Open Access Article
Naoya Ishida
*a,
Keigo Kubota
a,
Toshikatsu Kojima
a,
Toshihiko Mandai
b,
Shin Kiyohara
c,
Yu Kumagai
c and
Tetsu Ichitsubo
c
aResearch Institute of Electrochemical Energy, National Institute of Advanced Industrial Sciences and Technology (AIST), 1-8-31 Midorigaoka, Ikeda, Osaka 563-8577, Japan. E-mail: naoya-ishida@aist.go.jp
bFunctional Electrolyte Synthesis Team, Research Center for Energy and Environmental Materials (GREEN), National Institute for Materials Science (NIMS), 1-1 Namiki, Tsukuba, Ibaraki 305-0044, Japan
cInstitute for Materials Research (IMR), Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai, 980-8577, Japan
First published on 11th February 2026
Magnesium rechargeable batteries (MRBs) are promising candidates for next-generation energy storage owing to their high volumetric capacity and safety. Herein, we investigate spinel-type MgV2O4 (MVO) as a cathode material and elucidate the correlation between its crystal structure and electrochemical performance. An ordered spinel was synthesized via a solid-state route and subsequently subjected to mechanical milling (MM), while a solvothermal (ST) method was employed to prepare a comparative sample. Rietveld refinement revealed that MM induces a transition from an ordered to a disordered spinel structure, accompanied by partial V occupancy at the interstitial 16c site, which obstructs Mg2+ migration between 8a sites. Despite particle size reduction, MM-MVO exhibited poor reversibility due to this structural disorder. Complementary computational analysis confirmed the energetic favorability of V migration into the 16c site by MM, explaining the origin of the diffusion barrier. In contrast, ST-MVO retained a relatively ordered structure with minimal V occupation at 16c sites and delivered a reversible capacity of 175 mAh g−1 at 2 V when paired with a high-voltage electrolyte. These findings highlight the critical role of spinel ordering in enabling efficient Mg2+ transport and provide design guidelines for high-performance MRB cathodes.
The cell constructed of chevrel-phase cathodes with magnesium metal anodes and grignard-based electrolytes has demonstrated excellent cyclability, exceeding 2000 cycles, reflecting the intrinsic durability of the MRB system.2,8 Nevertheless, such systems generally exhibit low operating voltages and limited capacities, emphasizing the need for improved cathode materials and more oxidative-stable electrolytes. Recent progress has achieved enhanced cycling performance, yet further capacity improvement remains a major objective. In this context, oxide-based cathodes, e.g. MgCo2O4 (ref. 9,10) and delithiated Li2FeSiO4 (ref. 11) are of particular interest due to their superior air stability and high capacities compared to sulfide-based materials. Our previous studies in delithiated layered cathode-materials12,13 have shown that oxide-type cathodes can achieve the highest capacities (greater than 400 mAh g−1) among reported oxide cathodes of MRB,14 demonstrating the theoretical potential for twice the capacity of LIBs, albeit with remaining cycling limitations. The use of an ionic liquid-based electrolyte incorporating the fully-solvated Mg complex, [Mg(G4)][TFSA]2 (TFSA: bis(trifluoromethanesulfonyl)amide), as a conductive salt, which exhibits a wide electrochemical stability window, is especially effective for extracting the intrinsic potential of oxide cathodes.15–17
Spinel-type MgTM2O4 (TM = transition metal) have frequently been investigated as Li-free cathode materials, owing to their well-ordered 8a–16c–8a Mg2+ conduction pathways and structural robustness.9,10,18–22 Most reported spinel-type MgTM2O4 compounds operate as insertion-type (discharge-first) materials, while deintercalation-type (charge-first) spinels remain relatively unexplored. Among these, MgV2O4 (hereafter denoted as MVO) is a promising candidate because the V3+/4+ redox couple may enable reversible Mg deintercalation at moderate voltages. In contrast, in vanadium spinels containing V4+ species (e.g., Mg4V5O12-type compounds23), oxidation of V3+ is limited, suggesting that MVO without V4+ components is more suitable as a high-voltage cathode. Recently, solvothermally (ST) synthesized cactus-like MVO particles have shown excellent electrochemical performance, attributed to their shortened Mg2+ diffusion paths and abundant reactive surfaces.24 However, due to the low oxidation resistance of the electrolyte, the electrochemical properties of ST-MVO have been evaluated in the region below 2 V, limiting the capacity to about 100 mAh g−1 (partial V3+/2+ redox). If the characteristics are evaluated using an electrolyte with a higher potential, it becomes clear that the theoretical capacity of 282 mAh g−1 can be achieved by using V3+/4+ redox. Moreover, solid-state synthesized MVO has scarcely been investigated. If a well-ordered normal spinel can be obtained via solid-state synthesis and subsequently refined into fine particles by mechanical milling (MM), it may be possible to reproduce or even surpass the electrochemical properties of cactus-like MVO.
