Qiushi
Huang
a,
Yejian
Yu
a,
Rujia
Zou
*a,
Jinqi
Zhu
*a and
Huifang
Chen
*b
aState Key Laboratory of Advanced Fiber Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, China. E-mail: rjzou@dhu.edu.cn; zhujinqi.dhu@foxmail.com
bKey Laboratory of High Performance Fibers & Products, Ministry of Education, Donghua University, Shanghai, 201620, P. R. China. E-mail: hfchen@dhu.edu.cn
First published on 20th November 2025
Herein, N, S co-doped carbon fibers encapsulating hollow Sb nanocrystals (h-Sb@NS-CNFs) were synthesized by a simple ion exchange and electrospinning process. The hollow Sb nanocrystals, in conjunction with the confinement effect of the carbon fibers, can offer faster Na+ pathways, decrease the Na+ diffusion barriers, and effectively mitigate the structural degradation of the electrode caused by the volume changes of Sb, thereby extending the cycle life of batteries. Additionally, the dual-element co-doping strategy employing nitrogen and sulfur provides more active sites for the Na+ reaction and increases the electronic conductivity while simultaneously enhancing the ionic diffusion kinetics, as indicated by density functional theory (DFT) and kinetic analysis. Therefore, h-Sb@NS-CNF exhibits excellent cyclic stability (305.3 mAh g−1 at 2 A g−1 for 900 cycles) and a high-rate capacity (209.3 mAh g−1 at 10 A g−1) as an anode material for sodium-ion batteries.
In order to overcome the disadvantages of volume change and the low reaction kinetics of Sb electrodes, many strategies have been designed, including the design of Sb–M alloys, composites with conductive carbon materials, and the design of hollow nanostructures.18,19 Carbon materials, such as carbon nanofibers (CNFs), graphene, carbon nanotubes, and porous carbon, are widely used for enhancing the electrical conductivity of SIB electrodes while also serving as a cushion for the electrode materials against volume changes.20–23 A hollow nanostructure design of anode materials has been widely employed for enhancing the reaction kinetics of Na+ and accommodating volume changes, thereby effectively improving the cycling stability and rate performance of SIBs.24–26
In recent years, CNF materials fabricated via electrospinning have exhibited superior mechanical characteristics, with inherent self-supporting properties and flexibility, indicating their potential applicability in the realm of flexible battery technology.27,28 Liu et al. designed porous Sb/CNF by electrospinning and a self-activation method, the structure of the porous carbon fibers confining ultrasmall Sb nanocrystals, which demonstrate good stability, also enhances the battery's rate capability.29 However, the huge volume change of Sb particles during the charge–discharge process can disrupt their integration with carbon materials, leading to poor cycling stability of SIBs. Therefore, stably encapsulating hollow Sb nanoparticles in CNFs by a simple method while ensuring excellent ionic diffusion kinetics remains challenging.
Herein, we used ZIF-8 as a precursor and synthesized N, S co-doped carbon fibers for encapsulating hollow Sb nanocrystals (h-Sb@NS-CNFs). The combination of the hollow nanostructured design and carbon fiber composite is an effective strategy for providing sufficient space for the volume expansion of Sb during sodiation and desodiation, improving the cycle stability of batteries. At the same time, the small particle size of h-Sb@NS-CNFs shorten the diffusion path of Na+, decrease the Na+ diffusion barriers, and increase the electronic conductivity. In addition, the N, S co-doped carbon fibers provide more adsorption sites for Na+, while also enhancing the ionic diffusion properties. As a result, h-Sb@NS-CNFs exhibits excellent cyclic stability of 373.8 mAh g−1 after 200 cycles at 0.5 A g−1 and 305.3 mAh g−1 after 900 cycles at 2 A g−1. Furthermore, h-Sb@NS-CNFs demonstrates outstanding rate performance of 209.3 mAh g−1 at 10 A g−1 in SIBs.
