Open Access Article
Harshini
Sharan
a,
Angappan
Kausalya
b,
Senthilkumar
Lakshmipathi
b,
Pavithra
Karthikesan
a,
Jayachandran
Madhavan
a and
Alagiri
Mani
*a
aDepartment of Physics and Nanotechnology, SRM Institute of Science and Technology, Kattankulathur, Chengalpattu 603203, India. E-mail: alagirim@srmist.edu.in
bDepartment of Physics, Bharathiar University, Coimbatore 641046, India
First published on 29th January 2026
Designing efficient and robust bifunctional electrocatalysts for overall water splitting (OWS) is crucial for advancing sustainable energy technologies. Nanosheet (NS)-like cobalt manganese sulfide (COMS) was synthesized in situ on nickel foam (NF) via a one-step hydrothermal method. The binder-free COMS NSs on NF electrocatalyst demonstrated low overpotentials of 197 mV and 270 mV for the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER), respectively, to achieve a current density of 10 mA cm−2 in 1 M KOH. The electrocatalyst facilitated a low overall cell potential of 1.54 V to attain 10 mA cm−2 current density, when utilized as both anode and cathode. COMS NSs on NF exhibited exceptional durability, ensuring stable operation over 300 h of continuous testing. The robustness of the electrocatalyst after long-term operation was examined with the aid of post-stability analysis. Additionally, density functional theory (DFT) was conducted to corroborate the experimental findings. All these outcomes emphasize that COMS NSs on NF are a highly promising earth-abundant electrocatalyst for alkaline water splitting.
Hybrid materials based on transition metal sulfides have garnered significant attention as emerging electrocatalysts for the HER and OER. Their appeal lies in their cost-effectiveness, high catalytic activity, diverse redox reactions, enhanced electrical conductivity, and the flexibility provided by sulfur, which facilitates improved electron transfer.26 Fascinatingly, their structure features covalently constrained layers of metal atoms, with weak van der Waals forces enabling interactions between distinct layers, thereby opening up a novel avenue for energy storage and conversion applications.27,28 For instance, Qiang et al. reported Fe-doped CoS2 nanorods via a hydrothermal approach, and they presented an overall cell voltage of 1.62 V at 10 mA cm−2 current density with excellent durability as an efficient bifunctional electrocatalyst.29 Huang et al. demonstrated Co3S4/NiS2 heterostructures achieving a low cell potential of 1.59 V to reach 10 mA cm−2, with stable operation for 24 h in 1 M KOH.30 Dhakal et al. hybridised CoMnS2 with Fe-doped (1T)-phase VS2 core–shell nanorod clusters on Ni foam, which required 1.51 V at 10 mA cm−2 current density and was stable for approximately 40 h.31
Building on the concepts of the previously mentioned reports, the ternary cobalt manganese sulfide (COMS) system offers several advantages over its binary counterparts. The electrochemical features are strengthened, which contribute to greater HER and OER activity with less overpotentials and retention rates, when multi-component metal sulfides are combined.26 In addition, there have been many attempts to explore binary, ternary, and quaternary transition-metal-based chalcogenides as an alternative to replace noble-metal-based electrocatalysts. Theoretical and experimental findings have shown that ternary metal sulfides are the most effective electrocatalysts, suggesting that these compounds are the best choice for optimizing the electronic states.32,33
Herein, we have synthesized COMS nanosheets (NSs) grown in situ on Ni foam via a simple and cost-effective hydrothermal approach. The resultant electrocatalyst was subjected to structural, morphological, and compositional analysis, followed by electrochemical measurements for the HER and OER. As anticipated, excellent HER and OER electrocatalytic activity with outstanding stability for pristine COMS NSs in 1 M KOH was observed. Additionally, as a symmetric electrode in a water electrolyzer, it unveiled a low cell voltage of 1.54 V to attain 10 mA cm−2 current density with exceptional long-term stability.
