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Synergistic mechanisms of metal-based supports in Ru-based HER catalysts: from dimensional perspective to metal–support interaction engineering

Ya Yan and Qiang Yuan *
State Key Laboratory of Green Pesticide, Center for R&D of Fine Chemicals, College of Chemistry and Chemical Engineering, Guizhou University, Guiyang, Guizhou Province 550025, PR China. E-mail: qyuan@gzu.edu.cn

Received 23rd March 2026 , Accepted 28th May 2026

First published on 28th May 2026


Abstract

The transition to a sustainable energy system requires efficient renewable energy conversion and storage technologies. Green hydrogen produced through water electrolysis offers a promising solution for storing intermittent renewable energy as a clean chemical fuel. The core of this technology is the hydrogen evolution reaction (HER), the efficiency of which fundamentally depends on the design of the catalyst that promotes it. In recent years, supported metal-based catalysts have garnered significant attention due to their unique electronic structures and synergistic catalytic effects. This review summarizes the research progress on metal-based support-loaded Ru-based catalysts for the HER, beginning with an examination of the intrinsic characteristics of these metal-based supports. Importantly, this review systematically categorizes representative metal-based support materials according to their dimensionality (0D, 1D, 2D, and 3D) and provides an in-depth discussion on the regulatory mechanisms of metal–support interactions (MSI) influenced by supports of different dimensions—a unique perspective that distinguishes this work from existing reviews. Finally, the challenges and future development directions for metal-based support-loaded catalysts in HER applications are thoroughly discussed. This review aims to provide theoretical guidance for designing next-generation high-performance HER electrocatalysts for sustainable energy applications.


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Ya Yan

Ya Yan received her Master's degree in Materials and Chemical Engineering from Tiangong University in 2025. She then joined the research group of Professor Yuan in the Department of Chemistry, College of Chemistry and Chemical Engineering at Guizhou University as a PhD candidate. Her current research focuses on the controlled synthesis of noble metal-based nanomaterials and their electrochemical applications.

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Qiang Yuan

Qiang Yuan is currently a professor at the College of Chemistry and Chemical Engineering, Guizhou University. He earned his PhD from Xiamen University in 2006. Between 2008 and 2012, he conducted postdoctoral research at Tsinghua University (with Prof. Xun Wang), the National University of Singapore (with Prof. Hua Chun Zeng), and King Abdullah University of Science and Technology (with Prof. Muhammad Mustafa Hussain). His research focuses on synthetic strategies, structural characterization of metal nanomaterials, and their applications in fuel cell devices and hydrogen production via water electrolysis.


1 Introduction

Hydrogen is increasingly recognized not only as a clean energy carrier with a high gravimetric energy density of ∼120 MJ kg−1 and zero-carbon emissions, but also as a versatile feedstock for the chemical and metallurgical industries. It enables the safer production, storage, and transportation of value-added chemicals, including green ammonia (17.6 wt% H2 capacity, 11.5 MJ L−1 volumetric energy density), methanol (12.5 wt% H2 capacity, 15.7 MJ L−1 volumetric energy density), and hydrazine hydrate (8.0 wt% H2 capacity, 9.9 MJ L−1 volumetric energy density).1–4 In this context, water electrolysis has emerged as a key route toward large-scale hydrogen production, offering a pathway to decarbonize both the energy and chemical sectors.5–8 However, the hydrogen evolution reaction, as the core half-reaction in the electrolysis process, suffers from sluggish kinetics that severely limits the overall energy conversion efficiency.9,10 Although platinum-based catalysts exhibit optimal hydrogen adsorption free energy, their high cost and scarcity restrict widespread adoption. Among candidate metals for platinum replacement, ruthenium (Ru) stands out. This is due not only to its substantial cost advantage, but also to the tunability arising from its unique electronic structure.

Compared with platinum, the 4d orbitals of Ru feature a higher density of electronic states, providing greater tunability in hydrogen adsorption behaviour. Thus, through support effects or coordination environment engineering, Ru-based catalytic performance could potentially exceed that of Pt-based systems. Moreover, Ru exhibits superior water dissociation capability under alkaline conditions, a feature that not only enables efficient hydrogen evolution but also offers a new avenue to overcome the kinetic limitations of alkaline water electrolysis.11–13 Nevertheless, the practical application of Ru still faces bottlenecks. Its excessively strong hydrogen adsorption impedes intermediate desorption, while its high surface energy renders the active species prone to agglomeration and deactivation during reactions.14–16 The essence of both issues points to the need for precise modulation of the electronic structure of Ru. Loading Ru onto appropriate supports and utilizing metal–support interactions to optimize its electronic states proves effective in overcoming these limitations.17–19

Supports are not inert scaffolds. Their intrinsic properties profoundly influence the catalytic behaviour of the supported metals. Unlike extensively studied carbon-based materials, metal-based supports are not merely passive but possess intrinsic catalytic activity and can form metal–metal interactions with Ru species. This offers a unique platform for tailoring electronic structures and reaction pathways.20–22 More importantly, the dimensional characteristics of metal-based supports, which range from zero-dimensional (0D) to three-dimensional (3D), play a decisive role in determining their physicochemical properties. These characteristics also directly govern the dispersion state of Ru species, the efficiency of interfacial charge transfer, and the realization of synergistic catalytic mechanisms.23–25 0D metal nanoparticles exploit quantum size effects and atomically dispersed anchoring sites to achieve fine modulation of the electronic states of Ru through interfacial coupling.26–28 One-dimensional (1D) metal nanowires utilize axial conductive pathways and high aspect ratios to facilitate rapid charge transport while exposing abundant active edges.29–31 Two-dimensional (2D) metal-based materials, such as transition metal dichalcogenides and MXenes, with their atomic-level thickness and tunable surface functional groups, provide an ideal platform for constructing strongly coupled interfaces through face-to-face contact.32–34 3D metal frameworks, through interconnected hierarchical pore structures, synergistically optimize mass diffusion and electron conduction, providing a structural basis for stable operation under high current densities (Fig. 1).35–37


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Fig. 1 Dimensional engineering for metal materials in hydrogen evolution reaction.

A series of reviews have systematically summarized Ru-based hydrogen evolution catalysts, primarily focusing on strategies to modulate the active centers, including nanoparticle size control, morphology engineering, crystal facet and alloy design,38–43 as well as the development of novel Ru-based compounds such as sulfides and phosphides.44–47 However, systematic analyses regarding supports, particularly metal-based supports, remain scarce. More critically, the core question of how support dimensionality influences catalytic performance through metal–support interactions remains to be fully elucidated. In fact, the same metal-based material can exhibit distinctly different modulation mechanisms for the electronic states of Ru, depending on whether it is in 0D, 1D, 2D, or 3D form. This concept represents a fundamental principle in the rational design of efficient catalysts, highlighting the importance of morphological control in modulating catalytic performance.

Herein, we present a dimension-dependent perspective ranging from 0D to 3D to elucidate how metal–support interactions govern the HER performance of Ru-based catalysts. In this framework, the unique advantages of Ru, including its tunable electronic states and superior water dissociation capability, are integrated with the intrinsic properties of metal-based supports. The discussion is further extended to the operando evolution of Ru species, and device-level performance is evaluated to guide the selection of suitable support dimensions for practical applications. By integrating insights from operando characterization and device-level evaluation, a more comprehensive foundation for the rational design of Ru-based catalysts is aimed to be provided by this review.

2 Mechanism aspect

2.1 Mechanism of HER

As a key cathodic reaction in electrocatalytic water splitting, HER operates across diverse electrolyte conditions, including acidic, alkaline, and neutral media.48,49 The reaction typically follows either the Volmer–Heyrovsky or Volmer–Tafel mechanism, both of which involve the adsorption and desorption of hydrogen (Fig. 2).50,51 The rate of the HER is influenced by factors such as the chosen reaction pathway, the proton source, and the surface properties of the catalyst.49,52 Therefore, understanding the HER mechanisms under different electrolyte conditions is essential for the development of efficient catalysts.
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Fig. 2 Schematic depiction of the detailed HER pathway.

In acidic media, the HER typically proceeds through three fundamental steps. The Volmer step describes the initial stage, wherein protons (H+) in the electrolyte are reduced on the catalyst surface, producing adsorbed hydrogen (H*) (eqn (1)).53 In the next stage, the adsorbed hydrogen species can proceed via either the Heyrovsky mechanism, reacting with a further proton and electron to generate molecular hydrogen (eqn (2)), or the Tafel mechanism, involving direct recombination of two H* adatoms (eqn (3)).54 Accordingly, the overall reaction mechanism of HER and the identification of its rate-determining step are closely associated with factors such as the electrolyte environment, surface coverage of H*, and the electronic properties of the catalyst.55,56

 
H+ + e → H* (Volmer step) (1)
 
H* + H+ + e → H2 (Heyrovsky step) (2)
 
H* + H* → H2 (Tafel step) (3)

In alkaline or neutral media, the absence of free protons (H+) in solution renders water molecules the primary proton source for the HER, thereby exerting a substantial influence on the reaction pathway and kinetic behavior.54 Although HER still proceeds through three elementary steps, the Volmer step involves the dissociation of water molecules, resulting in a comparatively sluggish reaction rate.53 Specifically, water molecules first adsorb onto the catalyst surface and acquire electrons, yielding adsorbed hydrogen (H*) alongside hydroxide ions (OH) (eqn (4)). Subsequently, the adsorbed hydrogen can react with an additional water molecule and a further electron via the Heyrovsky route to produce H2 and OH (eqn (5)). Alternatively, two neighboring H* species may combine directly through the Tafel pathway to form H2 (eqn (6)).

 
H2O + e → H* + OH (Volmer step) (4)
 
H* + H2O + e → H2 + OH (Heyrovsky step) (5)
 
H* + H* → H2 (Tafel step) (6)

2.2 Theoretical descriptors for HER

Theoretical descriptors are the key bridge connecting the microelectronic structure of catalysts with the macro HER performance. By calculating and simulating these parameters, the physical and chemical nature of catalytic activity can be revealed, and a basis can be provided for the rational design of efficient catalysts. Among these descriptors, the hydrogen adsorption free energy (ΔGH*) is the most crucial thermodynamic parameter, describing the adsorption strength of hydrogen intermediates on the catalyst surface.57 According to the Sabatier principle, an ideal catalyst should have a moderate adsorption capacity for hydrogen, i.e. ΔGH* ≈ 0 eV (Fig. 3a).58 Adsorption that is too strong impedes hydrogen desorption, whereas overly weak adsorption fails to activate hydrogen effectively. By correlating the experimentally measured exchange current density with the theoretical ΔGH*, a classic volcano diagram relationship can be obtained, whose vertices usually correspond to high-performance catalysts such as Pt, intuitively revealing the design principle of approaching zero ΔGH* by adjusting the electronic structure of the material (Fig. 3b).59,60 However, in actual electrochemical environments, ΔGH* is dynamically influenced by various factors, such as electrode potential, solvation effect, solution pH value, and hydrogen coverage, which may significantly regulate adsorption energy.49 The electrode potential changes the adsorption energy by adjusting the surface charge state, which is particularly significant in 2D materials. The solvation effect stabilizes or weakens the adsorption of hydrogen intermediates through the interaction between water molecules and ions in the electrolyte. The pH value of the solution profoundly affects the adsorption strength and reaction pathway by altering the structure of the proton source (H3O+ or H2O) and interface water molecules. The hydrogen coverage determines the interaction between adsorption sites, and the repulsion effect under high coverage usually increases ΔGH*. In summary, ΔGH* in practical electrochemical environments is governed by a complex interplay of these factors rather than an intrinsic material property alone.
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Fig. 3 (a) Schematic depiction of the Sabatier principle in qualitative terms.58 Copyright©2015, Elsevier. (b) A volcano plot.60 Copyright©2010, American Chemical Society. (c) Simplified potential energy profiles for water dissociation over various transition metal and noble metal dimers.63 Copyright©2009 American Chemical Society. (d) Natural logarithm of experimentally measured hydrogen evolution rates on Pt (553) and Pt (553) with step-edge adsorbed species (Mo, Re, Ru, Rh, and Ag) at high coverage, plotted against DFT-calculated hydroxide adsorption free energies at 0 V vs. RHE.65 Copyright©2020, Springer Nature. (e) Schematic depiction of chemical bond formation between an adsorbate valence level and the s and d orbitals of a transition metal surface.69 Copyright©2005, Springer Science. (f) Projected local density of states for an adsorbate state interacting with surface d bands.70 Copyright©2000, Academic Press.

