Open Access Article
Yanlin Liaoab,
Shuangjun Lic,
Yan Xieab,
Hao Wend,
Bo Weng
ef,
Hao Sun*d and
Xiangzhou Yuan
*ab
aKey Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096, China. E-mail: yuanxz@seu.edu.cn
bKey Laboratory of Functional Polymers for Sustainability of Jiangsu, School of Energy and Environment, Southeast University, Nanjing 210096, China
cDepartment of Chemical and Biological Engineering, Korea University, 145 Anam-ro, Seongbuk-gu, Seoul 02841, South Korea
dState Key Laboratory for Development and Utilization of Forest Food Resources, Institute of Chemical Industry of Forest Products, Chinese Academy of Forestry, Nanjing 210042, China. E-mail: sunhao@icifp.com
eState Key Laboratory of Advanced Environmental Technology, Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, China
fUniversity of Chinese Academy of Sciences, 19A Yuquan Road, Beijing 100049, China
First published on 10th February 2026
Photothermal CO2 reduction has attracted increasing attention as a promising and practical strategy to simultaneously mitigate climate change and catalyze a circular carbon economy. Carbon materials, possessing abundant pore structures, broad-spectrum light absorptions, accessible electron transport pathways, and adjustable electronic structures, emerge as particularly attractive catalysts for photothermal CO2 reduction. However, concerted efforts need to reveal photothermal-coupling mechanisms, multifunctional roles, and accurate design principles of carbon materials for catalyzing photothermal CO2 reductions. In this review, photo-generated and thermo-driving forces with their synergistic effects are comprehensively addressed using carbon-based catalysts to establish mechanistic frameworks for photothermal CO2 reduction as well as propose a potential solution for key existing challenges. Multifaceted roles of carbon materials for catalyzing photothermal CO2 reduction are discussed from the perspectives of active, functional, and regulatory phases and also product selectivity. Artificial intelligence (AI)-empowered modification strategies, including heteroatom doping, interface engineering, and morphological/structural design, are critically reviewed to elucidate their contributions for constructing efficient photothermal CO2 reduction systems. Moreover, considering both environmental and economic benefits, both life-cycle and techno-economic assessments (LCA & TEA) are performed for comprehensively evaluating the commercial feasibility of carbon-based photothermal CO2 reduction, shedding valuable lights on both academic and governmental communities. Finally, future prospects of carbon material-driven photothermal CO2 reduction reactions are proposed to solve main challenges and accelerate related commercial deployments, which are beneficial to mitigating climate change and catalyzing a circular carbon economy.
| Categories | Catalytic technologies | Advantages | Disadvantages |
|---|---|---|---|
| Single catalytic technologies | Electrocatalysis | • Ambient-condition CO2 conversion with tunable product output | • High energy input and complex system cost |
| • Scalable modular reactors | • Low CO2 solubility in aqueous media | ||
| • Short catalyst lifetime under continuous operation | |||
| Thermocatalysis | • High CO2 conversion rates and fast reaction kinetics | • High-temperature energy demand | |
| • Compatibility with industrial-scale continuous processes | • Catalyst deactivation via coking and sintering during prolonged operation | ||
| Photocatalysis | • Low external energy demand with solar-driven operation | • Limited solar absorption | |
| • CO2 conversion with controllable output under green and mild conditions | • Rapid photogenerated charge recombination | ||
| • Relatively low overall conversion efficiency | |||
| Photo-driven coupled catalytic technologies | Photoelectrocatalysis | • High product yield and selectivity | • Poor long-term stability of photoelectrodes |
| • Integration of solar energy utilization and electrochemical control | • Complex system architecture with scaling challenges | ||
| Photothermal catalysis | • Enhanced solar energy utilization | • Challenges in thermal management and accurate temperature monitoring | |
| • High product yield and CO2 conversion rates under moderate reaction conditions | • Scalability limitations due to strong dependence on light intensity | ||
| • Synergistic thermal and photochemical effects |
Carbon materials have recently attracted broad interest in photothermal CO2 reduction. Their intrinsic physicochemical properties, including abundant pore structures,20 broad-spectrum light absorption,21 accessible electron transport pathways,22 and adjustable electronic structures, provide a favourable platform for photothermal CO2 reduction. The low cost and renewability of certain carbon materials, such as biomass-derived carbons, further enhance their potential for sustainable catalyst development.31 Driven by these advantages, significant progress has been made in developing diverse carbon-based photothermal catalysts (Fig. 1a), including carbon quantum dots (CDs), carbon nanotubes (CNTs), graphene derivatives, hierarchical carbon nanocages (hCNCs), metal–organic framework (MOF)-derived carbons, biomass-derived carbons, and other porous carbons.29,32–37 Fig. 1b and c show a continuous increase in publications related to photo-driven carbon-based catalysts, with the proportion of carbon-based catalysts in photothermal systems remaining above 30% in recent years. These rapid developments highlight the need for a systematic assessment of recent advances to support the rational development of carbon-based photothermal catalysts. Although several reviews have discussed recent progress in photothermal CO2 reduction or examined the catalytic applications of carbon materials, the two subjects have largely been addressed separately rather than in an integrated manner.38–46 For example, Amoo et al. discussed the influence of carbon-based physicochemical properties on CO2 conversion through catalytic routes and only briefly mentioned photothermal catalysis.47 Thus, there is still a lack of comprehensive reviews that systematically summarize photothermal-coupling mechanisms, multifunctional roles, and accurate design principles of carbon-based photothermal CO2 reduction. As research in both photothermal catalysis and carbon material engineering continues to expand rapidly, consolidating these advances into a comprehensive framework has become increasingly necessary.
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| Fig. 1 (a) The timeline of key developments from photocatalytic to photothermal CO2 reduction on carbon materials. Reproduced with permission.23 Copyright 2014, John Wiley & Sons. Reproduced with permission.24 Copyright 2016, John Wiley & Sons. Reproduced with permission.25 Copyright 2018, John Wiley & Sons. Reproduced with permission.26 Copyright 2019, John Wiley & Sons. Reproduced with permission.27 Copyright 2020, American Chemical Society. Reproduced with permission.28 Copyright 2023, John Wiley & Sons. Reproduced with permission.29 Copyright 2023, American Chemical Society. Reproduced with permission.30 Copyright 2024, John Wiley & Sons. The number and proportion of publications related to (b) photocatalytic and (c) photothermal catalytic CO2 reduction over whole catalysts and carbon-based catalysts (data for the graphs were obtained from the Web of Science Core Collection). | ||
In this context, we organize recent advances in carbon-based photothermal CO2 reduction through a comprehensive and systematic manner. The mechanistic scheme was constructed based on representative carbon-based catalysts to elucidate the fundamental reaction principles and summarize the major scientific challenges of photothermal CO2 reduction. Building on the intrinsic advantages of carbon materials, the multifaceted functions were then discussed to mitigate the existing challenges. By identifying the limitations of carbon materials, the modification strategies were evaluated, with AI-empowered approaches further supporting the construction of efficient photothermal CO2 reduction systems. Furthermore, the environmental benefits and economic feasibility of carbon-based photothermal CO2 reduction systems are performed through LCA and TEA, offering quantitative benchmarks for commercial assessment and decision-making. Finally, future research directions of carbon material-driven photothermal CO2 reductions are proposed, with the aim of accelerating the transition of this technology toward practical deployment, thereby supporting climate mitigation efforts and the development of a circular carbon economy.
O bond (bond energy of about 750 kJ mol−1) and enabling the formation and transformation of key intermediates.48,49 Understanding these driving forces is essential for elucidating the photothermal synergistic pathways of CO2 reduction.
