Open Access Article
Neeraj Kumar
a,
Nishu Devi
b,
Rashi Gusain
c,
Patryk Wojciak
a,
Safa Polat
a and
Shayan Seyedin
*a
aSchool of Engineering, Newcastle University, Newcastle upon Tyne, NE1 7RU, UK. E-mail: shayan.seyedin@newcastle.ac.uk
bChemical Sciences Division, Oak Ridge National Laboratory, TN 37831-6110, USA
cHub for Biotechnology in the Built Environment, School of Geography and Natural Sciences, Northumbria University, Newcastle upon Tyne, NE1 8ST, UK
First published on 25th February 2026
The rapid advancement of wearable technologies demands the development of flexible, lightweight, and high-performance energy solutions. Fibre supercapacitors (FSCs) have emerged as a promising wearable energy storage system that can be integrated into everyday fabrics, powering other embedded devices. Asymmetric FSCs (AFSCs), made of two electrodes of different kinds, offer superior voltage and energy density compared to the symmetric designs with two electrodes of the same material. This review provides a comprehensive analysis of AFSCs, beginning with their role in advancing energy-autonomous wearable electronics. Various charge storage mechanisms are discussed along with key performance metrics. This is followed by a discussion of relevant fabrication methods and role of colloidal dispersions in the production of electrode fibres with desirable electrochemical properties. Subsequently, it is shown that AFSCs offer more practical solutions for wearable applications by addressing voltage and energy density limitations of symmetric FSCs. The role of electrolytes in ensuring long-term stability and safety in wearable applications is then explained. A thorough analysis of positive and negative electrodes for AFSCs is presented to understand the emerging trends and their impact on wearability and electrochemical performance. The potential of AFSCs is also explored in various wearable technologies for powering health monitors and medical implants to motivate researchers to develop sustainable and biocompatible AFSCs. The emerging impact of machine learning tools in optimising electrode designs and device performance is then highlighted. Finally, the need to address the existing gaps in scalability, stability under deformations, fabric integration, and multifunctional fibre-based systems is explained. This review provides a roadmap to bridge the gap between laboratory-scale prototypes to real-world implementation, positioning AFSCs as sustainable energy fibres within intelligent fabrics for autonomous wearables.
000),11,13 while maintaining mechanical flexibility, allowing them to be twisted, stretched, and integrated directly into textiles.14–16
The early generation of film-based supercapacitors, incorporating flexible electrodes and electrolytes, offered enhanced bendability but suffered from poor breathability, limited moisture permeability, and mechanical mismatch with textiles.16–19 Power supply systems in smart textiles should be functionally unobtrusive and physically imperceptible, ensuring seamless integration that preserves both user comfort and aesthetic appeal.20,21 Planner or film-based energy storage systems often compromise wearing comfort, limited conformability and suffer from structural fragility under repeated deformation, which collectively restrict their practical integration into wearable electronics.22,23 Fibre geometries overcome these limitations by translating energy storage into the very building blocks of fabrics, that benefit from omnidirectional flexibility, large surface area, and compatibility with existing spinning, knitting, and weaving technologies.24,25 Additionally, FSCs can be continuously produced via industrially-viable solution spinning techniques and seamlessly integrated into textiles using conventional textile manufacturing methods (e.g., knitting or weaving) without compromising softness or breathability, making them exceptionally suited for truly wearable and unobtrusive energy storage systems.6,15,26–28
FSCs store the charge mainly via two mechanisms: (a) electrochemical double-layer capacitance (EDLC), where ultrafast ion adsorption occurs on fibre electrodes, forming a double layer that separates charge without chemical reactions, and (b) pseudocapacitance, which involves charge transfer through reversible faradaic redox reactions at or near the surface of the fibre electrode.29,30 The advancement of FSCs has been largely driven by continual innovations in fibre electrode materials. Conductive architectures such as carbon nanotube (CNT) yarns,31,32 graphene-based fibres,33,34 and activated-carbon fibres (CFs)35–37 offer high electrical conductivity and mechanical flexibility, serving as lightweight EDLC backbones for FSCs. Pseudocapacitive nanostructures such as transition metal dichalcogenides (TMDs, e.g., MoS2),38,39 metal hydroxides (e.g., Ni(OH)2),40,41 metal oxides (e.g., MnO2 and Co3O4)42–44 and conducting polymers, such as polyaniline (PANi),45,46 polypyrrole (PPy),47,48 and poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS),49,50 have also been made into fibres or dip-coated on existing yarns (e.g., cotton and nylon). Among emerging materials, two-dimensional (2D) materials such as MXenes (Mn+1XnTx, M: transition metal, X: carbon and/or nitrogen, n: 1–4, and Tx: surface terminations), particularly Ti3C2Tx, have transformed fibre electrode technology owing to their metallic conductivity (>20
000 S cm−1),50,51 and hydrophilic surface-active sites (–OH, –O, and –F) which facilitate efficient charge transport and high interfacial contact, resulting in excellent specific capacitance (∼1500–2800 F cm−3 for Ti3C2Tx).52,53 As a fibre electrode for FSCs, Ti3C2Tx MXene has delivered a volumetric capacitance of up to ∼1300 F cm−3.54,55 MXene is employed simultaneously as both an active material and a current collector, thereby simplifying device design and improving overall electrochemical efficiency. By integrating MXenes with carbon-based or pseudocapacitive active materials, hybrid fibre electrodes can be developed that achieve a synergistic balance between mechanical robustness and high electrical performance, facilitating stable and high performance asymmetric configurations.32,55
Most studies to date have focused on symmetric FSCs, which consist of two identical electrodes. For example, the free-standing symmetric FSCs made of MXene fibre electrodes demonstrated a high specific capacitance (∼285 F cm−3) and excellent charge–discharge performance (∼95% capacitance retention after 10
000 cycles) but with a limited voltage of 0.6 V.56 In another example, a graphene-based symmetric FSC showed a high specific capacitance (182 F g−1 or 205 mF cm−2) and a high energy density (15.5 Wh kg−1 or 17.5 µWh cm−2), but the working voltage remained limited to 0.8 V.57 Symmetric FSCs offer outstanding rate capability and long cycling stability, but their narrow voltage window (typically ∼1 V in aqueous electrolytes) fundamentally constrains their attainable energy density and suitability for practical deployment as most electronic devices require higher voltages (>1.5 V) to operate.30,56,58 Asymmetric fibre supercapacitors (AFSCs) address this practical limitation by strategically coupling two different electrode materials that effectively use EDLC and pseudocapacitance.59 This complementary configuration not only balances power and energy trade-offs but also broadens the operational voltage window to 1.2–2.0 V in aqueous or gel electrolytes, resulting in multi-fold enhancement in energy density compared with symmetric FSCs.32,36 For instance, a recent study reports an AFSC using Ti3C2Tx MXene-coated cotton yarn as a negative electrode and reduced graphene oxide (rGO)/MoS2-coated cotton yarn as a positive electrode, achieving a high areal energy density (∼154.5
µWh cm−2) and a voltage of 1.3 V, while demonstrating mechanical robustness and washability for practical smart textiles.15
FSCs have matured significantly by further optimising the electrolyte system. Researchers have studied quasi-solid polymer gel electrolytes, including polyvinyl alcohol (PVA)/H3PO4, PVA/H2SO4, PVA/LiCl and chitosan-based hydrogels, which provide leakage-free operation, superior mechanical compliance, and enhanced user safety, compared to aqueous electrolytes.15,32,60 The electrolyte system has further been improved by incorporating insulating materials such as hexagonal boron nitride (h-BN) into a gel electrolyte (PVA/H2SO4/h-BN), which has shown to facilitate the proximity of the electrodes and improve device stability.15 More recently, gel-based water-in-salt electrolytes (WiSE, e.g., PVA/NaClO4)61,62 and deep eutectic solvent electrolytes (e.g., polyacrylic acid/choline chloride-urea/cellulose nanofibers),63 have emerged as next-generation electrolyte systems for flexible supercapacitors, expanding the stable voltage window beyond 1.5 V and enhancing energy density (25–60 Wh kg−1) while preserving high ionic mobility even at sub-zero temperatures (−20–80 °C).61,63
Fibre properties such as tensile strength, stretchability, breathability, washability, and tactile softness will also need to be considered for FSCs in addition to energy storage performance. The key challenge for FSCs is to achieve mechanical and performance resilience under complex deformations, including compression, twisting, bending, and stretching, while ensuring durability and safety during daily wear and washing. At the same time, their electrochemical performance, device integration, and scalable manufacturing must advance concurrently to meet the increasing energy demands of modern wearable electronics. Advanced FSC design configurations, such as parallel, twisted, and coaxial, enable the mechanical adaptability required for real garments.64 At the system level, multiple FSCs can be woven and interconnected in series or parallel within a single fabric to meet the working voltage and energy requirements for the operation of electronic devices such as light-emitting diodes (LEDs), sensors, and communication modules, establishing a fully integrated textile-based energy system needed for next-generation soft wearable electronics.65 However, the integration of FSCs into textiles for practical applications as electronic textiles (E-textiles) remains a challenge. The integration of FSCs into textiles must be achieved through seamless and manufacturing-compatible processes that preserve both the structural integrity and electrochemical performance of the devices, while maintaining the intrinsic flexibility and breathability of the host fabric. Reliable device interconnections are vital for integrating multiple FSCs in series or parallel and coupling them with sensors, displays, and energy harvesters in multifunctional E-textile systems.4 For instance, a simple and practical integration strategy has recently been demonstrated where FSCs are interconnected via conductive rivets that function as button-like connectors, allowing for charging and detachment from the main garment for washing.15
Sustainability has also become a key consideration in wearable technologies,66 driving the adoption of biodegradable substrates (e.g., cotton, silk, and cellulose), eco-friendly electrolytes, and low-energy fabrication methods such as dip-coating and screen printing.4,66 FSCs produced from natural or regenerated polymers or fibres provide mechanical comfort with a minimal environmental footprint, offering a practical pathway toward circular end-of-life recovery in E-textiles.14,67 Sustainability should be introduced throughout the device lifecycle, from solvent-free electrode fabrications to eco-friendly binders, reusable interconnects, and recyclable encapsulations, to reduce or eliminate solid waste requiring landfill disposal or incineration.68,69 Additionally, the biocompatibility of FSCs has garnered considerable attention as these devices are explored as power sources for implantable medical technologies used in clinical disease-state monitoring, remote therapies, and electro-organ interfaces.70,71 These applications require the development of safe and reliable FSCs using biocompatible electrolyte, electrode, and encapsulation materials.
In the past decade, substantial progress has been made in developing FSCs in the forms of fibres, yarns, and fabrics (Fig. 1a). Several review articles14,25,60,72 have been published on FSCs, predominantly addressing symmetric device architectures. A number of reports have also summarised the design and fabrication methods of FSCs and multi-system integration for wearable electronics.64,65,73,74 While electrode materials,60,75–77 electrolytes,60 fabrication techniques,25,78 and energy-autonomous systems16 have been the subject of numerous review articles on FSCs, dedicated reviews on AFSCs for next-generation textile-based wearable electronics are still limited. AFSCs have the potential to provide sufficient energy and power densities, a wide voltage window, and long-term cyclic stability, while being flexible and durable for integration into E-textiles to meet the power demands of soft wearable electronics. This review article focuses mainly on AFSCs to bridge the gap between electrochemical design principles and the integration requirements for soft textile-based wearables (Fig. 1b). By holistically examining key aspects of AFSCs in textile applications, including advanced fibre electrode compositions, next-generation gel electrolytes, material selection under textile-specific constraints, device design evolution, scalable fabrication strategies, standardised testing, and sustainability considerations, this review article guides researchers and industry experts in advancing AFSCs, paving the way for their practical deployment in wearable textiles. This review highlights the latest advancements in AFSCs and outlines key challenges, guiding the future development of wearable energy storage and the broader wearable technology community.