However, under alkaline or neutral conditions where the reaction begins with the dissociation of water molecules, relying solely on ΔGH* is insufficient to fully describe the kinetic behaviour of catalysts. Given this, the water dissociation energy barrier (ΔGH2O) emerges as another critical theoretical descriptor. This parameter quantifies the facility with which a catalyst activates the H–OH bond, directly determining the rate of initial proton supply in alkaline systems (Fig. 3c).61–63 The water dissociation process begins with the adsorption of water molecules. Water molecules typically coordinate with metal surface sites via the oxygen atom, forming the adsorbed state H2O*. This initial adsorption configuration directly influences the facility of subsequent dissociation.62 Xiang et al. investigated Au–H2O–Au single-molecule junctions and elucidated the influence of water adsorption orientation on its electronic coupling strength. In the parallel adsorption configuration, the molecular plane of water is oriented parallel to the metal surface, allowing the oxygen atom to form effective coordination with the metal site. By contrast, the perpendicular adsorption configuration, in which the two hydrogen atoms point either toward or away from the surface, exhibits substantially weaker electronic coupling.64 This finding implies that parallel-adsorbed water molecules are more readily polarized by the surface, with their O–H bonds elongated and weakened due to strong interaction with the surface, potentially leading to a lower water dissociation energy barrier. More critically, the ability of the catalyst surface to polarize the H–OH bond dictates the magnitude of the water dissociation energy barrier. Specifically, the local electron density at the metal surface influences the charge distribution within the water molecule. If the surface can effectively attract the lone pair electrons on the O atom while simultaneously repelling the H atoms, the O–H bond becomes polarized and elongated, its bond strength diminishes, and dissociation proceeds more readily. Zeinalipour-Yazdi et al. performed DFT calculations on transition metal dimers and revealed significant differences in the ability of various metals to stabilize the OH intermediate. For instance, the water dissociation free energy barrier for Fe2 is as low as 0.27 eV, whereas that for Ni2 reaches as high as 1.13–1.15 eV. This discrepancy originates precisely from the distinct capabilities of these two metals in stabilizing the OH* intermediate.63

The adsorption free energy of the hydroxyl intermediate (OH) generated from water dissociation, denoted as ΔGOH, exerts a dual regulatory role on reaction kinetics. On one hand, moderate OH adsorption helps stabilize the transition state of water dissociation. At the moment of O–H bond cleavage, if the incipient OH fragment is appropriately anchored by the surface, the energy of the overall transition state structure decreases, thereby lowering the dissociation energy barrier (Fig. 3d).65 This effectively provides a pivot point for the reaction pathway, rendering water dissociation more energetically favourable. On the other hand, if ΔGOH is too negative—indicating excessively strong OH adsorption—the OH species cannot readily desorb from active sites, gradually accumulating and poisoning the surface, thereby hindering subsequent water adsorption and dissociation. Conversely, if ΔGOH is too positive, reflecting overly weak adsorption, the transition state of water dissociation lacks stabilization, leading to an increased energy barrier. Therefore, an ideal alkaline HER catalyst requires synergistic optimization among ΔGH, ΔGH2O, and ΔGOH—achieving kinetic matching among the three steps of water dissociation, H generation, and H2 desorption—wherein the strength of OH* adsorption serves as the critical regulatory valve connecting water dissociation with site regeneration.

From a more fundamental electronic structure perspective, the regulation of the adsorption behaviours can be understood through the d-band center theory.66,67 This theory originates from the chemical model of adsorption on transition metal surfaces: upon hybridization between the adsorbate's bonding orbital and the metal d-band, bonding and antibonding states are formed, and the degree of filling of the antibonding states dictates the adsorption strength (Fig. 3e and f).68–70 The position of the d-band center (εd) relative to the Fermi level serves as the core parameter describing this effect. An upward shift of the d-band center raises the energy of the antibonding states, reducing their occupancy and thus strengthening adsorption. Conversely, a downward shift lowers the energy of the antibonding states, increasing their occupancy and weakening adsorption. Based on this mechanism, tuning the d-band center of catalysts through approaches such as alloying, strain engineering, or heterostructure construction enables targeted regulation of ΔGH, ΔGOH, and ΔGH2O.71 A downward shift of the d-band center, for instance, is typically induced by compressive strain, weakening adsorption, whereas the opposite effect arises from tensile strain;72 charge transfer at heterointerfaces can also modulate the d-band position by altering the local electron density.73 Therefore, as a fundamental electronic descriptor, the d-band center offers a theoretical foundation for rationally designing high-performance catalysts through the lens of electronic structure.

3 Dimensional insights into metal substrates

3.1 0D metal-based supports

0D metal-based supports refer to metal materials that are confined to the nanoscale in all three spatial dimensions. In contrast to carbon-based supports, 0D metal supports inherently exhibit catalytic activity, where the metal–metal interactions with Ru species enable the modulation of electronic structures and optimizing of reaction pathways.74–77 The quantum size effects of these materials confer tunability to their electronic structures,78 while atomically dispersed metal sites enhance interfacial contact.79 Typical 0D metal-based supports for hydrogen evolution catalysts include nanoparticles, nanoclusters, and nanocrystals.
3.1.1 Metal nanoparticles. Nanoparticles, as an important form of 0D metal-based support materials, offer a high specific surface area and abundant surface-active sites, making them a focal point in electrocatalysis research.80,81 As catalyst supports, 0D structures facilitate the uniform dispersion of active components while enabling modulation of their surface electronic structures through size effects, thereby offering substantial tunability for enhanced catalytic performance.82 However, achieving efficient water dissociation kinetics, optimized hydrogen adsorption free energy, and long-term operational stability under alkaline hydrogen evolution reaction conditions remains a core focus of current research. At present, compositional regulation at the atomic scale has proven to be an effective strategy. Li et al. constructed a thermodynamically stable atomic string structure by regulating the distribution of Pt atoms on the surface of Ru particles, which involves guiding the chain-like growth of Pt atoms on the Ru surface under a controlled environment. In this architecture, Pt–Pt sites are positioned in close proximity to Pt–Ru sites, generating a synergistic effect where Pt–Ru sites facilitate water dissociation and adjacent Pt–Pt sites convert the resulting Hads into H2 via the Tafel mechanism, thereby enhancing the alkaline HER performance (Fig. 4a and b).83
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Fig. 4 (a) Schematic illustration of the preparation of hourglass-shaped Ru nanoparticles decorated with Pt islands, partially spread islands, and Pt atomic strings, (b) atomic-resolution STEM image and overlay EDX map of Pt and Ru showing a string-like pattern of Pt atoms on a Ru nanoparticle surface.83 Copyright©2025, Wiley-VCH. (c) Charge density difference of MgO–Ru. (d) The onion-like charge distribution diagram of Ru atoms around MgO. (e) Illustration image of MgOx–Ru system.88 Copyright©2025, Wiley-VCH. (f) The calculated adsorption free energy for H2O and H adsorbed on Ru0.85Zn0.15O2−δ, RuO2 (110), and Pt (111) surfaces, respectively. The charge density distribution of the H2O absorbed on the (110) surface of (g) RuO2 and (h) Ru0.85Zn0.15O2−δ.89 Copyright©2023, Wiley-VCH.

Furthermore, modifying the charge distribution of Ru by introducing a second metal to optimize the adsorption behaviour of reaction intermediates has been extensively explored.84–87 Gu et al. proposed modifying the Ru surface with Lewis acid oxide nanoparticles, specifically anchoring MgO nanoparticles onto the Ru surface to induce an onion-like charge distribution in the surrounding Ru atoms. This charge rearrangement exposes previously inactive Ru bridge sites, which become adsorption sites for H and Cl, optimizing intermediate adsorption and addressing the issue of suppressed reaction activity in strongly alkaline and high-salinity media (Fig. 4c–e).88 Hou et al. presented a new regulatory strategy using Ru0.85Zn0.15O2−δ solid-solution oxide particles prepared by a molten salt method (Fig. 4f–h). Theoretical calculations show that Zn incorporation distorts the local crystal structure, activating pendant O atoms as proton acceptors and reducing the free energy of water adsorption on the surface. Therefore, the strategy of stabilizing water molecules via Zn doping effectively enhances the alkaline HER activity.89

To address the issue of catalyst corrosion caused by the overly strong adsorption of Cl in seawater, current research has embarked on electronic structure regulation, designing various chlorine-corrosion-resistant catalysts to enhance their stability in seawater electrolysis.90,91 Sun et al. employed a V-doping strategy to modulate the electronic structure of Ru particles. The introduction of V redistributes electrons around Ru, shifting its d-band center downward relative to the Fermi level. This not only optimizes the hydrogen adsorption free energy but also significantly weakens the surface adsorption of corrosive Cl, endowing the catalyst with excellent long-term stability under seawater electrolysis conditions (Fig. 5a and b).92 Shen et al., on the other hand, endowed the catalyst with high hydrophilicity by constructing a structure rich in hydroxyl and borate species on the surface of Ru nanoparticles. Compared to RuO2, the d-band center of Ru–BOx–OH exhibits a negative shift relative to the Fermi level, which significantly weakens its surface adsorption of Cl. This simultaneously promotes water adsorption/activation and enhances resistance to chloride ion corrosion, offering a new design strategy for seawater electrolysis.93 Furthermore, Zhang et al. constructed atomic Ru–Pt dual sites by introducing Pt atoms into Ru clusters. Utilizing the electronic synergy between Pt and Ru to optimize the hydrogen adsorption energy, they achieved a high mass activity of 10.93 A mgPt−1 and excellent stability over 30[thin space (1/6-em)]000 cycles in alkaline seawater (Fig. 5c–e).94


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Fig. 5 (a) Bader charge analysis of V–Ru/KB. (b) Illustration of the resistance Cl corrosion mechanism.92 Copyright©2025, Wiley-VCH. (c) Corresponding FT-EXAFS curves of the Pt L3-edge and (d) Ru K-edge for Ru5.67 Pt/PC. (e) LSV curves of Ru5.67Pt/PC before and after 30[thin space (1/6-em)]000 CV potential cycles.94 Copyright©2024, The Royal Society of Chemistry. (f) IR spectra for the Pt1Cl0.5/Ru-NPs@RuOx, Pt1/Ru-NPs@RuOx, and K2PtCl4. (g) Pt L3-edge EXAFS and corresponding curve fit for the Pt1Cl0.5/Ru-NPs@RuOx. (h) the Volmer–Heyrovsky mechanism on Pt–Cl/Ru and Pt (111) at −0.02 V versus RHE and pH = 0.95 Copyright©2025, Wiley-VCH.