000 rpm for 5 min, washed with methanol, and vacuum-dried at 60 °C for 12 h to obtain ZIF-8 nanopolyhedrals. Forty milligrams of ZIF-8 was ultrasonically dispersed in 30 mL ethanol for 10 min, heated to 120 °C in an oil bath, and then treated with a mixture of 2.0 g thioacetamide in 20 mL ethanol for 3 h under reflux. After cooling, the ZnS nanobox suspension was centrifuged (12
000 rpm, 5 min), washed with ethanol, and redispersed in 20 mL ethanol. This suspension was combined with a solution of 40 mg SbCl3 in 20 mL ethanol under magnetic stirring for 2 h, then centrifuged (12
000 rpm, 5 min) and washed with ethanol to yield yellow Sb2S3 nanoboxes.
| Eads = Esub+Na − Esub − ENa |
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| Fig. 1 (a) Schematic of the formation of the h-Sb@NS-CNFs. (b) SEM images of the h-Sb@NS-CNFs. (c) TEM image and (d) HRTEM image of the h-Sb@NS-CNFs. | ||
The morphologies of the ZIF-8 nanopolyhedrals and h-Sb2S3 nanoboxes were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), as shown in Fig. S1. The ZIF-8 nanopolyhedrals have a uniform morphology with an average particle size of ∼150 nm (Fig. S1a). After the in situ sulfurization process, the h-Sb2S3 nanoboxes with a void inner space and size of approximately 200 nm exhibit morphologies akin to that of the ZIF-8 nanopolyhedrals (Fig. S1b–d). The SEM images of h-Sb@NS-CNFs (Fig. 1b and S2) demonstrate that the h-Sb@NS-CNFs possess a smooth surface with an average diameter of approximately 400 nm. There were no obvious fractures or damage on the fiber, indicating that carbonization did not cause the collapse of the fiber structure or the precipitation of active Sb. The TEM images in Fig. 1c and d clearly demonstrate that the h-Sb nanocrystals were successfully prepared and confined within the void space in the nanofibers provided by the hollow Sb2S3 nanoboxes. The high-resolution TEM (HRTEM) image (Fig. 1d) displays a 0.31-nm lattice spacing, clearly corresponding to the (0 1 2) plane distance of Sb. Energy dispersive X-ray spectroscopy (EDX) elemental mapping (Fig. S3) reveals that the h-Sb nanocrystals were encapsulated within the box-like spaces inside the fibers. The Sb@NS-CNFs were synthesized by replacing the hollow Sb2S3 with SbCl3. The SEM and TEM images reveal that the Sb nanoparticles were encapsulated within the solid CNFs, which exhibited good structural uniformity. The ZIF8-derived Sb2S3 nanoboxes were coated with polypyrrole (PPy) by a self-assembly method. Sb2S3@PPy was calcined to obtain a carbon layer, and the Sb2S3 nanoboxes were reduced to Sb nanocrystals in this process. The SEM and TEM images (Fig. S5) show that the Sb nanocrystals were clad by a carbon layer, forming Sb@CNP with an average diameter of ∼200 nm.
The XRD results of h-Sb@NS-CNFs and Sb@CNP are displayed in Fig. 2a. These peaks are perfectly consistent with the standard patterns of Sb (JCPDS:35-0732), indicating that Sb2S3 in CNFs was reduced to Sb during carbonization. The h-Sb@NS-CNFs were further characterized by Raman spectroscopy (Fig. 2b). The peak at 147.0 cm−1 was assigned to the A1g vibration mode of the characteristic Sb peak, thus indicating the existence of Sb in the CNFs. The two distinct peaks at 1358.8 cm−1 and 1594.0 cm−1 can be assigned to the D and G bands of the CNFs. The D band represents the stretching and vibration of the disordered carbon layer with sp3 hybrid orbitals, corresponding to the degree of amorphous carbon in the fibers; the G band is the vibration peak of the ordered carbon layer with sp2 hybrid orbitals, corresponding to the degree of graphitization of carbon in the fibers. The ID/IG ratio of 1.40 is primarily attributed to the doping effects caused by nitrogen and sulfur from PAN and Sb2S3, respectively. The electronic conductivity of h-Sb@NS-CNFs annealed at different temperatures was evaluated by chronoamperometric polarization measurements (Fig. S7). The carbonized fibers obtained at 530 °C exhibited an electronic conductivity of 1.27 S cm−1, indicating that this temperature was sufficient for endowing the fibers with excellent electrical conductivity.