In this study, we systematically investigated the effect of MM on the crystal structure and electrochemical properties of solid-state synthesized MVO. Detailed structural refinements were performed to clarify how cation disorder and crystallite size evolve with milling. Furthermore, we compared the structural and electrochemical characteristics of MM-derived and ST-derived MVO samples to elucidate the relationship between crystallography and cathode performance.
m with a spinel-type framework, possible occupancies of Mg and V atoms were examined not only at the conventional 8a and 16d cation sites but also at the 16c site located between two 8a sites. During the refinement, a constraint was imposed such that the sum of the 8a occupancy and twice the 16c occupancy did not exceed unity. For the samples most finely milled by MM and those synthesized via the ST method, additional XRD measurements using Mo Kα radiation (Rigaku SmartLab) were carried out to compare their crystal structures in greater detail. The morphology of the obtained products was observed by field-emission scanning electron microscopy (FE-SEM, Hitachi Regulus SU8220), and the crystallite size was estimated using the Halder–Wagner method.26
Electrochemical performance was evaluated following the procedure reported previously,17 except that a rectangular three-electrode laminated cell (100 mm × 70 mm, Fig. S1) was employed to suppress side reactions with the stainless-steel cell.27 The cathode was prepared by thoroughly mixing the active material, conductive carbon (Super C65, Timcal), and PTFE binder at a weight ratio of 5
:
5
:
1, pressing the mixture into a φ 15 mm pellet, and attaching it to an aluminum-mesh current-collector. Electrical connection was made through an aluminum tab (>99%, Nilaco, 0.05 mm thick, 5 mm × 50 mm). A magnesium metal foil (99.9%, Rikazai, 0.05 mm thick, 30 mm × 20 mm) was used as the anode, connected in the same manner. The electrolyte consisted of 0.3 M [Mg(G4)][TFSA]2/[Pyr13][TFSA] (approximately 1 mL).15 A silver reference electrode (99.98%, Nilaco, 0.05 mm thick, 5 mm × 40 mm) was fixed inside the laminated cell with fusion tape. The cathode and anode were separated by a GA-100 glass fiber filter (30 mm × 25 mm), while the reference electrode was placed in contact with the separator without touching either working electrode. The three-electrode cell was placed in a thermostatic chamber at 90 °C. After resting for 12 h, galvanostatic charge–discharge tests were performed using a Hokuto Denko HJ1001SD8c system. The current density was set to 5 mA g−1. Charging was carried out up to 1.0–1.4 V vs. Ag/Ag+ (equivalent to 3.6–4.0 V vs. Mg/Mg2+), and discharging down to −1.4 or −1.2 V vs. Ag/Ag+ (equivalent to 1.2 V or 1.4 V vs. Mg/Mg2+), for a total of five cycles. A rest period of 10 min was inserted between each charge and discharge step. The amount of Mg insertion and extraction after charge and discharge of ST-MVO was evaluated by X-ray fluorescence (XRF) analysis after thoroughly washing the electrode with acetonitrile.
