganic composite layer. Wettability was assessed by measuring the weight gain after a 20 s immersion in the cycling electrolyte (3 M LiFSI in FSA; Fig. S15). Both preSEI-CP and MgO-preSEI-CP absorbed significantly more electrolyte (∼1024% and ∼1056% weight increase, respectively) compared to pristine CP (∼443%). This enhancement is attributed to the ionic nature of the incorporated inorganic phases (LiF, Li2CO3, and MgO), which are inherently more compatible with polar electrolytes. The higher uptake for MgO-preSEI-CP may be further promoted by the strong Li+ affinity of MgO, which attracts solvated Li+ species to the surface.
To further examine the wetting behavior, contact angle measurements were performed by dispensing 20 µL of electrolyte onto each electrode surface (Fig. S16). Pristine CP exhibited a contact angle of 54°, whereas both preSEI-CP and MgO-preSEI-CP showed an apparent contact angle of 0°, with the droplets being immediately absorbed upon contact. These observations confirm the markedly improved electrolyte wettability of the engineered hosts compared with pristine CP.
To elucidate how these electrical conductivity and electrolyte wettability jointly influence Li deposition behavior within the host framework, it is instructive to consider the spatial profiles of electrical potential and electrolyte availability along the host thickness (Fig. 5a). The local current density, Js(x), can be described as:
![]() | (6) |
![]() | (7) |
Consequently, the electrical potential drop (ΦL − Φ0) across the host thickness depends on its conductivity. Lower conductivity in MgO-preSEI-CP creates the steepest potential gradient, leading to a much lower electrical potential at the bottom (x = 0) compared to the surface (x = L), which results in a larger local overpotential in the interior. This promotes charge-transfer reactions preferentially within the host for more facile Li plating therein. Electrolyte availability also varies spatially with wettability. Poorly wettable CP confines most electrolyte near the surface, concentrating Li+ reduction there. In contrast, the excellent wettability of MgO-preSEI-CP enabled uniform electrolyte penetration, supplying Li+ homogeneously throughout the fiber network. Together, the steep internal potential gradient and uniform electrolyte access drive Li deposition inward, explaining the markedly deeper growth in MgO-preSEI-CP versus pristine CP.
This framework similarly governs the initial deposition behavior of preSEI-CP. When plating 3.5 mAh cm−2 of Li, preSEI-CP exhibited minimal expansion (∼4 µm) and pronounced inward deposition, analogous to MgO-preSEI-CP (Fig. S17). Although preSEI-CP possesses marginally higher conductivity and slightly lower electrolyte uptake than MgO-preSEI-CP, both hosts exhibited similar inward-deposition behavior during initial Li plating. This is once again driven by a local potential gradient and sufficient electrolyte penetration, which is clearly distinct from the surface-dominated plating observed on pristine CP.
However, a critical divergence emerged upon long-term cycling. Cross-sectional SEM analysis after the 81st deposition revealed that Li deposition in preSEI-CP progressively shifted toward the top surfaces, resembling surface-dominated plating on pristine CP, whereas MgO-preSEI-CP continued to exhibit pronounced inward Li growth. Consistently, MgO-preSEI-CP maintained the smallest host thickness expansion among all samples, which was substantially lower than that of preSEI-CP (Fig. S18). This indicates that while the potential gradient in preSEI-CP can initially induce inward plating, sustained, stable cycling necessitates a more lithiophilic host. The incorporation of MgO is therefore desirable for promoting consistent inward deposition and ensuring long-term plating–stripping stability. The durability of the MgO modification was further evidenced by SEM/EDS after 80 cycles (stripped state, Fig. S19). The nanoparticles retained a fine dispersion and remained firmly anchored to the carbon fibers, closely matching their pre-cycling distribution. No signs of detachment or agglomeration were observed, highlighting the robust mechanical and spatial immobilization of these non-alloying sites during extended cycling.
To evaluate how Li deposition behavior affects interfacial stability, electrochemical impedance spectroscopy (EIS) was performed after the 1st and 80th cycles (Fig. 5b, c and S20). Pristine CP showed the highest interfacial resistance—defined as the sum of SEI resistance (Rsei) and charge-transfer resistance (Rct)—initially (237.7 Ω) and the largest increase by the 80th cycle (+96.7 Ω to 334.4 Ω). In contrast, initial resistance was markedly lower for preSEI-CP (18.6 Ω) and MgO-preSEI-CP (22.8 Ω). While preSEI-CP resistance increased significantly to 54.6 Ω after 80 cycles, MgO-preSEI-CP exhibited exceptional stability, maintaining a nearly identical resistance of 18.9 Ω (Fig. 5d). This stability is attributed to MgO-preSEI-CP's uniform Li growth on fibers and inward-dominant deposition, which collectively minimize continuous SEI reformation and dead Li formation.
The full-cell cycling performance of the three hosts was evaluated in an anode-less configuration, paired with an NCM811 cathode (3.5 mAh cm−2) without excess Li metal (Fig. 5e and S21). With no initial Li source, the N/P ratio is effectively 0—and even if the CP host's intercalation capacity is considered as an anode active material, the ratio remains only 0.25—confirming that the system operates in an anode-less configuration. Pristine CP showed the poorest initial reversibility (ICECP = 76.7%), reaching 80% capacity retention after only 63 cycles. The preSEI-CP host exhibited improved early-cycle reversibility due to its pre-formed SEI (ICEpreSEI-CP = 86.9%), but its capacity decayed rapidly in mid-cycling due to insufficient lithiophilic regulation, converging toward CP's performance (80% retention at 68 cycles). In contrast, MgO-preSEI-CP delivered markedly enhanced cycling stability (ICEMgO-preSEI-CP = 85.9%), maintaining 80% capacity retention for 85 cycles.
To further compare the electrochemical output relative to host mass, the accumulated capacities over 85 cycles are plotted as a function of the areal mass of the host materials (Fig. S22).47 Notably, MgO-preSEI-CP delivers the highest accumulated capacity despite having the lowest host mass, further confirming its superior Li reversibility. This performance disparity became increasingly pronounced under high-rate charge–discharge conditions. During rate capability tests conducted over current densities ranging from 0.2C to 3C, the performance gap between the MgO-preSEI-CP and the control sample systematically widened with increasing charge–discharge rates, unequivocally demonstrating the superior rate capability of the MgO-preSEI-CP (Fig. S23). This superior performance underscores the critical role of strongly lithiophilic, spatially fixed nucleation seeds in sustaining long-term cyclability in anode-less architectures, where the Li inventory is strictly cathode-derived and finite.
After 80 cycles, cross-sectional SEM analysis revealed the order of host thickness increase: MgO-preSEI-CP < preSEI-CP < CP, confirming that bottom-growth deposition enabled by host engineering significantly improves long-term cycling stability (Fig. S24). Nevertheless, dead Li remained in the MgO-preSEI-CP sample, albeit to a lesser extent than in the other CP-based hosts—underscoring a critical challenge in anode-less systems, where any Li loss directly translates to capacity decay. Thus, while directing deposition toward the host bottom is beneficial, additional strategies are still needed to further mitigate Li loss in the anode-less configuration.
Footnote |
| † These authors contributed equally. |
| This journal is © The Royal Society of Chemistry 2026 |