Notably, the stability issues of single-atom catalysts can also be addressed using particulate supports. Wang et al. achieved the stabilization of Pt single atoms through the synergistic effect of Cl ligands and Ru nanoparticles, where the dynamically evolving Pt–Cl–Pt coordination structure during the reaction both protects the Pt single atoms from agglomeration and modulates their electronic structure. Among these, the Pt–Cl coordination exists in two distinct environments: an axial Pt–Cl–Pt bond and a Pt–Cl–Ru bond bridging between Pt and Ru. This dual-chlorine coordination structure is fundamental to the stable anchoring of Pt single atoms on the Ru nanoparticle surface (Fig. 5f–h).95

3.1.2 Metal nanoclusters. Metal nanoclusters, as a unique class of catalyst supports, exhibit distinctive structural advantages due to their transition size between molecules and nanoparticles. Nanoclusters can not only serve as highly active centers themselves, but the strong coupling interaction between them and the supported metal can also induce unique interfacial electronic structures, offering the potential to surpass the performance limits of traditional catalysts.96–98 However, the high surface energy resulting from their ultrasmall size makes nanoclusters highly prone to agglomeration and deactivation, while their complex surface structures also present substantial obstacles to accurately identifying and regulating active sites. The Ru/RuO2 cluster system has attracted significant attention due to its unique synergistic effects. Dang et al. demonstrated through theoretical predictions combined with experimental validation that the Ru/RuO2 heterogeneous interface optimizes hydrogen adsorption at the Ru sites and enhances water dissociation at the RuO2 sites, effectively overcoming the kinetic limitations of water dissociation in alkaline HER.99 Building on this, incorporating a third component enables charge redistribution that optimizes hydrogen adsorption, consequently enhancing the catalytic performance of the Ru/RuO2 system.100–102 Li et al. incorporated Mn atoms into the RuO2 matrix to construct a catalyst featuring a Mn–O–Ru bridging structure, in which the asymmetric bridge configuration enables synergistic effects. In this structure, the Ru sites exhibit significantly enhanced water dissociation capability, while the bridging oxygen sites possess optimal hydrogen adsorption energy. The dissociated H* rapidly spills over from Ru sites to adjacent oxygen sites for preferential adsorption, thereby quickly exposing active Ru sites and promoting the enrichment of water molecules at the interface. This hydrogen-spillover-bridged Volmer–Tafel mechanism synergistically ensures excellent alkaline HER performance (Fig. 6a and b).103 Beyond the aforementioned doping strategies, Liu et al. systematically screened various 3d transition metal-doped M-RuO2 systems using density functional theory calculations and identified Ni–RuO2 as the optimal candidate material. The study revealed that incorporation of Ni atoms facilitates partial reduction of RuO2, forming a Ni–Ru/RuO2 interface with a pronounced built-in electric field during the electrochemical reaction. This field enhances interfacial electron transfer, which is crucial for lowering energy barriers and accelerating HER kinetics (Fig. 6c and d).104
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Fig. 6 (a) Schematic depiction of the HER catalytic pathway over the Mn–RuO2 electrocatalyst. (b) Schematic depiction of interfacial water dissociation on RuO2 and Mn–RuO2 surfaces.103 Copyright©2025, Wiley-VCH. (c) Work function of Ni–RuO2. (d) Schematic illustration of HER mechanisms for in situ formed Ni–Ru/RuO2.104 Copyright©2025, Wiley-VCH.

Constructing oxide cluster supports rich in oxygen vacancies enhances the metal–support interaction, which optimizes the electronic structure and adsorption energy of Ru and significantly improves hydrogen evolution reaction kinetics.105,106 Qin et al. constructed an amorphous/crystalline mixed CeO2−δ support and loaded highly dispersed Ru clusters on its surface. This work revealed that oxygen vacancies within the support function as Lewis acid sites, facilitating H2O adsorption and subsequent cleavage of H–OH bonds. Meanwhile, Ru clusters serve as weak Lewis base sites that promote the release of hydrogen. By designing the amorphous/crystalline mixed structure, the energy barriers of three key steps, water dissociation, hydrogen desorption, and hydroxide desorption, were simultaneously optimized, achieving high catalytic performance (Fig. 7a–c).107 Inspired by natural Mn–oxygen complexes, Yang et al. used Mn-oxide compounds as supports to coordinate Ru, creating a unique deprotonated, low-oxophilic microenvironment. This structure accelerates water dissociation and promotes OH desorption, while triggering long-range hydrogen spillover under acidic conditions, thereby enhancing catalytic performance in both alkaline and acidic conditions by facilitating H2O adsorption and decomposition and assisting in OH/H2 desorption at Ru sites (Fig. 7d).106 On the other hand, the electronic band structure and chemical stability of the support are also crucial. Zhao et al. systematically studied the interactions between Ru nanoparticles and different titanium oxide supports (TiO, Ti4O7, TiO2) and found that Ti4O7, with its distinctive electronic band structure, chemical stability and superior electrical conductivity imparted by periodically arranged oxygen vacancies, forms a sophisticated metal–support interaction with Ru through the interface Ti–O–Ru unit (Fig. 7e–g).108


image file: d6sc02374f-f7.tif
Fig. 7 (a) Surface O vacancy structure of Ru/ac-CeO2−δ. (b) Gibbs free energy profiles for H2 evolution at various reaction sites on c-CeO2−δ, referenced against the standard hydrogen electrode. (c) Calculated adsorption free energies of H2O (GH2O) and H (GH) at various reaction sites on Ru/c-CeO2−δ.107 Copyright©2023, Wiley-VCH. (d) Advantages of oxygen-evolving MOC and MOC-inspired design for constructing Ru sites toward water splitting.106 Copyright©2023, Wiley-VCH. (e and f) Schematic atomic structure and corresponding simulated HAADF-STEM images of Ti4O7 and Ru in Ru/Ti4O7, respectively. (g) Schematic illustration of the electronic interaction between Ti4O7 and Ru.108 Copyright©2024, Springer Nature.
3.1.3 Metal nanocrystals. Metal nanocrystals, characterized by ordered lattice structures and abundant defect sites, can serve as ideal support platforms, enabling modulation of electronic states through phase engineering while providing precise anchoring sites for supported metals, thereby facilitating the investigation of catalytic mechanisms at the atomic scale.109,110 The value of metal nanocrystals as supports lies not only in providing well-defined anchoring sites but also in their intrinsically tunable properties, rationally designable unconventional crystal phases, and dynamically evolving surface structures. These features offer extensive opportunities for understanding and optimizing Ru-based catalytic performance at the atomic scale.111–114

Inspired by the mild reducibility arising from electron transfer between Mn2+/Mn3+ in Mn3O4, Wan et al. anchored amorphous Ru sub-nanoclusters onto the Mn3O4 surface via a two-step low-temperature method, combining oleylamine-coordinated reduction with oleic acid protection. The study demonstrated that, upon forming a strongly coupled interface with Mn3O4, the H adsorption free energy at Ru sites is optimized to an intermediate value, while the water dissociation barrier at Mn sites is significantly reduced. This interfacial synergy endows Ru-ASN/Mn3O4 with superior HER performance under neutral conditions (Fig. 8a and b).115 Constructing homo- or hetero-interfaces composed of the same elements can optimize catalytic performance by tuning the interfacial electronic structure and catalytic activity.116–118 Zheng et al. found that Ru nanocatalysts with a face-centered cubic structure exhibited remarkably enhanced alkaline HER performance, with this unconventional crystal structure providing more favourable adsorption energies for key reaction intermediates, thereby laying the groundwork for subsequent studies on phase-controlled catalysis.12 Accordingly, Kim et al. further revealed surface reconstruction phenomena during the phase transition of Ru nanocrystals from cubic close-packed to hexagonal close-packed structures, discovering that the surface-generated ruthenium carbide phase exhibits local heterogeneity, simultaneously providing H adsorption and water dissociation sites that synergistically accelerate the alkaline HER process (Fig. 8c and d).116


image file: d6sc02374f-f8.tif
Fig. 8 (a) Schematic illustration of the synthesis process of Ru-ASN/Mn3O4 through a surface-confined growth approach. (b) The HER reaction process for the Ru-ASN/Mn3O4 model under neutral conditions.115 Copyright©2025, The Royal Society of Chemistry. (c) Correlation between the d-band-center energy and average ΔGH. (d) Schematic illustration depicting the atomic-scale bifunctional mechanism at the RuCx surface.116 Copyright©2021, Wiley-VCH.

Ru species often exhibit excessively strong hydrogen adsorption, and theoretically predicted highly active sites are frequently masked or play subordinate roles under practical reaction conditions, meaning that the true catalytic center is often something other than Ru.15 To transform Ru sites from implicit subordinate positions into explicit active centers, Chen et al. investigated structural regulation of RuSi at a more fundamental level and employed an interstitial atom doping strategy to elevate highly active top sites from a subordinate to a dominant role, where the enhanced activity arises from an optimized electronic structure governed by a balanced interplay between ligand and strain effects (Fig. 9a–c).119 Shen et al. further discovered that the true active sites for hydrogen evolution in LaRuSi are not the conventionally assumed Ru sites but rather Si sites, since Ru exhibits an unusual negative valence state and binds hydrogen too strongly, whereas the Si sites possess a hydrogen adsorption Gibbs free energy close to zero.120 Building on this understanding, Zhang et al. further electrochemically activated LaRuSi3, triggering surface reconstruction that led to the formation of Ru clusters, thereby optimizing the material's charge distribution and achieving a functional division where Ru sites favour water adsorption and Si sites promote hydrogen adsorption.121 Hou et al. addressed the issue of latent catalytic sites on the Ru surface by proposing a partial interstitial doping strategy. The study revealed that although the top sites on the Ru surface exhibit excellent theoretical activity, they are suppressed by excessive hydrogen adsorption at adjacent hollow sites. By partially embedding Si atoms into the hollow sites of Ru to form a Ru–RuSi heterostructure, the Si atoms directly inhibited strong hydrogen adsorption at the hollow sites, forcing the reaction to shift towards the top sites. Meanwhile, the built-in electric field spontaneously formed at the Ru–RuSi interface bidirectionally optimized the Ru sites' ability to adsorb reaction intermediates (Fig. 9d).122


image file: d6sc02374f-f9.tif
Fig. 9 (a) The stable H adsorption sites and (b) their calculated ΔGH* values on the Ru (0001) surface. (c) Schematic depiction of the interstitial incorporation approach for converting Ru top sites from subordinate to dominant roles.119 Copyright©2019, Wiley-VCH. (d) The illustration of complete interstitial incorporation strategy and partial interstitial incorporation strategy.122 Copyright©2024, Wiley-VCH.

Collectively, these studies demonstrate that 0D metal-based supports have evolved from passive dispersants into active electronic modulators in Ru-based catalysis. This evolution reflects a progressive pursuit of structural precision, enabling increasingly fine control over interfacial charge distribution, coordination environments, and even the identification of non-Ru active sites. The underlying rationale is consistent: the support–Ru interface serves as a tuneable chemical variable that governs catalytic behaviour through electronic perturbations. Looking forward, the central challenge lies in distilling these empirical insights into predictive design principles. Establishing correlations between the structural features of 0D supports and their electronic effects on Ru would transform current strategies into a generalizable framework for rational catalyst design.

3.2 1D metal-based supports

1D metal-based materials refer to linear or rod-like structures that are confined to the nanoscale (typically below 100 nm) in two dimensions while unrestricted in the third, primarily including nanowires, nanorods, and nanotubes. This dimensional confinement imparts pronounced anisotropy and a high aspect ratio, conferring unique advantages in the design of Ru-based hydrogen evolution catalysts. The axial features provide rapid charge transport pathways to accelerate reaction kinetics, while the high aspect ratio yields a large specific surface area that exposes more active sites.123,124 Moreover, the anisotropic growth characteristics allow tunability of surface facets and defect types, providing a structural basis for electronic structure modulation. Currently, 1D metal-based supports used for loading Ru-based hydrogen evolution catalysts primarily fall into two categories: metallic nanowires and metal oxide nanowires.
3.2.1 Metallic nanowires. Metallic nanowires, which integrate 1D geometry with multimetallic compounds, have attracted significant attention in the design of Ru-based hydrogen evolution catalysts. The 1D structure provides fast electron transport pathways and abundant surface active sites. Moreover, by modulating surface electronic structure and interfacial microenvironment through strategies such as alloying, constructing heterojunctions, or introducing foreign components, the adsorption behaviour of reaction intermediates and the reaction kinetics can be precisely optimized. Current research focuses on further enhancing their activity and stability under alkaline conditions through compositional screening and interfacial structure design.115,125,126 Zuo et al. constructed a hierarchically structured electrode using copper nanorods as the framework, with Ru–Cu nano-heterostructures decorated on their surfaces. The vertically aligned copper nanorods exhibit high electrical conductivity and porosity, providing rapid pathways for charge transfer and gas transport while maintaining high mechanical strength. The size of the surface copper clusters modulates the electronic structure of ruthenium, thereby facilitating the water dissociation step. Copper clusters grown on top of ruthenium possess a hydrogen adsorption Gibbs free energy close to zero, thereby accelerating the hydrogen evolution step.127 Recently, Mao et al. proposed a strategy to address the issue of insufficient active hydrogen supply in alkaline HER by introducing soluble cations to regulate the interfacial water environment. Using electrochemically lithiated sub-2 nm RuSn0.8 nanowires as the model, they found that Li incorporation into the Ru–Sn lattice lowers the water dissociation energy barrier, while some Li+ ions dissolve in situ during the reaction, significantly increasing the number of interfacial water molecules and enhancing the flexibility of the hydrogen bond network, thus providing ample active protons for hydrogen production (Fig. 10a).128 Feng et al. constructed PtRuCo alloy nanochains and leveraged their abundant one-dimensional interfaces and inter-cluster coupling effects to optimize the free energy of hydrogen adsorption. The optimized Pt0.5Ru0.22Co0.28/Mo2C catalyst demonstrated exceptional durability over 70[thin space (1/6-em)]000 cycles in neutral media. By employing in situ ATR-SEIRAS spectroscopy, they revealed the dynamic evolution of the interfacial water structure as a function of applied potential, providing direct evidence for understanding the mechanism of the neutral hydrogen evolution reaction (Fig. 10b–d).123
image file: d6sc02374f-f10.tif
Fig. 10 (a) Synthesis schematic diagram of Lix NWs.128 Copyright©2025 American Chemical Society. (b) In situ Raman spectra of Pt0.5Ru0.22Co0.28/Mo2C in 1.0 M PBS. (c) ATR-SEIRAS spectra. (d) Illustration of the proposed HER mechanism in a neutral medium.123 Copyright©2025, The Royal Society of Chemistry. (e) Atomic and cross-sectional models of core@shell LM-PtTe2@Pt9Ru NRs featuring an uneven surface morphology.133 Copyright©2025, Wiley-VCH.