The XRD patterns and their Rietveld refinements are shown in Fig. 2(a–d). All the diffraction patterns can be indexed to a spinel-type structure. The gradual broadening of the diffraction peaks with increasing milling time indicates a reduction in crystallite size accompanied by particle fragmentation. The crystallite sizes estimated by the Halder–Wagner method were 45.6 nm (pristine), 20.8 nm (MM 64 h, φ 5 mm), 6.41 nm (MM 64 h + 16 h, φ 0.2 mm), and 5.32 nm (MM 64 h + 16 h + 2 h, φ 0.1 mm), respectively, confirming the progressive reduction of the crystallites. We note that crystallite sizes obtained from the Halder–Wagner method should be interpreted with caution, particularly when significant peak broadening is present. The method assumes that size and strain broadening can be separated, but defects, strain variations, and instrumental effects also contribute, making the absolute crystallite size uncertain. Therefore, the obtained values should be regarded as qualitative or comparative indicators rather than precise absolute dimensions. On the other hand, variations in the relative peak intensities depending on the milling degree suggest changes in the cation occupancies within the spinel lattice. In the Rietveld refinements, models assuming cation deficiency at the 16d site resulted in poor fitting accuracy; therefore, the total occupancy at the 16d site was fixed to unity. In the spinel structure, the metal sites 8a, 16c, and 16d are in the relationship shown in Fig. 2(e), with the 16c site located between the 8a sites. If a metal occupies 16c, the two adjacent 8a sites cannot be occupied because they are too close to the 16c metal. The occupancies at 8a and 16c are subject to the constraints set out above. The refined occupancies of Mg and V at the 8a, 16d, and 16c sites are summarized in Fig. 2(f). The pristine sample exhibited nearly full Mg occupancy at the 8a site and V occupancy at the 16d site, indicating an ordered normal spinel configuration. In contrast, all MM samples exhibited increased cation disorder, and in the most heavily milled sample, a significant V occupancy (0.194 ± 0.010) was observed at the 16c site, suggesting severe cation redistribution. While V K-edge XAS and neutron techniques have excellent accuracy for refining the presence of V at the 16c site, laboratory XRD should also provide sufficient sensitivity, as the X-ray scattering coefficients of Mg2+ and V3+ are significantly different, reflecting the two-fold difference in electron numbers. This contrast allows for significant refinement of the cation distribution using the Rietveld refinement, with all refined metal site occupancies having estimated standard deviations (ESDs) ranging from 0.007 to 0.011. Considering the solid-state diffusion of Mg2+ during charge–discharge, smaller particle sizes are generally favourable due to the shorter diffusion paths. However, since the 16c sites act as migration channels for Mg2+, their partial occupation by V could block the conduction pathways. Therefore, excessive milling does not necessarily improve the electrochemical performance of the cathode.
The electrochemical properties of each sample are shown in Fig. 3. Although direct quantitative comparison is limited due to differing experimental conditions, the pristine sample (Fig. 3(a)) maintained a discharge capacity of approximately 70 mAh g−1 over five cycles. In contrast, the MM samples exhibited unstable discharge capacities that fluctuated between cycles, implying significant side reactions. All samples except that in Fig. 3(c) displayed pronounced side reactions during charging (Fig. S2). The GITT curve for the MM sample (82 h total) revealed that the charging potential did not reach 3.0 V vs. Mg/Mg2+ after 60 mAh g−1 due to side reactions (Fig. S3a). MgV2O4 nanocrystals have been reported to decompose electrolytes at high temperatures.33 These results suggest that moderate particle sizes in the range of 20–100 nm are optimal. Nonetheless, the observed capacities (<90 mAh g−1) were much lower than the theoretical capacity of 282 mAh g−1, and the polarization was considerably large. Thus, the electrochemical performance did not reach the level previously reported for ST synthesized samples (∼120 mAh g−1 even at high current density of 100 mA g−1).24 For comparison, the GITT curve for ST-MVO (Fig. S3b) shows a smooth increase in potential during charging, corroborating the suppression of side reactions. Furthermore, the overpotential during both charge and discharge is reduced, supporting enhanced Mg2+ ionic transport. Because excessive milling was found to deteriorate performance—likely due to V atoms blocking the 16c diffusion paths—the most heavily milled sample was further investigated using VASP calculations.
