Open Access Article
Haeji Kim,
Diogo Costa and
Junsoo Kim
*
Department of Mechanical Engineering, Northwestern University, Evanston, Illinois 60208, USA. E-mail: junsoo.kim@northwestern.edu; Tel: +1 (847) 491-4322
First published on 5th June 2026
The toughness of polymer networks is commonly attributed to energy dissipation arising from viscoelastic deformation, leading to a design principle: higher viscosity increases toughness. Here, we show that this relationship can be reversed when polymer chains are sufficiently long. To demonstrate, we prepare polyacrylamide hydrogels with identical network structures, fully dry them, and reswell them in glycerol–water mixtures to the same polymer content, thereby varying the solvent viscosity by three orders of magnitude while preserving the network structure. Although the mechanical response under homogeneous deformation does not change significantly, toughness measured by pure shear and trouser tests markedly decreases with solvent viscosity. In particular, toughness collapses onto a master curve when plotted as a function of the product of viscosity and velocity, with a scaling relation consistent with the shear-lag model. Stick-slip occurs under conditions for which the slope of the master curve is negative, corroborating the presence of a master curve. We attribute this embrittlement to limited transmission of tension along polymer chains at the crack tip due to solvent viscosity, which reduces the fraction of load-bearing chain segments at rupture. In contrast, in short-chain networks, the tension can readily be transmitted to the entire polymer chains, resulting in a non-negative slope. At sufficiently high viscosity and velocity, energy dissipation by viscosity dominates the tension transmission, resulting in a positive slope regardless of the chain length. These results advance the understanding of toughness dynamics through tension transmission and viscous dissipation.
In polymer networks, such as gels and elastomers, energy dissipation is often attributed to interchain friction, as captured by viscoelasticity.4–6 Gent and Petrich have experimentally demonstrated the effects of viscoelasticity on toughness using uncrosslinked rubbers in a peeling test, providing insights into the mechanical behavior of crosslinked rubbers at relatively high peeling velocities.7 When a strip of uncrosslinked rubber is peeled at different temperatures and velocities, the peeling force as a function of velocity shows a master curve after time-temperature superposition, indicating that the behavior originates from viscoelasticity.8 The master curve exhibits a nonmonotonic behavior: an increase in the liquid regime, a sudden drop at the liquid-rubbery transition, an increase in the rubbery regime, and a decrease at the rubbery-glassy transition.9 The failure mode was a cohesive failure at positive slopes, meaning that the peeling force measures the toughness. This observation shows that toughness increases by enhancing energy dissipation arising from viscoelasticity.9,10 Such viscous energy dissipation has long been used to explain fracture behavior in polymer networks. For example, viscoelastic polymer networks exhibit high hysteresis, and the toughness increases with hysteresis.11–14 The viscoelasticity depends on the type of polymer chains and is regarded as a material property.
