Yasmine
Benabed
a,
Sergey
Krachkovskiy
a,
Benoit
Fleutot
a,
David
Lepage
a,
Chisu
Kim
a,
Sanjeet Kumar
Singh
b,
Abdessamia
Rhazaoui
b,
Sadollah
Ebrahimi
b,
Armand
Soldera
b and
Jean-Christophe
Daigle
*a
aCentre of Excellence in Transportation Electrification and Energy Storage (CETEES), Hydro-Québec, 1806 Boul. Lionel-Boulet, Varennes, Québec J3X 1S1, Canada. E-mail: daigle.jean-christophe@hydroquebec.com
bDepartment of Chemistry, Université de Sherbrooke, Sherbrooke, Québec J1K2R1, Canada
First published on 2nd December 2025
We present a novel, scalable, and acid-free synthesis route for protic organic ionic plastic crystals (POIPCs). Among the various compounds tested, 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepin-1-iumbis(fluorosulfonyl)-imide (DBUHFSI) demonstrated the best performance, achieving a yield of 84% and a purity of 99.8%. The synthesis leverages a silane-derived promoting agent to stabilize hydrogen bonding between the cation and anion, as confirmed by differential scanning calorimetry (DSC), nuclear magnetic resonance (NMR), and density functional theory calculations. These results shed light on the critical influence of purity on the melting point and phase behavior of POIPCs, which directly impacts their suitability for energy storage applications. NMR analyses confirmed strong cation–anion interactions and minimal proton hopping, while DSC, electrochemical impedance spectroscopy, X-ray diffraction and force-field computations revealed several structural regimes correlating with changes in ionic mobility. To explore its potential for integration into energy storage devices, DBUHFSI was tested as a conductive matrix with Li6PS5Cl, a high-performance sulfide-based solid electrolyte, and a polymer binder. The resulting film demonstrated ionic conductivity up to 0.4 mS cm−1 at 30 °C, while enabling roll-to-roll processability and maintaining structural integrity. These results confirm DBUHFSI's role as an ionically conductive matrix, making it a material of choice to consider for scalable solid-state battery manufacturing.
In this work, we present a scalable and cost-effective method for synthesizing high-yield, high-purity POIPC, 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepin-1-iumbis(fluoro-sulfonyl)imide (DBUHFSI). The approach relies on stabilizing the cations using a promoting agent (organic molecule) and trace water in the solvent to promote hydrogen bonding. This eliminates the need for acid and enables straightforward scalability. The method's versatility was confirmed using various precursors. After a thorough electrochemical and structural characterization of the material, we demonstrated the applicability of DBUHFSI in all-solid-state Li-metal batteries as an ionic conductive matrix for the sulfide-based electrolyte Li6PS5Cl.
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| Fig. 1 Scheme outlining the synthesis global reaction (A) and the candidates selected to be tested as promoting agents (B), Schiff bases (C) and salts (D). | ||
| ID | Agent (eq.) | Solvent (0.7 M) | T (°C) | Yield (mol%) | Purity (mol%) | T s–s (°C) | T m (°C) |
|---|---|---|---|---|---|---|---|
| 1 | None | ACN | 21 | 60 | 99.0 | 14 | 48 |
| 2 | 1 (1.0) | 62 | ND | 11 | 38 | ||
| 3 | 2 (1.0) | 54 | 99.9 | 14 | 47 | ||
| 4 | 3 (1.0) | 72 | 99.2 | 12 | 41 | ||
| 5 | DMC | 48 | ND | 12 | 38 | ||
| 6 | 65 | 69 | 33.0 | — | 24 | ||
| 7 | ACN | 52 | 96.0 | 12 | 32 | ||
| 8 | ETOH | 66 | 90.5 | 5 | 32 | ||
| 9 | Ketone | 0 | — | — | — | ||
| 10 | 3 (0.25) | ACN | 21 | 84 | 99.8 | 13 | 48 |
To better identify the parameters influencing purity and yield, we evaluated the relative purity of ten DBUHFSI complex syntheses – each performed with different promoting agents and solvents – using melting point measurements, NMR data (Fig. S1–S10) and time-of-flight mass spectrometry (TOF-MS) (Fig. S11–S19). The results are presented in Table 1. Specifically, relative purity was estimated based on residual solvent, water traces and promoting agent detected by 1H NMR. These values are not absolute but are presented to illustrate general trends. It is worth mentioning that initial syntheses were conducted over 48 hours but resulted in low yields (∼50%). The reaction times were therefore extended to 96 hours to improve yields.
