Open Access Article
Vicente Pascual-Llorens
a,
Lorena Chico-Mesa
b,
Michael Musi
c,
Rosa M. Arán-Ais
*b and
Paula Sebastián-Pascual
*a
aWallenberg Initiative Materials Science for Sustainability, Department of Chemistry, School of Engineering Science in Chemistry, Biochemistry and Health, KTH Royal Institute of Technology, Stockholm, Sweden. E-mail: paulasp@kth.se
bInstituto de Electroquímica, Universidad de Alicante, Apdo. 99, E-03080, Alicante, Spain. E-mail: rosa.aran@ua.es
cUnit of Hultgren Laboratory for Materials Characterisation, Department of Materials Science and Engineering, KTH Royal Institute of Technology, Stockholm, Sweden
First published on 9th April 2026
This work evaluates the impact of the reduction potential (ER) on the pulse-mediated formation of high-index facet structures on Cu(111) and copper polycrystalline electrode in sodium chloride (NaCl) electrolyte. Cyclic voltammetry (CV), electron backscatter diffraction (EBSD), and scanning electron microscopy (SEM) were combined to correlate grain orientation and surface morphology changes with experimental conditions that drive shape formation. Furthermore, we have performed a comprehensive voltammetric analysis across a broad range of stepped single crystal electrodes, demonstrating that blank CVs of the Cu | 0.1 M NaCl interface effectively decouple terrace and step contributions on copper. Our study revealed that while chloride tends to induce structures comprising (100) terraces and (111) or (110) steps under oxidation–reduction potential pulse conditions, the deposition rate, determined by the ER, controls the length of the generated (100) terraces and defect density. The oxidation and reduction of 5-hydroxymethylfurfural (HMF) were investigated as model structure-sensitive reactions to probe how variations in the terrace-to-defect ratio affect catalytic behaviour. Low-coordinated sites promote oxidation of HMF, whereas (100) terraces adjacent to steps decrease the onset potential for HMF reduction. By identifying the active surface facets, this work demonstrates that surface structure engineering is a powerful approach to advance electrocatalysis on copper.
Notably, the use of the SWP method for surface refaceting of other metals, such as platinum and palladium, was already established in the late 1980s.6 Arvia et al. demonstrated that potential pulses could be used to induce the formation of short and long-range (100) terrace domains on polycrystalline platinum.9,10 Later in the 2000s, Sun and coworkers extended the use of the SWP technique for the electrodeposition of platinum (Pt) and palladium (Pd) shaped nanoparticles with high index facets, focusing on the effect of both time and applied potential limits in nanoparticle shape evolution.5,7,11 They proved that the number of steps and kinks could be finely tailored on Pt by varying either the ER limit, which controls the deposition rate, or by changing the oxidation potential limit, which affects the surface etching rate.7 In another study, the same authors observed a shape transition from tetrahexahedral Pt nanoparticles with high-index (n10) facets to cubic particles with increased time periods of applied potential pulses. These results illustrated that the growth of low-index (100) facets takes more time on pulse-mediated electrodeposition of Pt.12 Inspired by these studies, our group has recently reported the surface refaceting of Cu(111) using the SWP method in sodium chloride (NaCl) electrolyte.13 The application of pulses at very negative ER or high deposition rates formed hexagonal pyramids resembling truncated tetrahexadral (n10) clusters,14 growing on top of the (111) plane. At longer deposition times, the emergence of a few triangular pyramids accompanied by larger, irregular clusters was observed, indicating that pulse-mediated refaceting of copper is a dynamic process. These triangular pyramids resembled cubic particles intersected by a (111) plane, suggesting that the formation of low-index (100) sites requires a longer development time on copper.12
Previous studies on Pt have demonstrated that the pulsed-mediated formation of high and low index facets is potential-dependent and not only electrolyte-dependent.7 Considering these insights on Pt, this work aims to investigate how the ER limit affects the formation of (100) terrace domains of tuneable length during pulsed-mediated refaceting of copper in NaCl electrolyte. For the surface refaceting of copper, we have applied potential pulses at a frequency of 1 Hz, with ER limits ranging from −1.30 V to −0.60 V versus the saturated calomel electrode (SCE). This potential range corresponds to the region where copper remains metallic in NaCl.13 We started assessing the effect of the ER limit on Cu(111), a mono-oriented electrode that we use as a model surface to evaluate the impact of the deposition rate on the formation of different morphologies with high-index facets. After tracking the potential dependent evolution of shaped structures on Cu(111), we modified a polycrystalline surface (Cu(poly)) containing different grains which orientations were determined using electron backscatter diffraction (EBSD).15 With this analysis, we aim to assess how different substrate orientations influence copper refaceting16 and test the usability of the potential-pulse method for tailoring the crystallographic domains of copper surfaces with variable structural complexity.