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| Fig. 2 The charge storage mechanisms in FSCs: (a) EDLC and (b) pseudocapacitance; adapted from ref. 89, Copyright 2014. Royal Society of Chemistry. (c) Charging mechanism of an EDLC: during charging, electrons flow through the external circuit from the negative to the positive electrode, while electrolyte ions migrate in the opposite direction to form electrical double layers at the electrode–electrolyte interfaces. The EDLC reaches a fully charged state once interfacial ion adsorption becomes saturated. | ||
In contrast to EDLC systems, pseudocapacitors store charge electrochemically via fast, reversible faradaic reactions confined to the surface or near-surface region of the electrodes.90 Based on the charge storage mechanisms, different types of pseudocapacitive fibre electrodes can be developed such as underpotential deposition, surface redox pseudocapacitor, and ion intercalation pseudocapacitor (Fig. 2b).59 These fibre electrodes can be made using TMDs such as MoS2,38,39 metal hydroxides such as Ni(OH)2,40,41 metal oxides such as MnO2 and Co3O4,42–44 conducting polymers such as PANi,45,46 PPy,47,48 PEDOT:PSS49,50 and emerging 2D materials such as MXenes,50,51 metal organic frameworks (MOFs) or covalent organic frameworks (COFs) with redox-active cites.91,92 The charge-storage capacity of pseudocapacitive fibres is governed primarily by the density and electrochemical accessibility of redox-active sites rather than by surface area alone. Although pseudocapacitive fibres exhibit rapid charge/discharge kinetics, repeated cycling can lead to partial loss or deactivation of redox-active sites, resulting in compromised electrochemical stability over extended operation.93,94
To address these issues, recent studies focus on developing hybrid electrode fibres that combine redox-active materials with conductive substrates, optimizing nanostructure morphology, and maintaining stable operating voltage windows to prevent irreversible side reactions. Hybrid FSCs combine the characteristics of EDLCs and pseudocapacitors, integrating the high-power density and rapid charge/discharge capability of EDLCs with the high energy density provided by faradaic surface redox reactions in pseudocapacitors.95 These hybrid electrodes promote efficient charge transfer and mitigate the structural degradation commonly observed in pseudocapacitive materials.96 Hybrid FSC continue to show great promise as next generation energy storage devices that combine the high-power performance of EDLCs with the high-energy capability of pseudocapacitors.
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A low internal resistance is essential to achieve high power density in FSCs.101,107 P varies substantially based on FSC's type with EDLC devices typically showing high P (10–15 kW kg−1) due to the rapid ion adsorption/desorption processes at the electrode–electrolyte interface,108 while pseudocapacitors achieve relatively lower P (1–5 kW kg−1) because of the slow kinetics of surface redox reactions. Like capacitance and energy density, researchers should report gravimetric and volumetric power density values of FSCs, along with areal and linear.
000 charge/discharge cycles at a current density of 5 A cm−3 and a voltage of 0.8 V, underscoring their suitability for textile applications.113![]() | ||
| Fig. 3 Schematic illustrations of various fibre electrode fabrication techniques and FSC assembly: (a) dip coating; adapted from ref. 15 Copyright 2025, Wiley-VCH GmbH. (b) Wet-spinning; adapted from ref. 120 Copyright 2015, Springer. (c) Electrospinning; adapted from ref. 121 Copyright 2020, Wiley-VCH GmbH. (d) Multi-nozzle 3D printing; adapted from ref. 28 Copyright 2021, Science. (e) Twisted fibre; adapted from ref. 122 Copyright 2019, Elsevier. (f) Biscrolled fibre; adapted from ref. 123 Copyright 2024, Elsevier. | ||
Screen printing offers an alternative approach to dip-coating, where a mask or resist (stencil) is used to pattern the surface, allowing active material to be selectively deposited.124 The screen printing method can achieve a higher active material mass loading compared to dip-coating in a single step, e.g., 4 mg cm−2 vs. 0.42 mg cm−2 for dip-coated cellulose-based textiles.119 Screen printing also allows for specialised patterns, but it typically coats only a single side of the fabric. Moreover, screen printing is rarely applied at the level of individual fibres and is typically used to deposit active material layers over large fabric areas or to build performance through stacked printed layers.102,119,124 Coated structures have the tendency to become brittle and mechanical deformations can cause the active material to crumble and break the conductive network.125 While coating offers a simple way to convert existing fibres into electrodes, it is limited by the mechanical stability of the active layer and by the area-dependent nature of energy storage.
When the active material can be dispersed in a volatile, easily evaporated solvent, dry spinning can be employed. For instance, GO fibres127 and MXene fibres128 were fabricated via dry spinning, though fast evaporation introduced voids, leading to low mechanical properties. Wet spinning is a well-established technique and has demonstrated considerable versatility, enabling the production of a variety of functional fibres, including GO,126 MXene,54 PEDOT:PSS,49 MXene/GO,113 MXene/PEDOT:PSS,56 carbon black (CB)/CNT/MnO2,129 solution spinning offers significant potential for continuous fibre production. This approach is used, for example, in the manufacture of viscose rayon and polyacrylonitrile fibres,130,131 which serve as precursors for carbon fibre production. Wet spinning has also been demonstrated as a scalable technology for active material fibre production. Notably, wet spinning of PU/PEDOT:PSS has already achieved kilometre-scale continuous fibre production, underscoring its status as a practically scalable route toward real-world textile energy storage applications.132,133
The spinning mechanism plays an important role in controlling fibre morphology and alignment, which in turn directly influences the resulting electrochemical performance. For example, in one study, MXene was wet-spun from a liquid-crystalline (LC) suspension into additive-free fibres.54 It was shown that the coagulation bath conditions critically control the re-stacking and alignment of sheets, and that these microstructural features directly influence the trade-off between electrical conductivity (enhanced by sheet alignment) and mechanical stability (affected by restacking density). This study illustrates why controlling the spinning formulation (e.g., LC and concentration) and coagulation system (solvent/coagulant pair and mechanism) is essential to tuning final fibre properties. Dry-jet wet spinning can be employed when a continuous jet of solution can be formed in air, however, this is difficult to achieve. Here, the extrudate passes through an air gap before entering the coagulation bath, allowing active materials to align under shear and tension, improving alignment and mechanical strength. For example, in one study, GO fibres were prepared via both dry-jet wet spinning and wet spinning methods and found that dry-jet wet spun fibres exhibited uniform morphology and enhanced mechanical properties.120 Specifically, the dry-jet wet-spun fibres reached a tensile strength of ∼135 MPa and a Young's modulus of ∼7.9 GPa, compared with ∼44 MPa and ∼4.1 GPa for fibres produced by conventional wet-spinning under similar conditions. The breaking strain also increased from ∼2% to ∼6%, leading to a large rise in toughness (∼0.5 to ∼5.7 MJ m−3). These improvements were attributed to the airgap drawing stage, which promoted greater sheet alignment, denser packing, and reduced internal voids relative to standard wet-spinning.
Previous studies have demonstrated bath-electrospinning of MXene/polyurethane and MXene/nylon composite formulations to produce continuous nanofibres and nanoyarns that can be used as electrodes for FSCs (Fig. 3c).121 For example, MXene/nylon nanoyarns fabricated via bath electrospinning delivered a specific capacitance of ∼128 F g−1,121 attributed to the high Ti3C2TX loading and continuous fibre alignment, demonstrating that bath electrospinning can produce mechanically robust, conductive MXene-loaded fibres suitable as electrodes. Beyond MXene–polymer systems, electrospinning has also been widely applied to fabricate FSC electrodes from other materials. PAN-derived electrospun carbon nanofibres (CNF) have reported specific capacitances of ∼150 F g−1, with carbon/graphene composite nanofibres showing comparable performance at similar mass loadings.138 MnO2-coated CNFs reached a specific capacitance of up to ∼630 F g−1 due to the faradaic redox reactions of MnO2, which contribute additional pseudocapacitive charge storage beyond the EDLC of the carbon scaffold.139 Electrospun MXene/CNF composite fibres also report specific capacitances as high as ∼460 F g−1,140 which indicates how the incorporation of MXene within aligned carbon nanofibre networks can significantly enhance charge storage performance. The studies show electrospinning can achieve porous fibre electrodes with high surface area and tuneable mechanical properties, in turn demonstrating versatility for FSC electrode fabrication. However, electrospinning requires very high voltages (in the order of 104 V),141 raising safety concerns and limiting energy efficiency.
Although the ink is extruded as a fibre in 3D printing, it is typically deposited layer-by-layer,149 typically yielding a mesh-like structure rather than a continuous fibre suitable for spool collection and textile integration. Due to this layered deposition and its ability to precisely control geometry, 3D printing is more suitable for electronic skins and skin-mountable electronics, where structural patterning and surface conformity are more critical than fibre continuity. 3D-printed FSCs are generally limited in scale, with most studies producing fibres approaching ∼1 m,28,150 the feasibility of 3D printing as a scalable, continuous manufacturing route for knittable textile fibres remains to be determined. A challenge for this technique is reproducibility, as the extrusion pressure must be precisely matched to the ink's viscosity and concentration, which becomes difficult when batch-to-batch variations occur.151 This reproducibility concern complicates efforts to scale the process, since maintaining consistent fibre quality over long printing runs becomes increasingly challenging.
Biscrolling is another technique for electrode fibre assembly, in which layers of active material can be incorporated into fibre electrodes by rolling them around a core or each other (Fig. 3f).123 Typically, a conductive host is used to support and transport electrons, while guest materials such as metal oxides, conducting polymers, or 2D materials are embedded throughout the scrolling process. This method allows high active-material loading while maintaining mechanical flexibility, producing a continuous yarn electrode suitable for integration into flexible FSCs. One study produced CNT/MnO2 biscrolled yarns with a specific capacitance of ∼166 F g−1, this method was advantageous in imparting elastic stretchability (30%) due to over-twisting to produce yarn coiling.153
Thermal drawing has recently emerged as a promising strategy for the continuous fabrication of structured electrode fibres and yarns.112 In this approach, macroscopic preforms composed of electrode materials can be drawn into microscale fibres while preserving internal structure and alignment. Although thermal drawing can be applied purely for electrode fabrication, it is often combined with electrolyte and separator integration during the drawing process to produce a fully assembled FSC in a single, continuous step. For instance, one study applied thermal drawing to a preform of porous electrode gels made from a mixture of activated carbon (AC), CB, and poly(vinylidene fluoride) (PVDF). In the reported device, this composite electrode fibre yielded a volumetric capacitance of ∼13.6 F cm−3 and could be produced continuously up to 100 m in length. It should be noted that this capacitance reflects the performance of the fully integrated device rather than the electrode fibre alone.
| Constraint/aspect | Limitations in SFSCs | Advantage in AFSCs | AFSC's implications for textile wearables |
|---|---|---|---|
| Voltage window | Restricted to overlapping stability of identical electrodes | Extended by pairing materials with complementary potentials | Higher operating voltage requires lesser number of cells to be paired |
| Energy density | Capped due to narrow voltage and identical capacitance of electrodes | Boosted through charge balancing and redox synergy | Higher energy density results in longer operational time |
| Design flexibility | Constrained by the need for identical materials | Enables tailored selection of positive and negative electrode materials | Facilitates device customization needed for textile integration |
| Voltage scaling | Requires multiple devices in series to increase voltage | Higher single-cell voltage reduces number of devices in series | Smaller footprint |
| Electrode optimization | Electrode materials underutilized due to symmetry | Each electrode can be optimized for distinct electrochemical role | Unlocks full capabilities of advanced electrode materials |
| Integration complexity | Simplified structure with limited tunability | More complex structure allowing for performance-centric design adjustments | More complex with balanced robustness and energy output |
| Sustainability and scalability | Simple processing and easy to recycle | Resource and process intensive designs | Challenges in large scale manufacturing and end-of-life recycling |
A major limitation of SFSCs lies in their constrained operating voltage range. While the electrolyte sets the theoretical maximum voltage (typically ∼1 V in aqueous156 and 2–3 V in organic/ionic liquid systems157), SFSCs can only operate within the narrow, shared stability window of the active material used as both electrodes. This restricts the usable cell voltage well below the electrolyte's decomposition limit (e.g., typically limited to 0.6–0.8 V in aqueous electrolytes).158–160 Any attempt to extend this range risks triggering unwanted reactions, such as the hydrogen and oxygen evolution reactions in aqueous electrolytes, irreversible oxidation/reduction of the active electrode materials, parasitic faradaic reactions from electrolyte decomposition, or ion depletion/accumulation at the electrodes that drives concentration polarisation and rapid performance loss.161 For instance, a study showed the use of MnO2 grown on carbon fibre (MnO2/CF) electrodes which were assembled into an SFSC using PVA/phosphoric acid (PVA/H3PO4) gel electrolyte with a limited voltage of 0.8 V and volumetric energy density of 0.0002 mWh cm−3.162 As the voltage of this SFSC was limited, three cells were required to be connected in series to achieve a voltage of 2.4 V to power a liquid crystal display (LCD) and light-emitting diode (LED). Maximizing voltage is desirable because energy density scales quadratically with voltage. Even a small increase in voltage translates into large gains in energy output, decreasing the number of cells to be interconnected which in turn simplifies integration into real-world energy systems.