The comparison of samples ID2,3,4 in Table 1 highlights the influence of the glycol backbone length on the performance of the promoting agent. Better yield and purity are achieved with longer chains (ID2 vs. ID3 vs. ID4), which can be attributed to two factors: (1) enhanced London dispersion interactions in longer chains stabilize transition states and intermediates, lowering the reaction's Gibbs free energy and making the process more thermodynamically favorable.13 (2) steric shielding from longer chains reduces side reactions by limiting access to reactive sites, leading to higher product purity.14 This spatial constraint reduces undesired side reactions and promotes the formation of well-defined molecular interactions, such as hydrogen bonds, when functional groups are properly oriented. The steric bulk can also stabilize specific conformations, favoring cleaner reaction pathways.
We also observe that the type of solvent significantly influences the reaction yield, with polar solvents, therefore higher dielectric constants, leading to improved yields. However, the solvent's solvation type – whether protic or aprotic – appears to have little to no effect. When comparing complexes ID4-9, we notice that ethanol hinders the removal of residual DBU. More specifically, DBU was detected in ID8 using 1H NMR (Fig. S10), suggesting an interaction with the alcohol, and a signal attributed to ethanol is observed at 1.2 ppm, resulting in lower purity. The lower purity of ID8 is further evidenced by its lower melting point, likely resulting from ethanol interacting with the crystal and affecting the temperatures of both thermal transitions. Similarly, at 21 °C, dimethyl carbonate (DMC) negatively impacts both yield and purity (ID4 vs. ID5). At 65 °C, DMC further compromises purity, though not necessarily the yield (ID6 vs. ID7). The purity calculated from 1H NMR correlates well with the absence of a second thermal event on the DSC trace (Fig. S26), where only melting is observed. Heating was found to have no significant effect on the reaction kinetics. However, a comparison between ID4 and ID7 reveals that the complex synthesized at a higher temperature (ID7) exhibits lower melting points, reduced yield, and decreased purity – likely due to thermal degradation of the lithium salt. All samples prepared at higher temperature exhibit a brown light color, attributed to the salt degradation.15 On the other hand, complexes with good purity and high melting points displayed an off-white color with apparent crystallite domains. We observe that decreasing the amount of promoting agent from 1.0 to 0.25 eq. vs. Schiff base (ID4 vs. ID10) greatly enhances the yield and purity, resulting in higher melting points. Finally, based on the relative purities reported in Table 1, we establish a clear relationship between high purity and high melting point in POIPCs, further supported by DSC data (Fig. S20–28).
To better understand the role of the promoting agent in POIPCs synthesis, we performed density functional theory (DFT) calculations and computed the formation energy of DBUHFSI using promoting agent 2, promoting agent 3 and in the absence of any promoting agent (summarized in Fig. 2). The computed formation energy of DBUHFSI using promoting agent 2 is based on the following equations:
| DBU + Promoting agent 2 + H2O ⇌ Intermediate 2 + SiC6H15OH | (1A) |
| Intermediate 2 + LiFSI ⇌ DBUHFSI + SiC8H19OOLi | (1B) |
The same set of equations was used with promoting agent 3:
| DBU + Promoting agent 3 + H2O ⇌ Intermediate 3 + SiC6H15OH | (2A) |
| Intermediate 3 + LiFSI ⇌ DBUHFSI + SiC10H23O2OLi | (2B) |
The formation energy computed for DBUHFSI using no promoting agent was based on the following equation:
| DBU + H2O + LiFSI ⇌ DBUHFSI + LiOH | (3) |
The computational details and energies are provided in SI (Table S3). Although DBUHFSI is synthesized in a crystalline form, we model it as an isolated molecule within a hypothetical cell for computational purposes, consistent with the treatment of the other precursors (i.e., SI). While this approach yields a slightly different absolute total energy compared to the crystal, it enables a meaningful comparison of formation energies across different promoting agents. From our computations, we find that, although both thermodynamically favored, the intermediate formation reaction (described in eqn (1A) and (2A)) is much more exothermic when promoting agent 3 is used instead of promoting agent 2, with reaction enthalpies of −383.56 kJ mol−1 and −34.70 kJ mol−1 respectively. The formation of DBUHFSI from intermediates 2 and 3 (described in eqn (1B) and (2B)) is slightly endothermic, with reaction enthalpies of 57.43 kJ mol−1 and 51.07 kJ mol−1 respectively. This observation explains the long synthesis times required