In gels, by contrast, interchain friction can also be easily controlled by using the solvent with different viscosities. Physical gels swollen with glycerol of different concentrations show that toughness increases with solvent viscosity.15 Siavoshani et al. demonstrate that hydrogels exhibit increased strength and toughness when the solvent is exchanged from water to concentrated glycerol solution, which is attributed to the prolonged bond and network lifetimes in the more viscous solvent.16
The effects of solvent viscosity can be indirectly studied by varying the stretch rate, assuming that the shear due to viscosity scales with the far-field stretch rate. Hassan et al. show that long-chain polyacrylamide (PAAm) single-network hydrogels exhibit near-perfect elasticity with negligible hysteresis in the absence of a crack, whereas the fracture properties with a crack, such as toughness, decrease as the stretch rate increases.17,18 This reversed relation between toughness and stretch rate can be attributed to the shear-lag effect: the solvent and the polymer chain are subject to high relative motion at the crack tip, where the shear limits the diffusion of tension along the polymer chain. The shear-lag model predicts a characteristic length that bears a tension, referred to as the slip zone lb, which scales with the polymer-chain modulus, solvent viscosity, and local strain rate.17,19 Thus, lb exhibits rate dependence due to viscosity and strain rate that introduce a time scale. Meanwhile, the Lake–Thomas model predicts that the fracture energy of polymer networks scales with the number of monomers that bear a tension ahead of the crack tip.12 Together, these models establish a scaling framework that captures the toughness dynamics of polymer networks. However, direct evidence of how solvent viscosity affects the diffusion of tension along polymer chains, especially in simple single networks, is lacking. Furthermore, it was assumed that the far-field stretch rate applied by the tensile tester is proportional to the local strain rate near the crack tip, so that the dynamics of shear-lag effects at the molecular scale can be experimentally studied by varying the far-field stretch rate. However, although the far-field stretch rate and the local strain rate are expected to be in a positive monotonic relation, it is challenging to experimentally determine their scaling relation due to limited spatiotemporal resolution.20
Here, we directly investigate how solvent viscosity affects the toughness of long-chain polymer networks. We hypothesize that viscosity determines the diffusion of tension along the polymer chains ahead of a crack tip, thereby affecting the degree of shear-lag and toughness. When the viscosity is low, the friction on the polymer chain by the solvent is relatively small. Therefore, the tension on the polymer chain can be transmitted along the entire polymer chain length (Fig. 1A). When the chain breaks, the elastic energy stored in this polymer chain dissipates, determining the toughness. When the viscosity is high, by contrast, the transmission of tension along the polymer chain will be hindered by high solvent friction (Fig. 1B). Because the polymer chain ahead of the crack tip is pulled by crosslinked chains, the polymer segments near the crosslinks will be fully stretched, while the segments far from the crosslinks will remain relaxed. Consequently, high viscosity will reduce the portion of the polymer chain under stretch at rupture, lowering the toughness. For short-chain polymer networks, tension can be transmitted along the entire polymer chain regardless of viscosity (Fig. 1C-D). Therefore, toughness will increase with viscosity due to greater energy dissipation by friction, consistent with the traditional understanding of the relationship between toughness and viscosity.
As a model material, we use single-network polyacrylamide (PAAm) gels. We first synthesize identical PAAm hydrogels using water as a solvent (Fig. 2A). Then, we exchange the solvent from water to glycerol solutions of various mass concentrations, φg. Depending on the concentration, the viscosity (η) varies from 10−3 Pa s to 100 Pa s (Fig. 2B and Table S1).21 We control the swelling time to fix the polymer content (Fig. 2C and Table S2). Therefore, the resulting gels have identical polymer network structure and polymer content but significantly different solvent viscosities. Note that both water and glycerol are good solvents for polyacrylamide. The equilibrium swelling ratio of water is about 5.5, and that of glycerol is 6.6. The polymer conformation can differ with glycerol concentration due to differences in polymer-solvent interactions. However, we assume its effects are insignificant, given that our focus is on polymer chain rupture at large deformation. We will also compare long-chain and short-chain networks using the same procedures to investigate their difference in the effects of solvent viscosity. The prepared samples will be subjected to various mechanical tests, including uniaxial tension without a crack and pure shear and trouser tests with a crack, to measure toughness. These experimental data will provide quantitative relationships between viscosity and toughness while holding other aspects of the polymer network constant.