Additionally, the restricted voltage range of SFSCs inherently curtails their energy storage potential. Gravimetric energy density values often remain in the range of ∼5–15 Wh kg−1 for SFSCs, while volumetric energy densities generally fall in the range of ∼1–10 mWh cm−3, insufficient for powering wearable devices for a long period of time.25,163–166 While increasing thickness or fibre diameter can raise the absolute stored charge, this comes at the cost of flexibility and wearable compatibility. Thus, the key bottleneck in SFSCs is the restricted voltage rather than the charge storage mechanism itself.
Another key limitation in SFSCs is the inherent symmetry of the device. Using the same material on both electrodes forces both sides to operate within the same potential range and often relies on the same charge storage mechanism (e.g., EDLC or pseudocapacitance) on each side, consequently eliminating opportunities for synergistic or complementary electrochemical contributions. The synergistic or complementary effects arise when two different electrode materials are used, in which one material's electrochemical behaviour can enhance or balance the other's, allowing a wider voltage window, improved charge distribution, which is absent in symmetric devices as they use identical electrodes.
From a sustainability and materials engineering perspective, to achieve a fixed amount of energy output from any SFSC device, it will need more material due to the limited voltage window and energy density, resulting in low performance and hence low resource efficiency. To accomplish a required energy and voltage output, a large number of cells will be needed in series or parallel, which in turn increases the material and resource demand for producing those additional cells. Also, in the case of pseudocapacitive-based SFSC, high-cost or scarce redox-active materials are required across both electrodes, which increases cost and material usage without much corresponding performance benefit. This inefficiency also affects device footprint and sustainability, which are key considerations for wearable electronics.
| Positive electrode | Negative electrode | Electrolyte | Device architecture | Voltage | Specific capacitance | Energy density | Power density | Cyclic stability | Reference |
|---|---|---|---|---|---|---|---|---|---|
| a Ink: commercial pen ink, ACF: activated carbon fibre, PANi: polyaniline, CMC: carboxymethyl cellulose CMC, rGO: reduced graphene oxide, MoS2: molybdenum sulfide, MXene (Ti3C2Tx), PVA: poly(vinyl alcohol), PEDOT: PSS: poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate), CNT: carbon nanotube, Au-MnOx@CoNi@CNT: gold manganese oxide at cobalt nickel at carbon nanotubes, HGP: holey graphene paper, GF: graphene fibre, OCNTF: oxidized carbon nanotube fibre, CNTF: carbon nanotube fibre, VNNW: vanadium nitride nanowires, CNTF: carbon nanotube fibre, c-fPI: carbonized fluorinated polyimide, CF: carbon fibre, FeC2O4: iron oxalate, FeOOH: iron oxide hydroxide, PP: polypyrrole, ZNCO@Ni(OH)2/CNTF: zinc–nickel–cobalt oxide at nickel hydroxide nanowire arrays on a carbon nanotube fibre, VN: vanadium nitride, CNWAs: carbon coated nanowire arrays, CNTs: carbon nanotube strip, AC: activated carbon, ZnO-NW: zinc oxide nanowires, NiCoOH: nickel cobalt hydroxide, NiCoBOH@CuY: NiCo bimetallic oxyhydroxide film deposited on Cu-coated yarn, rGO/CNT@CuY: reduced graphene oxide/carbon nanotube hybrid film coated on Cu-coated yarn, NiCo2S4: nickel cobalt sulfide, NiF: nickel fibre, NiW: nickel wire, NiCo2S4@NiF/NiW: nickel cobalt sulfide decorated 3D porous Ni film on Ni wire, N-rGO: nitrogen doped reduced graphene oxide, W-MXene/CF: wet-spun MXene/CF, NiCo2S4@W-MXene/CF: NiCo2S4 electrodeposited on wet-spun MXene/CF, NF: nickel foam. | |||||||||
| MnO2@Ink/ACF | PANi@Ink/ACF | CMC/Na2SO4 | Twisted | 2 V | 16 µW h cm−1 | 160 µW cm−1 | 172 | ||
| 102 µW h cm−2 | |||||||||
| rGO/MoS2-coated yarn | MXene-coated cotton yarn | PVA/H2SO4 | Parallel | 1.3 V | 658 mF cm−2 | 154.5 µWh cm−2 12.3 Wh kg−1 |
8147 µW cm−2 650 W kg−1 | 75.1% | 15 |
| 53 F g−1 | 10 000 cycles |
||||||||
| MnO2/PEDOT:PSS/CNT | Ordered microporous carbon/CNT | CMC/Na2SO4 | Twisted | 1.8 V | 11.3 mWh cm−3 | 2.1 W cm−3 | 85% | 173 | |
10 000 cycles |
|||||||||
| CNT@NiO@MnOx | CNT@Fe2O3 | PVA/LiCl | Twisted | 1.8 V | 10.4 F cm−3 | 4.7 mWh cm−3 | 95% | 174 | |
| 2000 cycles | |||||||||
| Au-MnOx@CoNi@CNT | HGP | PVA/LiCl | Coaxial | 1.8 V | 15.1 mW h cm−3 | 7.3 W cm−3 | 90% | 175 | |
10 000 cycles |
|||||||||
| GF/NiCo2S4 | GF | PVA/KOH | Parallel | 1.5 V | 12.3 mWh cm−3 |
1600 mW cm−3 | 92% | 176 | |
| 2000 cycles | |||||||||
| MnO2@PEDOT:PSS@OCNTF | MoS2@CNTF | PVA/LiCl | Coaxial | 1.8 V | 278.6 mF cm−2 | 125.4 µWh cm−2 | 540 µW cm−2 | 92% | 167 |
| 3000 cycles | |||||||||
| MnO2–NiCo2O4 | rGO | PVA/LiCl | Parallel | 1.6 V | 2.1 F cm−2 | 37.8 mW cm−3 | 2678.4 mW cm−3 | 92% | 177 |
| 5000 cycles | |||||||||
| NiCo2O4@Ni(OH)2/CNTF | VNNW@CNTF | PVA/KOH | Twisted | 1.6 V | 291.9 mF cm−2 | 103.8 µWh cm−2 | 90% | 178 | |
| 106.1 F cm−3 | 37.7 mWh cm−3 | 5000 cycles | |||||||
| Co3O4@c-fPI@CF | c-fPI@CF | PVA/KOH | Twisted | 1.6 V | 56 F cm−3 | 10.0 mWh cm−3 | 1.2 W cm−3 | 95% | 179 |
| 8000 cycles | |||||||||
| PANi/CNT | FeC2O4/FeOOH/CNT | PVA/KOH | Parallel | 2.0 V | 4.1 µWh cm−2 | 0.4 mW cm−2 | 96.76% | 180 | |
| 4000 cycles | |||||||||
| Ni(OH)2@NiCo2O4/CNTF | MoS2@Fe2O3/CNTF | PVA/KOH | Coaxial | 1.6 V | 375 mF cm−2 | 0.1 mWh cm−2 | 3.2 mW cm−2 | 83.3% | 181 |
10 000 cycles |
|||||||||
| Ni(OH)2/Ni–Cu/Cu | rGO/CF | 1 M NaOH | 1.6 V | 12.2 F cm−2 | 195 µWh cm−2 | 2.6 mW cm−2 | 95.7% | 182 | |
| 15.0 mWh cm−3 | 196 mW cm−3 | 5000 cycles | |||||||
| CF/CNT/MnO2 | CF/CNT/PP | PVA/LiCl | Twisted | 1.7 V | 59.7 F g−1 | 22.3 Wh kg−1 | 86.1% | 183 | |
| 5000 cycles | |||||||||
| ZNCO@Ni(OH)2/CNTF | VN@CNWAs/CNTS | PVA/KOH | Twisted | 1.6 V | 94.7 F cm−3 | 33.7 mWh cm−3 | 396 mW cm−3 | 90.3% | 184 |
| 573.8 mF cm−2 | 204.0 µWh cm−2 | 3000 cycles | |||||||
| MnO2@CNT | AC@CNT | PVA/Na2SO4 | Braiding | 1.6 V | 61.8 F cm−3 | 0.02 Wh cm−3 | 0.444 W cm−3 | 79.0% | 185 |
10 000 cycles |
|||||||||
| rGO/MnO2 hybrid fibre | rGO fibre | PVA/H3PO4 | Coaxial | 1.6 V | 24 F cm−3 | 8.4 mWh cm−3 | 0.19 W cm−3 | 186 | |
| CNT@ZnO-NWs@MnO2 | CNT | PVA/H2SO4 | Twisted | 1.8 V | 31.2 mF cm−2 | 13.3 µWh cm−2 | 2.1 mW cm−2 | 96.7% | 13 |
| 1000 cycles | |||||||||
| CF@CNC(CNT–NiCoOH) | CF@AC | PVA/KOH | Twisted | 1.8 V | 0.8 mWh cm−3 | 80% | 187 | ||
| 8000 cycles | |||||||||
| NiCoBOH@CuY | rGO/CNT@CuY | PVA/KOH | Woven | 1.4 V | 133 mF cm−2 | 78.1 µWh cm−2 | 14 mW cm−2 | 82.7% | 188 |
| 5000 cycles | |||||||||
| NiCo2S4@NiF/NiW | N-rGO | PVA/KOH | Parallel | 1.4 V | 19.6 F cm−2 | 855.7 mW cm−3 | 855.7 mW cm−3 | 92% | 189 |
| 1000 cycles | |||||||||
| RuO2/CNT yarn | MXene/CNT yarn | PVA/H2SO4 | Twisted | 1.5 V | 61.6 mWh cm−3 | 5428 mW cm−3 | ∼100% | 32 | |
| 1000 cycles | |||||||||
| NiCo2S4@W-MXene/CF | W-MXene/CF | PVA/KOH | Parallel | 1.5 V | 939.2 mF cm−2 | 40.7 mWh cm−3 | 301.5 mW cm−3 | 85% | 190 |
10 000 cycles |
|||||||||
| MnO2/PEDOT:PSS/CNTs | VN@CNWAs/CNTF | PVA/Na2SO4 | Coaxial | 1.8 V | 213.5 mF cm−2 | 96.0 µWh cm−2 | 270 µW cm−2 | 96.8% | 191 |
| 5000 cycles | |||||||||
| MXene/PANi fibre | MXene fibre | PVA/H2SO4 | Twisted | 1 V | 510 mF cm−2 | 15.71 µWh cm−2 | 192 | ||
| Mn-doped NiCo oxysulfide/NF wire | AC/CF | PVA/KOH | Cable-type hybrid cells | 1.6 V | 31.5 Wh kg−1 | 2616.3 W kg−1 | 82.2% | 193 | |
| 4000 cycles | |||||||||
For instance, a study developed an AFSC by using FeC2O4/FeOOH grown on CNT fibres as the negative electrode and PANi@CNT as the positive electrode.180 This AFSC showed an operating voltage of 2.0 V, an areal energy density of ∼4.07 µWh cm−2, a power density of ∼0.42 mW cm−2, and ∼97% capacitance retention after 4000 cycles.180 Another study reported a coaxial AFSC comprising a MoS2@Fe2O3/CNT composite as the negative electrode and a Ni(OH)2@NiCo2O4/CNT as the positive electrode, achieving an operating voltage of 1.6 V, a specific capacitance of ∼373 mF cm−2, and an energy density of 0.13 mWh cm−2.181 A coaxial AFSC was also developed using an Au-MnOx@CoNi@CNT fibre as the positive electrode (core) and a holey graphene paper (HGP) as the negative electrode (sheath) wrapped around the core. This AFSC achieved an operating voltage of 1.8 V, a volumetric energy density of ∼15.1 mWh cm−3, a power density of ∼7.28 W cm−3, and 90% capacitance retention over 10
000 cycles, with charge/discharge rates of up to 10 V s−1.175 A stretchable FASC was also demonstrated using hierarchically structured MnO2@PEDOT:PSS@oxidised CNT fibres (OCNTF) as the positive electrode and flower-like MoS2@CNTF as the negative electrode.167 This AFSC exhibited an asymmetric complementary-chemistry synergy, where MnO2 provided high-capacitance redox storage at positive potentials and MoS2 provided stable intercalation storage at negative potentials, together enabling a large operating voltage of 1.8 V, a high specific capacitance of ∼278.6 mF cm−2, an energy density of 125.37 µWh cm−2, and ∼92% of capacitance retention after the devices being stretched at a strain of 100% for 3000 cycles.167 Another study developed an AFSC by using Ni(OH)2-decorated porous dendritic Ni–Cu film on Cu wire as the positive electrode and binder-free rGO/carbon fibre as the negative electrode.182 This AFSC showed an areal, volumetric, and gravimetric energy density of ∼195 µWh cm−2, ∼15.04 mWh cm−3, and ∼54.5 Wh kg−1, respectively, together with a high cycling stability (95.7% capacitance retention after 5000 charge/discharge cycles) over a voltage window of 1.6 V.182 These examples highlight the advantage of AFSCs in achieving high voltage outputs and energy densities compared to their symmetric counterparts, albeit at the cost of increased complexity in electrode pairing and mechanical integration.