Meanwhile, thermal energy plays an equally indispensable role in photothermal catalysis. The temperature rise induced by photo-to-thermal conversion or external heating enhances the kinetics of reactant molecules, increasing the frequency of effective intermolecular collisions (Fig. 2c).56 Furthermore, the increase in temperature alters the energy distribution, shifting the Boltzmann population of molecules toward high energy states (Fig. 2d);57 the temperature rise accelerates the diffusion of reactants and intermediates, improving mass transport efficiency.58
In most photothermal systems, photo-to-thermal conversion contains the principal source of thermal energy. Compared with external heating, photo-induced heat enables precise modulation of the local temperature at active sites under illumination, thereby accelerating surface reactions. The mechanisms of photo-to-thermal conversion are classified into three main categories. (1) In semiconductor systems, a fraction of photogenerated carriers recombine through electron-phonon interactions, releasing their excess energy nonradiatively to the lattice and producing localized heating.59–61 (2) In plasmonic materials, the photoexcited high-energy hot carriers undergo rapid electron-phonon scattering, during which their energy is transferred to lattice vibrations, resulting in instantaneous local heating.62–64 (3) In carbon materials, the abundant π–π conjugated structures and delocalized electron systems endow them with broad-spectrum absorption capability. π–π* transitions generate excited electrons that relax through vibronic coupling and dissipate energy as heat, producing localized thermal fields.65–67 This electron-vibration energy dissipation mechanism underpins the efficient photothermal response of carbon materials in CO2 reduction. Moreover, as for carbon materials, beyond serving as photo-to-thermal converters, they can act as supports for semiconductor and plasmonic components, which enable efficient coupling of photogenerated charges, hot-carrier processes, and local photothermal heating, resulting in an integrated catalytic platform.
Photo-induced thermal catalysis refers to processes in which illumination primarily induces photo-to-thermal conversion or hot-carrier excitation to drive thermally dominated surface reactions (Fig. 3a). Mechanistically, this mode is essentially a thermal catalysis process triggered by light. For example, a Ru–ZrO2/C catalyst was reported to exhibit similar CH4 yields under both photothermal and thermal conditions at comparable surface temperatures, confirming that the catalytic process was dominated by photo-to-thermal heating, where light served primarily as a thermal source to initiate CO2 methanation.68
Thermal-assisted photocatalysis, by contrast, is primarily governed by photocatalytic processes, with heat serving as a synergistic factor. In this mechanism, photocatalysts absorb photons to generate carriers, which can be effectively transferred via carbon-based components to active sites, where carriers participate in CO2 reduction and hydrogen-donor oxidation, respectively (Fig. 3b). Moderate temperature elevation, either from photothermal heating or external sources, promotes charge separation, accelerates surface reaction kinetics, and improves mass transport, collectively boosting the activity and selectivity. Research on CO2 reduction over carbon@TiO2 composites revealed that photogenerated carriers in TiO2 drove the redox reactions, while local photothermal heating by the carbon layer further enhanced carrier mobility and reaction kinetics.69 Wang et al. investigated In2O3@carbon catalysts and found that CO production rates under illumination significantly exceeded those obtained in the dark at comparable surface temperatures. The gap widened at higher light intensities, demonstrating that nonthermal effects dominated under strong illumination.36
Photothermal synergistic catalysis represents a major integrated mode, where photochemical and thermochemical pathways coexist and operate cooperatively. Under illumination, catalysts simultaneously convert light into localized heat and generate charge carriers (Fig. 3d and e). The photogenerated electrons and holes open new pathways for CO2 reduction, while the thermal field drives the acceleration of the thermocatalytic process.70 Yang et al. reported that the CH4 formation rate of RuCo/ZrO2 fibre cotton increased with light intensity, indicating that the reaction was primarily governed by photothermal effects. Meanwhile, the lower apparent activation energy observed under photo conditions, compared with purely thermal catalysis, confirmed that the photothermal system followed an alternative reaction pathway with reduced kinetic barriers.71 Fig. 3c illustrates a representative mode in which carbon-based catalysts participate in photothermal synergistic catalysis. The carbon component not only enhances the surface temperature through efficient light-to-heat conversion but also serves as an electron transport channel that facilitates charge migration and transfer across the reaction interface.33
It is worth noting that, in ideal cases, integrating semiconductor catalysts that absorb ultraviolet/visible light with carbon materials possessing near-infrared absorption can yield full-spectrum photothermal systems while simultaneously mitigating the annihilation of photogenerated charge carriers. However, in practice, there may be competition between photon absorption for photocarrier generation and photo-to-thermal conversion. Wang et al. found that excessive graphene oxide (GO) content in GO/CoS2/microtubule g-C3N4 (TCN) composites led to excessive photon capture by GO, reducing the light absorption and excitation of TCN and consequently suppressing photocarrier generation.72 Therefore, catalytic composition should be identified to balance photocarrier production and photothermal heating. This balance is closely linked to a synergy optimal temperature range, because an overly thermal dominated mechanism reduces the role of photocarriers, while an excessive photo effect may not provide sufficient thermal driving for kinetically demanding steps. Tuning the relative proportion and coupling of carbon and semiconductor components are thus essential to maximize the cooperative benefit of photothermal synergistic processes for CO2 conversion.
(1) Insufficient adsorption and activation sites for CO2 molecules
CO2 molecules exhibit strong chemical inertness, making their adsorption and bending activation on the catalyst surface difficult.73 Since most photothermal reactions proceed under mild conditions, insufficient light-induced heating and photogenerated carriers cannot provide energy required to active CO2 molecules, leading to sluggish formation of a
intermediate.
(2) Difficulties in carrier separation and transport
The efficient separation and migration of photoinduced carriers are essential to drive surface reduction reactions in photothermal CO2 reduction.74 However, these carriers tend to recombine rapidly after excitation by light, and elevated temperatures may further accelerate recombination under photothermal conditions.
(3) Limited photo-to-thermal conversion efficiency
Moderate photo-to-thermal conversion is the prerequisite for maintaining the reaction temperature.75 However, some catalytic systems only absorb narrowband radiation, resulting in a low utilization rate of the solar spectrum. Specifically, the radiative heat loss reduces the effective temperature rise, making it difficult to maintain an optimal reaction temperature range required by reaction kinetics and thermodynamics solely under solar irradiation.
(4) Challenges in directional conversion of CO2 to products
Photothermal CO2 reduction generally involves multistep proton–electron coupling reactions with complex intermediates and small energy differences among competing pathways, which leads to strong reaction competition.76 The transformation between various intermediates is highly sensitive to surface structure, which is capable of significantly altering the product distributions.