experimentally to complete the reaction (96 hours). The total reaction energy of DBUHFSI is of 22.73 kJ mol−1 when promoting agent 2 is used, suggesting that forming DBUHFSI from DBU and promoting agent 2 is not thermodynamically favored. The reaction must therefore proceed through a kinetically governed mechanism, resulting in low yield or purity in the synthesis conditions. On the other hand, the total reaction energy of DBUHFSI is of −332.48 kJ mol−1 when promoting agent 3 is used, suggesting a thermodynamically favored reaction. This observation is in agreement with the higher yields obtained for ID4 and ID10 when compared with ID3 (72% and 84% vs. 54% respectively) as previously discussed (Table 1). The formation of DBUHFSI using promoting agent 3 was also found to be more exothermic than the formation of DBUHFSI using no promoting agent (eqn (3)), computed at −117.91 kJ mol−1, emphasizing the benefit of using a promoting agent for synthesizing POIPCs.
We also investigated the effect of the counterion and the Schiff base on the formation of POIPCs. For this purpose, we maintained the use of promoting agent 3 and ACN solvent at 21 °C for 96 hours, while varying the Schiff base and salt (structures detailed in Fig. 1) to synthesize new POIPCs. The corresponding results are presented in Table 2, supporting DSC data are provided in SI (Fig. S29–S34). Most of the tested combinations achieved yields over 55%, with the exception of ID11 (BF4− anion), which resulted in a significantly lower yield of 10%, a value consistent with that previously reported by Nti et al.16 The purity of these samples is generally above 90%, with a few exceeding 99%, except for ID15 and ID18. No clear correlation between purity and melting point can be established for these samples. When comparing ID11-14, we observe that melting point, purity and yield strongly depend on the nature of the counter ion used.17 Complexes formed with Li salt VII (LiPF6) and Li salt VI (LiBF4) display lower purity (ID11-12), attributed to poor solubility of LiPF6 and LiBF4 in dichloromethane, which hinders the effective residue removal from these complexes. Most POIPCs reported in the literature contain FSI− or TFSI− counter anions.8 These anions were proved to be more thermally and chemically stable than PF6−, which decomposes into HF gas at low temperature.15,18 In addition, the nature of the anion influences the length – and consequently the strength – of the hydrogen bonding between the cation and anion in the complex. A weakening of the hydrogen bonding will directly impact the melting temperature and crystal structure of POIPCs.19 Finally, we observe from Table 2 that ID15-18, synthesized using phosphazene-derived Schiff bases, demonstrate comparable efficiency in promoting POIPC formation but fail to deliver consistent purity. Although phosphazenes are less suitable for industrial applications due to their high cost, their inclusion in this study underscores the versatility of our method.
| ID | Base | Salt | Yield (mol%) | Purity (mol%) | T (°C) | T m (°C) |
|---|---|---|---|---|---|---|
| a Temperatures of all pre-melting thermal events observed by DSC, not all could be identified as transition temperatures. | ||||||
| 11 | I | VI | 10 | 90.0 | — | — |
| 12 | VII | 59 | 90.0 | — | — | |
| 13 | IX | 80 | 99.5 | — | 26 | |
| 14 | X | 57 | 98.0 | 76 | 100 | |
| 15 | II | VIII | 60 | ND | — | 42 |
| 16 | III | ND | 99.9 | 48, 107 | 131 | |
| 17 | IV | 83 | 90.0 | 20, 69, 72 | 132 | |
| 18 | V | 82 | 80.0 | −16, 19, 26 | 71 | |
From the results presented in Tables 1 and 2, we consider ID10 to be the most promising synthesis route for DBUHFSI, providing high melting point (48 °C), yield (84%) and purity (99.8%). The synthesis was carried out using conventional DBU as the Schiff base, LiFSI as the salt, and a simple silane-derived promoting agent 3 in acetonitrile at room temperature. This work demonstrates that excellent results can be achieved through an affordable and scalable synthetic route that avoids the use of strong acids. The synthesis has been successfully scaled to over 200 grams. While transitioning to kilogram or industrial scale introduces several important challenges—such as safely managing the exothermic DBU/LiFSI reaction, ensuring homogeneous mixing of viscous and concentrated solutions, and maintaining strict moisture control due to the sensitivity of reagents like LiFSI—these considerations are manageable with appropriate protocols. Purification strategies, particularly crystallization, must also be carefully adapted to preserve product quality, as scale-up can influence crystal growth and morphology. Additionally, the use of fluorinated compounds like LiFSI requires robust waste management to minimize environmental impact and meet regulatory standards.