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| Fig. 1 Schematic representation for the synthesis of the COMS NS electrocatalyst via the hydrothermal method, followed by electrochemical measurements. | ||
| E(RHE) = E(Hg/HgO) + E°(Hg/HgO) + 0.059 × pH (V) | (1) |
The following expressions were employed to determine the overpotential (η) necessary for the HER and the OER:
| ηHER = 0 − E(RHE) (V) | (2) |
| ηOER = E(RHE) − 1.23 (V) | (3) |
The Tafel equation was employed to extract the Tafel slope from the linear region of the LSV plots, which provides insight into the reaction kinetics:
η(HER/OER) = b log j + a (mV dec−1) | (4) |
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| Fig. 2 (a) XRD pattern of the as-prepared COMS NSs grown in situ on NF. (b) The FT-IR spectrum highlighting the metal–sulfur bonding of the resultant electrocatalyst. | ||
FT-IR analysis is widely used to explore the functional groups and bonding nature of COMS NSs. Fig. 2b shows the FT-IR spectra of COMS NSs, which display distinct vibrational bands, with broad peaks above 3000 cm−1 that correspond to O–H stretching vibrations representing the existence of physically adsorbed water molecules attached to the transition metal sulfides (TMSs), and peaks at 2910 and 2973 cm−1 to C–H stretching modes.38 Vibrational bands at 1682 and 1758 cm−1 represent O–H bending, and peaks at 1200–1500 cm−1 could be C–O and C
C stretching vibrations. Interestingly, the sharp peaks at 912, 862, 791, 635, and 561 cm−1 are linked to Co–S and Mn–S stretching vibrations, proving that the bimetallic sulfide framework was successfully formed.39,40
The surface morphology and hierarchical architecture of the as-synthesized COMS NSs were thoroughly examined using HR-SEM, as shown in Fig. 3a–d. The low-magnification micrograph (Fig. 3a) reveals a uniformly coated network of nanostructures densely grown on the conductive substrate, indicating excellent nucleation and adhesion during synthesis. Upon closer observation at higher magnifications (Fig. 3b–d), the structures were found to consist of vertically aligned, ultrathin nanosheets (NSs) interwoven to form a loosely packed but continuous three-dimensional (3D) framework. The homogeneous distribution of the elements was confirmed through elemental mapping, as shown in Fig. 3e–h. These nanosheet-like structures, with their exposed edges, are particularly advantageous for electrocatalytic applications. The vertical alignment exposes a large number of active edge sites, while the inter-sheet voids facilitate efficient electrolyte infiltration and gas release, both critical for the HER and OER.41–43
This hierarchical growth suggests a self-assembly process driven by a synergistic interaction between cobalt, manganese, and sulfur precursors under the hydrothermal conditions. Such a textured morphology enhances not only the electrochemically active surface area (ECSA) but also promotes rapid charge transport pathways, contributing to increased catalytic efficiency and stability during water splitting. To gain deeper insights into the internal structure and crystallinity at the atomic scale, the obtained electrocatalyst, which was ultrasonically detached from the substrate, was subjected to HR-TEM, as depicted in Fig. 3i–k. The low-magnification TEM images (Fig. 3i and j) exhibit a wrinkled and layered nanosheet-like morphology, which is consistent with the SEM observations. The transparent regions confirm the ultrathin nature of the sheets, which are conducive to fast ion diffusion and electron transport during electrocatalysis.44,45
The HR-TEM image in Fig. 3k provides a closer view of the atomic lattice fringes, with distinct interplanar spacings of 1.61 Å, 1.01 Å, and 0.81 Å. These spacings are well indexed to the (311) and (422) planes of MnS2, and the (102) and (110) planes of CoS, which are well correlated with the XRD results. Additionally, the SAED pattern (Fig. 3l) illustrates distinct concentric rings corresponding to the aforementioned planes, further confirming the polycrystalline nature of the COMS NSs. Hence, all these are expected to significantly contribute to better electrocatalytic performance.
To further understand the elemental oxidation states of the COMS NSs, XPS analysis was performed. Fig. 4a–d illustrates the XPS spectra of the obtained electrocatalyst. The survey spectrum (Fig. 4a) confirms the presence of Co, Mn, and S as key constituents, along with peaks of O and C. The high-resolution Co 2p spectrum (Fig. 4b) shows two main peaks at 781 eV and 796 eV corresponding to Co 2p3/2 and Co 2p1/2, respectively, along with distinct satellite features at 783 eV and 798 eV, which indicate the Co2+ oxidation state. Additionally, minor metallic cobalt peaks exist at the binding energies of 774 eV and 786 eV.46,47
The Mn 2p spectrum (Fig. 4c) exhibits three deconvoluted peaks corresponding to Mn 2p3/2 at the binding energies of 637 eV, 642 eV, and 645.2 eV, indicative of a mixed Mn2+/Mn3+ valence state.48 This mixed valency is crucial, as it ultimately enhances and contributes to the superior catalytic performance in the HER and OER. Fig. 4d demonstrates the S 2p core level spectrum, with peaks at 161 eV and 162.4 eV consistent with S 2p3/2 and S 2p1/2, which is well associated with the divalent sulfide (S2−) oxidation state.49 Altogether, the phase integrity of the COMS NSs was validated.