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| Fig. 2 Preparation of PAAm hydrogels with various solvent viscosities. (A) Synthesis process. (B) Viscosity as a function of glycerol concentration φg.21 (C) Swelling ratio of fully dried hydrogels over time. The samples were swollen until they reached a swelling ratio of 5. | ||
000–17
500. These two systems are regarded as representative short-chain and long-chain polymer networks, respectively.
Both storage and loss moduli are insensitive to η over a wide range of angular frequency. The moduli at C = 10−3 are higher than those at C = 10−5 at all viscosities, indicating that the modulus is determined by the network structure and the contribution of viscosity is relatively small. All samples exhibit a high level of elasticity with orders of magnitude difference between G′ and G″, suggesting that the friction by solvent viscosity is relatively small. We also measure the stress–stretch curves under uniaxial tension (Fig. 4C). The modulus is insensitive to η but sensitive to C, as we can observe in the rheology data (Fig. 4D and Table S3). We attribute this observation to homogeneous deformation in the absence of a crack tip, where the relative motion between polymer chains and solvent is minimal and the effects of viscosity are negligible. However, the fracture properties at C = 10−5 are sensitive to η. The curves at C = 10−3 mostly overlap as η varies, while the curves at C = 10−5 only overlap at a small deformation with different fracture points. The strength and stretchability exhibit negative correlation with η at C = 10−5, whereas no clear correlation is observed at C = 10−3 (Fig. 4E, F and Tables S4, S5). This negative correlation in long-chain polymer networks contrasts to the positive correlation of the existing understanding that solvent viscosity strengthens the polymer networks.16 However, a molecular-level interpretation of this trend remains limited because mechanistic theories describing fracture properties without a crack are lacking.
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| Fig. 5 The toughness Γ of the long-chain gels and the short-chain gels as a function of solvent viscosity η. | ||
At C = 10−5, toughness decreases significantly as η increases. At low viscosity (10−3 Pa s), the toughness reaches ∼2000 J m−2, but it drops to ∼400 J m−2 in intermediate viscosity solvents. We observe that the toughness scales with η−1/4 for 10−3 Pa s < η < 10−1 Pa s with the coefficient of determination of 0.78. We attribute this scaling relation to the shear-lag effects. Let lb be the length scale of the polymer chain under tension, and consider a polymer chain ahead of the crack tip as a rigid fiber under shear. The shear-lag model predicts lb ∼ η−1/2, and the Lake-Thomas model predicts the toughness Γ ∼ lb1/2.12 Thus, Γ ∼ η−1/4.17,19 This scaling relation suggests that, at the viscosities used in this study, the polymer chain ahead of the crack tip is not fully stretched at rupture due to the shear-lag effect. As η increases, the portion of the fully stretched polymer chain decreases, embrittling the polymer network.
At the highest viscosity (100 Pa s), however, the toughness deviates from the scaling relation and increases to ∼500 J m−2. This observation indicates that the energy dissipation due to the viscosity dominates the diffusion of tension in polymer chains. This positive correlation between toughness and viscosity is observed in all viscosities used in this study at C = 10−3. The polymer chain is expected to be 100 times shorter than the samples with C = 10−5, so the tension can readily be transmitted to the entire polymer chain. Therefore, the higher viscosity simply increases the toughness as an additional source of energy dissipation. In addition, at this high viscosity, the toughness values at C = 10−3 and C = 10−5 increase with a similar slope, corroborating our interpretation.
We prepare samples with 4 viscosities and 2 chain lengths, apply 5 velocities, and measure the peeling force as a function of displacement. At C = 10−5, a significant stick-slip occurs under low viscosity and low velocity, suggesting that toughness and velocity are in a negative correlation (Fig. 6A).7 As the velocity and viscosity increase, the stick-slip disappears and exhibits a stable plateau. At C = 10−3, by contrast, most conditions show a stable plateau with moderate stick-slip, suggesting a positive correlation between toughness and velocity (Fig. 6B). Also, the toughness values are lower than those at C = 10−5 overall (note that the vertical scale bars for the C = 10−5 and C = 10−3 panels differ by a factor of 5).