In 1D configuration, the core–shell structure allows materials with different functions to be assigned to the core and shell layers, achieving precise control through lattice mismatch and electronic interactions at the core–shell interface. Additionally, the shell layer protects the internal active components from corrosion, providing unique advantages in enhancing both activity and stability. Jiang et al. applied this concept and, by precisely controlling the oxidation temperature and time, successfully synthesized Ru@RuO2 core–shell nanorods, finding that the formation of the metal-oxide interface played a key role in catalysis.129 However, relying solely on the interfacial effects between metals and oxides offers limited improvement in overcoming the kinetic bottleneck of water dissociation. Researchers have further enhanced the electronic synergistic effects at the core–shell interface by constructing the core and shell as alloy systems, introducing non-metal element doping, or extending to dual-wall configurations, thereby optimizing water dissociation and hydrogen evolution kinetics through interactions among multiple components.130,131 Jiang et al. took a novel approach by employing a hydrogenation strategy to synthesize hydrogen-terminated core–shell PdH@Ru nanobamboos. They prepared Pd@Ru core–shell nanorods using a hard-template method combined with epitaxial growth, then placed them in a high-pressure autoclave where in situ DMF-assisted hydrogenation introduced hydrogen atoms into the palladium core, forming the PdH@Ru structure. The hydrogen insertion not only induced tensile strain and modified the electronic structure, but the bamboo-like hollow architecture also provided abundant active sites, optimizing electron and mass diffusion in alkaline electrolytes.132 Building upon the previous studies, Geng et al. noted the inevitable lattice mismatch issue in core–shell catalysts and transformed it from a disadvantage into a design tool. They constructed PtTe2@PtxRu core–shell nanorods with a large lattice mismatch and utilized the abundant lattice dislocations and anomalous strains induced at the interface to further optimize the surface electron distribution and the adsorption behavior of reaction intermediates (Fig. 10e).133

3.2.2 Metallic oxides nanowires. 1D metal oxides (such as TiO2, WO3, Co3O4) are widely used as supports for ruthenium-based catalysts due to their fast electron transfer, surface oxygen vacancy anchoring sites, and metal–support interactions.31,134 However, their conductivity, active sites, and stability are still limited. Currently, performance enhancement is mainly achieved through strategies such as oxygen vacancy engineering, crystal phase regulation, heterogeneous interface construction, and optimization of metal–support interactions.

WO3, owing to its tunable crystal phases and abundant oxygen vacancies, is widely employed as support for Ru-based catalysts, particularly demonstrating unique advantages in optimizing alkaline hydrogen evolution reaction pathways via hydrogen spillover effects. Early studies focused on regulating the adsorption of reaction intermediates through multi-metal synergy.135 Subsequently, researchers have progressively concentrated on exploiting the hydrogen spillover potential of WO3 itself. Chen et al. constructed a proton reservoir by loading Ru nanoparticles onto oxygen-deficient WO3−x. In situ Raman spectroscopy shows that under cathodic potential, proton insertion into WO3−x coincides with the appearance of Ru–H, indicating hydrogen spillover to Ru (Fig. 11a). Potential back-sweep and cyclic voltammetry further confirm that Ru facilitates reversible proton extraction from WO3−x (Fig. 11b and c). This process significantly increases hydrogen coverage on Ru, shifting the rate-determining step of the hydrogen evolution reaction from sluggish water dissociation to favorable hydrogen recombination.136 Building upon this foundation, researchers have further expanded the applications of WO3 supports by constructing amorphous/crystalline WO3–Vo heterointerfaces or employing single-atom Ru doping strategies.137,138 Recently, Xu et al. precisely synthesized WO3 with different crystal phases and loaded them with Ru, discovering that hexagonal WO3 provides stronger anchoring, more uniform Ru dispersion, and the smallest work function difference, thereby promoting efficient hydrogen spillover.139 Zhao et al. proposed an in situ electrochemical reconstruction strategy on Ru/WOx catalysts, where the reconstruction dilutes the interfacial electron density and lowers the thermodynamic barrier for hydrogen migration, thereby generating thermoneutral RuOx/WO2 interfacial sites and optimizing the hydrogen spillover pathway.140


image file: d6sc02374f-f11.tif
Fig. 11 (a) In situ Raman spectra acquired for Ru–WO3−x/CP across a potential range of −0.1 to −0.7 V vs. Ag/AgCl in 1.0 M PBS. (b) In situ Raman spectra collected for Ru–WO3−x/CP in 1.0 M PBS over the potential range of −0.6 to −0.2 V vs. Ag/AgCl. (c) Onset potentials for H+ insertion and extraction in Ru–WO3−x/CP versus WO3−x/CP.136 Copyright©2022, Springer Nature. (d) TEM image of CoRuOx/Ru–Co3O4. (e) The d-band center and Fermi energy of Co3O4, RuO2 and CoRuOx/Ru–Co3O4. (f) The free energy diagrams of the metallic Ru and CoRuOx/Ru–Co3O4.143 Copyright©2025, Elsevier. (g) TEM images of RuCo/TiO2 NTs. In situ Raman spectra of (h) RuCo/TiO2 NTs and (i) TiO2 NTs from 0 to −0.5 V Ag/AgCl toward HER.147 Copyright©2024, Wiley-VCH.

Co3O4, with its mixed valence states (Co2+/Co3+) and abundant oxygen vacancies, not only forms strong metal–support interactions with Ru to modulate its electronic states but also participates in the water dissociation process as an active substrate, making it an ideal platform for constructing Ru-based bifunctional catalysts. The core of research on this system lies in how to utilize Co3O4 to precisely modulate the local coordination environment and interfacial coupling effects of Ru to achieve synergistic catalysis. In recent years, the research focus has gradually shifted towards synergistically designing coordination and interfaces to optimize the electronic structure and reaction pathways of Ru at the atomic scale.31,141,142 Wang et al. further constructed a heterostructure featuring seamless integration of an electron-enriched amorphous CoRuOx layer atop a crystalline Ru-doped Co3O4 substrate. They found that this design induces a downshift in the d-band center of Ru, facilitating H2 desorption (Fig. 11d–f).143

TiO2-based supports have emerged as an ideal platform for modulating the performance of Ru-based catalysts, owing to their excellent acidic stability, tunable surface chemistry, and abundant defect states. Among these, TiO2 nanotube arrays, featuring large specific surface area and ordered structure, serve as ideal supports to promote the dispersion of Ru species and charge transport. Simultaneously, the Ti3+ sites can establish enhanced metal–support interactions with Ru species, achieving functional complementarity through interfacial electron transfer, thereby synergistically optimizing the hydrogen evolution reaction pathway.144–146 Following this design strategy, Chen et al. further introduced Co doping to prepare Co-doped Ru nanoparticles supported on TiO2 nanotubes. They found that Co doping enhanced Ru–O–Ti bonding, thereby further strengthening the metal–support interaction. This strengthened interaction not only stabilized the Ru species but also triggered the hydrogen spillover effect, significantly accelerating the hydrogen evolution kinetics (Fig. 11g–i).147

Overall, the design strategies for 1D metal-based supports exhibit an evolutionary trend from single-component to multi-component hybrids and from static structures to dynamic interfaces. Unlike 0D supports, which rely primarily on specific surface area and interfacial density for modulation, the core advantage of 1D supports lies in their structural anisotropy, which enables directed charge/mass transport and long-range ordering. Metallic nanowires combine axial charge transport advantages with alloying and heterojunction construction to continuously optimize the electronic structure and reaction pathways of Ru, while oxide nanowires leverage oxygen vacancies and crystal phase engineering to achieve fine modulation of Ru while actively participating in catalysis. The underlying logic is consistent: converting geometric anisotropy into dynamic control over the electronic states of Ru. This design space is uniquely accessible in 1D architectures. It is difficult to replicate in 0D systems. Looking forward, the key challenge lies in translating the long-range ordered features of 1D supports into designable synergistic catalytic interfaces and further exploring the potential of integrated arrays for optimizing macroscopic reaction mass transport. This not only builds upon the efforts to establish structure-performance relationships in 0D research but also extends into the design dimension of cross-scale synergy, opening new avenues for exploiting the unique advantages of 1D support systems.

3.3 2D metal-based supports

2D metal-based materials refer to sheet-like or layered structures with thicknesses in the nanometer scale (typically less than 10 nm), mainly including nanosheets, nanofilms, and nanonets. The extremely high specific surface area and in-plane anisotropy offer unique value for the design of ruthenium-based hydrogen evolution catalysts. The exposed planar atomic structure provides abundant active sites for reactant adsorption and activation, while the intact in-plane lattice continuity ensures efficient electron transport and accelerated interfacial charge transfer. Meanwhile, the layered structure allows facile modulation of the coordination environment and electronic states of surface atoms via doping, defect engineering, or surface modification.31 Currently, 2D metal-based supports for hydrogen evolution catalysts mainly include Ru-based nanosheets, transition metal dichalcogenides, and MXene.
3.3.1 Ru-based nanosheets. Since the maturation of 2D metal synthesis techniques around 2018, substantial advances have been achieved in exploring ruthenium-based 2D nanomaterials as both active phases and supports. 2D Ru nanosheets combine the advantages of high specific surface area for active site exposure and ultrathin thickness for efficient charge transport, while Ru itself offers moderate hydrogen adsorption energy and excellent conductivity, making it an ideal candidate for the hydrogen evolution reaction.148 However, pristine Ru nanosheets still face challenges such as suboptimal hydrogen adsorption energy, sluggish kinetics for water dissociation in alkaline media, and limited long-term durability. To tackle these obstacles, researchers have conducted systematic investigations from the perspectives of composition regulation, interface engineering, and defect design.

Early studies attempted to optimize the reaction pathway by introducing a second metal to construct bimetallic nanosheets. Ding et al. synthesized RuNi heteronanosheets with a phase-separated sandwich structure, where Ru selectively grew at both ends of the Ni columns to form intimate Ru–Ni interfaces. By constructing a large number of highly controllable heterointerfaces, they optimized the electronic structure and adsorption behaviour of intermediates (Fig. 12a).149 Liu et al. prepared RuNi alloys featuring a multilayer nanosheet architecture using a one-pot solvothermal approach. They found that the introduction of Ni promoted water dissociation and optimized the hydrogen adsorption/desorption process, thereby synergistically accelerating the HER reaction kinetics (Fig. 12b).150 Yao et al. fabricated snowflake-like RuCu nanosheets with abundant channels. The unique structure combining crystalline Ru and amorphous Cu facilitated the accessibility of active sites while enhancing electrolyte infiltration and the release of gaseous products (Fig. 12c).151 As research progressed, alloying strategies were combined with phase engineering and heterostructure construction to achieve multidimensional optimization of catalytic performance.98 Yu et al. synthesized ultrathin RuZn bimetallic nanosheets with a periodically stacked moiré superlattice structure. They found that electron donation from Zn to Ru caused a modest downward shift in the d-band center of surface Ru atoms, thereby expediting hydrogen desorption while also reducing the energy barrier for water dissociation (Fig. 12d).152 Jose et al. constructed atomically thin amorphous RuM (M = Co, etc.) bimetallenes. They confirmed that Co played a promoting role in the reaction pathway by optimizing OH adsorption to facilitate water dissociation while simultaneously modulating the electronic structure of Ru (Fig. 12e and f).153


image file: d6sc02374f-f12.tif
Fig. 12 (a) TEM image of Ru2Ni2 SNs.149 Copyright©2018, Elsevier. (b) Low-magnification TEM image of RuNi NSs.150 Copyright©2019, Elsevier. (c) High-magnification TEM image of RuCu NSs.151 Copyright©2019, Wiley-VCH. (d) TEM images of RuZn NSs.152 Copyright©2023, Wiley-VCH. (e) FESEM and (f) AFM and corresponding height profile of RuCo bimetallene.153 Copyright©2023, Wiley-VCH. The reversible oxidation process of Ru nanosheets at 300 °C under a 20% O2/Ar atmosphere. (g–l) Time-resolved in situ TEM images of Ru nanosheets captured over 620 s. The area marked by yellow dashed lines maintains the metallic Ru, while peripheral areas undergo a reversible oxidation process.158 Copyright©2025, Wiley-VCH.