Overall, photothermal CO2 reduction systems still face significant challenges in CO2 activation, carrier separation and migration, energy conversion, and reaction selectivity. The introduction of carbon materials with tunable structural and electronic properties into catalytic systems is expected to address these limitations by enabling the synergistic regulation of light, heat, electrons, and reaction pathways, thereby promoting efficient and selective photothermal CO2 reduction.
| Types of carbon-based active phases | Catalysts | Reactants | Reaction conditions | Product | Production rate (µmol g−1 h−1) | Selectivity (%) |
|---|---|---|---|---|---|---|
| Graphene-based material | Cu2O/graphene34 | CO2 + H2 (1 : 4) |
300 W Xe lamp + 250 °C, Cu content: 0.56 mg, batch reactor, 1.3 bar | CH4 | 14 930 |
99 |
| TiO2–graphene83 | CO2 + H2O | 300 W Xe lamp (0.438 W cm−2), 116.4 °C, 50 mg, batch reactor | CO | 5.2 | 16.3 | |
| CH4 | 26.7 | 83.7 | ||||
| NiO/Ni-graphene84 | CO2 + H2 | 300 W Xe lamp + 200 °C, Ni content: 9.2 mg, batch reactor, 1.3 bar | CH4 | 642.66 | — | |
| Bi2MoO6/rGO85 | CO2 + H2O | 300 W Xe lamp with AM 1.5 filter, 68.0 °C, batch reactor | CO | 186.87 | 100 | |
| Bi2MoO6–I QDs/rGO86 | CO2 + H2O | 300 W Xe lamp with AM 1.5 filter (0.6 W cm−2), 74.6 °C, 20 mg, batch reactor | CO | 30.15 | 100 | |
| Biomass-derived carbon material | CPP-A/Bi2MoO6 QDs29 | CO2 + H2O | 300 W Xe lamp with AM 1.5 filter, 100 °C, batch reactor | CO | 61.44 | 100 |
| BCF/Bi2MoO6 (ref. 87) | CO2 + H2O | 300 W Xe lamp with AM 1.5 filter (1.5 W cm2), 176.4 °C, 15 mg, batch reactor | CO | 165 | 100 | |
| g-C3N4@CPP/BiOClBr-OV88 | CO2 + H2O | 300 W Xe lamp, 130 °C, 15 mg, batch reactor | CO | 22.92 | 99 | |
| MOF-derived metal@carbon material | Fe@C24 | CO2 + H2 (1 : 1) |
300 W Xe lamp, 481 °C, 60 mg, batch reactor | CO | 26 120 |
>98 |
| Fe@C/Ni2P89 | CO2 + H2O | 350 W LED lamp (λ = 420 nm) + 200 °C, 20 mg, batch reactor | CO | 179.9 | 96.9 | |
| Co@NC90 | CO2 + H2 (1 : 1) |
300 W Xe lamp (3 W cm−2), 378 °C, batch reactor | CO | 536 700 |
92.6 | |
| Porous carbon material | C@TiO2 (ref. 69) | CO2 + H2O | 300 W Xe lamp, 100 mg, batch reactor, 1 bar | CH4 | 4.2 | 31.6 |
| Co@CoN&C27 | CO2 + H2 (1 : 1) |
300 W Xe lamp, ∼518 °C, 50 mg, batch reactor, ∼0.55 bar | CO | 132 000 |
91.1 |
CO2 adsorption and activation ability of carbon materials primarily originates from their intrinsic structural characteristics. Specifically, the porous architectures and large surface areas substantially enhance the contact probability and adsorption capacity of CO2 molecules. Microporous carbons with cumulative pore volumes under 0.8 nm are the most favourable. Such narrow pores are slightly larger than twice the kinetic diameter of CO2, enabling an optimal confinement environment, which leads to enhanced interactions between CO2 molecules and pore walls.77–79 However, for CO2 reduction processes, catalytic conversion is not only determined by adsorption efficiency. More importantly, mass transfer of reactants and products, accessibility of active phases, and the residence time of key intermediates play critical roles, especially under continuous-flow and high-temperature conditions relevant to photothermal catalysis. In this context, mesopores with sizes between 2 and 50 nm are more favourable for photothermal-driven catalytic CO2 reduction, as they provide efficient transport pathways that reduce diffusion limitations and expose excellent proportion of accessible active phases.80,81 Moreover, recent studies have shown that hierarchical porous materials that integrate micropores, mesopores, and macropores into a cooperative multiscale structure synergistically combine strong CO2 adsorption with enhanced mass transfer, leading to significant performance enhancement of photothermal CO2 conversion.82
Beyond pore structure effects, electronic characteristics of carbon frameworks further contribute to CO2 adsorption and activation. Specifically, π–π conjugated carbon frameworks provide delocalized π-electron clouds that interact weakly with CO2 molecules, thereby enhancing their adsorption affinity. The research on core–shell Co@CoN&C revealed that the CO2 adsorption capacity was closely correlated with the carbon shell content.27 Wang et al. demonstrated that hybrid carbon@TiO2 hollow spheres exhibited enhanced CO2 adsorption due to their abundant porosity and high surface area, whereas the π–π conjugation within the carbon spheres further reinforced CO2 binding.69 Yu et al. investigated the CO2 adsorption behaviour on a TiO2/graphdiyne heterostructure and found that the acetylenic bonds in graphdiyne served as preferential active sites for CO2 activation and subsequent photoreduction, thereby enhancing the overall CO2 reduction efficiency.26
However, the intrinsic physicochemical properties of carbon-based catalysts are often insufficient to ensure efficient chemical activation of CO2. It was reported that, in a Co@carbon nanotube (CN), CN structures only enhanced the localized concentration of CO2 near the catalyst by physical adsorption, while the chemical adsorption on Co sites further promoted the CO2 reduction process.91 Therefore, beyond relying on the intrinsic adsorption and enrichment ability of carbon materials, structural and electronic modifications are necessary to enhance their capacity for CO2 adsorption and activation.
| Types of carbon-based functional phase | Catalysts | Reactants | Reaction conditions | Product | Production rate (µmol g−1 h−1) | Selectivity (%) |
|---|---|---|---|---|---|---|
| CDs-based materials | Pt/30-CDs/Zr/MOF34 | CO2 + H2 (1 : 4) |
300 W Xe lamp (1.2 W cm−2) + 300 °C, 160 mg, continuous-flow reactor, 1 bar | CO | 22 520 |
99 |
| Bi-CDs/LDH95 | CO2 + H2O | 300 W Xe lamp with AM 1.5 G filter, 109 °C, 50 mg, batch reactor, 100 kPa | C2 | 3.52 | 36.6 | |
| CNTs-based materials | CdS/CNT/CoPc35 | CO2 + TEOA | 150 W Xe lamp with AM 1.5 G-filter (0.216 W cm−2), 50 °C, 1 mg, continuous-flow reactor | CO | 3100 | 100 |
| CoPc/CNT33 | CO2 + H2 (1 : 3) |
1000 W Xe lamp (2.0 W cm−2), 250 °C, 15 mg, batch reactor, 40 bar | CH3OH | 2400 | 99 | |
| Co@CN87 | CO2 + H2 | 300 W UV-Xe lamp (2.5 W cm−2) + 250 °C, 15 mg, batch reactor, 10 bar | CH4 | 199 400 |
99.4 | |
| Graphene-based materials | GO/CoS2/TCN94 | CO2 + H2O | 300 W Xe lamp, 165.3 °C, 50 mg, batch reactor, 0.7 bar | CO | 28.74 | 70.5 |
| CH4 | 12.05 | 29.5 | ||||
| Fe@(N)C99 | CO2 + H2 (1 : 1) |
300 W Xe lamp (0.12 W cm−2, 330–800 nm) + 245 °C, 40 mg, batch reactor, 1.4 bar | CO | 75.2 | 100 | |