To support our experimental findings, we performed first-principles calculations. We created a single Mg vacancy in the conventional cell of an ordered normal spinel containing 8 Mg (8a site), 16 V (16d site), and 32 O atoms, and calculated the Mg migration barrier using the NEB method. Fig. 4(a and b) show that Mg migrates though the 16c site during diffusion with the activation barrier of 0.62 eV. Thus, occupation of the 16c sites by V atoms, as observed in MM samples, is expected to hinder the Mg migration. Furthermore, to reproduce the crystal structure refined from the MM-MVO, we randomly moved four V atoms from 16d sites to 16c sites (deep blue spheres in Fig. 4(c)) and moved four Mg atoms to the empty 16d sites (yellows spheres in Fig. 4(c)) from the ordered spinel structures. After structure optimization, all Mg atoms originally located at the 16d sites remained at the 16d sites; in contrast, two of the V atoms at the 16c sites moved to the 8a sites, while the other two stayed at 16c sites in Fig. 4(d). These results demonstrate that V can occupy both the 16d and 16c sites when they are excited to these positions, in good agreement with our experimental observations. We also relaxed the atomic positions of the disordered spinel, i.e., Mg0.5V0.5 at the 8a site and Mg0.25V0.75 at the 16d sites, and confirmed that all Mg and V atoms remained at their local positions. We also investigated the V migration barrier from the 16d to the 16c sites. For this calculation, two Mg atoms along the migration pathway were removed as shown in Fig. 4(e) because their strong Mg–V Coulomb interactions destabilized the NEB calculations. Still, the resultant migration barrier was approximately 2.0 eV, which is considerably larger than the Mg migration barrier. These results indicate that thermal activation alone is insufficient to move V to 16c sites, and mechanical milling is expected to provide enough energy to facilitate the V migrations. Consequently, these results demonstrate a clear limitation in improving the electrochemical properties of MgV2O4 through mechanical milling alone.
To overcome this limitation, a sample synthesized via a ST route was evaluated. As shown in the Mo Kα XRD data (Fig. 5(a)), the ST-derived and MM-derived (Fig. 5(b)) samples exhibited similar diffraction patterns, indicating that the ST method can produce fine crystallites without mechanical milling. SEM observations in Fig. 5(c) revealed cactus-like particles with diameters of approximately 5 µm, which can be regarded as secondary particles composed of radially assembled needle-like crystallites. Although the diameter of each needle-like crystallite is too small to be measured by SEM, XRD analysis using the Halder–Wagner method revealed a crystallite size of 5.38 nm, comparable to that of MM-MVO (5.32 nm). This indicates that the short-axis direction of each needle-like crystal provides a sufficiently short Mg2+ diffusion length, while the long-axis direction remains relatively long, which may help suppress side reactions. Considering that the spinel structure enables three-dimensional diffusion, the combination of shortened two dimensions and elongated one dimension can still offer significant benefits. Moreover, Rietveld refinement of the ST-MVO revealed the following site occupancies: (Mg0.692(8)V0.070(8))8a(V0.119(7))16c(Mg0.154(6)V0.846(6))16d. Compared with MM-MVO (Fig. 2(f)), the ST-MVO exhibits a lower V occupancy (0.119 ± 0.007) at the 16c site and higher Mg and V occupancies at the 8a and 16d sites, respectively, indicating a more ordered spinel structure.