Knowing which geometric sites appear when copper is electrochemically refaceted is essential for linking surface structure to electrocatalytic behaviour. To date, there is a lack of studies assessing electrochemical methods that effectively distinguish terraces from step sites on copper. It was previously proposed that NaCl could be used not only to modify copper with pulses but also to electrochemically characterise copper's surface using cyclic voltammetry (CV).13 Hori and coworkers indeed used electrolytes containing NaCl to characterise silver single facets for CO2 reduction.17 As with silver, chloride-specific adsorption is highly structure-sensitive on copper.18,19 It provides voltammetric features for the (100) basal plane and for the (310) facet (a stepped surface with three-row (100) terraces and monoatomic (110) steps), which appear considerably separated in the electrode's CV.13 These results suggested that NaCl could be used to identify both (100) terrace domains and step sites. To provide further support, this study conducts a comprehensive analysis of blank CVs on a broad range of single crystal surfaces with different indexes. Stepped surfaces, composed of terrace domains separated by monoatomic steps, are typically considered model electrodes to investigate how defects and low-coordinated sites influence the catalytic behaviour in nanostructured catalysts. This work focuses on assessing the electrochemical response of electrodes from the [01
] and [
00] crystallographic zones, specifically on Cu(S)[n(100) × (111)] and Cu(S)[n(100) × (110)] stepped surfaces. Our aim is to develop an electrochemical tool that can unambiguously distinguish between terrace and step contributions on all copper surfaces, regardless of how they have been prepared.
Although most studies using potential pulses aimed to tailor the copper catalyst structure to improve the electrochemical CO2 reduction,1,3,4,8 the catalytic versatility of copper goes beyond this reaction. In recent years, copper has also demonstrated promising performance in emerging reactions, such as partial oxidation20 and the hydrogenation21,22 of bio-based aldehydes, which occur at remarkably low onset potentials. In this work, the electrochemical behaviour of refaceted copper surfaces toward the oxidation and reduction of 5-hydroxymethyl furfural (HMF), a bio-based platform molecule derived from cellulose dehydration,23 was also investigated. Particular attention was given to assessing how variations in the terrace-to-step or defect ratio on refaceted copper influence the onset potential for HMF reduction, as well as the catalytic activity reached during HMF oxidation.
Before the experiments, the glassware and the glass cells were kept overnight in a saturated solution of KMnO4 (Sigma-Aldrich, Emplura®). Thereupon, the glassware was rinsed with a diluted solution of H2O2 (33%, VMR Chemicals, Prolabo®) + H2SO4 (96%, Sigma-Aldrich, Suprapur®) and boiled three times in ultrapure water. The PFA cell was cleaned in a piranha solution prepared with H2O2 and H2SO4 in the volume ratio of 50
:
50 and left in the solution overnight. Before conducting an experiment, the PFA cell was rinsed several times with ultrapure water to remove traces of piranha.
To modify the Cu(111) and Cu(poly) electrodes, we applied potential pulses between a reduction limit (ER) of −1.30 V to −0.60 V vs. SCE, and a constant anodic limit at 0.5 V vs. SCE with a frequency of 1 Hz. Pulsed deposition was carried out at two different times (150 s and 300 s) in 0.1 M NaCl (from Sigma-Aldrich Merck, 99.999%). The electrochemical surface characterisation of the single crystals and refaceted copper surfaces was performed in 0.1 M NaCl at 50 mV s−1, and in the potential window between −1.20 V and −0.40 V vs. SCE, where no solvent reduction or surface oxidation occurs. Pb UPD CVs at 5 mV s−1 were conducted in 0.1 M KClO4 (from Sigma-Aldrich-Merck, 99.999%) + 1 mM HClO4 (Merck Suprapur®) + 2 mM NaCl + 2 mM Pb(ClO4)2 (Sigma-Aldrich Merck, 99.99%) solution. The electrochemical characterisation in NaCl electrolyte and Pb UPD CVs were plotted against the SCE electrode, for consistency with previous reports.13,14,26 Both the electrochemical oxidation and reduction of HMF (From 99%, Sigma-Aldrich) were studied in a PFA cell, with a modified Cu electrode as the working electrode, a Hg/HgO reference electrode, and the graphite rod electrode (Redox.me) as the counter electrode. The solution was prepared using 50 mM of HMF and 50 mM NaOH·H2O (99.99%, Sigma-Aldrich Merck, Suprapur®), and the pH was fixed slightly below 13 to minimise the chemical degradation of HMF.27 Electrocatalytic measurements were done at a slower scan rate of 10 mV s−1. Before carrying out the HMF oxidation and reduction, blank CVs at 50 mV s−1 in 0.05 M NaOH were performed on each modified electrode to ensure surface cleanliness. Potentials referenced with the Hg/HgO electrode were scaled to the reversible hydrogen electrode (RHE) to better compare our results with previous reports on the electrochemical response of copper in alkaline media.24,28,29 The potential conversion to the RHE electrode was done following a previous report.30 The calculation of the IR drop was performed manually in line with the instructions outlined elsewhere.31 Accordingly, solution resistance, R, was measured using potentiostatic electrochemical impedance spectroscopy (PEIS) in the double layer region of the metal-electrolyte interface.