| hCNCs-based materials | Ru/hNCNC37 | CO2 + H2 (1 : 1) |
300 W Xe lamp (2.4 W cm−2), ∼410 °C, 5 mg, continuous-flow reactor | CO | 376 000 |
91.4 |
| In2O3/hCNC107 | CO2 + H2 (1 : 3) |
300 W Xe lamp (0.4 W cm−2) + 350°C, 25 mg, continuous-flow reactor, 28 bar | CH3OH | 6127 | 20.5 | |
| MOF-derived metal@carbon materials | ZnSe–CdSe@NC FC108 | CO2 + H2O | 300 W Xe lamp (400–1100 nm), 91 °C, 5 mg, batch reactor | CO | 31.62 | >90 |
| Ni@C100 | CO2 + H2 (1 : 4) |
300 W Xe lamp (0.12 W cm−2), 25 mg, batch reactor, 5 bar | CH4 | 488 000 |
100 | |
| Rb/In@C38 | CO2 + H2 (1 : 4) |
300 W Xe lamp, 254 °C, 30 mg, continuous-flow reactor, 1 bar | CO | 53 000 |
100 | |
| Ru–ZrO2/C70 | CO2 + H2 (1 : 4) |
300 W Xe lamp (2.614 W cm−2), 370 °C, 10 mg, batch reactor | CH4 | 504 100 |
98.9 | |
| Co/NC109 | CO2 + H2 (1 : 4) |
300 W Xe lamp (0.0382 W cm−2), Fresnel lens (1.55 W cm−2), 310 °C, 100 mg, continuous-flow reactor, 1 bar | CH4 | 21 600 |
94.3 | |
| Co/NC110 | CO2 + H2 (1 : 4) |
300 W Xe lamp (5.2 W cm−2, 300–2500 nm), 300 °C, 100 mg, batch reactor, 2 bar | CH4 | 758 000 |
99.6 | |
| CoOx@C106 | CO2 + H2 | Lamp + 200 °C, 100 mg, continuous-flow reactor, 1 bar | CH4 | 2890 | 96.15 | |
| Other porous carbon materials | Cu–Cu2O–CuS@C111 | CO2 + H2O | 300 W Xe lamp (0.171 W cm−2, 400–1100 nm), 190 °C, 5 mg, batch reactor | CO | 22.6 | 88.1 |
| K+–Co–C31 | CO2 + H2 (1 : 1) |
300 W Xe lamp (2.8 W cm−2), 440 °C, 5 mg, continuous-flow reactor | CO | 758 000 |
99.8 | |
| oCB/Cu/ZnO/Al2O3 (ref. 39) | CO2 + H2 (1 : 3) |
300 W Xe lamp (2.8 W cm−2), 305 °C, batch reactor, 8 bar | CH3OH | 4910 | 64.7 | |
| Na–Co@C112 | CO2 + H2 (1 : 5) |
1000 W Xe lamp with AM 1.5 G filter (2.4 W cm−2), 235 °C, 75 mg, batch reactor, 2.8 bar | CO | — | 4.8 | |
| CH4 | — | 50.2 | ||||
| C2H5OH | — | 6.5 | ||||
| C2+ | — | 38.5 |
(1) Promote the generation and transport of carriers
As functional phases, the role of carbon-based functional phases lies in constructing efficient charge-transport networks that enable rapid migration of electrons and holes to the reaction interface, where they participate in redox processes. Charge transport capability of carbon materials originates from their intrinsic electronic structures. The conductive sp2-hybridized carbon framework provides continuous pathways for electron motion, while the π–π conjugated system allows charge migration through delocalized orbitals, reducing energy dissipation and limiting carrier recombination.92–94
CDs, as zero-dimensional nanomaterials, have emerged as highly promising materials for photothermal catalysis.95 On the one hand, CDs can generate charge carriers under light irradiation. On the other, their low-dimensional nature facilitates overcoming carrier migration bottlenecks in CO2 reduction, as dimensional confinement effectively shortens carrier migration pathways.96,97 In the Pt/CDs/Zr-MOF system, CDs acted as both local electron donors and acceptors (Fig. 5a). As donors, they supplied additional electrons to the catalytic reaction, while as acceptors, they facilitated electron transfer from the conduction band of Zr-MOF to their surface, thereby enhancing charge separation.32 Yu et al. reported that in the Bi-CDs/layered double hydroxide (LDH) heterojunction, CDs functioned as electron reservoirs that captured electrons from LDH and released them on demand to the reaction interface, dynamically regulating interfacial charge transfer and maintaining a balance between electron accumulation and consumption to improve catalytic activity.98
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| Fig. 5 Carbon-based functional phases for promoting the electron generation and transfer of carriers: (a) effect of CD content on carrier generation and transfer efficiency in Pt/CDs/Zr-MOF. Reproduced with permission.32 Copyright 2025, Elsevier. (b) Effect of CNTs on carrier separation and transfer in CdS/CNT/CoPc. Reproduced with permission.33 Copyright 2023, John Wiley & Sons. (c) Effect of graphene on carrier generation in GO/CoS2/TCN. Reproduced with permission.99 Copyright 2025, Elsevier. (d) Effect of hCNCs on carrier transfer in In2O3/hCNCs. Reproduced with permission.72 Copyright 2025, American Chemical Society. | ||
The unique tubular architecture of one-dimensional CNTs endows them with superior axial electron mobility, which greatly facilitates the efficient separation of photogenerated charge carriers.100 In the CdS/CNT/cobalt phthalocyanine (CoPc) ternary hybrid catalyst, CNTs serve as electron channels, transferring electrons from CdS to CoPc active sites and increasing the CO production rate from 0.1 to 3.1 µmol h−1 (Fig. 5b).33 Beyond transporting photoinduced charge carriers, CNTs also mediate LSPR induced hot-carrier generation and transfer in photothermal processes. The carbon shell in Co@CN catalysts has been reported to enhance the LSPR effect of Co nanoparticles, promoting the generation of hot carriers and therefore facilitating the activation of adsorbed molecules.91,101
Most studies have consistently reported that two-dimensional graphene, due to its zero bandgap, cannot be directly photoexcited to generate charge carriers for photocatalytic reactions.102 Nevertheless, some studies have demonstrated that graphene can be modulated to provide electrons when employed as a functional phase in photothermal CO2 reduction. Szalad et al. found that N-doped defective graphene can absorb ultraviolet light to generate charge carriers, while the Fe clusters acted as recombination centres that induced local heating.103 Zeng et al. measured the work functions of GO/CoS2/TCN and proposed that electrons spontaneously migrate from GO to CoS2 to TCN (Fig. 5c).99
Three-dimensional hCNCs have been demonstrated to function as effective electron buffers in photothermal CO2 hydrogenation. Wang et al. reported that during the reaction, hCNCs donated electrons to oxygen-deficient In2O3 to promote oxygen-vacancy formation and withdrew electrons from oxygen-rich In2O3−x to prevent over-reduction to metallic In, thereby dynamically balancing the catalytic activity and structural stability (Fig. 5d).72
(2) Enhance the photo-induced heat effect
As functional phases, carbon materials increase the catalyst surface temperature through photo-to-thermal conversion, thereby directly driving or facilitating CO2 reduction reactions.104,105 The structural features of carbon materials impart them with photothermal responsiveness, making them essential functional phases in photothermal CO2 reduction systems.