The characterization of ID10 was carried out using DSC, as presented in Fig. 3. The first thermal event is observed at 13 °C and is attributed to the solid–solid transition mentioned in introduction. The second thermal event is initiated at 33 °C and reaches a maximum at 48 °C, indicating a first order endothermic phase transition. This latter transition corresponds to the melting point of DBUHFSI. The water content was determined in ID10 to be below 20 ppm (∼15) using the Karl Fischer titration.
The nature of the interactions between the Schiff base, salt, and promoting agent to form ID10 were then investigated using 1H NMR. A solution containing deuterated acetonitrile, promoting agent 3, Schiff base I (DBU), and Li-salt VIII (LiFSI) was prepared in an NMR tube and analyzed at 25 °C. The peak assignment of the initial reaction medium is reported in SI (Fig. S3). Fig. 4A and B show evolution of the reactional medium up to 21 days after the reaction is started. The appearance of an additional minor peak (∼1% of the main compound) is observed at 4.16 ppm after 2 days of reaction (Fig. 4B). The peak position and its multiplicity suggest the presence of protons from a CH2 moiety that belongs to the promoting agent, in the absence of the silane group. Simultaneously, the peak corresponding to NH (8–9 ppm) observed in Fig. 4A becomes narrower and moves to higher frequencies. This behaviour is typical of hydrogen bond formation, which causes deshielding of the proton. Based on these measurements, the formation of a promoting agent 3/Schiff base I complex is suggested and presented in Fig. 4C. The slow formation rate of the complex within the NMR tube is attributed to the absence of both stirring in the reactional medium and water traces in the solvent, which would have facilitated the hydrogen bonding. Nevertheless, the successful formation of DBUHFSI confirms the favorable interaction between the promoting agent and the Schiff base, allowing the stabilization and promotion of hydrogen bonding.
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| Fig. 4 1H NMR spectrum collected within 6–10 ppm (A) and [4–4.3] ppm (B) chemical shift ranges. (C) Suggested structure of the complex formed from the Schiff base I/promoting agent 3 reaction. | ||
| I = I0e−BD | (4A) |
| B = γ2g2δ2(Δ − δ/3) | (4B) |
![]() | (5) |
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| Fig. 5 Arrhenius plot of PFGNMR measured DBUH+ and FSI− diffusion coefficients in ID7 (A) and ID10 (B) samples. | ||
Longitudinal relaxation data offer valuable insights into the charge transfer mechanism. The T1 relaxation time characterizes the spontaneous return of nuclear spin orientations to equilibrium. This process is driven by transient magnetic fields, typically generated by nearby nuclei or electrons on the same or adjacent molecules, as they tumble at the resonance frequency of the observed nucleus (ω0, 300 MHz for 1H and 282 MHz for 19F in our case). T1 relaxation data reflect local molecular dynamics occurring on the nanosecond timescale. The rate of longitudinal relaxation can be described by eqn (6):
![]() | (6) |
![]() | (7) |
It is important to note, however, that the transport number defined in this way should not be interpreted as the ionic transference number. PFG-NMR provides ensemble-averaged diffusivities for species containing DBUH+ and FSI−, including both free ions and neutral ion aggregates. This means that DDBUH in eqn (7) reflects the average diffusivity of species such as DBUH+, [DBUH-FSI]0, [DBUH(FSI)2]−, and others. Similarly, DFSI represents the average diffusivity of species like FSI−, [DBUH-FSI]0, and [DBUH(FSI)2]−. In contrast, the calculation of the transference number—defined as the fraction of the total ionic current carried by ions of a given charge—must consider only charged species. For cations, this means isolating the diffusivity of DBUH+ from that of neutral or anionic complexes such as [DBUH-FSI]0 and [DBUH(FSI)2]−. For anions, it is essential to exclude the contribution of [DBUH-FSI]0 from the diffusivity associated with FSI− and [DBUH(FSI)2]−.22 Therefore, transport numbers derived from PFG-NMR and transference numbers are not equivalent—except in cases where ion pairing is negligible, such as in very dilute solutions.