Field-emission scanning electron microscopy (FE-SEM) analysis was performed to address the topology of the chloride-modified electrodes. The FE-SEM used in this study was a Thermo Fisher Scientific Apreo 2 s LoVac SEM. EBSD technique was employed to elucidate the crystallographic orientation and grain structure on the surface of the Cu(poly) electrode. The EBSD measurements were conducted in a SEM JEOL-7800F equipped with a Bruker Quantax loEBSD system operating at an acceleration voltage of 15 kV. Several EBSD scans across the surface were carried out with a step size of 0.15 µm to determine the orientation of the individual grains. Post-processing of the EBSD data was performed with the Quantax EBSD software from Bruker. VESTA (Visualisation for Electronic and Structural Analysis) software was used to draw the shaped particles and represent the atomic distribution of different crystallographic orientations.
Fig. S1B and S1C includes the results for other ER values within the potential region of −1.30 V and −0.60 V. At ER = −1.10 V (Fig. S1B) both hexagonal and more triangular structures form on the modified Cu(111), evidencing a morphology transition occurring when ER is progressively changed from −1.30 V to −1.00 V. When a less negative reduction potential of −0.90 V is applied (Fig. S1C), the lateral facets of the triangular pyramids begin to open, leading to the reappearance of more hexagonal shapes, thereby evolving to the morphology appearance obtained at ER = −0.60 V.
To better illustrate the potential-dependent evolution of shaped structures, we included in Fig. 1F schematic representations of tetrahexahedral particles intersected by a (111) plane, representing the growth of (n10) structures on a (111) surface. (n10) structures, which correspond to Cu(S)[n(100)(110)] stepped structures, were previously observed when Cu was refaceted in presence of chloride anions.13,14 Fig. 1F depicts (n10) tetrahexahedral particles with short terrace domains (with n = 2 and 3, like (210) and (310)), as well as a particle with longer terrace domains (with n > 3, like (510) and (710)), which progressively develop a triangular shape during epitaxial growth on a (111) plane. The simulated growth processes of (n10) structures and the corresponding SEM images at each ER are closely similar, tentatively suggesting the following interpretation: high deposition rates in which negative ER (−1.30 V) are applied preferentially induce the formation of highly undercoordinated (n10) structures. In contrast, moderate ER (−1.00 V) favours the development of more triangular shapes, indicative of the presence of larger terrace (100) sites. When the deposition rate is too slow (ER of −0.60 V), highly undercoordinated and nanometric structures are primarily promoted. The SI includes an analysis of the angles between the lateral sides in the shaped structures formed at different ER (Fig. S1 and S2), which suggests that the pulsed deposition of (n10) with different (100) terrace length is potential-dependent. To further confirm that potential pulses in NaCl form structures with tuneable terrace-to-step ratio and address the contribution of each newly formed facet in the electrode surface, cyclic voltammetry technique was used to characterise refaceted Cu(111).