CDs broaden the optical absorption range and efficiently convert absorbed light, particularly near-infrared, into heat through non-radiative relaxation. However, due to their small particle size, limited absorption cross-section, and competitive radiative relaxation, the temperature rise induced by CDs is typically modest (20–40 °C) (Fig. 6a).98,106,107 In contrast, CNTs exhibit strong broadband light absorption, achieving absorption efficiencies exceeding 99% across the visible to near-infrared region spanning approximately 0 to 2500 nm. This optical characteristic makes CNTs promising photothermal components for solar-driven catalytic systems.108 In the CoPc/CNT composite catalyst, CNTs effectively harvested and converted solar energy to provide an optimal reaction temperature (around 250 °C). Compared with pristine CoPc, the composite system fully exploited the strong light-harvesting and heat-conversion capabilities of CNTs, significantly enhancing the overall catalytic performance (Fig. 6b).30
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| Fig. 6 Carbon-based functional phases for enhancing the photo-induced heat effect: (a) effect of CDs on surface catalytic temperature in Bi-CDs/LDH. Reproduced with permission.98 Copyright 2024, John Wiley & Sons. (b) Effect of CNTs on surface catalytic temperature in CoPc/CNTs. Reproduced with permission.30 Copyright 2024, John Wiley & Sons. (c) Surface catalytic temperature of Bi2MoO6/BCF in outdoor experiments under natural light with a condenser. Reproduced with permission.87 Copyright 2025, John Wiley & Sons. (d) The contributions of visible and infrared light in photothermal CO2 methanation over Ni@C. Reproduced with permission.109 Copyright 2021, John Wiley & Sons. | ||
Biomass-derived carbon materials have also shown stable photo-to-thermal conversion performance under realistic solar irradiation. Wang et al. evaluated a Bi2MoO6/biomass-derived carbon framework (BCF) catalyst under natural sunlight and reported that its surface temperature reached approximately 137 °C (Fig. 6c), confirming its feasibility for outdoor CO2 conversion under practical conditions.87
MOF-derived metal@carbon materials confine the localized heating effect induced by carbon structures directly to the vicinity of the active sites, thereby minimizing the intrinsic energy dissipation of bulk thermal catalysis.110 Khan et al. reported that a high degree of graphitization in MOF-derived Ni@C catalysts enhanced near-infrared absorption and the thermal conductivity of the carbon framework, thereby improving the photo-to-thermal conversion efficiency. The study further suggested that long-wavelength radiation rather than visible light plays a more significant role in the photo-to-thermal conversion process (Fig. 6d).109
It is worth noting, however, that strong light-induced heat effects do not necessarily translate into high catalytic efficiency. The optimal local temperature should match the thermodynamic and kinetic requirements of the target reaction while avoiding excessive thermal energy loss or side reactions. Therefore, the design of photothermal systems should focus not solely on maximizing heat generation but rather on achieving controllable and spatially confined heating.
(1) Facilitating the dispersion of active phases
The ability of carbon materials to promote highly dispersed active phases primarily arises from their large surface area and abundant anchoring sites, which provide favourable conditions for the uniform distribution of catalytic components.111 Ru nanoparticles supported on ZrO2/C exhibit an average size of 3.2 nm, whereas those on bare ZrO2 are around 5.5 nm, corresponding to an approximately 1.7-fold enhancement in relative dispersion induced by the presence of carbon.68 Benefiting from both the hierarchical structure and large surface area of carbon supports, Ru nanoparticles with an average size of 1.2 nm are uniformly dispersed at high metal loadings through a simple impregnation method, enabling efficient photothermal RWGS reactions.35 Thermal pyrolysis of Ru precursors on the carbon support further generates catalysts with coexisting Ru single atoms and clusters, in which Ru single atoms are responsible for CO2 hydrogenation to CO, while Ru clusters promote H2 activation and hydrogen spillover.112 Moreover, carbon@metal composites derived from MOFs highlight the dispersion regulation capability of carbon materials. The spatial confinement effect effectively suppresses the migration and sintering of metal species, resulting in small particle sizes and well uniform distributions.113,114 In Co/NC catalysts derived from ZIF-67, metal species are dispersed at the atomic level, efficiently allowing each atom to be functionalized as an active phase and significantly improving the metal utilization efficiency. Building on single atom stabilization, carbon materials further enable the directional construction of dual atom catalysts with controlled metal proximity.115,116 In Ni and Fe dual atom systems, the N-doped carbon support anchors these two metal atoms to adjacent sites, such that Fe acts as the primary CO2 activation centre, while the optimized Ni–Fe distance allows N-bridged Ni–N–N–Fe configuration to facilitate the dissociation of COOH* and
intermediates.117 Beyond inorganic metal species, carbon materials also enable the dispersion of organic molecular active phases through π–π interactions. CoPc, as an active phase for the conversion of CO2 to methanol, exhibited improved molecular dispersion on CNTs, mainly due to noncovalent π–π interactions between CoPc and the CNT surface that enable stable molecular anchoring.30
(2) Maintaining the stability of active phases
As a regulatory phase, carbon materials also contribute to maintaining the stability of active phases through structural and electronic features. Their framework can physically protect metal or molecular active centres while facilitating charge redistribution at the interface to prevent oxidation or over-reduction. In Ni@C catalysts, the carbon matrix has been shown to preserve the activity of Ni nanoparticles and inhibit the oxidation by H2O during photothermal reactions.109 The strong electronic transport and storage properties of carbon materials also play a crucial role in maintaining active phase stability. In ZIF-derived CoOx@C catalysts, even in the absence of direct chemical bonding, interfacial electronic interactions between the carbon shell and CoOx species create efficient charge transportation channels. Acting as an electron acceptor, the carbon shell can rapidly extract excess electrons from CoO, thereby preventing its over-reduction to metallic Co and stabilizing the active CoO species.110 Such electronic buffering effects endow carbon-based regulatory phases with long-term durability under photothermal conditions.118
Overall, the regulatory phase serves as a structural stabilizer that bridges activity and durability in photothermal CO2 reduction. By governing the spatial dispersion, redox environment, and charge flow within catalytic systems, carbon-based regulatory phases provide a foundation for constructing catalysts with both high efficiency and long-term operational stability.
is first hydrogenated to form COOH*, which subsequently transforms into CO*. This route is widely regarded as the primary mechanism for CO formation.119,120 CO* is considered a key intermediate in CO2 conversion to C1 products, as its adsorption strength on the catalyst surface largely determines the product selectivity. Weak CO* adsorption facilitates its desorption from the surface, promoting CO formation, whereas strong adsorption favours further hydrogenation toward methane or methanol. In recent years, an alternative HCOO*-mediated pathway has also been proposed for CO formation. Although this mechanism involves the combination of unlinked hydrogen and oxygen atoms on the carbon centre of the adsorbed
, leading to a relatively high energy barrier, surface structures and charge transfer behaviours effectively lower this barrier, making the pathway competitive under certain conditions.90,121
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| Fig. 7 Reported photothermal catalytic CO2 to C1 and C2 product conversion pathways on carbon materials. | ||
In addition, the formation of intermediates such as COH* and CHO* is regarded as a crucial branching point that determines the final product type. Further hydrogenation of COH* is considered to promote CH4 formation, while the hydrogenation of CHO* is generally associated with CH3OH production. Typically, COH* originates from the sequential hydrogenation process from COOH*,122 whereas CHO* is commonly formed through the HCOO* pathway.69 Therefore, the formation and transformation of CO*, COH*, and CHO* together constitute the key reaction network for the conversion of CO2 to C1 products. Modulating their adsorption strengths and reaction barriers is considered a central strategy for achieving selective product formation.
Due to the complex multi-electron/proton transfer processes and sluggish C–C coupling kinetics, the photothermal conversion of CO2 to C2+ products over carbon materials remains highly challenging. Reported mechanisms generally proceed through two sequential steps. It involves the initial formation of
intermediates via the COOH* or HCOO* pathway, followed by C–C coupling between CO*,
, or their further hydrogenation species to generate longer-chain products.123,124 A high surface concentration of carbon-containing intermediates is recognized as a prerequisite for promoting C–C coupling, though the mechanisms governing their formation and stabilization are not yet fully understood.