For sample ID7, the FSI− transport number (tFSI) is 0.58 ± 0.03, indicating that, on average, FSI− diffuses slightly faster than DBUH+. This may be attributed to the presence of a small fraction of free ions—particularly FSI−—that remain unassociated and thus exhibit higher mobility. In sample ID10, stronger ion association is evident, likely involving not only neutral ion pairs but also more complex aggregates such as [DBUH(FSI)2]−. This is reflected in a slightly lower FSI− diffusivity compared to DBUH+, with (tFSI) equal to 0.48 ± 0.02. The presence of impurities in ID7 appears to disrupt ion aggregation, reducing both the viscosity and melting point of the POIPC. Additionally, free DBUH molecules can exchange labile NH protons, enabling a proton hopping mechanism. This mode of charge transport is undesirable in lithium battery systems, as it could compete with Li+ conduction. Therefore, stabilizing the DBUH–FSI complex is advantageous for battery applications, as it helps retain labile protons on the DBU base and suppresses parasitic proton transport.
1H–19F HOESY experiment was performed on the ID10 sample to gain further insight into cation–anion interactions.23 In the resulting two-dimensional spectrum, cross-peaks arise from nuclear spin polarization transfer, i.e., nuclear Overhauser effect (NOE), between the fluorine nuclei of the FSI− and the corresponding protons of the DBUH+ (Fig. 6C). For such transfer to be observable, the lifetime of the ion pair or complex must be sufficiently long to allow for cross-relaxation. By plotting the intensity of these cross-peaks as a function of the mixing time (tm)—the delay during which polarization transfer occurs—the NOE effect can be quantified (Fig. 6D). The initial signal build-up reflects NOE transfer, while the decay at longer mixing times is primarily due to longitudinal relaxation of both nuclei.24 The observed NOE between the fluorine atoms of FSI− and the NH protons of DBUH+ is consistent with that involving other protons, confirming the stability of the NH proton within the DBUH–FSI complex in ID10. This stability suggests that the NH proton does not contribute to ionic conductivity, as it remains bound within the complex. Combined with the absence of water confirmed by Karl Fischer titration, this supports the conclusion that ionic conductivity in ID10 can be confidently attributed to DBUH+ and FSI− ions.
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| Fig. 7 Ionic conductivity of DBUHFSI complex as a function of the temperature from 0 °C to 80 °C (red) and back to 0 °C (blue). | ||
Fig. 8A presents the XRD patterns of the sample, which was placed in a quartz holder and sealed under a controlled atmosphere. The sample was gradually heated from 25 °C to 55 °C. As the temperature increased, a shift of many diffraction peaks toward lower angles was observed (a, d, i–l, n, o, s and t). Subtle changes were detected after 35 °C, including peak shifts to lower angles (o, r, s) and the disappearance of peak e, suggesting a deformation of the crystal lattice passed 35 °C. Moreover, several peak intensity inversions are observed with increasing temperature (b, h, k, m and n), suggesting the onset of structural disorder such as cation exchange, site inversions or antisite defects. This transition overlaps with the change in activation energy previously observed around 35 °C in electrochemistry (Fig. 7) and the decrease in enthalpy observed around 33 °C in DSC (Fig. 3). Significant structural changes began to emerge after 45 °C, marked by the appearance (b, j, ∼r), disappearance (c, f, k, s) and shift (g, I, q) of peaks at 50 °C, followed by a complete transition to an amorphous phase beyond 50 °C. This transformation aligns with the melting point of DBUHFSI at 48 °C characterized by DSC and the drastic change of activation energy observed in electrochemistry at 50 °C. To elucidate the nature of this reorganization, further Rietveld refinement and detailed structure resolution are required. Upon cooling, DBUHFSI recrystallizes with a small shift toward lower angles, and notable changes in peaks (c, e, j, l and p), indicating a slight irreversibility of the phase transition. However, no change in ionic conductivity was observed after undergoing after recrystallization.