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| Fig. 2 (a) XRD patterns of the h-Sb@NS-CNFs and Sb@CNP. (b) Raman spectra of the h-Sb@NS-CNFs. (c–f) XPS spectra of the h-Sb@NS-CNFs. | ||
The chemical compositions and bonding structure were further analyzed via XPS analysis. Fig. S8 shows the full spectrum of h-Sb@NS-CNFs; the peaks of C 1s, N 1s, S 2p and Sb 3d illustrate that the elements C, N, S and Sb were present in h-Sb@NS-CNFs. The two peaks in the high-resolution C 1s spectrum (Fig. 2c) can be assigned to the C–C bonds with sp3 (283.3 eV) and sp2 (284.8 eV) hybridizations.37 Moreover, the peak at 286.2 eV was assigned to the C–N bond. The peaks at 396.7 eV and 398.3 eV for N 1s (Fig. 2d) correspond to the pyridinic nitrogen and pyrrolic nitrogen, revealing nitrogen doping in the carbon layer.38 In the high-resolution S 2p spectrum (Fig. 2e), the peaks at 168.5 eV and 167.3 eV correspond to sulfur oxides, such as SO3 and SO4, while the peaks at 164.8 eV and 163.9 eV correspond to C–S covalent bonds, and the peaks at 162.8 eV and 161.7 eV correspond to metal sulfides.39 The doping with nitrogen and sulfur introduced a multitude of defects into the carbon fibers, which were conducive for enhancing the transport of electrons and ions.40 Additionally, doping provided a greater number of active sites for the material. There are three peaks in the high-resolution Sb 3d spectrum (Fig. 2f), which can be assigned to Sb 3d5/2 (528.8 eV), Sb 3d3/2 (538.3 eV) and O 1s (530.1 eV).41 The peak of O 1s can be attributed to the existence of an oxide film on the surface of the carbon fibers.
To investigate the influence of N and S doping on the electrochemical properties of h-Sb@NS-CNFs for SIBs, density functional theory (DFT) was used for analyzing the adsorption of Na on the different doping models and their diffusion behavior (Fig. S16). Fig. 3a shows the top views of the optimized geometric configurations of Na adsorbed on the graphitic nitrogen (NG)–, pyridinic nitrogen (N6)–, pyrrolic nitrogen (N5)–, sulfur (S)– and nitrogen–sulfur (N6–S and N5–S)-doped graphene structures. The adsorption energies of Na on the doping models of NG, N6, N5 and S were −0.50 eV, −1.49 eV, −2.51 eV, and −1.32 eV, respectively (Fig. 3c). In contrast, the nitrogen-sulfur-co-doped models, (N6–S) and (N5–S) exhibited higher adsorption energies of −1.91 eV and −2.57 eV, indicating that the introduction of sulfur enhanced the adsorption of Na, which could have improved their charge–discharge capacity. The differential charge density maps of N5–S for Na adsorption confirmed the transfer of electrons from the sodium atom to the sulfur and nitrogen atoms in N5–S (Fig. 3b). The Bader charge analysis confirmed that the co-doping of N and S jointly promoted the adsorption of Na (Fig. S17). The diffusion behavior of Na migrating from the stable state to the metastable state on the material surface was further investigated, and the energy profiles of Na along the diffusion path were determined (Fig. 3d and e). The diffusion energy barriers of N5–S and N6–S were observed to be lower than those of N5 and N6 (0.83 vs. 0.90 eV and 0.42 vs. 0.65 eV respectively), indicating that the N, S co-doping structures were more favorable for Na diffusion than pure N doping, and that they decreased the Na+ diffusion barriers between Na+ and the active materials, thereby allowing for a better rate performance.
The electrochemical properties of the h-Sb@NS-CNFs composite as an anodic material for SIBs were evaluated. Fig. 4a displays a representative cyclic voltammogram (CV) for the first, second and third cycles at a scan rate of 0.1 mV s−1 in the voltage window of 0.01–3 V vs. Na/Na+.42 The first CV curve exhibits two obvious cathodic peaks located at 0.57 V and 0.41 V, which did not appear in subsequent cycles. These irreversible peaks can be ascribed to electrolytic decomposition on the electrode surface of h-Sb@NS-CNFs and the formation of the SEI film.43 In addition, the peak at 0.42 V in the first cathodic scan was attributed to the alloying process: Sb + xNa+ + xe− ⇔ NaxSb (x < 3). There are two reversible peaks at 0.46 V and 1.44 V in the subsequent cathodic scans, which can be ascribed to the multi-step alloying process: NaxSb + (3 − x)Na+ + (3 − x)e− ⇔ Na3Sb (x < 3). The sharp peak observed at 0.01 V following cathode scanning and the peak at 0.05 V following anode scanning correspond to the intercalation and extraction of Na+ in the carbon layer. The oxidation peaks at 0.79 V and 0.89 V can be ascribed to the dealloying process: Na3Sb → NaxSb → Sb. The high coincidence of oxidation peaks during the three anodic scans indicates that the h-Sb@NS-CNFs electrode exhibits good reversibility and little polarization. With the exception of the first circle, the subsequent voltage platforms basically overlapped, which confirms that the CV results, indicating that the material has excellent reversibility and electrical conductivity.44 The CD curve (Fig. S9) displays a distinct charge–discharge plateau, which corresponds to the peak positions in the CV curve.