The site-specific adsorption of species has traditionally been investigated using cyclic voltammetry in various electrolytes. For instance, the hydrogen underpotential deposition (H-UPD) region serves as a fingerprint for Pt surfaces,32 while OH adsorption28 and Pb underpotential deposition (Pb UPD)14,33 have been employed to characterise Cu surfaces, with the latter providing a more precise identification of Cu sites. For this reason, Pb UPD was initially employed to identify the different facets and their distribution resulting from the pulsed protocol applied to Cu(111) at various ER (−1.30 V, −1.00 V, and −0.60 V).26,33,34 To increase the intensity of voltammetric features of new electrochemically induced facets in relation to the (111) substrate contribution, the copper Cu(111) was refaceted for a more extended period of time by applying pulses during 300 s. Fig. S3A–E includes SEM images of the Cu(111) modified for 300 s, which display morphological structures essentially similar to those obtained for 150 s in Fig. 1, but bigger in size or more overlapped.13 A complete description of the Pb UPD CVs is provided in the SI, and the corresponding results are shown in Fig. S3F. The considerable overlap between peaks in the Pb UPD CVs makes it difficult to distinguish step contributions from those of the (100) terraces in (n10) structures. Peak overlapping is tentatively ascribed to the short potential window in which Pb UPD occurs on copper. The adsorption and desorption of Pb on copper single crystals occur between −0.25 V and −0.37 V vs. SCE, i.e. before Pb bulk deposition starts at ca. −0.50 V vs. SCE.26,34
Nevertheless, Pb UPD was still used to evaluate the electrochemical or electroactive surface area (ECSA), as it exhibits intense voltammetric features and low capacitive currents, thereby minimising errors during charge integration.33 The procedure used to calculate the ECSA is summarised in the SI, and the resulting roughness factors (RFs) for each surface are listed in Table S1. The RFs obtained were 1.05 for ER = −0.60 V, 1.24 for ER = −1.30 V, and 1.27 for ER = −1.0 V. According to the FE-SEM analysis, ER values of −0.60 V and −1.30 V tend to generate structures with more undercoordinated sites than at ER of −1.00 V, yet this does not translate into a higher RF. A plausible explanation is that at ER of −1.00 V the modified surface appears more covered by deposited structures than at the other reduction potentials. This interpretation aligns with the observation that the (111) feature is more suppressed at −1.00 V (Fig. S3F), particularly compared to the modification at −0.60 V, which shows the lowest RF.
![]() | ||
| Fig. 2 Blank CVs of different copper single crystals in 0.1 M NaCl at 50 mV s−1: (A) (111), (331), and (110); (B) (100), (19 1 1), (911) and (311); and (C) (10 1 0), (510), (310), and (210). | ||
In Fig. 2, the features of the (111), (110) and (100) basal planes are denoted as B1, B2, and B3, whereas the features originated from steps in high index Cu(S)[n(100) × (110)], and Cu(S)[n(100) × (111)] facets are labelled as S1, S1′, S2 and S2′. Fig. 2A shows the voltammetric profiles of the low-index facets, Cu(111) and Cu(110) electrodes, as well as the corresponding turning point surface, Cu(331). This analysis helps determine where defects, such as (110) steps, appear in the CV relative to the (111) terraces, allowing assessment of how potential pulses cause surface roughening or preferential faceting. In Fig. 2A, the (111) facet presents a reversible peak (B1) at −0.89 V. If the cathodic sweep is enlarged to −1.20 V, a second feature centred at −0.60 V emerges in the anodic scan of the (111) voltammogram. A similar feature also appears in other electrolytes and has been ascribed to an electrolyte and potential-driven reconstruction of Cu(111).36–38 The features of the Cu(110) electrode appear centred at rather positive potential values. In the anodic sweep, the (110) facet has a sharp peak (B2) at −0.49 V, and the counter-feature in the cathodic sweep is broad and centred at −0.53 V. The turning point electrode, Cu(331) or Cu(S)[2(111) × (110)] surface, shows two main features. The first, at −0.53 V, matches nearly well with the (110) facet and is associated with steps in a Cu(S)[(n−1)(111) × (110)] surface. The second broad peak, at −0.86 V, nearly aligns with the (111) facet. Fig. S4 contains ideal hard-sphere models to illustrate the atomic distribution of different turning point surfaces, including the (331) facet.
Fig. 2B and C show the voltammetric response of Cu(S)[n(100) × (h′k′l′)] stepped surfaces characteristic of the [01
] (Fig. 2B) and [
00] (Fig. 2C) crystallographic zones. Fig. 2B compares the CVs for several Cu(S)[n(100) × (111)] or (2n−1 1 1) surfaces with the Cu(100) basal plane. These stepped surfaces are Cu(19 1 1), Cu(911), and Cu(311), corresponding to n = 10, 5, and 2, respectively. On the other side, Fig. 2C shows the CVs for several (n10) or Cu(S)[n(100) × (110)] surfaces: (10 1 0), (510), (310) and (210) single crystal electrodes, with n = 10, 5, 3 and 2, respectively. Cu(100) (Fig. 2B) displays a main broad peak labelled as B3, centred at −1.06 V. This feature decreases in intensity as the step density in both Cu(S)[n(100)x(111)] and Cu(S)[n(100)x(110)] surfaces increase and disappears for the respective turning point (n = 2) of each zone; (311) and (210) single crystal electrodes. Cu(S)[n(100)x(111)] surfaces (Fig. 2B) show a second peak centred at −0.64 V (labelled as S1) that becomes sharper as the step density increases. Similarly, on the (n10) group of surfaces, a sharp peak at −0.75 V (denoted as S2) emerges when the step density increases. This electrochemical behaviour indicates that S1 and S2 features correspond to step contributions in Cu(S)[n(100) × (111)] and Cu(S)[n(100) × (110)] surfaces, likely related to chloride specific adsorption on these sites.