Researchers have employed atomic-scale regulation strategies to systematically optimize 2D ruthenium-based nanosheets. These strategies include constructing in-plane superlattices, optimizing metal coordination numbers, introducing single-atom doping, or surface amorphization, which collectively enhance active site density, hydrogen intermediate adsorption behaviour, and reaction pathways.154,155 Guided by theoretical predictions for experimental synthesis, Zhu et al. rationally constructed a layered Ru/RuS2 heterostructure. They discovered that charge redistribution at the Ru/RuS2 interface renders the surface Ru sites electron-deficient, optimizing the adsorption energies for both HER and OER intermediates.156 Wang et al. doped Cu atoms into Ru/RuSe2 heteronanosheets, where the synergistic effect between the heterointerface and Cu doping not only optimized the d-band center to inhibit overly strong proton binding but also lowered the reaction energy barrier by enhancing H2O adsorption.157 Using in situ transmission electron microscopy, Xiao et al. observed a reversible phase transition from RuO2 to Ru during the oxidation of Ru nanosheets, dominated by oxygen atom migration. This behaviour, which starkly contrasts with the unidirectional oxidation pathway of conventional metals, naturally generates abundant Ru–RuO2 heterointerfaces, providing a large number of active sites for the alkaline HER (Fig. 12g–l).158

3.3.2 Transition metal dichalcogenides. Layered transition metal dichalcogenides have become one of the earliest systematically studied 2D supports due to their electronically tunable properties and abundant edge-active sites. MoS2, as a representative example, possesses a layered structure in which covalently bonded S–Mo–S sheets are stacked via weak van der Waals interactions. Since researchers explicitly identified their edges as active centers for the hydrogen evolution reaction in 2008, this class of materials has been widely used as a platform for designing electrocatalysts.159 However, a fundamental limitation has subsequently emerged: the basal plane of semiconducting transition metal dichalcogenides is catalytically inert, with active sites confined solely to the limited edge regions, severely restricting the overall catalytic efficiency.

The success of single-atom doping strategies has opened new avenues for unlocking the catalytic potential of the typically inert basal planes in transition metal dichalcogenides and has prompted researchers to explore more complex configurations of active centers.160,161 Ge et al. extended the single-atom strategy to bimetallic systems by leveraging differences in electronegativity to co-modify MoS2 with Ru and Ni dual single atoms. This study revealed that S atoms bonded to Ni acquire excess charge density to optimize H* adsorption, while Ru atoms exhibit reduced charge density to facilitate OH adsorption. This spatially synergistic division-of-labor mechanism effectively lowers the energy barrier of the Volmer step under alkaline conditions.162 Building upon single-atom doping, strategies for constructing multi-active centers have been further expanded. Cai et al. employed a solid-phase interfacial reaction strategy, using RuO2/MoS2 as a precursor to induce transformation at the interface, successfully introducing both oxygen vacancies and Ru metal centers into the MoO2 plane. Theoretical calculations revealed that the adsorption free energies of both water and hydrogen intermediates in this Ru/MoO2-VO system are close to ideal values, confirming that the synergistic effect between oxygen vacancies and Ru sites not only substantially lowers the energy barrier for water dissociation but also optimizes the desorption step of hydrogen intermediates (Fig. 13a).163 Approaching from a synthetic methodology perspective, Su et al. utilized ultrasonic microreactor technology to achieve ultra-refined (∼1.7 nm) and highly dispersed loading of RuCo alloys. They found that introducing Co modulates the electronic configuration of RuCo and creates robust interfacial coupling with the support. This synergistic effect lowers the Gibbs free energy for hydrogen adsorption on both Ru and Co sites while generating bimetallic active centers that circumvent the intrinsic competition between adsorption and desorption (Fig. 13b).164


image file: d6sc02374f-f13.tif
Fig. 13 (a) The fabrication process of MiSC-1.163 Copyright©2021, Wiley-VCH. (b) Schematic illustration of the synthetic process of the RuCo@E-MoS2−x NSs.164 Copyright©2025, Wiley-VCH. (c–l) Aberration-corrected HAADF-STEM images of high-loading monometallic SAs, multimetallic SAs and HESAs supported on TMDs. Scale bars, 2 nm.166 Copyright©2024, Wiley-VCH.

Researchers have also extended the single-atom strategy to other transition metal dichalcogenide systems, exploring higher-order forms of multi-metal synergy.165 Luo et al. developed a substrate-mediated approach for constructing single-atom catalysts, successfully fabricating a series of multimetallic single-atom and high-entropy single-atom catalysts on MoS2 and MoSe2 supports. This strategy enables precise spatial positioning of the incorporated single atoms and allows for the continuous increase of metal content until the accessible Mo atoms on the support surface are fully substituted, thereby achieving higher metal loadings. In-depth studies revealed that this controlled synthesis is achieved by regulating the reversible redox reactions occurring at the interface between the transition metal dichalcogenides and metal ions. This atomic-scale multi-metal synergistic regulation mechanism endows the high-entropy single-atom catalysts with activity and durability far exceeding those of commercial Pt benchmarks (Fig. 13c–l).166

3.3.3 MXene. The emergence of MXene materials can be traced to 2011, when Gogotsi's team first successfully synthesized 2D Ti3C2Tx through selective removal of the A layer from the MAX phase.167 Over the following decade, hundreds of MXenes with diverse compositions and structures were synthesized, gradually forming a vast family of materials. These materials share the general formula Mn+1XnTx, where M represents a transition metal (such as Ti, Nb, V, etc.), X is carbon or nitrogen, and T denotes surface terminal groups (e.g., –O, –OH, –F). By virtue of their unique layered structure, excellent metallic conductivity, hydrophilic surfaces, and highly tunable composition, MXenes exhibit distinct advantages in the field of electrocatalysis.33,168 Notably, the rich surface chemistry of MXenes positioned them as ideal supports for single-atom catalyst design from the outset of their discovery. As early as 2019, Ramalingam et al. utilized Ti3C2Tx MXene as a solid support to construct Ru single-atom active centers co-coordinated by nitrogen and sulfur on its surface, confirming that Ru single atoms coordinated with N and S sites on MXene were the origin of enhanced HER activity. This work inaugurated a series of subsequent explorations into modulating the electronic structure of active centers using MXene surface functional groups.21 Following this line of inquiry, how to modulate the surface terminal groups of MXenes to optimize the catalytic activity of supported metals has emerged as a primary scientific question for this support system. Bat-Erdene et al. modified the surface electronic structure of Ti3C2Tx MXene through boron doping and found that B doping not only significantly improved the adsorption kinetics of H but also optimized the hydrogen adsorption free energy to a near-zero ideal value, while simultaneously reducing the charge transfer resistance, synergistically enhancing catalytic performance from both electron conduction and surface reaction perspectives.33 Wang et al. prepared three types of MXene supports with different vacancy structures via controlled etching. Their study revealed that, unlike the terminal –O/–F coordination environment on conventional MXene surfaces, the titanium vacancy clusters within Ti3C2Tx-VC establish a distinctive carbon-coordination environment from the lattice for Ru species, giving rise to exceptionally strong metal–support interactions. This interaction enables Ru clusters to achieve an optimal balance between the adsorption and dissociation of H2O as well as the desorption of OH and H species (Fig. 14a).169
image file: d6sc02374f-f14.tif
Fig. 14 (a) Schematic illustrating the synthesis process of Ru@Ti3C2Tx-VO, Ru@Ti3C2Tx-VS, and Ru@Ti3C2Tx-VC samples.169 Copyright©2023, Wiley-VCH. (b) Schematic illustration of the synthesis process of Ru–CoP/MXene.170 Copyright©2025, Elsevier. (c) Synthesis illustration of MXene@RuCo NPs.171 Copyright©2023, American Chemical Society.

Focusing on the rational design of active centers, researchers have further explored multi-component synergy and interface engineering strategies. Liu et al. incorporated Ru into CoP and then composited it with MXene, discovering that the incorporated Ru disrupts the rigid network structure of interfacial water, promotes water migration, and lowers the water dissociation energy barrier. Simultaneously, the composite of Ru with MXene synergistically optimizes the d-band center of Co sites, thereby accelerating the Volmer step while balancing the adsorption/desorption behaviour of H* (Fig. 14b).170 Li et al. derived Co-based nanoparticles from a MOF precursor and doped them with Ru, subsequently compositing the RuCo nanoparticles with MXene to construct a strongly interacting heterointerface. The doping of Ru introduces secondary active sites and reduces the nanoparticle size, substantially increasing the number of active sites. The MXene/RuCo NPs heterointerface generates a significant synergistic effect, lowering the work function of the catalyst and enhancing the charge transfer rate (Fig. 14c).171 Extending further to MAX phase materials, Wu et al. leveraged the excellent conductivity and abundant surface functional groups of 2D layered Mo2CTx MXene to anchor highly dispersed Ru clusters via an in situ reduction strategy. They found that the interaction between Ru clusters modulates the electronic structure of the active sites, thereby promoting H2O dissociation and hydrogen desorption.172

In summary, these studies demonstrate that the core advantage of 2D metal-based supports lies in the dual accessibility afforded by their planar atomic structure: in-plane continuity provides efficient electron pathways, while out-of-plane exposure offers abundant active sites. This stands in stark contrast to the modulation mechanisms of zero-dimensional systems that rely on quantum size effects and one-dimensional architectures that leverage axial transport. It is this in-plane and out-of-plane synergy that enables 2D supports to serve simultaneously as both electronic modulators and active substrates. Ru-based nanosheets optimize intrinsic activity through alloying and defect design; transition metal dichalcogenides activate inert basal planes via single-atom doping; and MXene leverages its surface functional groups to achieve multi-center synergy. Looking forward, the central challenge lies in overcoming the intrinsic activity limitations of 2D supports: transforming inert in-plane regions into designable active interfaces and further exploring how layer stacking and hetero-integration can amplify synergistic catalytic effects. This not only builds upon the efforts to establish structure-performance relationships in zero-dimensional and one-dimensional research but also extends into the design dimension of in-plane and out-of-plane synergy, opening new avenues for exploiting the unique advantages of 2D support systems.