The surface properties of the COMS NSs were evaluated using N2 adsorption–desorption isotherms (Fig. 4e). The isotherm displays a typical type IV behaviour with a distinct H3-type hysteresis loop, denoting the presence of slit-like mesopores generated by the stacking of nanosheets.50,51 The calculated BET surface area is 9.8 m2 g−1, which directly correlates with the ultrathin, wrinkled morphology detected in the TEM images. Such a high surface area provides abundant active sites, facilitating improved contact between the electrode–electrolyte interface, which is beneficial for electrochemical water splitting.52,53 The corresponding BJH pore size distribution (Fig. 4f) reveals a sharp peak at approximately 1.4 nm, suggesting dominant mesoporosity. These narrow mesopores not only aid in rapid electrolyte diffusion, but they also prevent bubble trapping, a common issue during gas evolution reactions.54 Together, these characteristics confirm that the synthesized COMS NSs are structurally optimised for high electrocatalytic performance in water-splitting applications, validating the morphological and electronic design strategy.
To evaluate the electrocatalytic activity of the COMS NS electrocatalyst, the HER and OER performances were systematically examined in 1 M KOH electrolyte using a three-electrode configuration. Fig. 5a reveals the linear sweep voltammetry (LSV) curves of the COMS NSs and Pt/C for the HER, where the catalyst delivers a low overpotential of 197 mV and 29 mV to attain 10 mA cm−2 current density, suggesting remarkable catalytic activity. The corresponding Tafel slope in Fig. 5b were calculated to be 154 mV dec−1 for COMS NSs and 44 mV dec−1 for Pt/C, indicating the rate-limiting step. This moderately sloped region suggests efficient electron transfer and satisfactory conductivity across the electrocatalyst–electrolyte interface. In alkaline water electrolysis, the HER mechanism proceeds through water molecule dissociation rather than direct proton reduction.55 The HER involves a two-electron process governed by the following plausible sequential steps:
(i) Volmer step – water dissociation and H adsorption*
The HER begins with the electrochemical dissociation of water at the catalyst surface. Water molecules then interact with the active sites of Co and Mn on COMS NSs and an electron, leading to the formation of adsorbed hydrogen (Hads or H*) and OH− (eqn (5)):
| H2O → Hads + OH− − e− | (5) |
(ii) Heyrovsky step – electrochemical desorption
The adsorbed hydrogen reacts with another water molecule to produce molecular hydrogen (H2), thereby releasing OH− (eqn (6)):
| H2O + Hads → H2 + OH− − e− | (6) |
(iii) Tafel step – chemical recombination
Alternatively, when two H* species accumulate at neighbouring active sites, they can directly recombine to evolve hydrogen (eqn (7)):
| Hads + Hads → H2 | (7) |
This path is dominant when the catalyst surface achieves high H* coverage, which is supported by the large surface area and exposed active sites of the COMS NSs. The stability of COMS for the HER was verified through chronoamperometric analysis (Fig. 5c), which demonstrated satisfactory stability over 12 h, emphasizing its resilience during continuous hydrogen evolution.
EIS was performed to analyse the charge transfer kinetics of the obtained electrocatalyst. The Nyquist plot at an applied HER potential between the 100 kHz and 10 mHz frequency range is shown in Fig. 5d. Using the Randles equivalent circuit, the lowest solution resistance (Rs) of 2 Ω and a charge transfer resistance (Rct) of 14 Ω was observed.