To investigate the origin of the subtle structural changes of DBUHFSI before its melting point (Tm), we run molecular dynamic (MD) simulations, allowing us to probe the localized rotational dynamics of the ions. We hypothesize that these structural changes are primarily driven by the rotational or reorientational disorder of the ion.28 The specific details of the MD simulation methodology are provided in another publication.29Fig. 8B illustrates the temperature-dependent rotational dynamics of various normal and bond vectors within the [DBUH]–[FSI] ion pair. The corresponding atom labels used in the simulations are shown in Fig. S36. To quantify rotational motion, we calculate rotational autocorrelation functions (RACFs), which measure the change in orientation of a given vector relative to its initial orientation.29 The average RACF value over the final 4 ns of the simulation is denoted as α, representing the mean rotational displacement of a vector during this period. As shown in Fig. 8B, certain vectors—specifically the normal vectors C2–C5–C6 and S1–N3–S2, along with the bond vectors S1–F1 and S2–O4—exhibit greater rotational mobility compared to others, such as the normal vectors C7–C9–C8 and N1–C1–N2, and the bond vectors N1–C1 and S1–S2. Interestingly, the less mobile vectors display remarkably similar rotational behavior. We categorize these into two groups: Group 1 includes the more rigid vectors, while Group 2 comprises the more flexible ones. From Fig. 8B we also notice that Group 1 vectors show sharp changes in their rotational dynamics (α) near the phase transition temperature, suggesting that they play a key role in governing the phase transition behavior. Moreover, the degree of rotational mobility within Group 1 allows us to distinguish between different solid phases present in the system.
Fig. 8C illustrates the temperature-dependent evolution of the rotational parameter α for the Group 1 vectors, along with the corresponding phases identified in the system. Below 300 K, these vectors exhibit limited rotational mobility, indicating a rigid and constrained dynamic regime. However, above 300 K, a noticeable increase in mobility is observed—particularly for the normal vector C7–C9–C8. The most significant change in α occurs between 360 K and 380 K, culminating in complete decorrelation (α = 0) at 380 K. This indicates that full rotational freedom of the Group 1 vectors is only achieved at or above this temperature. Based on these observations, the system can be divided into distinct phases as a function of temperature: solid III (<300 K), solid II (300–360 K), solid I (360–380 K), and melt (>380 K). The solid III phase observed at 300 K corresponds to the first solid–solid transition and is likely associated with the initial thermal event identified at 13 °C (286 K) for ID10 by DSC. Likewise, the solid II and solid I phase-transition, observed at 360 K in Fig. 8C, can be associated with the structural evolution detected around 33–35 °C (306–308 K) in DSC, EIS, and XRD analyses. Finally, the melt phase, corresponding to the simulated melting temperature (Tm), occurs at 380 K, which is higher than the experimentally determined melting point of 321 K (48 °C). This difference reflects the known tendency of MD simulations to overestimate absolute transition temperatures. However, the relative temperatures at which structural changes occur remain meaningful and can be reliably compared. Importantly, the MD results support the interpretation that the intermediate variations in behavior observed between the two thermal events of DBUHFSI—evidenced by DSC, EIS, and operando XRD—are primarily driven by the presence of multiple distinct solid phases.