In some studies, the emergence of COH* or CHO* intermediates has been viewed as a descriptor for product selectivity. Ren et al. investigated the free energy of CO* hydrogenation to predict the product selectivity of photothermal CO2 reduction and found that the activation barrier for the methanol pathway (CO* to CHO*) was much lower than that for the CO (CO* to CO) or CH4 (CO* to COH*) routes, suggesting a kinetic preference for methanol formation. Experimental results further confirmed this prediction, with CoPc/CNT achieving a methanol selectivity of 99% and a yield of 2.4 mmol gcat−1 h−1 under a moderate light intensity of 2.0 W cm−2.30
Although studies on the conversion of CO2 to C2+ products over carbon-based catalysts remain limited, recent findings suggested that carbon structures can significantly promote selective C–C coupling. Wang et al. demonstrated that in TiO2@NC nanospheres, interfacial charge redistribution between TiO2 and NC led to electron transfer from TiO2 to the NC microchannels, where electrons accumulated and enhanced the probability of C–C coupling.125 Another work has shown that in Co/NC catalysts, an increased ratio of graphitic nitrogen species improved the basicity of the surface, strengthened CO2 adsorption, and increased the concentration of surface carbon intermediates, leading to the formation of C2+ products.124
In summary, carbon materials enable selective CO2 conversion by regulating the adsorption and transformation of key intermediates such as CO*, COH*, and CHO*. Future studies that integrate in situ spectroscopic characterization with theoretical simulations to track the dynamic evolution of intermediates are expected to provide fundamental guidance for achieving control and high selectivity in photothermal CO2 reduction.
When carbon materials serve as active phases, N doping supplements their intrinsic physical CO2 adsorption sites with additional chemical adsorption sites, thereby allowing more CO2 molecules to participate in the reaction. This enhancement has been confirmed in photothermal CO2 reduction systems producing CO, CH4, and C2H6.124 Xia et al. proposed that introducing N atoms into the carbon lattice of graphene significantly altered the electronic distribution of the carbon surface, thereby increasing its surface polarity (Fig. 8a).128 The enhanced polarity generated localized regions of positive and negative charges, which interacted electrostatically with the quadrupolar charge distribution of CO2, thereby strengthening chemical adsorption.129,130 Further studies by Ma et al. showed that pyridinic-N, possessing lone-pair electrons, provided Lewis basic sites that interacted with the Lewis acidic CO2, increasing the adsorption affinity and inducing molecular bending.131
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| Fig. 8 Heteroatom doping in photothermal CO2 reduction over carbon materials. (a) Heteroatom doping for enhancing CO2 chemical adsorption. Reproduced with permission.128 Copyright 2020, Science China Press and Springer-Verlag GmbH, Germany. Heteroatom doping for regulating intermediate behaviours during the conversion from CO2 to CO over (b) Co@CoN&C and (c) Ru/hNCNC. Reproduced with permission.27 Copyright 2020 American Chemical Society. Reproduced with permission.112 Copyright 2025, John Wiley & Sons. (d) Heteroatom doping for facilitating active site dispersion. Reproduced with permission.35 Copyright 2024, American Chemical Society. | ||
In addition, during the conversion of CO2 to CO, N doping has been reported to promote the desorption of the key intermediate CO*, thereby increasing the yield and selectivity toward CO. Ning et al. found that in Co@CoN&C catalysts, N incorporation formed stable Co–N coordination structures that enable electron transfer from Co to N, lowering the electron density around the metal centre (Fig. 8b). This adjustment weakened excessive hydrogenation activity and promoted the formation of HCOO* and the desorption of CO*, leading to improved CO selectivity.27 Similarly, it has been reported that the Ru–N4 coordination structure in Ru/hNCNC catalysts reduced the CO adsorption energy, thus facilitating CO2 conversion to CO with high selectivity (Fig. 8c).112
Furthermore, heteroatom doping has also been reported to facilitate the dispersion of active sites. As discussed earlier, N atoms, possessing lone-pair electrons, can create localized regions with uneven electron density on the surface of carbon materials. These regions can also interact with metal precursors through electrostatic attraction or chemical coordination, resulting in improved metal dispersion and suppression of aggregation during high-temperature treatments.132 Chen et al. compared Ru/hCNC and Ru/hNCNC catalysts and observed that N doping promoted the formation of ultrasmall Ru nanoparticles (Fig. 8d), which was attributed to the strong interaction between pyridinic N lone-pair electrons and Ru3+ ions.35
Although current research on heteroatom-doped carbon-based catalysts for photothermal CO2 reduction mainly focused on N, other non-metallic elements also show promising potential. Wang et al. reported that B doping in a photothermal CO2 cycloaddition system introduced abundant Lewis acidic sites in the hollow mesoporous carbon, which strongly interacted with oxygen atoms in CO2 molecules. The electron-deficient nature of B further promoted directional charge transfer, accelerating the coupling between CO2 and epoxides.133
Carbon materials such as graphene and highly graphitized porous carbons exhibit semi-metallic electronic behaviour, allowing them to act as the metallic component in Schottky junctions formed with semiconductors.136,137 In the ZnO/graphene system, photogenerated electrons in ZnO can transfer to graphene, while holes remained in ZnO by Schottky barrier, suppressing recombination.138 Similarly, in the graphitic carbon nitride (NCN-T)/Cu@C system, the Fermi level difference drove electron migration from NCN-T to Cu@C, and the resulting Schottky barrier prevented the electron backflow, thereby promoting directional charge separation and forming a local electron-rich region for CO2 reduction (Fig. 9a).139
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| Fig. 9 Interface engineering for improved charge separation and directional carrier migration in photothermal CO2 reduction over carbon materials: (a) the Schottky junction between Cu@C and NCN-T. Reproduced with permission.139 Copyright 2024, Elsevier. (b) Type-II heterojunction Fe@C and Ni2P. Reproduced with permission.89 Copyright 2024, Elsevier. (c) The S-scheme heterojunction between Bi2MoO6 and BCF. Reproduced with permission.87 Copyright 2025, John Wiley & Sons. | ||
Owing to their tunable electronic structures, carbon materials can achieve band alignment with various semiconductors to form heterojunctions. Type-II and S-scheme heterojunctions are among the most commonly reported configurations in carbon-based photothermal CO2 reduction systems. In Type-II heterojunctions, the staggered band alignment enables physical separation of photogenerated carriers. As exemplified by the Fe@C/Ni2P heterojunction system, electrons spontaneously migrated to Fe@C, while holes accumulated in Ni2P, resulting in spatially separated charge carriers (Fig. 9b).89 S-scheme heterojunctions can induce spontaneous electron transfer by Fermi-level differences and generate an internal electric field, which directs charge separation while allowing low-energy carriers to re-combine at the interface and retaining high-energy carriers with stronger redox capability.140 In the NiO@Ni/N-doped carbon (NC) system, electrons transferred from NiO@Ni to NC to establish an internal electric field that drove directional carrier migration under illumination, enabling the preservation of strongly reducing electrons in NiO@Ni and strongly oxidizing holes in NC for CO2 conversion.141 In addition, introducing an interfacial electron bridge can further enhance cross-interface charge transfer,85 as demonstrated in the Bi2MoO6/BCF system, where the N–C–O–Bi covalent bond reduced the interfacial distance and lowered the electron transfer barrier (Fig. 9c).87
Moreover, Z-scheme heterojunctions represent an emerging interfacial engineering strategy for photothermal CO2 reduction, which can enhance interfacial-electron-induced CO2 activation.142–144 Future studies should focus on elucidating how effective charge separation and directional carrier transport promote CO2 activation and govern product selectivity, thereby supporting the development of controlled and selective CO2 conversion.