When pairing fibre-based electrodes for AFSC, a key requirement to achieve high performance is ensuring that the charges stored on the positive electrode (Q+) are the same as those of the negative electrode (Q−). This is commonly known as charge balancing (Q+ = Q−). As two distinct electrode materials typically differ in usable potential ranges and capacitances, one way to charge balancing is by tuning the mass (or loading) of the active materials such that the charges stored on the electrodes match under the chosen operating conditions. This charge balance is described using eqn (6).
| C+V+M+ = C−V−M− | (6) |
![]() | (7) |
![]() | (8) |
![]() | (9) |
| C+V+L+ = C−V−L− | (10) |
This approach allows capacitance matching simply by cutting the electrodes to the appropriate lengths after fabrication, avoiding the intrinsic variability and process complexity associated with modifying material loading during electrode production. A study demonstrated the approach of a length-matching strategy for AFSC by using PANi@Ink/ACF (Ink: commercial pen ink and ACF: activated carbon fibre) as negative electrode and MnO2@Ink/ACF as positive electrode with nearly equal capacitance per unit length (∼108 vs. 107 mF cm−1) which delivered ∼16 µWh cm−1 or ∼102 µWh cm−2 of areal energy density with a voltage window of 2 V.172 Given the electrodes had almost the same specific capacitances and operated in similar voltage windows, the same lengths of the electrodes were used to achieve charge balancing in the AFSC. However, it is possible for the electrodes to have different specific capacitances or potential windows. In this case length-matching will lead to charge imbalance which can lead to suboptimal performance.
Another approach for charge balancing in AFSCs is the capacitance matching strategy. A recent study recognized the limitations of the traditional length matching strategy and demonstrated capacitance-matched electrodes as an effective strategy for developing high performance AFSCs.15 Here, a Ti3C2Tx MXene (negative) and rGO/MoS2 (positive) yarns were used as the electrode and their specific capacitances were tuned to be in the same range. The lengths of the electrodes were subsequently adjusted to ensure precise matching of the capacitances of the electrodes. This approach led to an AFSC with a high device specific capacitance (∼53 F g−1), long-term stability over 10
000 cycles, and an energy density of ∼12.3 Wh kg−1 over a voltage of 1.3 V. Apart from length and capacitance, another study reported charge balancing by using area where they used a V2O5/MWCNT (positive) and VN/MWCNT (negative) electrode having different capacitances and voltage windows (C+ = 805.6 mF cm−2, V+ = 0.4 V, C− = 671.2 mF cm−2, and V− = 1.0 V).28 Charge balancing can also be achieved by optimising the diameters of electrode fibres. In another example, rGO fibres with different diameters were produced, and linear capacitance was evaluated.176 AFSC device was fabricated using NiCo2S4-coated rGO fibres as the positive electrode and rGO fibres as the negative electrode. Here, charge balancing was achieved by selecting the specific diameter rGO fibre whose charge storage capacity closely matched that of the NiCo2S4-coated rGO fibre electrode. The charge of both rGO fibre and NiCo2S4-coated rGO fibres was calculated to be 3.75 mC cm−1 by using the linear capacitance and the potential window of each electrode. The resulting AFSC exhibited a voltage of 1.5 V, an energy density of ∼12.3 mWh cm−3, and 92% capacitance retention over 2000 charge/discharge cycles.
The method used for device fabrication depends on the preferred device architecture, which mainly includes parallel,189 twisted,183 and coaxial195 configurations, chosen based on the form and fabrication of the fibre electrodes, performance requirements, and intended application. In the parallel assembly, two fibre electrodes are aligned side-by-side with a separator or gel electrolyte layer positioned between them to prevent a short circuit.196 In a parallel FSC architecture, the positive and negative yarn electrodes are arranged side-by-side and separated using a separator. For instance, an AFSC was developed by placing the positive (rGO/MoS2) and negative (MXene-coated cotton yarns) electrodes in parallel and subsequently depositing a layer of PVA/H2SO4/h-BN as the electrolyte and separator system (Fig. 4a).15 This configuration prevents electrical shorting while allowing ion transport, ensuring stable operation. This configuration is easy to assemble and allows independent optimization of each electrode but often requires careful control of electrode spacing and uniform electrolyte deposition and there are some setbacks for large scale textile integration. While the parallel device architecture is often used for performance evaluation, it can be adapted for textiles by first integrating the electrode fibres into the fabric and then applying the electrolyte layer separately. Nevertheless, the side-by-side placement of electrodes can make the device susceptible to delamination or short-circuiting under bending, stretching, or compression.
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| Fig. 4 Device assembly and architecture of AFSCs. (a) Parallel architecture, Adapted from Wiley, Copyright 2025,15 (b) twisted architecture, Adapted from Elsevier, Copyright 2021,183 (c) coaxial architecture, Adapted from Wiley, Copyright 2018,175 and (d) performance comparison of twisted and coaxial architectures, Adapted from Wiley, Copyright 2020.186 | ||
In the twisted architecture, two electrode fibres are first coated with an electrolyte layer and then intertwined to form an AFSC (Fig. 4b).183 For instance, an AFSC has been made by twisting the positive CF/CNT/MnO2 and negative CF/CNT/PPy fibres using a PVA/LiCl gel electrolyte. This AFSC operated over a wide voltage window of 1.7 V and achieved a high energy density of 22.8 µWh cm−1 with high flexibility (91.6% after 500 bending cycles) and cyclic stability (86.1% after 5000 cycles).183 Nyquist plot of the AFSC (obtained by EIS) showed resistive behaviour in the high-frequency region, including an equivalent series resistance (Rs) of 12.8 Ω and a charge transfer resistance (Rct) of 7.6 Ω. The Rs represents the ionic resistance of the gel electrolyte and the intrinsic resistance of the electrodes, while Rct originates from faradaic reactions at the electrode surface. These low resistance values indicate the high conductivity of the CF-CNT network, which offers fast electron and ion transport. The EIS therefore confirms the good capacitance performance of the AFSC. Furthermore, the twisted architecture is a scalable approach of AFSC device fabrication and closely mimics the geometry of conventional yarns used in textiles. However, in this configuration, mechanical deformations can cause torsional compression, which can induce localized stress concentration and may damage the electrode fibres or the gel electrolyte layer, often leading to a short-circuit, especially for long AFSCs.
In coaxial assembly, one fibre electrode forms the core, while the other electrode is placed concentrically as a sheath, separated by an electrolyte layer (Fig. 4c).184 For instance, a study showed the fabrication of coaxial AFSC by coating Au-MnOx@CoNi@CNT core positive electrode with a PVA/LiCl gel electrolyte and wrapping it with an HGP negative electrode (sheath), forming a compact core–sheath structure. This AFSC architecture enables an extended voltage window of 1.8 V and a volumetric energy density of 15.1 mWh cm−3.175 The Nyquist plot shows Rs of 2.5 Ω, displaying the high electrical conductivity of the AFSC device. Additionally, the near-vertical (∼90°) slope in the low-frequency region indicates efficient ion diffusion and favourable charge transport at the electrode/electrolyte interface. Coaxial architectures can also be fabricated in a single step using coaxial spinning or wet-spinning strategies, where the core, separator/electrolyte, and sheath are continuously extruded through a multi-channel spinneret to yield an integrated all-in-one AFSC. For instance, when the inner stream of GO LC and the outer stream of sodium carboxymethyl cellulose (CMC) solution were fed simultaneously through a coaxial spinneret into an ethanol/water (5
:
1) bath containing 5 wt% calcium chloride, this coagulation bath instantly solidified the jet, producing GO/CMC fibres with a well-defined core–sheath architecture.163 The GO@CMC fibres were chemically reduced by HI to make them conductive (700 S cm−1) for high performance supercapacitor fabrication. The CMC sheath functioned as a fibre-level separator, electrically insulating the electrode while allowing ions to pass through for charge storage. This design offered uniform current distribution and compact geometry, though fabrication is more complex. The coaxial geometry ensures uniform ionic transport, minimizes inter-electrode distance, and typically achieves superior volumetric energy density, rate capability, and cycling stability. However, fabrication requires precise multi-layer coating techniques, and cracks or inhomogeneities in the active layers may lead to performance inconsistency or failure. A study compared the performance of twisted and coaxial architectures using identical rGO/MnO2 hybrid fibres as the positive electrode, rGO fibre as the negative electrode, and PVA/H3PO4 gel electrolyte (Fig. 4d). The coaxial AFSC achieved a higher volumetric performance (∼24 F cm−3 and ∼8.4 mWh cm−3) than the twisted AFSC (∼11 F cm−3 and ∼3.91 mWh cm−3).186 This difference is primarily rooted in the higher volumetric utilization by compact core–sheath arrangement and a much shorter radial ion-migration distance, which reduces charge-transfer resistance in the case of coaxial architecture.
Encapsulation in a soft polymeric and breathable materials such as polydimethylsiloxane (PDMS)197 or polylactic acid (PLA)198 may be used to prevent electrolyte evaporation and leakage, enhance washability, maintain flexibility, and protect the AFSC from degradation caused by sweat and moisture during wear. For instance, a stretchable, waterproof AFSC was developed by embedding a helix-shaped AFSC made up of stainless steel wires (SW)/MnO2 as positive electrode and SW/rGO fibre as negative electrode coated with a PVA/LiCl electrolyte and assembled into a helix-like geometry, followed by encapsulation using a bifunctional polymer (Ecoflex, a PLA-based biopolymer), which acted as both an elastic substrate and waterproof encapsulation.199 The Ecoflex polymer provided complete waterproofing while maintaining flexibility and mechanical stability. This AFSC achieved a voltage of 1.6 V and an energy density of ∼2.86 mWh cm−3 while retaining over 95% capacitance after 3000 stretching cycles at 400% strain and over 95% capacitance after 10
000 charge/discharge cycles. It also showed stable electrochemical performance when immersed in water for 50 h, demonstrating the role of encapsulation in ensuring waterproofing.200
A recent study reported a proof-of-concept where automated machine weaving (using an automated loom) was used to integrate various fibre-based devices such as fibre photodetectors (input device), fibre field-effect transistors (electronic driving device), fibre supercapacitors (energy storage device), and fibre quantum dot light-emitting diodes (output device) into textiles, enabling the development of a fully woven E-textile (Fig. 5a).201 The CFs-based electrodes and PVA/H3PO4 electrolyte were used for fabrication of symmetric fibre supercapacitors. The interconnection between fibre electrodes and conductive threads was then established using laser soldering, where a conductive adhesive (silver) was precisely dispensed at junctions followed by rapid curing using a focused infrared laser (Fig. 5b). This method prevented thermal damage and allowed reliable connections for small-diameter fibres. They demonstrated that FSCs can be integrated into textiles via automated weaving, with CF inserted along the weft and conductive yarns along the warp directions (Fig. 5c). The use of encapsulation and careful control of the reed speed protected the fibres from mechanical stresses applied during weaving, ensuring the performance of FSC is maintained upon integration as shown by unchanged CV profiles of the FSC before and after integration (Fig. 5c). Although this study used SFSCs, it provided a scalable approach for integration of various fibre-based devices into textiles including AFSCs. In another study, an easy and simple method of interconnections and textile integration was demonstrated by using snap rivets (Fig. 5d).15 Here, individual AFSC units were sewn onto a textile substrate made up of jute fabric and snap rivets, commonly used in clothing such as denim jackets and jeans, were then attached to the yarn electrodes. Snap rivets provided physical anchoring and established metallic conduction pathways. Using this approach, three AFSCs were connected in series which produced a combined working voltage of ∼3.9 V and delivered a specific capacitance of ∼19 F g−1 and an energy density of ∼35 Wh kg−1.