3.4 3D metal-based supports

3D metal-based materials refer to porous or bulk structures not confined to the nanometer scale in spatial dimensions, whose continuous 3D network endows them with excellent structural stability and unique mass transport advantages. The interconnected porous channels accelerate reactant diffusion and gas release, while the high specific surface area provides abundant active sites and enables the confined anchoring of active components.35,173 The 3D framework itself can serve as both a conductive substrate and structural support, eliminating the need for binders and enhancing the mechanical strength of the electrode. Furthermore, its open framework facilitates the optimization of the surface chemical environment through compositional regulation and functional modification.36 Currently, 3D metal-based supports for hydrogen evolution catalysts mainly include aerogels, self-supporting electrodes, and metal–organic frameworks (MOFs).
3.4.1 Aerogel. Aerogel materials, by virtue of their ultra-high specific surface area, continuous three-dimensional porous network, and tunable electronic structure, provide an ideal platform for the dispersion and stabilization of Ru active centers. This unique structural feature not only ensures the high dispersion and effective anchoring of Ru species, but its open three-dimensional network also constructs fast mass transport pathways and fully exposed reaction interfaces. Researchers have constructed metal/oxide heterointerfaces through partial oxidation to tailor the binding strength of reaction intermediates, while additionally incorporating heteroatom doping to prevent excessive oxidation of active components. This approach simultaneously boosts catalytic activity and durability while preserving the advantages of the three-dimensional structure.174

Building upon this foundation, researchers have delved into the influence mechanism of different types of heterophase interfaces on the hydrogen evolution reaction pathway by constructing various such interfaces. Fan et al. used Ru aerogels as a model system to investigate the interfacial interaction between Ru and CeO2 by constructing CeO2–Ru aerogels featuring a heterogeneous Ru–O–Ce interface. The results revealed that electron redistribution at the heterogeneous Ru–O–Ce bridge enhances the interaction between Ru sites and hydrogen intermediates, while the CeO2 sites exhibit faster water adsorption and dissociation capabilities. The 3D interconnected network of the aerogel not only provides abundant reaction sites for this interfacial synergy but also facilitates rapid transport of reactants and products through its open pores, thereby synergistically enhancing the hydrogen evolution kinetics (Fig. 15a and b).175 Liu et al. synthesized Cr0.033Ru0.967 aerogels containing both face-centered cubic and hexagonal close-packed phases of Ru, discovering that the heterophase interface effectively weakens the excessively strong hydrogen adsorption at Ru sites. Furthermore, by incorporating Cr ions with high affinity for OH, they not only facilitated the desorption of OH from neighboring Ru sites but also modified the electronic environment surrounding Ru, which further lowered the binding energy of OH on Ru. This work demonstrates that combining crystal phase engineering with heteroatom doping enables the synergistic modulation of multiple reaction intermediates within 3D aerogels.176


image file: d6sc02374f-f15.tif
Fig. 15 (a) The isotherm diagrams of ν(O–H) signal for Ru and CeO2–Ru aerogel. (b) Corresponding intensity differences of HER intermediates.175 Copyright©2025, Wiley-VCH. (c) Distribution characteristics of Ca and Mg cations on the catalyst surface. (d) Adsorption energy of catalysts for Ca and Mg cations. (e) pH of the bulk seawater near the cathode in the process of electrolysis of natural seawater.177 Copyright©2025, Wiley-VCH.

In addition, Chen et al. combined the structural advantages of aerogels with surface functionalization design to create an intelligent phthalocyanine-armored ruthenium aerogel electrocatalyst. This addresses the issue of insoluble deposits (such as Mg and Ca hydroxides/carbonates) forming on the cathode in complex seawater environments, which block active sites, leading to catalyst deactivation and electrolysis failure. This design utilizes the armor layer to promote water splitting and self-trap protons, constructing a localized acidic environment on the electrode surface and forming a positively charged protective layer that effectively shields against the approach and deposition of cations such as Mg2+ and Ca2+ from seawater. Simultaneously, the unsaturated Lewis acid sites at the phthalocyanine centers can bind OH, mitigating the rise in interfacial pH and fundamentally preventing precipitate formation (Fig. 15c–e).177

3.4.2 Self-supporting electrode. The development of 3D self-supporting electrodes originated from a rethinking of the issues inherent in traditional coated electrodes, such as the easy burial of active sites, high interfacial resistance, and insufficient stability. At the beginning of this century, researchers began to directly grow active components on three-dimensional conductive substrates to enhance mass transfer efficiency and structural stability. Around 2010, with advancements in nanofabrication techniques, various transition metal compounds were successfully grown in situ on substrates such as nickel foam and carbon cloth, and their advantages were systematically revealed: the continuous conductive network ensures rapid electron transport, while the open hierarchical pores facilitate electrolyte penetration and gas release.178,179 In recent years, the research focus has expanded from morphological control to the synergistic optimization of electronic structure and mass transport properties, leading to the development of general design strategies centered on the electronic regulation of active sites and the enhancement of mass transfer through hierarchical pores.

Leveraging the structural advantages of 3D self-supporting electrodes, researchers have further optimized their hydrogen evolution performance through various atomic-scale modulation strategies. For instance, constructing Ru-doped heterostructures enables collective modulation of the electronic states of multi-metal sites, optimizing water adsorption/desorption and proton adsorption behavior;180 introducing defects and establishing metal–oxygen bridging structures can modulate the d-band center and interfacial charge transfer, enhancing structural stability.181 Furthermore, constructing a robust metal–support interface can promote the ordered alignment of water molecules at the interface and reinforce the network of hydrogen bonds to facilitate mass transport;182 while single-atom doping strategies can fine-tune how reaction intermediates bind to the surface via charge redistribution across the interface.183 These studies collectively demonstrate that 3D self-supporting electrodes, as a structural platform, offer broad scope for multi-dimensional design ranging from electronic state modulation to interfacial microenvironment optimization.

Addressing the core design dimension of enhancing mass transfer and bubble detachment, researchers have primarily focused on regulating electrode surface characteristics, constructing pore structures, and achieving integrated assembly of active components with the substrate, aiming to ensure effective exposure of active sites and timely supply of reactants at high current densities. Modulating the surface wettability and bubble adhesion behaviour of the electrode is a direct approach to optimizing the gas–liquid–solid three-phase interface. Kong et al. fabricated a Ru/MXene three-dimensional electrode on porous nickel foam utilizing Ti3C2Tx nanosheets as a structural mediator, endowing it with both superaerophobic and superhydrophilic properties. The synergistic interplay between Ru and Ti3C2Tx enhanced the kinetics of water dissociation and the subsequent evolution of H2. The study revealed that the diameter of hydrogen bubbles on the c-Ti3C2Tx/NF loaded with Ru was significantly reduced. This rapid detachment of small bubbles effectively prevented the deactivation of active sites caused by bubble coverage under high current densities (Fig. 16a–h).184 Wu et al. also pointed out that for amorphous RuO2-decorated FeOOH nanosheets synthesized on iron foam via a one-pot corrosion strategy, the synergistic effect of superhydrophilicity and superaerophobicity was likewise a key factor in enhancing hydrogen evolution performance. Contact angle measurements showed that the electrode exhibited superhydrophilic characteristics, along with an increased bubble contact angle indicating excellent superaerophobicity, which promoted rapid detachment of generated bubbles and prevented active sites from being occupied by bubbles, thereby maintaining continuous contact between the active interface and the electrolyte.185


image file: d6sc02374f-f16.tif
Fig. 16 Digital images capturing bubble evolution behaviour on (a) NF, (b) Ru/NF, (c) c-Ti3C2Tx/NF, and (d) Ru/c-Ti3C2Tx/NF electrodes at a current density of 20 mA cm−2. The associated fluid velocity vector fields near the electrode surfaces for (e) NF, (f) Ru/NF, (g) c-Ti3C2Tx/NF, and (h) Ru/c-Ti3C2Tx/NF.184 Copyright©2021, Elsevier. (i) H2 flux distribution within the mesopore channels of Ru/3D-OMC models. Two-dimensional contour plots depicting log(H2 flux) as a function of time and position along the x-axis for (j) Ru/2d-OMC and (k) Ru/3d-OMC models with a fixed y-axis position of 16.3 nm.16 Copyright©2023, Wiley-VCH.

In addition to surface property regulation, rational design of the electrode's pore structure is equally crucial for improving mass transfer efficiency. Liu et al. pointed out the inherent shortcomings of conventional catalyst structures in efficiently releasing bubbles and introduced a nanoscale grade-separation strategy based on ordered three-dimensional networks of sub-5 nm mesopores to address this issue. Their study found that this criss-crossing mesoporous architecture with spatial separation facilitated the efficient transport of H2 bubbles through the interconnected pore channels (Fig. 16i–k).16

3.4.3 Metal organic framework. MOFs constitute a class of periodic porous materials derived from the coordination-driven assembly of inorganic metal nodes with organic ligands. Due to their high specific surface area, well-defined crystalline structure, and tunable pore sizes, they exhibit significant advantages in the field of electrocatalysis. The ordered pores of MOFs can confine and stabilize Ru active species, preventing their agglomeration, while their abundant functional groups act as proton mediators to synergistically modulate the reaction microenvironment.186 Although MOFs intrinsically possess poor electrical conductivity, these limitations are being progressively overcome through strategies such as elemental doping, heterostructure construction, and the derivation of carbon materials. This positions MOFs as an important platform for 3D material design, offering new strategies for enhancing the efficiency of the hydrogen evolution reaction.

Research on introducing Ru species into Ni-based MOFs has demonstrated that constructing well-defined Ni–O–Ru interfacial bonds can trigger electron redistribution, optimize the adsorption free energy of water and hydrogen intermediates, and achieve efficient hydrogen evolution over a wide pH range.187 Li et al. further developed a NiFeRuSA+NP-DOBDC material featuring the coexistence of Ru single atoms and Ru nanoparticles. By simultaneously regulating the distribution of these two Ru species, they achieved synergistic optimization of the hydrogen evolution reaction pathway. In situ analysis and theoretical calculations jointly confirmed that the Ru single atoms and Ru nanoparticles collectively accelerate the Volmer–Heyrovsky pathway, significantly enhancing the hydrogen evolution kinetics (Fig. 17a–c).188 To address the issue of insufficient driving force for hydrogen spillover in single-component catalysts, Zhang et al. constructed an amino-functionalized NiRu-MOF. They utilized the frustrated Lewis pairs (Ni–NH2) spontaneously formed within the framework as synergistic active centers to establish continuous short-range hydrogen spillover pathways. The Ni–NH2 sites efficiently adsorb and dissociate water molecules and promote proton transport, while the adjacent Ru sites benefit from the electronic modulation by the amino groups, which lowers the energy barrier for hydrogen desorption. The significant impairment of catalytic activity upon blocking the FLPs confirms their central role.189


image file: d6sc02374f-f17.tif
Fig. 17 In situ EIS tests of (a) NiFeRuSA+NP-DOBDC and (b) NiFeRuSA-DOBDC under applied potentials in 1 M KOH solution. (c) Optimized structure models of NiFe-DOBDC, RuNPs, and NiFeRuSA-DOBDC.188 Copyright©2024, Wiley-VCH. (d) Adsorption energy of H2O, (e) energy diagram for H2O dissociation, (f) free energy diagram for hydrogen adsorption at Ru and Co sites in RuCo-CAT, alongside Co sites in Co-CAT.190 Copyright©2023, Wiley-VCH. (g) Calculated density of states for Ru active sites in Ru@Cr–FeMOF and Ru@FeMOF. PDOS curves of Ru d orbitals of (h) Ru@Cr–FeMOF. (i) Schematic illustration depicting the orbital modulation of ruthenium nanoclusters by the Cr–O–Ru interface.191 Copyright©2023, Wiley-VCH.

Beyond Ni-based MOFs, researchers have also extended the metal nodes of MOF supports to other systems such as Co and Fe. Through heteroatom doping or interfacial bonding engineering, they have achieved electronic structure modulation of Ru active centers and multi-component synergistic optimization. In the Co-based MOF system, He et al. successfully constructed a dual-active-site catalytic system by doping Ru atoms into a Co-catecholate MOF. Theoretical calculations revealed that the doped Ru sites possess optimal hydrogen intermediate adsorption free energy, significantly outperforming the Co sites within the MOF. Concurrently, the introduction of Ru enhanced the conductivity and water adsorption capacity of the MOF framework, lowering the energy barrier for water dissociation (Fig. 17d–f).190 Regarding heterometal doping strategies, Zhao et al. anchored ultra-low loading Ru nanoclusters onto a Cr-doped Fe-MOF support, achieving stable integration of Ru species with the MOF framework through robust Cr–O–Ru chemical bonds. This interfacial bonding strategy effectively modulated the electronic structure of Ru sites: on one hand, it upshifted the highest occupied d-orbital of Ru sites closer to the Fermi level, facilitating charge transfer with oxygen intermediates during the oxygen evolution reaction; on the other hand, it downshifted the d-band center of Ru, weakening the excessive adsorption of hydrogen atoms, thereby simultaneously optimizing the hydrogen evolution reaction pathway (Fig. 17g–i).191

The typical differences in spatial scale, electronic regulation scope, and charge transfer amount to Ru for supports of different dimensions are summarized in Table 1. In summary, reflecting on the progression from 0D to 3D supports, a fundamental question emerges: what is it that we truly seek from a support? 0D systems revealed the richness of interfacial chemistry; 1D architectures demonstrated the importance of directional transport; 2D materials established the power of in-plane synergy. Upon reaching 3D, however, the answer appears to shift from “more” or “stronger” toward “integration.” Rather than pursuing optimization along a single dimension, 3D supports integrate electron conduction, mass transport, active site dispersion, and interfacial microenvironment modulation into a continuous network. This suggests that the goal of support design may not be an optimal solution in any individual dimension, but rather a balanced trade-off under multi-dimensional constraints. Future efforts may therefore focus less on developing increasingly complex structures and more on understanding how designs across different scales operate in concert—specifically, how electronic modulation at the atomic level interfaces with mass transport networks at the micron scale. This is a question that low-dimensional supports struggle to address—one that 3D architectures are only beginning to answer. A comprehensive comparison of the advantages, limitations, and suitable application scenarios for each category of catalyst dimensions is summarized in Table 2.