We plot the measured toughness Γ as a function of viscosity η (Fig. 7A and Table S7). At both C values, the correlation between Γ and η is unclear due to large scatter. In addition, at C = 10−5, higher v gives lower Γ at η = 10−1 Pa s, whereas such a trend is not evident at other viscosities. The coefficient of determination to Γ ∼ η−1/4 is 0.56, which is relatively low. Overall, the data do not reveal a clear trend. Incidentally, in the shear-lag model, not only v (mm s−1) but also η (Pa s) has a time scale. Considering that these are the only variables that introduce a time scale into the model, ηv (Pa m) will fully determine the dynamics of toughness. Specifically, the shear-lag model predicts lb ∼ (ηv)−1/2, so the Lake-Thomas model predicts Γ ∼ lb1/2 ∼ (ηv)−1/4. To test this scaling relation, we plot Γ as a function of ηv (Fig. 7B). For C = 10−5, the toughness generally decreases with increasing ηv, following the scaling relation Γ ∼ (ηv)−1/4 with a higher coefficient of determination of 0.77. At high ηv, the energy dissipation by viscosity dominates, increasing the toughness. By contrast, at C = 10−3 and modest ηv, toughness is nearly constant with respect to ηv. We attribute this to the fact that the polymer chains are sufficiently short to be fully stretched at a wide range of ηv. At high ηv, the toughness increases with ηv, possibly due to the viscous energy dissipation, similar to the case of C = 10−5.
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| Fig. 7 The toughness Γ of the long-chain gels and the short-chain gels (A) as a function of solvent viscosity η, and (B) as a function of ηv, where v is the pulling velocity. | ||
The stick-slip criteria—the slope of toughness in v—can also be extended to the slope of toughness in ηv. When the master curve exhibits a negative slope, pronounced stick-slip behavior is observed, and the force often relaxes to near zero. When the master curve has a positive slope, the stick-slip behavior is marginal with a stable plateau. When the master curve is flat, the stick-slip behavior is observed, but the force partially relaxes. This observation can be interpreted as follows. Consider a crack propagation in the trouser test at a given ηv when the slope is positive. The crack cannot propagate faster than v/2, as a higher ηv requires more energy to dissipate. The crack also cannot propagate slower than v/2, as lower ηv accumulates excessive energy and accelerates crack growth. Consequently, the crack grows stably at v/2. By contrast, when the slope is negative, the crack can propagate faster than v/2 as higher ηv accumulates excessive energy due to reduced toughness, accelerating the crack propagation (slip). This catastrophic crack propagation temporarily relaxes the specimen and reduces the energy release rate. At C = 10−5, the toughness at high ηv (∼10−3 Pa m) is ten times lower than that at low ηv (∼10−7 Pa m) (Fig. 7B), consistent with significant slip and relaxation in the force–displacement curve (Fig. 6). After the slip, the energy release rate continues to increase without crack propagation (stick) as being consistently pulled. The crack slips again when the energy release rate reaches the toughness of the corresponding ηv, which is captured by the peak force in the force–displacement curve.
The master curves can be compared with previous reports on toughness as a function of the stretch rate in pure shear tests.17 In this experiment, the toughness plateaus at low stretch rates and decreases at high stretch rates, which can also be attributed to the shear-lag effect. When the stretch rate is low, the tension is transmitted throughout the polymer chain, so toughness is limited by chain length. As the stretch rate increases, the shear-lag effect reduces lb, decreasing the toughness. Therefore, we anticipate that the left limit of the master curve is a plateau that scales with chain length1/2, as predicted by the Lake-Thomas model (Fig. 8). When ηv is excessively high, the polymer chains behave like glassy polymers, reducing toughness.7
Our work investigates the toughness dynamics of single polymer networks at a certain range of solvent viscosity and velocity. To extend the understanding of toughness dynamics, one can further consider other types of time-dependency: the transition from uncrosslinked polymers to polymer networks,7 the chain bond lifetime that can cause delayed fracture at excessively low ηv,16,20 poroelasticity,25 the dynamics of entanglements,26 crack tip profile,27 super-shear crack propagation,24 and the limitations and non-idealities in polymer synthesis.28
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