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| Fig. 5 Interconnection and textile integration. (a) Textile integration of different components, such as fibre photodetector (F-PD) as an input device, fibre supercapacitor (F-SC) as an energy storage device, fibre field-effect transistor (F-FET) as an electronic driving device, and fibre QD light-emitting diode (F-QLED) as output device are shown using a schematic and weaving process. (b) Illustration of contactless integration via laser with micrographs at the bottom at a scale bar of 1 mm and a graph in the middle tracking the adhesive temperature over the curing period. (c) Photograph of textile integration of FSC and its performance before and after integration. Images (a–c) adapted from Ref. 201, Copyright 2023, Science. (d) Rietveld interconnection using snap rivets and textile integration via sewing, Adapted from ref. 15 Copyright 2025, Wiley. | ||
Apart from weaving and sewing, studies also reported textile integration via knitting, braiding, and embroidery.125,202 For instance, knitting was used to integrate an AFSC together with fluorinated PDMS-coated triboelectric nanogenerator (TENG) yarns into a textile.203 The AFSC consisted of NiCo bimetallic oxyhydroxide (NiCoBOH) coated on a Cu coated polyester yarn as the positive electrode, rGO/CNT co-self-assembled on Cu coated polyester yarn as the negative electrode, and PVA/KOH as the quasi-solid electrolyte.203 This AFSC was integrated into a self-charging cotton fabric via knitting and demonstrated a configuration of English letters “BINN” patterned textile, showing an areal energy density of ∼78.1 µWh cm−2, a power density of ∼14 mW cm−2, an operating voltage of 1.4 V, and ∼82.7% retention over 5000 charge/discharge cycles. The TENG yarns were electrically connected to the AFSC via a rectifier, enabling the fabric to harvest human motion energy and directly power an electronic watch without external charging. Another study demonstrated the use of braiding to integrate AFSC into wearable textiles.204 The AFSC was made of AC@CNT fibres as negative electrode, manganese–nickel–cobalt carbonate hydroxide nanoneedle arrays grown on CNT (MnNiCo-CH NNAs@CNT) fibres as the positive, and polyester yarns as the separator and PVA/KOH as the gel electrolyte. The AFSC exhibited an areal energy density of ∼46.33 µWh cm−2, a power density of ∼9.66 mW cm−2, an operating voltage of ∼1.4 V, ∼91.6% capacitance retention after 10
000 charge/discharge cycles, and ∼90.1% retention after 1500 bending cycles. Two serially connected AFSC devices braided into a flexible watchband powered a commercial digital watch and turned on 65 LEDs with “DHU 70” patterns.
| Electrolyte | Type | Operating voltage (V) | Fibre electrode materials | Specific capacitance | Energy density | Power density | Reference |
|---|---|---|---|---|---|---|---|
| a CFB: carbon fibre bundles, PFAC: palmyra fruit waste-derived activated carbon, AC: activated carbon, NW: nanowires, CC: carbon cloth, LiTFSI: lithium bis(trifluoromethane sulfonyl)imide, OCNTF: oxidized carbon nanotube fibres, CNTF: oxidized carbon nanotube fibres, CF: carbon fibres, PAANa: sodium polyacrylate, PI: polyimide, PVDF-EMIMBF4: polyvinylidene fluoride (PVDF) with the ionic liquid 1-ethyl-3-methylimidazolium tetrafluoroborate, PANi: polyaniline, MWCNTs: multiwalled carbon nanotubes, PVDF-HFP-TEA·BF4: (PVDF-hexafluoropropylene) gel-based tetraethylammonium tetrafluoroborate (TEA·BF4) organic electrolyte in propylene carbonate. | |||||||
| H3PO4 | Aqueous | 2.0 | CNT@MnO2 yarn//CNT yarn | 12.5 F g−1 | 42.0 Wh kg−1 | 19 250 W kg−1 |
207 |
| Na2SO4 | Aqueous | 2.0 | Na–MnO2@CFB//PFAC@CFB | 32.5 F g−1 | 18.0 Wh kg−1 | 5829.1 W kg−1 | 208 |
| KCl | Aqueous | 1.6 | Carbon fibres/PEDOT/MnO2//AC | 537 F g−1 | 49.4 Wh kg−1 | 224.02 W kg−1 | 209 |
| KOH | Aqueous | 1.2 | CF-rGO/Fe2O3//CF-MnOx | 50 F g−1 | 5 Wh kg−1 | 1437 W kg−1 | 210 |
| LiTFSI | Aqueous (WiSE) | 3 | MnO2@CC//VN-NWs@CC | 49.2 F g−1 | 61.5 Wh kg−1 | 57.9 W kg−1 | 211 |
| PVA/LiCl | Gel | 1.8 | MnO2@PEDOT:PSS@OCNTF//MoS2@CNTF | 278.6 mF cm−2 | 125.4 µWh cm−2 | 540 µW cm−2 | 167 |
| PVA/KOH | Gel | 1.5 | rGO fibres/NiCo2S4//rGO fibres | 388 F cm−3 | 12.3 mWh cm−3 | 1600 mW cm−3 | 176 |
| PVA/KOH | Gel | 1.6 | NiV2Se4–Ag//AC | 317 mF cm−2 | 77 Wh kg−1 | 749 W kg−1 | 212 |
| PVA/LiCl | Gel | 1.8 | CNT@NiO@MnOx//CNT@Fe2O3 | 10.4 F cm−3 | 4.7 mWh cm−3 | 27.1 mWh cm−3 | 174 |
| PVA/LiCl | Gel | 1.7 | CF/CNT/MnO2//CF/CNT/PPy | 59.7 F g−1 | 22.3 Wh kg−1 | 410 W kg−1 | 183 |
| PVA/H2SO4 | Gel | 1.8 | PANi@CNT//PANi/graphene@CNT | 160.5 µWh cm−2 | 13 mW cm−2 | 213 | |
| PVA/H2SO4/h-BN | Gel | 1.3 | MXene-coated yarn//rGO/MoS2-coated yarn | 658 mF cm−2 | 154.5 µWh cm−2 |
8146.7 µW cm−2 | 15 |
| Gelatin/ZnSO4 | Gel | 1.2 | Zn coated yarn//Ti3C2Tx MXene coated yarn | 214 mF cm−2 | 42.8 µWh cm−2 | 0.64 mW cm−2 | 214 |
| PAANa/Na2SO4 | Gel | 1.6 | Nylon/Ag/MnO2//Nylon/Ag/PPy | 181.7 mF cm−2 | 13.9 µWh cm−2 | 2902 µW cm−2 | 215 |
| PVDF-HFP-TEA·BF4 | Gel (organic) | 3.5 | rGO//MnO2 embedded CNT yarn | 322.4 mF cm−2 | 43 µW h cm−2 | 5 mW h cm−3 | 216 |
| PVA–LiCl | Gel (aqueous) | 2.1 | 171 mF cm−2 | 30.1 µW h cm−2 | 3.8 mW h cm−3 | ||
| CMC/Na2SO4 | Gel | 2.1 | MnO2/CNT//PI/CNT | 59.5 mF cm−1 | 36.4 µWh cm−1 | 15.6 mW cm−2 | 217 |
| PVDF-EMIMBF4 | Gel | 2.8 | FeC2O4/FeOOH-CNT//PANi- CNT fibres | 324 mF cm−1 | 3.1 µWh cm−1 | 0.97 mW cm−2 | 180 |
| PVA–LiClO4 | Gel | 2.2 | Fe2O3/CFs//MnO2/CNT-web paper | 0.7 F cm−3 | 0.40 mWh cm−3 | 0.02 W cm−3 | 218 |
| PVA/NaClO4 | Gel (WiSE) | 2.6 | NaxMnO2 nanosheets//carbon nanofibres | 97.2 F g−1 | 90 Wh kg−1 | 28.1 kW kg−1 | 61 |
| PVA/H2SO4 | Solid | 1.6 | V2O5/rGO/PANi hydrogel//rGO/carbon fibre | 209.8 F g−1 | 29.4 Wh kg−1 | 2 kW kg−1 | 219 |
| PVA/Na2SO4 | Solid | 1.5 | MoS2/MWCNTs//PANi/MWCNTs | 138.1 F g−1 | 15.1 Wh kg−1 | 2217.9 W kg−1 | 220 |
| PVA/H3PO4 | Solid | 1.6 | MoO3 nanorods/rGO fibres//MnO2 nanorods/rGO fibres | 51.2 F cm−3 | 18.2 mWh cm−3 | 76.4 mW cm−3 | 221 |
Organic electrolytes contain the conductive salts (e.g., LiClO4, LiPF6, tetraethylammonium tetrafluoroborate) in organic or non-aqueous solvents such as (e.g., propylene carbonate, ethylene carbonate, dimethyl carbonate, acetonitrile, and ionic liquids). They offer a wide electrochemical stability window (2.5–3.0 V), which leads to a higher energy density compared to aqueous systems.108 Organic electrolytes have better compatibility with device components (e.g., electrode materials) as they are less corrosive than aqueous electrolyte systems. For example, an asymmetric supercapacitor was fabricated with Ti3C2Tx MXene as the negative electrode and rGO/nickel–cobalt bimetal oxide as the positive electrode, using 1 M TEABF4 in acetonitrile as the electrolyte, which achieved an energy density of ∼52.1 Wh kg−1.229 The disadvantages of organic electrolytes are lower ionic conductivities (10−3–10−2 S cm−1), weaker ion dissociation, and higher viscosity compared with aqueous electrolytes, which result in slower ion diffusion as well as flammability or toxicity, posing serious safety concerns for wearable AFSCs. Consequently, there is a need for airtight encapsulation for AFSCs which increases fabrication complexity and cost. Additionally, one of common limitations of using organic electrolytes are their relatively poor performance when used with pseudocapacitive electrodes, which can reduce total energy storage compared to aqueous systems. Organic electrolytes remain attractive where high voltage operation is prioritized, although their use in AFSCs for wearable applications is still limited due to safety concerns.
000 charge/discharge cycles.61 It also exhibits reasonable electrical performance under harsh conditions, such as freezing temperatures and temperatures above 50 °C. One of the main limitations of gel electrolytes is that ionic mobility is strongly affected by the polymer matrix's crosslinking density and water content, making them susceptible to performance degradation from dehydration or freezing.237 To overcome this, ionic liquid-based gels and hybrid ionogels are gaining traction due to their broader operating voltage windows (∼3 V) and enhanced environmental stability.238 In ionic liquid-based gels, ionic liquids can play dual roles, functioning either as independent electrolytes or as conductive additives incorporated within polymer matrices (e.g., EMIMBF4/PVDF-hexafluoropropylene and PVDF-EMIMBF4).238,239 This combination leverages the high ionic conductivity of EMIBF4 together with the electrochemical stability and compatibility of PVDF. In another study, a CNT-based AFSC device was assembled using an ionic liquid (3-ethyl 1-methyl imidazolium tetrafluoroborate, EMIMBF4) electrolyte with a polymer (PVDF) and achieved areal energy density of ∼3.06 µWh cm−2, and power density of ∼0.97 mW cm−2.177 The liquid electrolyte based on PVDF-EMIMBF4 helped enable ion transport with a high operational window (2.8 V) within the fibre-shaped architecture, which hugely contributed in improving the performance of the device.