The turning points of the [01
] and [
00] zones show a voltammetric behaviour that deviates from that of the other stepped surfaces within the same crystallographic zone, which contain (100) terrace sites. The (311) has two peaks in the region of the steps: the first one (S1′) at −0.53 V and the second one at −0.60 V (S1). The CV of the (210) facet contains one single sharp peak (S2′) at −0.82 V, shifted to more negative values compared to S2 (−0.75 V) in (310), (510), and (10 1 0) single crystals. The potential of peak S2' coincides with the two sharp, small peaks observed on the (100) facet in Fig. 2B, which are attributed to minor defects or surface reconstruction. As with other metals, such as Pt, the actual structure of stepped copper surfaces can be more complex, and faceting may occur during electrochemical processes, leading to the formation of higher steps compensated by wider terraces.39 Turning point surfaces and densely stepped surfaces are particularly prone to faceting and step bunching due to their high surface energies. This fact could affect the voltammetric shapes of the turning point electrodes. It cannot be discarded that the use of the electropolishing method to pretreat the single crystal electrodes could introduce a slight disorder in the turning point surfaces, affecting their voltammetric profiles, as single crystal electrodes are sensitive to the surface pretreatment.40,41
Notably, Wandelt and co-workers18 used scanning tunnelling microscopy (STM) to investigate whether the adsorption of chloride on copper basal planes in mildly acidic media induces surface reconstruction. Ordered adsorbed (√3 × √3)R30° and c(2 × 2) chloride structures were observed on Cu(111) and Cu(100), respectively. Cu(110) exhibited severe reconstruction and the formation of directional stripes, although the surface recovered when scanning to negative potentials. These STM studies confirmed that chloride adsorption is both facet- and potential-dependent. The pronounced reconstruction of Cu(110) was attributed to the greater accessibility and lower electrostatic repulsion of chloride anions on this surface, as its geometry is more open and electropositive than the other two basal planes.18 As far as it is known, there are no STM studies on chloride adsorption/desorption in high-index facets. Verification of adsorbed chloride structures and surface reconstruction on high-index facets requires further studies with in situ STM. Notably, CVs in Fig. 2 remain stable upon consecutive cycles, suggesting that either chloride adsorption or reconstruction phenomena are intrinsic to each facet,16 thereby allowing sites of different geometry to be distinguished by cyclic voltammetry in NaCl.
To better evaluate the formation of (100) terraces relative to the quantity of steps and other defects, the charge associated with (100) domains, (111) domains, and step or defect sites was calculated from the anodic or positive scans of the modified Cu(111) electrodes. For the charge integration, the experimental curves were simulated by fitting data obtained from the CVs of single facet and stepped surfaces shown in Fig. 2. The resulting simulated curves, which combine the contributions from these single crystal surfaces, are presented in Fig. S5. A detailed description of the curve fitting procedure is provided in the SI. The (111) and (100) contributions for the modified Cu(111) electrodes were then estimated by integrating the charge under the fitted curves corresponding to these two facets. For simplicity, the remaining portion of the voltammetric curve was assumed to contain the contributions of steps (including (110) sites) and other defects derived from the refaceting process. Accordingly, the charge associated with these features was determined as:
| Qsteps = Qtotal – Q(100) – Q(111) | (1) |
Fig. 3B shows the anodic curves of the pulsed-modified Cu(111) surface obtained at the three different potentials, highlighting the (111) and (100) terrace contributions in black and purple, respectively, along with the fitted curve resulting from their combination. The integrated charges for (100), (111), and step contributions are summarised in Table S2.
The surface modified at ER = −0.60 V shows the lowest proportion of (100) domains (28% of the total charge), followed by ER = −1.30 V (37%), with step and defect contributions of 38% and 40%, respectively. The corresponding terrace-to-step charge ratios (Q(100)/Qsteps) in the modified surfaces are 0.7 and 0.9 for ER of −0.60 V and −1.30 V, respectively. The highest proportion of (100) domains is achieved at ER = −1.00 V, representing 57% of the total surface charge, whereas the density of steps and defects decreases to 29%, yielding a terrace-to-step charge ratio of 2.0. These results indicate that both fast and slow deposition rates (ER = −1.30 and −0.60 V) favour the formation of steps or defect-rich Cu[n(100)x(h′k′l′)] structures, while a moderate deposition rate (ER = −1.00 V) promotes surface faceting and the growth of slightly larger (100) terrace domains. Fig. 3 also shows that the (111) facet contribution decreases considerably at ER = −1.00 V, accounting for a charge (Q(111)) of ca. 14 µC cm−2. The (111) facet contribution accounts for ca. 23 µC cm−2 at ER = −1.30 V and 29 µC cm−2 at ER = −0.60 V. This result indicates that reduction potentials around −1.00 V not only facilitate the formation of slightly larger (100) terraces but also increase the coverage of newly formed structures.