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| Fig. 10 Morphological and structural design for photo-to-thermal conversion in CO2 reduction over carbon materials: morphological and structural design to enhance light adsorption over (a) ZnSe–CdSe@NC FC and (b) K+–Co–C. Reproduced with permission.146 Copyright 2022, The Royal Society of Chemistry. Reproduced with permission.28 Copyright 2023, John Wiley & Sons. Morphological and structural design to induce localized heating in active phases over (c) K+–Co–C and (d) CB/CZA and oCB/CZA. Reproduced with permission.28 Copyright 2023, John Wiley & Sons. Reproduced with permission.37 Copyright 2025, The Author(s). (e) Morphological and structural design to minimize thermal emission. Reprinted with permission.149 Copyright 2024 Springer Nature. | ||
Beyond enhancing light absorption and heat accumulation, localized heating at active sites also represented a key strategy for improving photo-induced thermal effects. Wang et al. demonstrated that the intimate interfacial contact between Co and the carbon framework enabled efficient heat transfer to Co active sites, resulting in rapid temperature rise at reaction centres (Fig. 10c).28 The interfacial contact configuration further governed the degree of local heating. Compared with the planar-contact carbon black (CB)/Cu/ZnO/Al2O3 (CZA) catalyst, the interwoven-contact oxidized carbon black (oCB)/CZA system maintained a similar overall temperature under identical illumination but achieved high local temperatures at active sites, increasing the methanol production rate from 2.93 to 4.91 mmol gCZA−1 h−1 (Fig. 10d).37
Moreover, morphological and structural design has also been reported to minimize thermal emission, thereby further improving the photo-to-thermal efficiency. Yang et al. reported a Janus-type Ru@m-Ti3C2Tx catalyst featuring one smooth and one porous surface. The smooth side exhibited a very low mid-infrared emissivity of about 21%, enabling local heat confinement, while the porous side facilitated efficient mass transfer of reactants and products, resulting in enhanced CH4 production (Fig. 10e).147 This morphology-controlled approach to suppress thermal radiation losses can also be extended to carbon-based catalytic systems. By rationally designing structural heterogeneity within carbon materials, it is possible to achieve high light absorption while minimizing thermal dissipation, thereby enabling efficient and precise photo-induced heat management.
The physicochemical properties and catalytic performance of carbon materials are jointly determined by synthesis conditions, including feedstock composition and processing parameters.153 In the case of biochar synthesis, the composition of biomass feedstock and key pyrolysis parameters, such as temperature and residence time, have been widely investigated for their influence on product yield and properties. Recent studies have focused on applying AI to predict the biochar yield and CO2 adsorption performance154,155 while also emphasizing that ML approaches, including artificial neural networks (ANN), hold great promise for guiding future biochar production.156,157 Manatura et al. conducted a comprehensive review of biomass pyrolysis and highlighted the critical role of ANN models in process optimization. However, they also noted that the limited understanding of the internal mechanisms of AI algorithms, often described as black box systems, highlights the need to integrate computational results with thermodynamic and kinetic experimental data for better interpretability.158 Li et al. introduced explainable ML techniques, such as feature importance ranking and SHAP analysis, to identify the dominant structural and chemical features governing CO2 adsorption performance, including the pore size distribution and surface functional groups.159 Building on these findings, they further applied active learning and particle swarm optimization algorithms to iteratively determine the optimal synthesis parameters, thereby improving the adsorption properties of biochar.160,161 Together, these studies demonstrate the potential of AI-assisted methodologies to accelerate the rational design and controlled synthesis of carbon-based photothermal catalysts.
Compared with conventional metal oxide supports, carbon materials exhibit economic advantages. For instance, as one of the most widely used inorganic supports, the market price of P25 TiO2 produced by Evonik ranged between USD 50
000 and 100
000 per t.164 In contrast, commercial powdered activated carbon costs only USD 1100–1700 per t and, after appropriate surface modification, provides a high surface area and abundant pore volume, making it an efficient yet low-cost catalyst support. Moreover, biomass-derived carbon materials demonstrate even stronger economic competitiveness owing to their renewable feedstock sources and recyclability. Biochar derived from waste tires has an estimated production cost of merely USD 299 per t.165 Globally, the biochar market has experienced rapid expansion, reaching USD 1.85 billion in 2021 and projected to grow to USD 3.99 billion by 2026, surpassing USD 6.3 billion by 2031.166 This rapid market growth highlights the significant potential of carbon materials in renewable energy and carbon cycle applications, further confirming their economic advantage and industrial scalability in photothermal CO2 reduction.
Extensive studies have demonstrated that carbon materials, particularly biomass-derived carbon materials, can be produced within an economically acceptable cost range. Haeldermans et al. conducted a large-scale techno-economic analysis of biochar production from various waste feedstocks through conventional pyrolysis processes. Their results indicated that when the minimum selling price of biochar ranged between €436 and €863 t−1, the production facilities remained economically viable.167 Nematian et al. analysed the cost structure of biochar production from orchard biomass using a portable pyrolysis system and reported that the production cost ranged from USD 448.78 to 1846.96 per t, with a 90% confidence interval between USD 571 and 1455 per t.168 Thus, biochar derived from diverse waste sources can be produced at a manageable and competitive cost, further validating its potential as a sustainable and low-cost carbon material for scalable catalytic applications.
Although the cost of biochar is primarily determined by its feedstock, further processing to obtain high-performance carbon materials can substantially increase the overall product price. Excessive pretreatment of raw materials or the use of costly post-processing procedures to meet the desired material quality requirements often becomes a major contributor to production costs. Zbair et al. produced a high-performance adsorbent through microwave-assisted pyrolysis and chemical activation of apricot shells. The estimated cost for this laboratory-scale process reached approximately USD 27
800 per t, with chemical activation reagents accounting for the largest portion of the total production cost.169 Chakraborty et al. estimated the production costs of wood biochar and steam-activated wood biochar to be USD 3587 and 3737 per t, respectively.170 Nevertheless, these costs are expected to decrease significantly under large-scale industrial production. It is therefore essential to establish a balance between the processing cost and optimal catalytic performance. The fabrication of carbon-based photothermal catalysts should adhere to a cost-minimization principle. For example, the transportation of feedstocks may constitute a substantial portion of the overall material cost; thus, matching the production facilities geographically with local raw material sources can effectively reduce the logistics and storage expenses.171 Moreover, process integration, such as utilizing by-products or intermediates generated during carbon production, offers a promising route to further lower the overall operational expenditure.172 When carbon materials are used as catalyst supports, the optimization strategy should also focus on reducing the amount of noble metals or metal oxides required while carefully balancing the processing cost against catalytic performance to achieve an economically optimized design.