Building on the findings presented in the previous sections—where DBUHFSI was shown to possess high purity, ionic conductivity (DBUH+/FSI−) at room temperature, mechanical integrity across the battery operating temperature range, and an acceptable electrochemical stability window—we now turn to evaluating its potential as a conductive matrix in all-solid-state batteries (ASSBs). This final section focuses on assessing DBUHFSI's ability to support solid electrolyte processing and enhance interfacial ion transport, particularly in its lithium-free form. To illustrate the need for such materials, consider sulfide-based ceramic electrolyte Li10GeP2S12 (LGPS). While LGPS offers excellent lithium-ion conductivity, its practical use is constrained by two major challenges: (1) chemical instability when in contact with lithium metal, and (2) the necessity for high stack pressure during cell assembly. To mitigate these issues, polymers like polyethylene oxide (PEO) have been introduced to improve mechanical flexibility and processability. However, as reported by Bieker et al.,30 incorporating 10 wt% PEO into LGPS results in porous membrane formation, particle agglomeration, and a marked decrease in ionic conductivity compared to compressed ceramic pellets. Furthermore, PEO acts primarily as a mechanical binder and does not enhance interfacial electrochemical performance with lithium metal. Li6PS5Cl, another promising sulfide-based electrolyte known for its malleability and favorable mechanical properties, faces similar limitations. For industrial-scale applications—particularly in the fabrication of sulfide electrolyte sheets—a binder is essential to maintain particle cohesion. If the binder is ionically conductive or exhibits favorable interactions with the electrolyte particles, the overall performance of the composite can be significantly improved.
In this context, DBUHFSI, and POIPCs in general, emerge as a promising alternative. They exhibit a mesophase state—intermediate between liquid and solid—at typical battery operating temperatures, a property that may promote enhanced cation exchange at the ceramic–polymer interface. This hypothesis is supported by the findings of Paolella et al.,31 who observed similar interfacial enhancements using an ionic liquid with the Li1.5Al0.5Ge1.5(PO4)3 ceramic solid electrolyte. Alarco et al. demonstrated the potential of plastic crystals as conductive matrices,32 while P. Howlett et al. successfully incorporated plastic crystals as binders in positive electrodes, highlighting their versatility in different battery components.33,34 To demonstrate this application, DBUHFSI was tested as conductive matrix with Li6PS5Cl. The two materials were co-processed into a dense composite film and characterized using EIS. For benchmarking, a reference system incorporating the ionically conductive matrix poly(propylene oxide)-co-poly(ethylene oxide) (PPO-co-PEO) was included, chosen for its thermal stability, adequate room-temperature ionic conductivity, and favorable processability.35 The resulting ionic conductivities of various films are presented in Fig. 10A, and details are provided in Table S4.
At 30 °C, the pristine Li6PS5Cl powder exhibits a high ionic conductivity of approximately 2.5 mS cm−1. However, achieving scalable roll-to-roll processing into thin 40 µm films typically requires the addition of a binder such as PPO-co-PEO, combined with a lithium salt in a 1
:
30 ratio. This addition, while improving processability, causes a tenfold decrease of the total ionic conductivity, lowering it to around 0.1 mS cm−1 at 30 °C, as seen in Fig. 10A. To mitigate this trade-off, we investigated the incorporation of DBUHFSI as a conductive matrix. At 30 °C, pristine DBUHFSI plastic crystal has a better ionic conductivity than pristine [PPO-co-PEO + LiTFSI] film (0.1 vs. 0.04 mS cm−1). Consequently, processing Li6PS5Cl powder with DBUHFSI into a composite delivered significantly good performance, reaching 2 mS cm−1 at the same temperature while maintaining the same thickness. This suggests a favorable interaction between Li6PS5Cl particles and the DBUHFSI matrix. However, unlike the flexible [Li6PS5Cl + PPO-co-PEO + LiTFSI] film, the resulting [Li6PS5Cl + DBUHFSI] composite is dense and rigid, rendering it unsuitable for roll-to-roll processing. To enable roll-to-roll processability, Li6PS5Cl was combined with both PPO-co-PEO (saltless) and DBUHFSI, producing a dense yet flexible film (shown in Fig. S37). The ionic conductivity of this [Li6PS5Cl + PPO-co-PEO + DBUHFSI] film is approximatively 0.4 mS cm−1 at 30 °C – four times higher than its DBUHFSI-free counterpart, indicating that DBUHFSI likely contributes to ionic transport.