The rate performance of h-Sb@NS-CNFs, Sb@NS-CNFs and Sb@CNP in SIBs was tested at different current densities in the voltage range from 0.01 V to 3.0 V. As shown in Fig. 4b, h-Sb@NS-CNFs delivered specific capacities of 415.7, 382.5, 357.1, 341.5, 331.4, 320.9 and 320.7 mAh g−1 at current densities of 0.1, 0.2, 0.5, 1, 2, 5 and 10 A g−1 respectively. When the current density was returned to 0.1 A g−1, the reversible specific capacity increased to 379.5 mAh g−1. h-Sb@NS-CNFs exhibited outstanding performance among the various Sb-based, anode materials (Table S1). In contrast, Sb@NS-CNFs and Sb@CNP demonstrated poor stability, with decreasing specific capacities during the cycles at 0.1 A g−1. Moreover, the cycling performance (0.5 A g−1, 0.01 V to 3.0 V) of h-Sb@NS-CNFs, Sb@NS-CNFs and Sb@CNP are shown in Fig. 4c. The batteries were activated at 0.1 A g−1, with an initial coulombic efficiency of 64.1%. The initial capacity loss and low coulombic efficiency can be ascribed to the formation of the SEI layer on the surface of the battery's electrode. h-Sb@NS-CNFs delivered specific capacities of 370.4 mAh g−1 and 373.8 mAh g−1 after 5 and 200 cycles, respectively, with a capacity retention ratio of 100.7%, revealing the good cycle stability of h-Sb@NS-CNFs. The dQ/dV curves of h-Sb@NS-CNFs from the 50th to 200th cycle nearly overlapped, further confirming the excellent cycling stability of the electrode (Fig. S10). In comparison, Sb@NS-CNFs and Sb@CNP exhibited low-capacity retention rates of 72.5% and 78.1%, respectively, at a current density of 0.5 A g−1. The long cycling test of h-Sb@NS-CNFs, Sb@NS-CNFs and Sb@CNP at 2 A g−1 is shown in Fig. 4d. The initial charge and discharge capacities of h-Sb@NS-CNFs were 596.1 mAh g−1 and 782 mAh g−1 with an initial coulombic efficiency of 76.2%. h-Sb@NS-CNFs delivered a specific capacity of 305.3 mAh g−1 after 900 cycles. Compared with the initial capacity of 305.3 mAh g−1, the capacity retention ratio reached 78.8%. In contrast, Sb@NS-CNFs exhibited a significantly lower capacity than h-Sb@NS-CNFs, while Sb@CNP showed a rapid capacity decay during cycling.
To further understand the improvement in the electrochemical performance of the as-designed h-Sb@NS-CNFs electrode, especially its cycling stability at high current density, a series of analyses for evaluating the electrochemical kinetics were performed. Firstly, to understand the diffusion of Na+ and electrons in the h-Sb@NS-CNFs electrode, CV measurements at different scan rates were performed. As the scanning rate increased, the response of current to voltage became more pronounced (Fig. 5a and b). The oxidation and cathodic peaks are clearly visible with a slight shift at high scanning rate. The contributions of diffusion (k1ν) and capacitance (k2ν1/2) can be calculated from i = aνb or log
i = blog
ν + log
a.45 In these equations, i and ν represent the peak current and the corresponding scanning rate, respectively, while a and b are constants. The b constant can be calculated by a linear fitting of log(i) and log(ν). A b value close to 0.5 corresponds to a diffusion-controlled process, while a value approaching 1.0 indicates capacitive behavior. The b values of the anode and cathode were 0.549 and 0.728, proving that both diffusion and capacitance are present in the electrochemical reaction for the h-Sb@NS-CNFs electrode. As shown in Fig. S11, the CV curve at 0.6 mV s−1 corresponds to a green area, which the capacitive contribution corresponds to a blue area. The area ratio obtained by integrating the capacitance curve with the CV curve is the capacitance contribution value.46 The capacitive contribution ratio of the material at different scanning rates was accurately calculated using the following formula: i = k1ν + k2ν1/2. Fig. 5c shows that the values of the capacitance contribution were 76%, 81%, 83%, 86% and 87% at 0.2 mV s−1, 0.4 mV s−1, 0.6 mV s−1, 0.8 mV s−1 and 1.0 mV s−1, respectively, suggesting that a capacitive process dominated the charge and discharge processes of h-Sb@NS-CNFs. The relatively high capacitive contribution of the h-Sb@NS-CNFs electrode is attributable to its hollow nanostructure and highly conductive N, S co-doped carbon framework.