The electrochemical performance of this sample, shown in Fig. 5(d), demonstrated a reversible charge–discharge capacity of 175 ± 2 mAh g−1. Compared with the MM samples, the polarization was smaller, and the average discharge potential reached 1.95 ± 0.04 V vs. Mg/Mg2+. These results highlight the advantage of the cactus-like microstructure, which maintains low V occupancy at the 16c site while effectively utilizing fine crystallites for Mg2+ insertion and extraction. In previous studies24 employing less oxidative-stable grignard-based electrolytes, charging was limited to 2.0 V vs. Mg/Mg2+, resulting in capacities of ∼100 mAh g−1. In contrast, the present electrolyte allowed charging up to 3.6 V vs. Mg/Mg2+, enabling greater Mg extraction and thus higher capacity. On the other hand, under the high-temperature cycling at 90 °C, the degradation becomes evident due to the reductive decomposition of the TFSA anions on anode surface. Moreover, the coordinated G4 molecules in the electrolyte would undergo thermal decomposition via being contact with MgV2O4 at elevated temperature.33 The cross-over from cathode-electrolyte interface to Mg anode can also induce impedance growth and consequent cell failure, especially under high temperature operation.34 To gain deeper understanding of the events taking place at both electrode–electrolyte interface, further investigations beyond the five cycles are necessary. Quantitative XRF analysis of the electrodes after washing with acetonitrile showed Mg/V ratios of 0.63 (charged) and 1.29 (discharged), confirming the reversible insertion/extraction of approximately 0.66 Mg2+ per formula unit. This corresponds to a calculated capacity of 186 mAh g−1, quite consistent with the measured capacity. These findings suggest that the ST-MVO exhibits both deintercalation-type behavior similar to that of LiMn2O4 spinel and insertion-type behavior resembling Li4Mn5O12 spinel,35 resulting in enhanced capacity. Further improvement may be achievable by developing electrolytes or solid electrolytes with higher oxidative stability, which would enable deeper charging and approach the theoretical capacity. Previous spinel-type MgTM2O4 (TM = Co,9,10 Mn,19,22 Fe,18 Cr,20 etc.) cathodes have generally shown insertion-type behavior upon discharge, and their capacity fade has been attributed to irreversible transition to a rock-salt Mg2TM2O4 phase. The cathode properties of typical MgTM2O4 spinel series are summarized in Table 1. The ST-MVO developed in this study exhibits a high potential and capacity, suggesting its superior reversibility. This behavior is attributed to a reaction pathway initiated by demagnesiation, combined with the favorable Mg2+ conductions inherent to the material. Further optimization of the synthesis conditions may allow additional modification of the ball cactus-like morphology and crystallographic order in cation sites. Combined with the use of high oxidative-stability electrolytes suitable for long-term cycling, ST-MVO has the potential to evolve into a highly practical cathode material in MRBs.
| Electrolyte | Temp./°C | Potential/V | Capacity/mAh g−1 | Starting reaction | Reversibility | |
|---|---|---|---|---|---|---|
| MgV2O4 (this study) | [Mg(G4)][TFSA]2/[Pyr13][TFSA] | 90 | 2 | 175 | Deintercalation | 106% (5th/1st) |
| 99% (5th/2nd) | ||||||
| MgV2O4 (ref. 24) | (PhMgCl)2-AlCl3/THF | RT | ≈0.7 | 132 | Deintercalation | 85% (300th/1st) |
| MgCo2O4 (ref. 10) | (Mg10/Cs90)-TFSA | 150 | ≈2.5 | 170 | Insertion | 71% (2nd/1st) |
| MgFe1.6Mn0.4O4 (ref. 18) | [Mg(G4)][TFSA]2/[Pyr13][TFSA] | 100 | ≈1.4 | ≈200 | Insertion | 45% (10th/1st) |
| MgMn2O4 (ref. 19) | [Mg(G4)][TFSA]2/[Pyr13][TFSA] | 100 | 2 | 214 | Insertion | 46% (5th/1st) |
| MgCrMnO4 (ref. 20) | Mg[TPFA]2/G3 | 60 | ≈1.8 | 75 | Deintercalation | 59% (2nd/1st) |
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