Activation energies for all samples are summarized in Table 3. Incorporating PPO-co-PEO to Li6PS5Cl increases the activation energy from 0.30 to 0.50 eV, suggesting a hindered ionic transport at the polymer-Li6PS5Cl interface and likely through the polymer phase itself, given its inherently low bulk ionic conductivity. The multiple regimes observed in DBUHFSI are also present in the [Li6PS5Cl + DBUHFSI] composite, which exhibits three distinct regimes (described in Table 3) well overlapped to those of DBUHFSI. In the first and second regimes, activation energies exceed those of pristine Li6PS5Cl (>0.4 eV). Once the final regime is reached, above DBUHFSI's melting point, the activation energy of the composite drops to 0.17 eV, and its ionic conductivity matches that of pristine Li6PS5Cl. For the [Li6PS5Cl + PPO-co-PEO + DBUHFSI] sample, the activation energy increases to 0.47 eV, suggesting that ion diffusion is primarily governed by the interfacial effects between the three components.
| Sample | Regime | Range (°C) | E a (eV) |
|---|---|---|---|
| Li6PS5Cl powder | 1 | −20 to 70 °C | 0.30 |
| Li6PS5Cl + PPO-co-PEO + LiTFSI film | 1 | −20 to 70 °C | 0.50 |
| PPO-co-PEO + LiTFSI film | Non-Arrhenius | ||
| DBUHFSI plastic crystal | 1 | −10 to 15 °C | 1.47 |
| 2 | 15 to 35 °C | 1.23 | |
| 3 | 35 to 50 °C | 2.21 | |
| 4 | 50 to 80 °C | 0.29 | |
| Li6PS5Cl + DBUHFSI composite | 1 | −20 to 10 °C | 0.43 |
| 2 | 10 to 50 °C | 0.57 | |
| 3 | 50 to 70 °C | 0.17 | |
| Li6PS5Cl + PPO-co-PEO + DBUHFSI film | 1 | 0 to 70 °C | 0.47 |
To further assess the impact of DBUHFSI on lithium transport within the solid electrolyte films, 7Li NMR diffusion measurements were performed on three samples: the [Li6PS5Cl 90 wt% + PPO-co-PEO 10 wt% (30
:
1 LiTFSI)] film, the [Li6PS5Cl 90 wt% + DBUHFSI 10 wt%] composite and the [Li6PS5Cl 90 wt% + PPO-co-PEO 4 wt% + DBUHFSI 6 wt%] film, as shown in Fig. 10B. Unlike the linear fit of the NMR signal intensity observed for pure DBUHFSI (Fig. S35A), these films required a double-exponential fit to accurately describe their behavior (Fig. S35B), indicating two distinct lithium transport processes. The fast-diffusing component (D1 in Fig. 10B) is consistent across all samples and aligns well with previously reported diffusion coefficients for Li6PS5Cl,36 representing bulk diffusion within Li6PS5Cl. The slower component (D2) varies with film composition and likely corresponds to lithium transfer across Li6PS5Cl particle interfaces (grain boundaries). Analysis of the D2 curves in Fig. 10B reveals a clear enhancement of interfacial lithium transport in the presence of DBUHFSI. This improvement highlights both its intrinsic ionic conductivity and its favorable interaction with Li6PS5Cl, reinforcing its potential as a multifunctional component in scalable solid-state battery architectures.
This study highlights the innovative application of POIPCs as highly conductive matrices for hybrid Li6PS5Cl-based solid electrolytes. In particular, DBUHFSI was shown to effectively alleviate the diffusion limitations associated with the PPO-co-PEO binder, necessary for roll-to-roll processing. Achieving optimal performance requires balancing these two components—one improving processability, the other enhancing ionic conductivity—both of which are critical. Further optimization of their ratio (4
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6 in this study) offers a promising route to improve overall performance. While the current work focuses on DBUHFSI as an ionic conductive matrix in its lithium-free form, future investigations will explore its lithiated counterpart, which may further broaden its role as a hybrid polymer solid electrolyte in lithium-based battery systems.
To assess its practical applicability, DBUHFSI was tested as an ionic conductive matrix with PPO-co-PEO binder and Li6PS5Cl, a high-performance but challenging sulfide-based solid electrolyte. The resulting composite films (∼40 µm) demonstrated ionic conductivities up to 0.4 mS cm−1 at 30 °C, while enabling roll-to-roll processability. This confirms DBUHFSI's role as ionically conductive matrix, making it a promising enabler for scalable solid-state battery manufacturing. Looking forward, the next phase of this research will focus on the lithiated form of DBUHFSI, investigating its interactions with lithium salts and evaluating its potential as a standalone solid electrolyte. This will further clarify the role of POIPCs in lithium-ion transport and broaden their applicability in advanced energy storage systems.
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