The galvanostatic intermittent titration technique (GITT) was adopted to further reveal the electrochemical kinetics of Na+ storage behavior of the h-Sb@NS-CNFs and Sb@CNP electrodes (Fig. 5d and e), which can be confirmed by the equation:.
47,48 In the above equation D+Na, mB, VM, S, ΔES and ΔEτ stand for the diffusion coefficient of Na+, the active mass, the molar volume, the electrochemically active area of electrode, the open-circuit voltage difference after two adjacent relaxations and the voltage difference between the start and end of a single pulse step, respectively. As illustrated in Fig. 5f and S12, the Na+ diffusion coefficient of h-Sb@NS-CNFs was superior to that of Sb@CNP, primarily ranging from 10−15 to 10−8 cm2 s−1. This can be attributed to the unique structure of h-Sb@NS-CNFs, which offered an abundance of reactive sites, thereby shortening the Na+ transport pathway and effectively enhancing the reaction kinetics.
Electrochemical impedance spectroscopy (EIS) was performed to study the interfacial impedance and electrochemical kinetics of the h-Sb@NS-CNFs and Sb@CNP electrodes. The Nyquist plots of h-Sb@NS-CNFs and Sb@CNP after 1 cycle, 100 cycles and 500 cycles are shown in Fig. S13, 5g and h, respectively. The EIS profiles are characterized by a semicircle in the high-frequency domain and a linear segment in the low-frequency domain. These features are indicative of the electron-transfer resistance (Rct) and Warburg impedance associated with Na+ diffusion (Zw), respectively. Upon completion of 100 and 500 cycles, a smaller semicircle of h-Sb@NS-CNFs was observed, in comparison to that of Sb@CNP, suggesting accelerated charge transfer and a more stable electrochemical interface for the h-Sb@NS-CNFs electrode. Furthermore, the slope of the linear portion of the Nyquist plot at low frequencies for h-Sb@NS-CNFs was close to 1, substantiating the lower Warburg impedance, indicating enhanced Na+ diffusion within the h-Sb@NS-CNFs. The hollow structure of the Sb nanoboxes and the protection provided by the N, S co-doped carbon fibers ensured that h-Sb@NS-CNFs maintained excellent electrical conductivity and the Na+ diffusion rates even after 500 cycles. To further characterize the interfacial electrochemical behavior, DRT analysis was performed on the impedance spectra of h-Sb@NS-CNFs and Sb@CNP after 100 and 500 cycles (Fig S12). The relaxation peak area of h-Sb@NS-CNFs in the mid-frequency region was smaller than that of Sb@CNP, indicating a lower charge-transfer resistance. Furthermore, the EIS spectra of h-Sb@NS-CNFs after 500 cycles confirm the material's robust stability throughout the cyclic charge–discharge process. Finally, to further understand the morphology of h-Sb@NS-CNFs after 900 cycles and Sb@CNP after 500 cycles, SEM images are shown in Fig. S15. h-Sb@NS-CNFs maintains a complete fiber structure and diameter after 900 cycles without fracture and Sb leakage. The stability of the hollow fiber encased structural confirmed that the carbon fibers inhibited the volume expansion of Sb. In contrast, Sb@CNP was unable to maintain structural integrity, forming a large amount of crushed Sb nanocrystals, which indicated that the carbon layer was broken up during the alloying processes of Sb. Based on this comprehensive investigation, the h-Sb@NS-CNFs can maintain electrical interconnectivity throughout the entire measured area and it effectively relieved volume expansion, showing superior ion and electron transfer kinetics, which contribute to its superior cycle stability.
Supplementary information (SI): additional characterization data and electrochemical testing results. See DOI: https://doi.org/10.1039/d5se01268f.
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