A tentative explanation for the effect of applied reduction potential and deposition rate on surface refaceting of copper can be proposed based on previous studies on particle nucleation and growth.42,43 Rapid nucleation limits particle growth and surface faceting due to rapid consumption of precursor during nucleation, leading to the formation of highly undercoordinated or high-index facet structures. When the reduction potential becomes less negative, nucleation becomes moderate, growth is more balanced, and the system has time to restructure. Under these conditions, low-index facets with lower surface energies and greater thermodynamic stability evolve. If the reduction potential becomes too mild, the growth rate becomes excessively slow, leading to smaller defect-rich particles and poor surface coverage. Further clarification on how chloride and reduction potential influence nucleation and growth mechanisms during pulse-refaceting of copper requires in situ microscopy to monitor morphological changes over time.44,45
Cyclic voltammograms of pristine Cu(poly) were recorded in two different potential windows: a short potential window between −0.30 V and −1.10 V vs. SCE and a long window between −0.30 V and −1.20 V vs. SCE. The voltammetric response of the pristine Cu(poly) (Fig. 4A, left) indicates that the dominant orientation corresponds to the (111) facet, as evidenced by the intense voltammetric feature (i) centred at −0.89 V. The CV is featureless at −1.06 V, indicating the absence of (100) terrace-domains. The sharp pair of peaks centred at −0.82 V (ii) aligns well with the response of the (210) facet (Fig. 2), while the feature at −0.60 V (iii, Fig. 4A) could be related to (100) defect sites in (111) terraces, as the surface does not contain (100) terraces. This feature is slightly sharper when the cathodic sweep is extended to −1.2 V. Additional small peaks in the anodic potential range between −0.55 V and −0.42 V are difficult to assign but may correspond to other defect structures or low coordinated (110) sites.
EBSD was employed to further elucidate the crystallographic orientation of each grain. The EBSD analysis of Fig. 4B reveals that the precise orientation of grain A is (57 53 64), which corresponds to approximately a (111) orientation. Grain C, the second largest, has a (89 47 1) ∼ (210) orientation, which is likely linked to peak (ii) in the CV. Grain B shows a (79 49 37) ∼ (854) orientation, characterised by (111) terraces (n = 3) with (100) steps, likely related to peak (iii), and kink sites. Finally, grain D presents a (82 55 18) ∼ (431) orientation, a highly kinked surface containing (111) terraces (n = 3) with (110) steps and kinks. The EBSD results also confirm the absence of (100) terraces, consistent with the blank CV in NaCl for Cu(poly) (Fig. 4A, left panel). Overall, the combined EBSD map and voltammetric analyses demonstrate that blank CVs in NaCl are effective for identifying terrace and step geometries of different orientations. However, kink sites are more difficult to distinguish electrochemically and require complementary surface characterisation techniques, such as EBSD.
The right panel of Fig. 4A shows the CV in NaCl of the modified Cu(poly) at −1.00 V for 180 s. Interestingly, the blank CV of refaceted Cu(poly) shows a peak distribution similar to that of the modified Cu(111) at the same ER, but after applying potential pulses for a shorter period of time. Modifications performed at ER of −1.30 V and −0.60 V for 180 s on Cu(poly) also exhibit analogous voltammetric features to those observed on modified Cu(111) for 300 s, as shown in Fig. S6. The faster modification of Cu(poly) compared to Cu(111) was attributed to the presence of grain boundaries and kinks, illustrating that refaceting kinetics are structure-sensitive. Fig. 4C presents SEM images of two regions of the electrode modified at −1.00 V, where three grains converge, clearly illustrating the grain boundaries. Each modified grain has a distinct morphology, highlighting the influence of substrate orientation on the growth of new structures.6 Fig. S6C shows a SEM image of the pristine Cu(poly) surface, confirming the relative flatness of the grains prior to modification.
To gain an in-depth understanding of the effect of each grain orientation on the formation of shaped structures and to explain the morphological differences observed in Fig. 4, the following analysis was conducted. A cubic particle with (100) facets was simulated (Fig. 5) and sequentially intersected with planes corresponding to each grain orientation, thereby modelling epitaxial particle growth. Fig. 5 also illustrates the atomic configuration of the identified grain orientations, showing the atomic arrangement in the stepped (C) and kinked (B and D) grains. SEM images of the respective modified grains are shown alongside the models for comparison.