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| Fig. 6 (a) Schematic of a coaxial solar cell–supercapacitor multifunctional fibre; adapted from ref. 255 Copyright 2014, Wiley-VCH GmbH. (b) Schematic of a twisted solar cell–supercapacitor multifunctional fibre; adapted from ref. 256 Copyright 2012, Wiley-VCH GmbH. (c) Schematic of a wound solar cell–supercapacitor multifunctional fibre; adapted from ref. 257 Copyright 2014, Wiley-VCH GmbH. (d) Schematic of a supercapacitor fibre with an external triboelectric coating; adapted from ref. 258 Copyright 2020, Wiley-VCH GmbH. (e) Schematic of a multifunctional fibre integrating piezoelectric, solar, and supercapacitor components; adapted from ref. 259 Copyright 2011, Wiley-VCH GmbH. (f) Schematic of a triboelectric film integrated with supercapacitor fibres; adapted from ref. 162 Copyright 2022, American Chemical Society. (g) Schematic of a knitted textile comprising solar cell and supercapacitor fibres with triboelectric top and bottom layers; adapted from ref. 260 Copyright 2016, American Association for the Advancement of Science. | ||
A fibre-based multifunctional energy system was also demonstrated by helically winding a PANi/CNT fibre electrode around a Ti wire coated with vertically aligned titania (TiO2) nanotubes.257 The Ti/TiO2-nanotube photoanode core was sensitised with N719 dye and the I3−/I− redox couple was used to facilitate charge transfer between the photoanode and the counter electrode, forming a fibre-shaped dye-sensitised solar cell. The helically wound PANi/CNT fibre served as the counter electrode for the solar cell and simultaneously acted as the outer electrode of the supercapacitor. The inner electrode of the supercapacitor was the Ti/TiO2 core, coated with the same electrolyte to achieve an AFSC. The AFSC showed an operating voltage of 0.7 V and a specific capacitance of 2.13 mF cm−2. These examples illustrate integration principles, including shared electrodes, coaxial design, and direct coupling of harvesting and storage for future AFSC architectures. Sharing the PANi/CNT fibre allowed the photogenerated current from the dye-sensitised solar cell to be directly fed into the AFSC, achieving harvesting and storage within a single fibre system (Fig. 6c). This fibre-based multifunctional energy system showed a solar-to-electrical conversion efficiency of 6.58% and stable cycling over 5000 charge–discharge cycles.
The integration of a fibre-based triboelectric nanogenerator (TENG) with an FSC within a single continuous fibre has also been demonstrated (Fig. 6d).258 In this design, unidirectionally aligned carbon fibres as the electrodes were coated with a layer of PVA/H3PO4 gel electrolyte to form the FSC component. The TENG component was achieved using two carbon fibre electrodes that were twisted together followed by encapsulation with a P(VDF-TrFE-CTFE) layer acting as the triboelectric material. Mechanical deformation of the twisted fibre caused periodic contact-separation and surface charge generation within the triboelectric layer, producing an alternating output. This electrical output was rectified and directly fed into the FSC, enabling the harvested energy to be stored. This design enabled the integration of both energy harvesting and storage devices along the entire fibre, rather than being localized in different segments. This fibre-based multifunctional system exhibited great mechanical flexibility with almost 100% capacitance retention after 50
000 charge–discharge cycles and even under repeated bending, knotting, and washing.258 The PVDF-TrFE encapsulating layer effectively minimized electrolyte leakage when washing for 2 h at 800 rpm. However, power density and energy conversion efficiency were not reported.
Another study demonstrated a fibre-based multifunctional energy system by combining two energy harvesting devices, i.e., photoconversion and piezoelectric, with an FSC for energy storage along separate segments of the fibre.259 The fibre core consisted of polymethyl methacrylate (PMMA) with vertically grown zinc oxide nanowires (ZnO NWs). For the piezoelectric segment, a graphene layer was coated as the electrode onto the ZnO NWs layer acting as the piezoelectric material. The photoconversion segment was produced by first coating the ZnO nanowires with an N719 dye, followed by a graphene counter electrode, forming a fibre-shaped dye-sensitised solar cell. The FSC segment consisted of a PVA/H3PO4 gel electrolyte layer deposited on the PMMA/ZnO fibre and surrounded by an outer graphene electrode layer (Fig. 6e). Although the overall device was presented in separate functional sections, the authors demonstrated integrated operation by simultaneously harvesting light and mechanical deformation. Under illumination, the photoconversion segment generated an output voltage of ∼0.7 V, while the piezoelectric ZnO NW segment produced voltage peaks of ∼0.12 V under bending. These outputs were collectively directed into the FSC, which exhibited a specific capacitance of ∼1.8 mF cm−1 and could be charged by the combined harvesting modes. The key outcome of this work was the demonstration of multimodal energy harvesting—photovoltaic and piezoelectric—feeding a FSC energy-storage unit, even though the efficiencies and power densities of the fully integrated system were not quantified.
FSCs have also been interconnected with energy harvesting units to form an integrated film- or textile-based multifunctional energy system. One study demonstrated a film-based TENG composed of a laminate structure of poly(ethylene terephthalate) (PET) and polytetrafluoroethylene (PTFE) as the triboelectric transduction layers and coaxial FSCs made of carbon fibre (core) and MnO2 (shell) electrodes with a PVA/H3PO4 electrolyte attached on the PET surface (Fig. 6f).162 Three FSCs were electrically connected in series after being mounted on the triboelectric surface. The specific capacitance of the FSC was ∼2.5 F cm−3 and the energy density reached ∼0.22 mWh cm−3. A single FSC showed a voltage of 0.75 V, whereas the serial arrangement of three FSCs reached 2.4 V within 5 s of hand-driven operation, sufficient to power a liquid-crystal display.
Another study integrated fibre-shaped solar cells and fibre-based TENGs as the harvesting units and FSCs as the energy storage components into a fibre-based multifunctional energy system (Fig. 6g).260 The fibre-shaped solar cells consisted of a Ti wire photoanode coated with vertically aligned TiO2 nanotubes sensitised with an N719 dye, followed by a Pt-coated counter electrode. Here, transparent, flexible ethylene vinyl acetate (EVA) tubing was used as the structural backbone of the self-charging power textile. The underside of the solar-cell fibres was further coated with a triboelectric material, polydimethylsiloxane (PDMS), to form the TENG interface. In parallel, the FSCs were made by using two CNT fibre electrodes and a PVA/H3PO4 gel electrolyte coating layer followed by further coating of a PDMS triboelectric layer on their upper surface. The solar-cell fibres and FSC fibres were subsequently knitted into two separate textile layers and then overlaid, positioning the complementary ethylene vinyl acetate (EVA)-coated face to be in contact with PDMS for triboelectric charge generation. This configuration enabled simultaneous harvesting of solar energy from the upper textile and mechanical energy from frictional contact between the PDMS and EVA layers, while all harvested energy was routed into the textile FSC for storage. The textile FSC had an operating voltage of 0.7 V, specific capacitance of ∼1.9 mF cm−1 and energy density of ∼1.37 mJ cm−1 (∼0.38 µWh cm−1). The integrated system achieved a solar power conversion efficiency of 5.64% and the TENG generated an output of ∼28 V under hand tapping. Demonstrations included powering an array of LEDs using the combined solar–triboelectric harvesting energy stored in the FSC layer. This work illustrated a viable strategy for achieving multifunctional, self-powered energy textiles through layered integration of various fibre-based devices.
Pressure or deformation sensing functionalities have also been integrated with FSCs by leveraging the electrode–electrolyte interactions during mechanical deformations. For instance, stretchable, knittable coiled type FSCs were fabricated using elastomeric electrodes produced by coiling a nylon sewing thread followed by helically wrapping with CNT aerogel sheet ribbons and electrochemically depositing MnO2 nanofibres.263 These MnO2/CNT/nylon fibre electrodes offered synergic charge storage mechanism of pseudocapacitive MnO2 and EDLC behaviour of CNT. A gel electrode (PVA–LiCl) further supported the flexibility and provided an ionic conductive layer on the electrodes. This FSC achieved a voltage window of 1.0 V, a high areal capacitance of ∼40.9 mF cm−2, an energy density of ∼2.6 µWh cm−2, a power density of ∼66.9 µW cm−2 and maintained ∼85% of its capacitance when stretched by 150% in the fibre direction. When used in a wristband, the FSC retained its electrochemical performance during large strains (50%). In another study, the effective integration of multifunctional components including strain sensor and supercapacitor was demonstrated into one single coaxial fibre.264 Here, the core of the coaxial fibre was an AFSC made of an MnO2@PEDOT:PSS@CNT positive electrode, a PPy@CNT negative electrode, and a PVA–LiCl gel electrolyte, achieving an operating voltage of 1.8 V. The sheath of the coaxial fibre served as high-gauge-factor piezoresistive strain sensor made of a CNT/thermoplastic elastomer composite. This all-in-one integrated coaxial fibre showed a relatively high volumetric energy density of ∼1.42 mWh cm−3 and ∼85.1% capacitance retention after stretching for 6000 cycles at a strain of 200%. On a single charge, this integrated multifunctional system exhibited self-sustained performance with excellent durability and stability on continuously unloading/loading at 40% strain for 10
000 cycles. Multiple pressure-sensitive FSC can be integrated into textiles and connected in series or parallel to obtain the desired voltage, energy storage performance, and sensitivity. This opens the door to wearable pressure sensing systems that are self-powered and combine tactile sensing with supercapacitors.
FSCs have also been integrated with electrochemical sensors,265–267 such as biochemical glucose sensors for wearable health monitoring. In these cases, the integrated sensor systems were developed by anchoring the electrochemically active sensing layers onto the conductive flexible electrodes that simultaneously support charge storage. For instance, a flexible patch type self-charging supercapacitor with glucose sensing capability was fabricated to measure biological signals with uninterrupted energy supply.265 When the microneedle-based glucose sensor penetrated the skin, glucose oxidase (GOx) on its surface reacted with glucose present in the interstitial fluid. The electron produced by glucose oxidation was then used for directly powering the system, initiating charge accumulation by establishing a potential difference across the supercapacitor electrodes. The supercapacitor electrodes were developed by coating indium tin oxide (ITO) on the flat (opposite) side of the PDMS substrate, where the microneedle array was developed, followed by rGO deposition. For the other supercapacitor electrode, ITO was coated on a thin PDMS layer, followed by coating rGO and a layer of a gel electrolyte (PVA/H3PO4). The device delivered a specific capacitance of ∼800 mF cm−3 and a power density of ∼0.62 mW cm−2. This is an example of a self-powered biosensor where the output power is directly proportional to the concentration of the blood glucose. However, the use of the GOx enzyme raises the question of long-term and environmental stability. To overcome this issue, non-enzymatic fibre architectures were developed that relied on electrocatalytic metal oxides integrated directly onto conductive fibres. For instance, CF-based electrodes coated with NiCoO2 nanosheets and encapsulated within a nitrogen-doped carbon layer (CF/NiCoO2/N–C) were developed using an electrochemical deposition method, which demonstrated an integrated FSC for stretchable, enzyme-free glucose-sensing.267 Here, the CF/NiCoO2/N–C material had two functions by acting as a supercapacitor and an electrocatalyst for an enzyme-free biosensor. In this design, the CF served as the flexible current collector, while the NiCoO2 nanosheets provided redox-active sites for glucose oxidation, and the N-doped carbon coating enhanced electrical conductivity and provided structural support under deformation. Glucose sensing in this system came from the direct electro-oxidation of glucose at the Ni2+/Ni3+ and Co2+/Co3+ redox couples. The fibre electrodes simultaneously exhibited supercapacitor behaviour, supported by the high surface area of the NiCoO2 nanosheets and the conductive carbon framework. The CF/NiCoO2/N–C fibres showed a specific capacitance of ∼644 mF cm−2 and ∼94% capacitance retention after 10
000 bending cycles. The device showed a high glucose sensitivity and a fast response time. This method presented an important step toward robust, self-powered biochemical sensing textiles by eliminating enzyme degradation as a primary failure pathway while maintaining the sensing accuracy and energy storage performance. These studies emphasize that FSCs can act as an efficient energy storage unit when paired with sensors with diverse sensing mechanisms including resistive or capacitance strain or pressure sensors and electrochemical biosensors, providing practical routes toward self-powered wearable systems.