Numerous studies have identified biochar as a promising low-cost gas adsorbent,173 but its economic advantage as a catalyst support remains insufficiently demonstrated. In addition, the reusability and end-of-life (EoL) treatment of carbon-based catalysts also play a critical role in determining their overall economic performance. Therefore, future TEA of carbon-based photothermal catalysts should systematically incorporate these factors to ensure realistic and scalable economic evaluations.174,175
For application-oriented studies, the first LCA integrating biochar catalysts was reported by Chun Minh Loy et al. In their work, wheat straw-derived activated carbon was evaluated using a gate-to-gate approach and the Impact 2002+ method, which considers four categories: resource consumption, climate change, human health, and ecosystem quality. The results revealed that the separation step during catalyst preparation contributed most significantly to the impacts on human health and climate change, emphasizing the importance of improving separation processes and conducting further LCAs of metal-loaded biochar catalysts.183 In a subsequent study, Cao et al. performed a cradle-to-gate LCA comparing catalysts derived from different biomass types, including seaweed, microalgae, and lignocellulosic biomass, and found that lignocellulosic-derived catalysts exhibited the lowest GWP, only 0.83 kg CO2 equivalent per kilogram of catalyst, demonstrating superior environmental sustainability.184
Beyond production, EoL management is another crucial aspect of the life cycle that determines the overall sustainability of carbon-based catalytic systems. Common EoL strategies include regeneration, incineration, and landfilling. The inherent physical adsorption characteristics and catalytic activity of carbon-based catalysts generally ensure good regeneration performance. For example, hydrochar-supported Ni catalysts showed performance decay over five consecutive cycles, while an in situ N2 regeneration treatment effectively reactivated the catalyst by suppressing sintering and enabling redispersion.185 Regeneration can extend the catalyst lifespan and reduce waste emissions, though performance degradation may occur after multiple cycles. Incineration allows partial energy recovery, substituting fossil fuels, but may lead to pollutant formation; valuable metals should be recovered during this process. Landfilling requires ensuring permanent immobilization of contaminants to prevent leaching or secondary pollution. Kozyatnyk et al. conducted a cradle-to-grave LCA of carbon materials and demonstrated that regeneration led to the lowest environmental impact, followed by landfilling, whereas incineration without energy recovery imposed the highest environmental burden.186 Consequently, integrating regeneration strategies and process coupling into the catalyst design phase can maximize both the environmental and economic sustainability of carbon-based photothermal CO2 reduction systems.
At the current stage of research, TEA and LCA are often limited by uncertainties arising from data acquisition, process modelling, and parameter estimation. Conventional approaches address these uncertainties through sensitivity and uncertainty analyses to identify the factors that most strongly influence the results.179 However, as the amount and complexity of experimental and modelling data continue to increase, these traditional methods become insufficient for capturing the nonlinear and multidimensional relationships among variables. The integration of ML with TEA and LCA frameworks provides an opportunity to overcome these limitations by enabling data-driven modelling and pattern recognition, thereby improving the predictive accuracy and allowing the derivation of more generalizable conclusions. Cheng et al. applied ML models to predict the properties of hydrothermally treated lignocellulosic biochar, as well as the energy investment return ratio and global warming potential of the resulting products.187 In subsequent studies, they incorporated the influence of different biomass precursors into their analysis to predict the market selling price of biochar, providing a foundation for its large-scale production.188
Such methodologies can be extended to the research and evaluation of carbon-based photothermal catalysts. By coupling ML with TEA/LCA frameworks, it is possible to achieve efficient prediction and optimization not only from the perspective of photothermal performance but also in terms of cost and life cycle impacts. For example, the construction of various carbon-based composite systems can simultaneously influence the catalytic activity, material cost, energy consumption, and recyclability. Likewise, synthesis methods such as chemical vapor deposition, solvothermal processing, or templating exhibit distinct differences in energy requirements and environmental footprints. ML-driven TEA/LCA models can integrate these parameters for coordinated analysis, enabling the establishment of quantitative correlations among performance, cost, and environmental benefits. This integrated approach provides a data-informed and systematic foundation for the sustainable design, optimization, and industrial implementation of carbon-based photothermal catalysts for CO2 reduction.
Currently, most carbon-based photothermal CO2 reduction systems predominantly yield CO or CH4, whereas the production of C2+ chemicals such as ethylene and ethanol aligns more closely with the goal of CO2 valorisation. The principal challenge arises from the inherently sluggish kinetics associated with C–C coupling. Thus, advancing toward C2+ products require finely tuned structural modulation of carbon-based catalysts. Modification strategies directed toward stabilizing C1 intermediates and promoting their effective coupling, including functional-group regulation within carbon frameworks, incorporation of alloy sites, and construction of charge-polarized dual-active centres, should be further developed. The integration of advanced in situ spectroscopic techniques, machine-learning-assisted catalyst screening, and material-acceleration platforms is expected to accelerate the discovery of highly selective C2+ catalytic sites. Beyond product selectivity toward high-value C2+ chemicals, long-term stability is widely regarded as an equally critical design objective for carbon-based photothermal catalysts. While conventional CO2 conversion technologies have already demonstrated continuous operation over hundreds to thousands of hours,189,190 photothermal CO2 reduction systems remain markedly behind in terms of durability.191,192 Bridging this gap calls for stability-oriented catalyst design, with particular emphasis on resistance to carbon deposition, preservation of carbon framework integrity, and suppression of active-site deactivation under prolonged light irradiation and thermal cycling.
Catalyst optimization alone is insufficient, and the transport processes within the reactor must be treated as explicit design variables. Efficient photothermal CO2 reduction therefore relies on the coordinated regulation of light distribution, thermal management, and mass transfer inside the reactor. Current systems frequently exhibit non-uniform temperature profiles, local overheating, and heat loss. Future reactor designs should therefore focus on optimizing the spatial arrangement of carbon materials, tailoring light and heat flux distributions, and developing precise temperature-monitoring technologies to achieve accurate control of photo-induced thermal fields. For systems targeting liquid products such as methanol or ethanol, rapid reactant delivery and product removal are essential, which may be facilitated by gas–liquid–solid multiphase partition flow design to improve selectivity. Finally, establishing comprehensive multi-field coupled models will enable a systematic evaluation of bed architecture, flow rates, and light-intensity distributions during the design stage, thereby supporting the translation of carbon-based photothermal CO2 reduction from laboratory studies to engineering applications.
Future development of photothermal CO2 reduction also requires a system-level consideration of deployment modes. Unlike conventional catalytic technologies that typically rely on centralized large-scale facilities, photothermal catalysis depends on solar irradiation and generates localized thermal fields, making it inherently suitable for distributed and modular configurations. However, current photothermal CO2 reduction reactors remain largely limited to small batch or flow devices, with few standardized modules that can be replicated, scaled, or adapted to diverse operating conditions. Future research should therefore focus on developing standardized photothermal catalytic modules with tunable light-to-heat architectures, stable thermal management, and flexible integration interfaces. Such modular units can be scaled through parallel assembly and deployed directly at industrial CO2 capture point sources, enabling low-cost on-site CO2 conversion and utilization. Given the strong dependence of photothermal catalysis on illumination intensity, achieving dynamic steady-state operation requires intelligent control strategies. Future developments should incorporate real-time sensing, data-driven modelling, and predictive energy management to enable adaptive regulation of light distribution, heat flux, and reactant–product transport, thereby maintaining stable operation under fluctuating solar conditions.
The long-term development of photothermal CO2 reduction must align with broader sustainability and circular-economy objectives. Progress achieved at the catalyst, reactor, and system levels collectively provides the foundation for integrating carbon-based photothermal technologies into future carbon-management frameworks. However, further advances are required to translate these developments into sustainable practice. A key priority is the establishment of effective carbon-pricing mechanisms, as the low cost of CO2 emissions and the limited market value of CO2-derived products remain major constraints on modular deployment. Appropriate carbon taxes and emission-trading schemes can shift CO2 from an emission liability to a tradable feedstock, thereby improving the economic feasibility of photothermal CO2 utilization. In parallel, embedding TEA/LCA into system design is essential for identifying environmentally favourable pathways and ensuring that CO2-conversion processes deliver genuine carbon-reduction benefits. Finally, coordinated efforts among policymakers, industry stakeholders, and the research community are needed to develop regulatory frameworks, certification standards, and demonstration projects, which will reduce technological uncertainty and accelerate the practical implementation of photothermal CO2 reduction.
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