Grain A, with a (111) orientation, develops a well-defined pattern of triangular pyramids, similar to Fig. 1A, though even more distinctly triangular. Stepped surfaces, such as grain C, and those with a low density of kinks, such as in grain B, tend to form symmetric morphologies. Conversely, highly kinked surfaces, such as grain D with a (431) orientation, display asymmetric stepped morphologies arising from the chiral nature of the kinks. The strong agreement between the simulated particle growth and the experimentally observed morphology structures in the SEM confirms that growth occurs epitaxially, governed by the crystallographic plane angle, while the applied reduction potential and electrolyte anions dictate the resulting facet formation on copper.
Fig. 6A plots the HMF partial oxidation on modified Cu(111) at ER of −1.30 V, −1.00 V and −0.60 V, and the results were compared with those of the bare Cu(111) facet. HMF oxidation voltammograms display a progressive current increase in the anodic scan, reaching a maximum followed by a current decay at approximately 0.45 V. Upon the reverse scan, the current increases again, overlapping with the anodic response. This behaviour has been previously attributed to metallic copper acting as the active phase responsible for the partial oxidation of the aldehyde group in HMF. During partial oxidation of HMF, copper only produces 5-hydroxymethyl furoic acid (HMFCA), which is the product favoured at lower overpotentials. At a potential above 0.5 V, where 2,5-furandicarboxylic acid (FDCA) is produced, copper is oxidised and deactivated.20,47 Cu(111) single facet presents a high onset potential and low activity for HMF oxidation, whereas the three modified surfaces display enhanced activity. Among them, the surface modified at −0.60 V presents the highest current density, followed by those prepared at −1.30 V and by −1.00 V. Chico-Mesa et al. recently examined the oxidation of HMF on gold single crystals and reported that highly stepped surfaces exhibited higher activity toward aldehyde oxidation,47 due to their negligible energy barrier for the C–H bond activation of the gem-diol intermediate.48 In line with these results, previous studies on copper have shown that surfaces rich in defects and low-coordinated sites, such as rough foils, oxide-derived electrodes and nanoparticles, are highly active for the partial oxidation of HMF.20,49 The analysis in Fig. 6B also indicates that low-coordinated sites in refaceted copper control partial oxidation of HMF on copper, whereas (100) and (111) sites have a minor contribution to the catalytic response.
Fig. 6B presents LSVs of the reduction of HMF on Cu(111) surfaces modified at the same reduction potentials. The HMF reduction on copper follows a distinct structure–activity trend compared to its oxidation. In the negative scan, the Cu(111) surface modified at −1.00 V exhibits the lowest onset potential, shifted by approximately 100 mV toward lower potentials at a current of −1 mA cm−2 relative to the pristine Cu(111). In contrast, the modified surfaces at −1.30 V and −0.6 V show more minor shifts of 3 and 20 mV, respectively, at the same current density. The lowest onset potential for the Cu(111) modified at −1.00 V indicates that slightly larger (100) domains, and not only steps or defects, are active towards the hydrogenation of the carbonyl group of HMF. This observation tentatively suggests that (100) terrace sites adjacent to a step or defect site may help stabilise and adsorb a key reaction intermediate, thus decreasing the onset potential in alkaline media.
The CVs for HMF oxidation and reduction on Cu(poly) electrodes modified at the same ER values (−1.30 V, −1.00 V, and −0.60 V) appear depicted in Fig. 6C and D. For HMF oxidation (Fig. 6C), the surface modified at −0.60 V shows the highest intrinsic activity, clearly surpassing the performance of the Cu(poly) modified at −1.00 V. However, the unmodified Cu(poly) shows nearly comparable activity to the surface modified at −0.60 V. For HMF reduction (Fig. 6D), the surface modified at −1.00 V still displays higher intrinsic currents and lower onset potentials in the negative scan, but the difference with the pristine Cu(poly) is little because this Cu(poly) reduces HMF at relatively low overpotentials. The intrinsically low onset potential and high activity of the Cu(poly) for HMF reduction and oxidation are attributed to the presence of defects and the existence of two kinked facets, which are known to act as active sites in catalysis.15,50 Overall, the voltammograms of the modified Cu(poly) electrodes follow similar structure–activity trends as those observed in Cu(111) electrodes modified at the same ER, highlighting an acceptable reproducibility of the pulsed-mediated refaceting method across distinct substrates.