000 cycles. To investigate the behaviour of the FSC under in vivo conditions, the device was subcutaneously implanted in rats, and its terminals were positioned around the sciatic nerve. In this configuration, the FSC operated by utilising naturally occurring glucose in the body and was able to deliver reproducible pulse currents of ∼150 µA. As a result of applying these currents to the nerve, a muscle force of ∼3 mN was produced, accompanied by an observed hind-limb movement of ∼10°. These results clearly demonstrated that the FSC was capable of delivering sufficient power for nerve stimulation under in vivo conditions.
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| Fig. 7 Implantable fibre supercapacitor systems for in vivo applications. (a) Schematic illustration of a biofuel-powered asymmetric fibre biosupercapacitor integrating GOx/TTF–CNT, PANi/CNT, and Pt/C–CNT fibres for self-charging operation and sciatic nerve stimulation in rats; adopted from ref. 269 Copyright 2023, Wiley-VCH GmbH. (b) Fully integrated thermally drawn biocompatible fibre supercapacitor (THBS) architecture and tough hydrogel network composed of PVA, PEG, SB, AC, and CB, providing self-healing capability and robust mechanical strength, and its application in powering an LED for optogenetic stimulation in freely moving mice; adopted from ref. 27 Copyright 2025, Nature. (c) Implantable NAD/BQ/CNT yarn-based symmetric fibre supercapacitor fabricated via biscrolling, and its in vivo implantation in the abdominal cavity; adopted from ref. 270 Copyright 2021, Wiley-VCH GmbH. (d) Asymmetric solid-state fibre supercapacitor based on BP/Ti3C2Tx MXene aerogel and rGO fibres, along with representative implantation and histological evaluation results; adopted from ref. 271 Copyright 2024, Wiley-VCH GmbH. | ||
In another study, the behaviour of a biocompatible FSC in driving an implantable biomedical load under in vivo conditions was investigated.27 For this purpose, an FSC was developed in which the electrode, electrolyte, current collector, and encapsulation components were fully integrated into a single fibre structure (Fig. 7b). Here, the FSC was fabricated using a thermal drawing process (TDP) and was composed of two PVA-based hydrogel electrodes containing activated carbon (AC) and CB, separated by a NaCl-containing PVA/polyethylene glycol/sodium borate-based hydrogel electrolyte. The electrochemical performance of the FSC was first evaluated in vitro within a voltage of 0.8 V. The highest specific capacitance of ∼268 mF cm−2 was obtained with an energy density of ∼29.8 µWh cm−2 and a power density of ∼8.48 mW cm−2. The FSC retained ∼99.3% of its capacitance after 2000 charge–discharge cycles and maintained ∼92% of its initial capacitance after 20 weeks of storage in PBS. To evaluate the functionality of the FSC in a living organism, this device was implanted subcutaneously in mice and connected to neural tissue. A micro-LED was also connected to the system and positioned to enable optogenetic stimulation. The activation of the nerve cells was controlled through illumination of the LED powered by the FSC. During these in vivo experiments, the FSC provided sufficient current to stimulate both peripheral nerves and brain tissue. Furthermore, more than 99% of the FSC's capacitance was retained after five weeks. Histological analyses revealed no signs of inflammation or damage in the surrounding tissues, demonstrating the strong potential of the FSCs for implantable biomedical applications.
The biocompatibility issues and stability limitations of conventional FSC electrodes used in implantable electronic systems in physiological fluids was also investigated.270 In this context, an implantable FSC based on biocompatible redox molecules, inspired by cellular energy conversion mechanisms, was developed (Fig. 7c). The FSC was fabricated by biscrolling CNT-based threads into a fibre form. Each CNT fibre contained the redox-active biomolecule nicotinamide adenine dinucleotide (NAD+) and the redox mediator benzoquinone (BQ) at its interface for facilitating efficient electron transfer. The charge storage mechanism relied on pseudocapacitive behaviour arising from the reversible redox conversions of the NAD+/NADH pair. Here, BQ was employed to improve the electron transfer kinetics between the NAD+/NADH redox couple and the CNT conductive network. As both FSC electrodes share the same NAD/BQ/CNT configuration, the device has a symmetric architecture. The electrochemical performance of the FSC was first evaluated in vitro in simulated physiological environments. The FSC exhibited a specific capacitance of ∼55.73 mF cm−2 (at 10 mV s−1) measured using CV and ∼52.5 mF cm−2 (at 0.8 mA cm−2) measured using GCD. The FSC retained ∼69.6% of its capacitance after 10
000 cycles and largely preserved its electrochemical performance under mechanical deformations such as bending and knotting. For in vivo performance of the FSC, the fibre electrodes were implanted into the abdominal cavity of rats. After two weeks, ∼86.9% of the initial capacitance (measured on the day of implantation) was retained and no histological inflammation developed around the implant. These results highlight the potential of NAD/BQ/CNT FSCs as implantable energy storage devices.
The challenge of simultaneously achieving high capacitance and biocompatibility in implantable FSCs, together with the poor mechanical and electrochemical stability at the electrode–tissue interface, was also addressed.271 In this context, an AFSC based on hierarchically porous and heterostructured black phosphorus (A-BP)/Ti3C2Tx MXene aerogel fibre electrodes was developed (Fig. 7d). Here, A-BP/MXene aerogel fibre was employed as the negative electrode, a rGO fibre served as the positive electrode, and an acidic silk fibroin/polyacrylamide (SF/PAM) hydrogel electrolyte was used as the electrolyte, forming an AFSC device architecture. The electrochemical performance of this AFSC system was first evaluated in vitro in 1 M H2SO4 electrolyte. The specific capacitance of the A-BP/MXene fibre electrode was ∼369 F g−1 (at 1 A g−1). The AFSC device delivered an operating voltage of 1.0 V and an energy density of ∼6.39 Wh kg−1 and retained ∼85.6% of its initial capacitance after 20
000 charge–discharge cycles. For in vivo evaluation, AFSCs were implanted subcutaneously in rats using a PVA/PAA-(N-hydroxysuccinimide)-based bioadhesive and histological analyses showed no significant tissue damage around the implant.
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| Fig. 8 (a) Workflow of an interpretable machine-learning framework for predicting the performance of hydrogel supercapacitors; adopted from ref. 275 (b) illustration in bending and folding state with bending direction Xα, bending deformation angle β, deep experiment network diagram to collect the experiment data set of capacitance retention and comparison of derived Cretention from experiment, machine learning, and conventional fitting; adopted from ref. 276 Copyright 2025, Elsevier. | ||
The results indicated that synthetic vinyl polymers play a dominant role in determining specific capacitance, whereas conductive polymers (e.g., PANi, PPy and PEDOT) primarily govern cycling stability. The models not only predicted performance but also highlighted the underlying mechanisms such as how increasing conductivity could enhance capacitance up to a threshold beyond which ion crowding would limit further gains.
Ti3C2Tx MXene electrodes are commonly employed in AFSCs due to their excellent electrochemical properties. A study focused on evaluating the predictive performance of three ML models for predicting the specific capacitance of Ti3C2Tx MXene-based supercapacitors, namely Bayesian ridge regression (BRR), K-nearest neighbours (KNN), and artificial neural networks (ANN) using curated 72 points from the literature.277 The KNN model achieved an R2 of ∼0.928 with a low root mean square error (RMSE) of ∼0.04 F g−1 for capacitance. SHAP analysis identified cation mobility, scan rate, and electrolyte concentration as the dominant contributors, revealing non-linear behaviour in which excessive mobility could degrade performance due to ion overcrowding. These findings demonstrated the potential of applying ML approaches to predict the specific capacitance of MXene-based FSCs. In another study, MnO2 thin-film electrodes with nanofibre morphology were used and their CV behaviours were modelled using a similar ANN-based approach.278 MnO2 nanofibres with a three-dimensional interconnected network (0.1–0.5 µm length) were synthesized via electrochemical deposition and their CV profiles were obtained in the potential range of 0–1 V (vs. saturated calomel reference) which were subsequently used to train a three-layer ANN model (six neurons). The ANN model successfully reproduced the CV curves and showed an excellent agreement between experimental and predicted specific capacitance values, with relative errors in the range of only 0.87–1.28%. For an electrode obtained with 0.1 M MnSO4·H2O precursor, the experimental capacitance (∼392 F g−1) was well matched with predicted capacitance (∼388.6 F g−1), with a relative error of as low as 0.87%, indicating high precision. This study demonstrated that ANN models could achieve high accuracy when reproducing direct electrochemical responses such as CV curves.
In another work, a flexible vertically stacked micro-supercapacitor array (SAVS) was investigated for mechanical flexibility using experimental methods combines with ML techniques under omnidirectional bending and multiple deformation angles.276 MnO2 nanospheres electrode-based SAVS showed an impressive specific capacitance of ∼509.6 F cm−3 (∼1348.9 F g−1) and an energy density of ∼8.1 mWh cm−3 with ∼93.0% capacitance retention after 50
000 cycles, and maintained capacitance under bending test at 90° during 2000 continuous cycles. In the ML model, the voltage window and scan rate were used as input parameters, while the bending angle (α) and bending deformation angle (β) were treated as layer α and layer β, respectively. These parameters were systematically varied to generate a wide range of deformation conditions. A deep experimental data network was then constructed (Fig. 8b). The output layer was comprised of the specific capacitance and capacitance retention, which were calculated from the measured current-density responses. Based on the measured dataset, an ML model was trained to predict capacitance retention across all bending conditions. The predicted minimum capacitance retention of ∼95.3% agreed well with the experimental results.
ML also enables rapid screening of large material spaces and guiding iterative improvements by building surrogate models of complex physics and when combined with Bayesian optimization, ML can efficiently identify optimal design conditions.279 Recently, comparative ML approaches were employed to predict the capacitance of carbon-based supercapacitors based on various electrode features (e.g., surface area and nitrogen doping).280 These features served as the inputs for training several ML models such as linear regression, support vector regression, decision trees, random forests, deep neural networks, and one-dimensional convolutional neural networks, to predict specific capacitance. 80% of the data was used for training the models and 20% for testing. The convolutional neural network model showed the best performance among all ML models, achieving an R2 of ∼0.941 with mean squared error of ∼550.43. SHAP study demonstrated balanced porosity as a key factor, enabling high capacitance while avoiding structural fragility.
Minimizing energy consumption during fabrication of AFSCs is also critical to achieve sustainability. Traditional fabrication techniques involve the usage of high temperature, toxic chemicals or energy exhaustive coating processes, which should be replaced by low energy techniques and non-toxic chemicals that can significantly reduce the environmental impact while preserving device performance. Recently, dip-coating cotton yarns with functional materials such as Ti3C2Tx MXene and rGO/MoS2 was produced to fabricate AFSCs with excellent capacitance and energy density.15 The AFSC, fabricated using these cotton yarn based electrodes, achieved a remarkable specific capacitance of ∼53 F g−1, energy density of ∼12.3 Wh kg−1, and power density of ∼650 W kg−1. The use of solution processing and template-free methods can reduce waste generation and energy consumption during fabrication process, offering a more sustainable route to AFSC fabrication. It is also important to design AFSCs with recycling and circularity in mind to reduce the environmental impact. Fabricating devices with detachable components or electrodes make disassembly and material recovery easier at the end of their life, which makes a significant impact on life cycle and waste recycling. Recently, the use of riveted connections in AFSC devices allowed the electrode fibres to be detached from the textile for washing or recycling purposes, helping extend the device lifetime and simplifying recycling.15 Such strategies to disassemble AFSCs from the textile substrate represent an important step toward circular textile-based energy storage systems, where materials can be reused or recycled rather than discarded.