Table 1 Typical differences in MSI characteristics for Ru-based catalysts supported on different dimensional structures
Dimension Spatial scale of MSI Scope of electronic regulation Typical charge transfer to Ru
0D Localized at the discrete particle–particle or particle–support interface Limited to individual Ru nanoparticles or single atoms; weak long-range effect Low to moderate
1D Extended along the axial direction of the 1D support Regulated along the electron transport pathway; enhanced local electric field at tips Moderate
2D Distributed across the basal plane and edges of the 2D support Regulated over the entire 2D plane; strong coupling with abundant edge sites Moderate to high
3D Macroscopic 3D network; interface effects extend throughout the porous structure Holistic regulation across the entire 3D skeleton; synergistic effect from hierarchical porosity High


Table 2 Dimensional engineering of Ru-based HER catalysts: a comparative summary
Dimension Carrier type Advantage Limitation Typical applications
0D Nanoparticles High surface area; good dispersion; quantum effects Agglomeration; poor stability under harsh conditions Seawater electrolysis; surface engineering
0D Nanoclusters Strong cluster-support coupling; hydrogen spillover Easy agglomeration; complex active site identification Alkaline HER; spillover-mediated catalysis
0D Nanocrystals Ordered lattice; abundant defects; tunable phases Complex synthesis; phase stability concerns Mechanistic studies; phase-dependent catalysis
1D Metallic nanowires Fast axial charge transport; high flexibility Lower surface area than 0D/2D PEMWE; flexible electrodes
1D Metallic oxides nanowires Strong MSI; oxygen vacancies; good acidic stability Lower conductivity; potential phase transformation Acidic HER; spillover-mediated catalysis
2D Ru-based nanosheets High surface area; efficient charge transport Nanosheet restacking; limited long-term stability High-performance alkaline HER
2D Transition metal dichalcogenides Abundant edge sites; tunable electronic structure Inert basal plane; requires defect engineering Single-atom/dual-atom catalysts; pH-universal HER
2D MXene High conductivity; hydrophilic surface; ideal single-atom support Surface oxidation; complex synthesis Strongly coupled interfaces; single-atom catalysts
3D Aerogel Ultrahigh surface area; continuous porous network; fast mass transport Complex synthesis; mechanical fragility; high cost Industrial high-current-density operation
3D Self-supporting electrode Binder-free; excellent stability; rapid bubble detachment Substrate-dependent; limited substrate geometries Practical AEMWE/PEMWE; industrial-scale production
3D Metal organic framework High surface area; tunable pores; precise active site engineering Low conductivity; poor hydrolytic stability Dual-active-site catalysis; well-defined coordination environments


4 Operando dynamic evolution of Ru-based catalysts for the HER

Understanding the true active sites of electrocatalysts under working conditions is key to rationally designing high-performance catalysts. In situ and operando studies on Ru-based HER catalysts have revealed that their surface structure and valence state are not static, but undergo significant dynamic changes with applied potential. In alkaline HER, operando characterization consistently shows that the valence state of Ru exhibits complex dynamic behavior under reductive potentials, with the direction of evolution strongly depending on the initial catalyst structure. Zhao et al. used in situ XPS to track the valence changes of Ru in the Ru@NMoC catalyst during alkaline HER. They found that upon applying a cathodic potential, the Ru 3p peak shifted to a lower binding energy, indicating the reduction of Ru3+ or Ru4+ species to more active low- or zero-valent metallic Ru. This observation was further supported by in situ XANES, where the Ru absorption edge shifted to lower energy as the potential became more negative (Fig. 18a and b).192 In contrast, Zhao et al. observed an opposite trend in a Ru/WOx system. In situ XPS revealed that metallic Ru0 was gradually oxidized to Ru3+ or Ru4+ during HER, and interestingly, the content of this partially oxidized Ru species showed a positive linear correlation with HER activity. This suggests that a moderately oxidized Ru surface may be more favorable for water dissociation than a fully metallic Ru surface in alkaline media (Fig. 18c).140 Additionally, Sun et al. discovered a reversible valence change in the RuSA–CoP system. The valence of Ru increased from +3 (before the reaction) to +4 (during the reaction), then returned to +3 after the voltage was removed. This reversible change demonstrates that the coordination structure of Ru undergoes dynamic self-adaptation under operating conditions (Fig. 18d).125
image file: d6sc02374f-f18.tif
Fig. 18 (a) In situ XPS spectra of Ru 3p at different potentials. (b) XPS spectra of Ru 3p measured every 10 h at a current density of 100 mA cm−2.192 Copyright©2025, Wiley-VCH. (c) Ru 3d XPS spectra for RWO recorded with increased CV cycles from 0.15 to −0.75 V versus RHE.140 Copyright©2025, Wiley-VCH. (d) The Ru 3p peak of RuSA–CoP during the whole HER process in 1.0 m KOH.125 Copyright©2025, Wiley-VCH. (e) Time-dependent XANES spectra at the Ru K-edge of the CCRO sample and relative references. (f and g) In situ XANES and EXAFS at the Ru K-edge of CCRO and ref. 193 Copyright©2025, The Royal Society of Chemistry.

In acidic media, conventional RuO2 is prone to over-oxidation, forming soluble RuO4 and leading to the loss of active species. However, through sophisticated interface engineering and coordination design, the stability and activity of Ru under acidic conditions can be significantly improved. Fan et al. used in situ XAS and in situ XRD to reveal a two-step reconstruction process of the double perovskite Ca2CoRuO6 during acidic HER. At the initial stage, Ru5+ was rapidly reduced to Ru3+, while the perovskite structure remained intact. After 2 h of reaction, Ru was further reduced to its metallic state and self-assembled into a Co-doped Ru metal cluster layer on the support surface, eventually forming a Co–Ru/CCRO composite structure. This work clearly demonstrates that the true catalyst is no longer the initial CCRO perovskite, but the in situ formed Co–Ru/CCRO (Fig. 18e–g).193 In another study, Wang et al. designed a Pt single-atom catalyst synergistically stabilized by Cl ligands and a Ru support. They used in situ XAS and operando Raman spectroscopy to monitor the evolution of the Pt and Ru coordination environments under acidic conditions in real time. Under reductive potentials, the initial RuOx surface layer was partially reduced to metallic Ru. Meanwhile, Pt–O coordination gradually disappeared, while Pt–Ru and Pt–Cl coordinations emerged successively, forming a dynamically stable Pt–Cl–Pt bridging structure. In contrast, a Cl-free control sample showed an increase in Pt–Pt coordination under the same conditions, indicating severe aggregation.95 This work provides direct spectroscopic evidence for stabilizing noble metal single atoms under harsh acidic conditions through coordination engineering.

In summary, the in situ and operando findings described above suggest that the initial structure of Ru based catalysts is often just a precursor or a precatalyst. Under real working conditions, that is, under an applied reductive potential in an electrolyte environment and during hydrogen adsorption, their surfaces undergo significant changes in valence state and coordination structure. In alkaline media, the valence state of Ru can either decrease to metallic Ru or increase to a partially oxidized state denoted as Run+. The former favors hydrogen adsorption, while the latter promotes water dissociation. In acidic media, perovskite type Ru based catalysts can reconstruct into metal cluster on support structures, whereas single atom Ru based catalysts can form stable ligand bridged structures to prevent aggregation. Therefore, combining multiple in situ and operando spectroscopic techniques, especially X-ray absorption spectroscopy, X-ray photoelectron spectroscopy, and Raman spectroscopy, for real time monitoring plays an irreplaceable role in accurately identifying active sites and guiding catalyst design.

5 Device-level applications of Ru-based catalysts

When moving from half-cell tests to practical AEMWE or PEMWE devices, electrocatalysts often show a significant performance gap. This gap becomes especially pronounced under industrial operating conditions with high current densities (≥1 A cm−2). It mainly arises from differences in mass transport, ohmic losses, catalyst utilization, and long-term stability.194,195 Due to their inherent physicochemical characteristics, catalyst structures with different dimensions each have their own advantages and limitations in industrial applications.

0D nanoparticles are the most widely studied catalyst morphology. Their advantages include simple synthesis, controllable particle size, and good batch-to-batch consistency. For example, Mn–RuO2 nanoparticles achieve an industrial current density of 1.0 A cm−2 at just 1.87 V in a two-electrode alkaline flow cell.103 Ru-WC1−x composites deliver stable performance in an AEMWE at 70 °C, reaching 0.5 A cm−2 at a cell voltage of 1.73 V.196 However, the challenges of 0D catalysts at the device level stem from their discrete nature. They typically require binders such as Nafion to attach to the electrode, which can block active sites and introduce inter-particle contact resistance. More importantly, under high current densities, intense bubble evolution can easily detach catalyst particles from the substrate, becoming a major cause of performance decay.197 It is worth noting that with optimized electrode fabrication methods and strong metal–support interactions, some 0D catalysts have achieved stable operation for 1000 h in a PEMWE.95 This demonstrates that 0D structures still hold irreplaceable value in large-scale production and cost-sensitive applications.

1D nanowires or nanoneedle arrays fall somewhere in between. Their axial electron transport pathways and tip-enhanced local electric field effects give them better charge transfer kinetics than 0D catalysts. Li3.0RuSn0.8 nanowires operate stably for 1000 hours in an AEMWE at 1.0 A cm−2 with a cell voltage of 1.689 V. Their mass activity reaches 10.89 A mgRu−1, which is 4.11 times higher than that of commercial Pt/C.128 However, the limitations of 1D structures also come from their geometry. The narrow gaps between nanowires can create mass transport bottlenecks at high current densities. Meanwhile, the tip structures face risks of dissolution and erosion during long-term electrochemical operation.198 Therefore, 1D structures are more competitive in applications that require fast response and operate at moderate current densities.

2D nanosheets are ideal platforms for supporting single atoms or constructing heterointerfaces, thanks to their high specific surface area and abundant edge sites. L-Ru/Co(OH)x and Ru–Ni3N nanosheets deliver excellent performance in AEMWEs, achieving 1.68 A cm−2 at 2.0 V and 1.0 A cm−2 at 1.79 V, respectively, while maintaining stability for hundreds of hours.182,199 However, 2D materials have an inherent limitation: a strong tendency to stack. The van der Waals forces between layers, which arise from their high surface area, cause nanosheets to inevitably stack during electrode fabrication and operation. This stacking blocks mass transport channels, hinders electrolyte penetration, and impedes gas release. This limitation becomes especially severe at high current densities, making it a difficult performance bottleneck for 2D structures to overcome.200 Despite this, 2D materials still offer unique advantages in flexible electrode design and lightweight applications.201

3D self-supported porous structures exhibit the best overall performance at the device level. This class of materials includes aerogels and porous frameworks grown in situ on metal foams. By integrating the catalyst directly onto a conductive substrate, these structures fundamentally avoid the detachment issues of 0D particles and the stacking problems of 2D sheets. Their open and interconnected pore networks provide smooth and unblocked pathways for electrolyte infiltration and gas release. The CeO2–Ru aerogel achieves stable operation for over 500 hours in both PEMWE and AEMWE.175 Meanwhile, the NHP-RuIrOx hollow porous structure demonstrates the great potential of 3D architectures for addressing both activity and stability challenges, even with an ultra-low precious metal loading of 0.108 mg cm−2.202 However, these advantages do not come for free. The synthesis of 3D structures is often more complex, more costly, and harder to control for batch-to-batch consistency.