In addition to the negative LSVs of the reduction of HMF on refaceted Cu(111) and Cu(poly) (Fig. 6B and D), full cyclic voltammograms displaying both the negative and the reverse or positive scan of this reaction were included in Fig. S8. The reverse or positive scan in HMF reduction shows slightly lower current than the negative scan, indicating that activity on copper decreases with time. This activity inhibition is more pronounced on pure Cu(111) and on pure Cu(poly) than on refaceted copper. Surfaces modified at ER of −0.60 V and −1.30 V, which contain more defect-rich structures, showed lower current deactivation compared to the same surfaces modified at −1.00 V.
Unlike the oxidation of HMF, which selectively yields 5-hydroxymethylfuroate,20 the reduction of HMF can produce a broader distribution of products. A previous study on the electrochemical reduction of HMF on copper showed that, at low to moderate applied overpotentials, Cu(110) single crystal selectively forms 2,5-bis(hydroxymethyl)furan (BHMF). In contrast, Cu(100) single crystal promotes the dimerisation pathway, forming 5,5′-bis(hydroxymethyl)hydrofuroin (BHH) as well as BHMF.29 A similar facet-dependent catalytic trend has been reported for CO2 reduction. In CO2 reduction, Cu(100) terraces with steps reduce CO2 at lower potentials and enhance the formation of C2+ products51,52 via the generation of a protonated OCCOH* dimer intermediate.53 For HMF reduction, density functional theory (DFT) calculations suggest a common radical intermediate for the BHH and BHMF dimer pathways, corresponding to HMF with a protonated aldehyde oxygen group (R–COH*). Notably, it has been suggested that the HMF reduction reaction is limited by both the adsorption of HMF reactants and intermediates and the desorption of products.29 Indeed, previous studies have shown that conversion efficiency on Cu(110) is higher than on Cu(100) over time due to relatively weaker product adsorption on Cu(110), whereas Cu(100) tends to accumulate byproducts on the surface.21,29 This facet-dependent behaviour could explain why refaceted Cu(111) at ER = −1.00 V, with more (100) sites, initially reduces HMF at considerably lower overpotentials than the other refaceted surfaces, but exhibits slightly greater current hysteresis upon scan reversal. To further support these observations, we have included the cyclic voltammograms of HMF reduction on Cu(100) and Cu(110) in Fig. S9. Fig. S9 shows that Cu(100) exhibits both the lowest onset potential and the most pronounced current hysteresis.
Finally, the stability of refaceted Cu(111) was tested during HMF reduction by recording chronopotentiometric transients at a constant current density of 2.5 mA cm−2 for at least 30 minutes (Fig. S10A). This applied current density is on the order of that recorded by cyclic voltammetry on copper and in the potential range between −0.20 V and −0.40 V vs. RHE (Fig. 6B and D). The electrode potential was then monitored over time. Specifically, Cu(111) modified at ER = −0.60 V and ER = −1.00 V were assessed. At this conversion rate, the potential of both refaceted Cu(111) surfaces remained relatively stable. The surface modified at ER = −1.0 V exhibited a slightly lower electrode potential during the reaction. Fig. S10A also shows the chronopotentiometry of Cu(poly), which primarily contains (111) terraces together with kink or step sites. Cu(poly) displays a higher overpotential than refaceted Cu(111), and moderate deactivation as the electrode potential becomes more negative over time. The blank CVs of Cu(111) refaceted at −1.00 V, before and after the chronopotentiometry experiments (Fig. S10B), were recorded in 0.1 M NaCl. Essentially, the same voltammetric features were observed before and after HMF electrolysis, with minimum surface contamination after 30 minutes of reaction. This result indicates that HMF reduction does not significantly alter facet distribution on refaceted copper. In Fig. S10C and D the chronopotentiometric transients for Cu(111) and Cu(100) single crystals are shown. Interestingly, both Cu(111) and Cu(100) single crystals suffered severe deactivation. Cu(111) deactivated in less than a minute, whereas Cu(100) did so after a few minutes. The electrode potential of both surfaces decreased to values where hydrogen evolution occurs instead.54
These results show that defects and steps on refaceted copper prevent surface deactivation at moderate HMF reduction rates, possibly by facilitating desorption of products and avoiding surface poisoning. On the other hand, voltammetric results show that the terrace-to-defect ratio dictates the onset potential of the reduction reaction, which may be influenced by the different affinity of HMF reactants and intermediates for terrace and step sites. It is worth noting that experiments were performed under non-rotating conditions. Thus, future studies should evaluate the influence of mass transport conditions on the diffusion of both reactants, intermediates, and products to optimise performance over extended periods of time. Product characterisation lies beyond the scope of this work, which instead focuses on correlating copper surface restructuring with changes in overpotential and catalytic activity at the beginning of the reaction. Future work will scale up the proposed refaceting methods to tune the facet distribution of larger electrodes, aiming to achieve higher sensitivity during product detection, and address how different terrace-to-step ratios influence product distribution.
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