Life cycle assessment (LCA) serves as a quantitative assessment of the environmental impact of AFSC materials and manufacturing routes. LCA measures environmental impact across all stages: raw material extraction, synthesis, fabrication, usage, and disposal, providing insights into energy consumption, greenhouse gas emissions, toxicity, and recyclability.292 In an LCA study on comparing the environmental life cycle of electrodes made from algae-derived biochar aerogel GO-based electrodes, it has been found that using the biochar-based electrodes could help reduce global warming potential and other environmental damages.293 This study highlights the benefits of renewable feedstocks and simpler processing routes to lower the environmental footprint of AFSC electrode production. Biochar-based electrodes also showed considerably lower impacts on human health, ecosystems, and resource use than GO-based electrodes as GO synthesis uses energy intensive process, suggesting a greener production pathway for AFSC components. Improving conventional fabrication strategies is essential to minimizing the environmental impact of AFSC production. For MXene-based supercapacitors, an LCA study of MXene synthesis has been carried out.294 The study revealed that producing 1 kg of MXene at the laboratory scale has a much higher environmental impact than making conventional materials like aluminium or copper foil. This was found to be mainly due to the electricity consumption during the synthesis which accounted for over 70% of the total emissions.294 In fact, the MXene process was estimated to release ∼428 kg of CO2 per kg, compared with ∼23 kg and ∼8.75 kg for aluminium and copper, respectively. This suggests that using alternative synthesis routes which include renewable energy and recycling resources could make MXene synthesis significantly more sustainable and have an impact on LCA of MXene-based AFSC. The integration of renewable materials, green electrolytes, and energy-efficient fabrication, combined with LCA-driven design optimization, pave the way toward eco-smart E-textiles for wearable applications.
Concurrently, the emergence of MXene fibres (e.g., Ti3C2Tx) combined EDLC and pseudocapacitive surface redox mechanisms with high metallic conductivity, paving the way for the development of advanced AFSCs with unprecedented performance. Due to its high solution processability in diverse solvents, MXene is made into electrode fibres for AFSCs using the commonly used solution spinning method or as by coating on natural (e.g., cotton) or synthetic (e.g., nylon) yarns. MXene-based fibres or yarns typically perform as a negative electrode, and when paired with a complementary positive electrode such as rGO/MoS2 or RuO2/CNT fibre or yarn, an AFSC can be developed that combines high operating voltages with exceptional energy and power densities, while maintaining the flexibility, stretchability, and washability required for practical wearable applications. During AFSC device fabrications using parallel, twisted, or coaxial configurations, it is crucial to ensure that both electrodes store equal amounts of charge while operating. It prevents electrode overpotential, side reactions, and premature electrode degradation, resulting in a high-performance device. The practical charge-balancing strategies have also been developed for AFSCs by matching the fibre length or by tuning the capacitance of the asymmetric electrodes to achieve equivalent charge storage.
Electrolyte engineering has also progressed from simple aqueous salts (LiCl, H2SO4, Na2SO4, Li2SO4), organic solvents (e.g., LiClO4 in acetonitrile and propylene carbonate),296 to advanced systems such as quasi-solid (gel-type), highly concentrated salt systems (e.g., WiSE), and solid systems (e.g., ionic liquid-epoxy solid electrolyte).37 The organic electrolytes can provide wide voltage windows (∼3 V) but raise safety concerns due to flammability and volatility. Quasi-solid electrolytes or gel electrolytes, made with an acid, base, or salts in a polymer gel (e.g., PVA, chitosan, or cellulose) are commonly used in AFSCs to reduce the leakage issue of liquid electrolytes and allow for mechanical flexibility, while issues such as poor washability and sustainability persist.62 AFSC device using gel electrolyte (PVA/LiCl) is further encapsulated to enhance the washability, showing minimal performance loss even after dipped in stirring water (800 rpm for 8 h).198 Textile manufacturing methods such as weaving, knitting, braiding, and embroidery techniques have been used to integrate FSCs into fabrics, aiming to minimise impacts on comfort and breathability. AFSCs have been interconnected using textile-compatible approaches such as rivets, which allowed for serial or parallel connections as necessary and detachment of AFSCs for washing purposes. Among the available fabrication configurations, coaxial FSCs deliver superior electrochemical performance and enable modular assembly, supporting straightforward textile integration. Multifunctional energy systems at both fibre and textile levels have also been demonstrated where energy harvesting devices convert mechanical or light energy to electrical energy subsequently stored in AFSCs for powering integrated devices such as LEDs, sensors, or wireless communication devices. To date, most energy harvesting multifunctional fibre systems have focused on photovoltaic integration, with some studies beginning to trial triboelectric and piezoelectric energy harvesting integration which reflects the relative maturity and robustness of these technologies at the fibre level.260 The emergence of sustainable FSCs is rooted in the development of biodegradable and eco-friendly materials, including carbon-fibre-based hybrid electrodes, natural jute fibre or regenerated cellulose substrates, non-hazardous electrolytes, and green packaging.67,289,297 Additionally, machine learning has been used to predict the electrochemical performance, such as capacitance and cycling stability, and to optimise electrode (e.g., graphene composites) and electrolyte materials for improvement in flexibility and energy density.275,298,299 In a flexible supercapacitor, ML is applied to estimate retention rates under mechanical deformation for wearable electronics.276 Overall, the development of AFSCs accelerates the wearable technology by powering durable e-textiles for on-body health sensing, adaptive computing, and IoT for long duration while promoting sustainable, flexible energy storage in advanced textiles.
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| Fig. 9 Challenges and future directions in the development and textile integration of AFSCs. Created in part with https://BioRender.com. | ||
The impressive performance often reported for fibre electrodes is typically obtained in liquid electrolytes. However, solid or quasi-solid electrolytes, which typically offer lower ionic conductivity and reduced electrochemical stability, are used in practical AFSCs, resulting in a noticeable performance gap. Moreover, quasi-solid systems can dry out or crystallize during prolonged ambient cycling, leading to performance decays. The interface between the fibre electrodes and electrolyte remains susceptible to fatigue under repetitive bending, twisting, or washing. Interfacial engineering (e.g., surface roughening, functionalization, or grafting) is necessary to enhance the adhesion of the electrolyte to fibre electrodes to ensure performance stability of AFSCs during wear. Another challenge in AFSCs is maintaining mechanical durability and flexibility or stretchability while withstanding large deformations, particularly in applications involving high-frequency or high-amplitude dynamic motions. The incorporation of self-healing materials (e.g., self-healing gels) in AFSCs is important to enhance the reliability and lifespan of wearables, facilitating recovery from physical damage, thus decreasing overall maintenance demands.
AFSCs produced so far have been characterised under ideal laboratory conditions and performance metrics have been reported solely based on the mass, volume, area, or mass of the electrodes, ignoring the contributions of other components such as electrolyte, separator, and encapsulating layer. To guarantee accurate comparisons and advance the technology, standardised testing and reporting of AFSC performance at the whole-device level are crucial. Notably, for meaningful comparison, researchers must report specific capacitance, energy density, and power density values based on mass, volume, area, and length, while considering the wide range of AFSCs in terms of electrode materials, electrode form, and device architecture. Moreover, a key challenge in the literature is the ambiguous classification of electrolytes, where polymer gels or quasi-solid systems are often referred to as solid electrolytes. Since these materials still contain liquid components that facilitate ion transport, referring to them as solid electrolytes can be misleading, emphasising the need for clearer definitions to enable reliable comparison of performance across studies. Additionally, unified testing standards are required for reporting washability and mechanical durability, so that AFSC performance can be uniformly assessed and compared consistently across laboratories.
ML has been employed in conventional supercapacitor systems. However, it has not yet been directly applied to the design and performance prediction of AFSCs. The main obstacles in the use of ML predictions for supercapacitors are fragmented and non-standardised datasets, poor transferability across different electrode chemistries and operating conditions, and limited physical interpretability of model outputs.
AFSCs produced to date have largely been limited to small centimetre-scale devices developed in research laboratories, which remain impractical for commercial applications.301 To enable real-world deployment, it is crucial to investigate how factors such as fibre length, uniformity, and scalability affect electrochemical and mechanical performance, and to develop effective strategies for large-scale fabrication and integration. Industrial scale textile manufacturing methods, such as weaving and knitting, rely on the availability of continuous fibres with suitable mechanical properties that can withstand the tensions applied during the production process. Consequently, it is essential to produce long and continuous AFSCs to enable the transition of the technology from laboratory prototypes to large-scale, textile-integrated AFSCs. Furthermore, obtaining effective energy transfer and voltage compatibility in integrated multifunctional systems requires complex device architectures, highly customized interfaces, and precise impedance matching. As such, the seamless integration of AFSCs with other devices, such as energy harvesters (triboelectric, piezoelectric, and photovoltaic), is still difficult. Nevertheless, successful integration of AFSCs with energy harvesters embedded in textiles produces self-powered systems that enhance the sustainability of wearable electronics.
With an ever-increasing demand for fully-integrated energy storage devices, addressing the environmental impact of AFSCs production is extremely important. Achieving sustainable AFSCs using eco-friendly fabrication routes, green electrodes, non-hazardous binders, and recyclable electrolytes remains challenging, especially when these devices must deliver high performance while ensuring washability, biocompatibility, and mechanical robustness. Because wearable electronics are exposed to harsh conditions such as temperature fluctuations, high humidity, and complex body contour motions, they must be optimized for environmental resilience. In this context, it is crucial to use materials capable of operating under harsh conditions and eco-friendly encapsulation strategies that preserve device performance to broaden the applications of AFSCs, yet this remains difficult to achieve. Practical deployment of AFSCs for wearable applications remains a significant challenge as current AFSCs are yet to satisfy the practical wearability requirements of conventional clothing such as washability, breathability, and mechanical robustness.
The voltage limitation (∼1 V) of conventional aqueous electrolytes can be addressed by iono-gel electrolytes based on WiSE, polymer-ionic liquids,303 deep eutectic solvent,304,305 and zwitterionic systems,306 which can be an alternative to organic electrolytes and can extend the voltage window (>2.0 V), while being eco-friendly and flexible. Future performance improvement will benefit from a thorough mechanistic understanding of ion migration within electrode/electrolyte interfaces. Interfacial resistance could be mitigated by introducing a conductive polymer or 2D materials layer at the electrode–electrolyte interface. For practical wearable applications, a biodegradable and biocompatible green electrolyte system with self-healing and moisture-adaptive properties would be highly desirable, offering safe skin contact and a long service life for AFSCs. More research on self-healing materials, for example, hydrogels used as an electrode and electrolyte, can offer an effective solution for performance loss during mechanical deformation. Future research should focus on the development of eco-friendly materials and green manufacturing processes to reduce the dependence on toxic or flammable materials and solvents and allow for the recyclability of AFSCs. Fibre electrodes based on bio-derived materials (e.g., cellulose, alginate, and silk protein) or organic redox-active materials and green electrolytes can help achieve sustainable AFSCs.307 Additionally, future efforts should aim to standardise terminology and classification criteria to clearly distinguish true solid electrolytes from gel and quasi-solid systems for more consistent evaluation and device design.
Established computational modelling, such as density functional theory and molecular simulations needs to be used to understand the fundamental interactions between the new electrode and electrolyte, charge storage mechanisms, and key performance metrics (e.g., electrical conductivity, specific capacitance, and mechanical strength). Future research on ML should prioritize the inclusion of fibre-specific descriptors (e.g., AFSC device architecture) and fibre-specific metrics such as flexibility, stretchability, and environmental stability under various temperature and humidity conditions into ML models. Explainable AI would be needed to disentangle the relationships between structural, mechanical, and electrochemical parameters. Multi-objective optimization frameworks can help achieve balanced electrochemical performance while ensuring textile compliance.
Future research efforts must be focused on translating laboratory-scale AFSCs into practical energy textile prototypes using commercially-relevant manufacturing approaches. The seamless convergence of energy storage, energy harvesting, sensing, and computation will be critical as E-textiles advance towards self-powered or self-sustainable systems. For instance, photo-rechargeable AFSCs provide an uninterrupted power supply while built-in resistive or capacitive sensing units act as signal transducers, enabling compact, self-powered wearable health and activity tracking. Interconnecting AFSCs with other devices within a textile will be crucial for powering embedded electronics such as IoT devices, sensors, and on-body computing and data communication circuits to demonstrate practical E-textile applications. It is now possible to realize fully integrated fibre-based energy systems in large area textiles for real-world applications. Embedding life-cycle and sustainable thinking through green synthesis, biodegradable substrates, waste fibres and recyclable connectors will be essential to achieving truly sustainable and circular energy textile technologies for the next generation of soft wearable electronics.
AFSCs have the potential to serve as the key energy storage elements in multifunctional soft E-textiles, storing energy generated by the harvesting systems to reliably power embedded sensors for real-time health and activity monitoring, without compromising comfort or design. The applications of such multifunctional E-textiles will be diverse, spanning wearable health monitoring, soft robotics, the IoT, virtual and augmented reality, smart sportswear, and adaptive clothing.
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