In the OER regime (Fig. 6a), the COMS NSs deliver an overpotential of 270 mV to attain 10 mA cm−2 current density, whereas RuO2 obtained an overpotential of 270 mV. Also, from the LSV polarization curve, the Tafel slope value was found to be 177 mV dec−1 and 100 mV dec−1 for COMS NSs and RuO2 (Fig. 6b), respectively, indicating favourable reaction kinetics and efficient oxygen intermediate formation (*O, *OH, *OOH). The OER catalytic process involves the adsorption and transformation of OH− ions at the active sites of the COMS NSs.55 The presumable mechanism proceeds via four electron processes via the following steps (X–COMS electrocatalyst): first step (eqn (8)) proceeds with the generation of the X–OH intermediate; the second step (eqn (9)) involves the continual interaction of X-OH− with OH− and releases a water molecule and an electron; the third step (eqn (10)) involves two discrete paths, thus leading to the existence of an O2 molecule; the fourth step (eqn (11)) comprises the merging of a metal oxide and hydroxide to form metal oxyhydroxide; and finally, by utilizing proton-coupled electron transfer during oxidation, there exists O2 and metal active sites (eqn (12)).
| X + OH− − e− → X–OH | (8) |
| X–OH− + OH− − e− → H2O + X–O | (9) |
| X–O + X–O → X + X + O2 | (10) |
| X–O + OH− − e− → X–OOH | (11) |
| X–OOH + OH− − e− → O2 + H2O + X | (12) |
Because of the presence of several intermediates, it is often difficult to identify the rate-determining steps and to understand the OER kinetics. The chronoamperometric stability (Fig. 6c) over 12 h shows a nearly steady current response, confirming the robust endurance under anodic bias. The electrocatalytic activity was also assessed by the ECSA by measuring the specific double-layer capacitance (Cdl) of the COMS NSs. From Fig. S1, the Cdl of COMS NSs was 5.55 mF cm−2. It can be inferred that the attained electrocatalyst displays a larger ECSA (138 cm2), which suggests it could expose more active sites for the HER and OER. The Nyquist plot shown in Fig. 6d displays the lowest solution resistance (Rs) of 2.6 Ω and a charge transfer resistance (Rct) of 2.1 Ω, as determined using the Randles equivalent circuit.
Encouraged by the impressive HER and OER activities, the COMS NS electrocatalysts were further evaluated for overall water splitting in 1 M KOH using a two-electrode configuration. As shown in Fig. 7a, the system required only 1.54 V to achieve a current density of 10 mA cm−2, and outperformed several reported catalysts (Table S1). The inset photograph confirmed the practical deployment of COMS NS//COMS NS electrodes in overall water splitting. Notably, the system maintained excellent durability over 300 h of continuous electrolysis with minimal variation in cell voltage (Fig. 7b). After 300 h of prolonged operation, XRD and HR-SEM post-analyses were performed. It was observed that the structure (inset, Fig. 7b) and the morphology of both the cathode and anode remained unchanged, indicating excellent stability (Fig. S2). Additionally, as demonstrated in Fig. 7a, there was only a slight increase in the overall cell potential from 1.54 V to 1.61 V compared to the prior 300 h of long-term stability.
Fig. 8c displays the electronic band structure of the COMS NSs, revealing a zero bandgap that signifies the metallic behaviour. The existence of metallic behaviour effectively improves the catalytic performance of the resultant electrocatalyst,56 thus facilitating the rapid charge transport to active sites in the HER and OER. Additionally, the total density of states (TDOS) and projected density of states (PDOS) further support these findings and are displayed in Fig. 8d. The notable contributions from the Co 3d and Mn 3d orbitals at the Fermi level indicate a high density of electronic states, resulting in superior conductivity and effective electrocatalytic performance.57 Collectively, the theoretical findings offer a plausible argument for the effective electrocatalytic performance of the COMS NSs, and highlight the potential of this class of materials to act as bifunctional electrocatalysts for overall water splitting.
COMS NSs exhibit superior bifunctional activity due to many synergistic factors, including the mixed valence states of Co and Mn in the sulfur-expanded lattice, the high porosity and surface area, which lead to efficient ion/electron transport pathways in the nanosheet-like array morphology, and improved electrolyte contact and reduced interfacial resistance. These features render binder-free COMS NSs a highly active and stable bifunctional electrocatalyst.
Supplementary information (SI): ECSA analysis, post-stability HR-SEM, and a comparison table of COMS NSs with the literature and BET experimental conditions. See DOI: https://doi.org/10.1039/d5se01288k.
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