In summary, catalysts with different dimensions each have their own inherent limitations and suitable applications. There is no single “correct answer” that fits all industrial scenarios. 0D, 1D, 2D, and 3D structures each involve trade-offs in synthesis simplicity, mass transport efficiency, long-term stability, and cost control. A summary of the device performance of Ru-based catalysts with different dimensional structures is provided in Table 3. Therefore, the dimensional design of catalysts should follow a “scenario-driven” principle. For stationary large-scale electrolyzers that demand ultra-high stability, three-dimensional self-supported structures are the most reliable choice. For scenarios that prioritize large-scale production and cost efficiency, zero-dimensional nanoparticles still offer irreplaceable value. Future development of industrial catalysts should not only focus on optimizing intrinsic activity but also pay more attention to matching electrode structures with actual operating conditions. Only then can we effectively bridge the gap from “materials design” to “system integration”.

Table 3 Summary of device performance of Ru-based catalysts
Dimension Sample Device type Test temperature Potential Stability Ref.
0D Pt–Ru/ZrO2 AEMWE 1.83 V @ 1.0 A cm−2 150 h @ 1.0 A cm−2 202
0D Pt–Rufcc AEMWE 80 °C 1.82 V @ 1.0 A cm−2 400 h @ 1.0 A cm−2 203
0D Mn–RuO2 AEMWE 1.87 V @ 1.0 A cm−2 103
0D Pt–Ru(fcc) PEMWE 65 °C 1.61 V @ 1.0 A cm−2 1000 h @ 1.0 A cm−2 204
0D Ru/Cr2O3 AEMWE 80 °C 1.65 V @ 0.5 A cm−2 2000 h @ 0.5 A cm−2 205
0D Pt1Cl0.5/Ru-NPs@RuOx PEMWE 65 °C 1.66 V @ 1.0 A cm−2 1000 h @ 1.0 A cm−2 95
1D Ru/WOx AEMWE 60 °C 1.89 V @ 1.0 A cm−2 140
1D RuSA–CoP AEMWE 60 °C 1.91 V @ 1.0 A cm−2 160 h @ 1.5 A cm−2 125
1D Li3.0RuSn0.8 NWs AEMWE 80 °C 1.689 V @ 1.0 A cm−2 1000 h @ 1.0 A cm−2 128
1D Ru/S–Co3O4 AEMWE 70 °C 1.98 V @ 1.0 A cm−2 1300 h @ 1.0 A cm−2 206
1D CoRuOx/Ru–Co3O4 PEMWE 25 °C 1.71 V @ 1.0 A cm−2 120 h @ 0.2 A cm−2 143
2D Ru–CoP/MXene AEMWE 25 °C 1.75 V @ 1.0 A cm−2 200 h @ 1.0 A cm−2 170
2D (FeNiMoRuV)O2−x AEMWE 1.923 V @ 1.0 A cm−2 200 h @ 1.0 A cm−2 207
2D S-RuO2 AEMWE 25 °C 2.17 V @ 0.5 A cm−2 100 h @ 0.4 A cm−2 208
2D Ru-LC-Ni(OH)2 AEMWE 80 °C 1.69 V @ 1.0 A cm−2 500 h @ 0.5 A cm−2 209
2D Ru–NiCr LDH AEMWE 80 °C 1.80 V @ 1.8 A cm−2 100 h @ 0.5 A cm−2 210
3D CeO2–Ru aerogel PEMWE 25 °C 1.78 V @ 1.0 A cm−2 500 h @ 2.0 A cm−2 175
3D PtNi/Ru AEMWE 60 °C 2.2 V @ 1.0 A cm−2 250 h @ 0.25 A cm−2 211
3D Ru–Ni3N AEMWE 1.79 V @ 1.0 A cm−2 550 h @ 0.5 A cm−2 182
3D Ru/RuS2/RuO2 PEMWE 80 °C 1.59 V @ 1.0 A cm−2 100 h @ 0.1 A cm−2 212
3D L-Ru/Co(OH)x AEMWE 2.0 V @ 1.68 A cm−2 500 h @ 1.68 A cm−2 199
3D NHP-RuIrOx PEMWE 1.60 V @ 1.0 A cm−2 150 h @ 1.0 A cm−2 201
3D NiRu–NH2BDC/NF AEMWE 60 °C 1.76 V @ 0.5 A cm−2 100 h @ 0.5 A cm−2 189


6 Conclusions

This review organizes ruthenium-based catalysts into categories based on the dimensional configuration of their metal-based supports (ranging from 0D particles to 3D frameworks) and offers a comparative assessment of their catalytic behavior under different electrolyte conditions (Table 4). Despite substantial advances achieved through the application of metal-based supports for modulating Ru-based hydrogen evolution catalysts, numerous challenges remain on the path from fundamental research to practical application. Based on a systematic review of 0D, 1D, 2D, and 3D supports, we propose future perspectives from three dimensions: precise synthesis, mechanistic understanding, and operational stability.
Table 4 Summary of metal-supported Ru-based catalysts for HER
Dimension Sample Electrolyte Overpotential Ref.
0D Pt–Ru 1.0 M KOH 14 mV @ 10 mA cm−2 83
0D MgOx–Ru 1.0 M KOH 19 mV @ 10 mA cm−2 88
0D Mn–RuO2 1.0 M KOH 16 mV @ 10 mA cm−2 103
0D Ru/ac-CeO2−δ 1.0 M KOH 21.2 mV @ 10 mA cm−2 107
0D Ru-ASN/Mn3O4 1.0 M PBS 8 mV @ 10 mA cm−2 115
0D LaRuSi 1.0 M KOH 72 mV @ 10 mA cm−2 120
1D Ru@Cu–TiO2/Cu 1.0 M NaOH 16 mV @ 10 mA cm−2 127
1D PdH@Ru NBs 1.0 M KOH 14 mV @ 10 mA cm−2 132
1D Ru/WO3–H 0.5 M H2SO4 43.8 mV @ 10 mA cm−2 139
1D RWO-A 1.0 M KOH 37 mV @ 10 mA cm−2 140
1D CoRuOx/Ru–Co3O4 0.5 M H2SO4 13.9 mV @ 10 mA cm−2 143
1D RuCo/TiO2 NTs 0.5 M H2SO4 17 mV @ 10 mA cm−2 147
2D RuNi NSs 1.0 M KOH 48 mV @ 10 mA cm−2 150
2D RuZn NSs 1.0 M KOH 11 mV @ 10 mA cm−2 152
2D Ru2Co1−4@E-MoS2−x NSs 1.0 M KOH 36 mV @ 10 mA cm−2 164
2D Pt, Ru, Rh, Pd, Re-MoSe2 0.5 M H2SO4 32 mV @ 10 mA cm−2 166
2D Ru@Ti3C2Tx-VC 1.0 M KOH 32 mV @ 10 mA cm−2 169
2D Ru/Mo2CTx 1.0 M PBS 73 mV @ 10 mA cm−2 172
3D CeO2–Ru aerogel 1.0 M KOH 12.9 mV @ 10 mA cm−2 175
3D Cr0.033Ru0.967fcc/hcp 1.0 M KOH 14 mV @ 10 mA cm−2 176
3D Ru/c-Ti3C2Tx/NF 1.0 M KOH 37 mV @ 10 mA cm−2 184
3D FF-Na-Ru 1.0 M KOH 30 mV @ 10 mA cm−2 185
3D NiFeRuSA+NP-DOBDC 1.0 M KOH 25 mV @ 10 mA cm−2 188
3D NiRu–NH2BDC/NF 1.0 M KOH 21 mV @ 10 mA cm−2 189


(1) At the level of precise synthesis, achieving atomically controlled and cost-effective preparation for supports of different dimensionalities remains a core challenge. 0D supports require a balance between sub-nanometer size control and resistance to agglomeration; for 1D supports, strategies enabling the simultaneous modulation of crystal phase, defects, and surface functional groups need to be developed; while for 3D supports, Ru migration during high-temperature processing must be suppressed. Introducing the concept of the materials genome, combined with high-throughput experiments and machine learning-assisted parameter optimization, holds promise for accelerating the screening of optimal synthesis pathways tailored to different dimensionalities.

(2) At the level of mechanistic understanding, current insights based on static characterization and single descriptors (such as ΔGH*) are insufficient to fully capture the multi-step reaction processes in complex electrolytes. In the future, it is necessary to develop multi-modal in situ characterization techniques under operando conditions (such as XAS, ETEM, and Raman spectroscopy) to track the evolution of Ru oxidation states, dynamic behaviour, and interfacial adsorption configurations. For systems involving phase transitions, reconstruction, or hydrogen spillover, a direct correlation needs to be established among electronic structure, interfacial properties, and reaction kinetics to reveal the dynamic active centers under realistic conditions. Theoretical calculations should be extended from single final-state descriptions to full-pathway simulations, comprehensively considering multi-step energy barriers and environmental factors such as the interfacial electric field and solvation effects. Constructing a structure-activity relationship database encompassing support dimensionality, Ru species, and reaction conditions, integrated with artificial intelligence, can provide a data foundation for the high-throughput screening of catalysts.

(3) At the level of operational stability, although numerous Ru-based catalysts exhibit excellent performance in laboratory settings, their long-term stability under industrial current densities, high temperatures, strong alkaline conditions, or in seawater environments remains a bottleneck. Concerning metal-based supports, oxides are prone to reductive phase transitions, phosphides face the risk of leaching, and metal–organic frameworks are limited by their electrical conductivity and hydrolytic stability. Future efforts should focus on developing integrated electrodes to eliminate binder interfaces and exploring protective shell encapsulation strategies to inhibit Ru dissolution and support corrosion. Notably, in complex electrolyte systems such as seawater and neutral media, precise regulation of metal–support interactions serves as a viable approach for improving long-term stability. By constructing strong metal–support interactions, the electron transfer between the support and Ru can be harnessed to stabilize the oxidation state of Ru, thereby mitigating its dissolution and agglomeration under chloride ion attack. On the other hand, selecting an electrochemically stable support can prevent the corrosion and phase transformation of the support itself. Furthermore, the interfacial structure anchored by strong interactions enhances the anti-migration ability of Ru clusters and maintains the dynamic balance of interfacial water, thereby achieving high activity and long-term stability in both seawater and neutral media.

(4) At the device level, catalyst evaluation should advance beyond half-cell tests toward practical operating conditions, such as those in anion exchange membrane electrolyzers. Three-electrode measurements in half-cells offer a rapid assessment of intrinsic activity. However, they fail to capture the mass transport, ohmic losses, and membrane electrode assembly integration that characterize real electrolyzers. Future efforts should prioritize the loading processes of catalysts within membrane electrode assemblies, their interfacial compatibility with ionomers, and their stability under high current densities. Validation under realistic device conditions—whether in anion exchange membrane or proton exchange membrane electrolyzers—is essential to accurately assess the practical potential of catalysts. Such steps are crucial for transitioning Ru-based catalysts from laboratory research toward industrial implementation.

In conclusion, metal-based supports of different dimensions offer multi-scale tuning capabilities for Ru-based hydrogen evolution catalysts. 0D supports maximize atom utilization and quantum confinement effects. 1D supports provide anisotropic charge transport and opportunities for crystal phase engineering. 2D supports, with their high specific surface area and tunable electronic structure, enable uniform dispersion of active centers and interfacial synergy. 3D supports integrate the synergistic optimization of mass transport, electrical conductivity, and structural stability. In the future, innovations in synthesis methods, advancements in operando characterization, breakthroughs in theoretical calculations, and progress in device integration are anticipated to yield a new class of Ru-based catalysts combining high activity, robust stability, and cost-effectiveness. This will establish the material foundation for scaling up green hydrogen technologies.213

Author contributions

All of the authors contributed to the literature search, writing and editing of this review.

Conflicts of interest

There are no conflicts to declare.

Data availability

No primary research results, software or code have been included and no new data were generated or analysed as part of this review.

Acknowledgements

This work was supported by the National Natural Science Foundation of China (21571038 and 22465009), Guizhou Province Department of Education (2021312) and Guizhou Province Department of Science and Technology (2019–5666).

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