Open Access Article
Xiaojun Wanga,
Jieting Lia,
Xinyu Zhua,
Zehua Xua,
Shuixiang Xiea,
Shutong Chena,
Yuxuan Wana,
Guangyu Zhang
a,
Mingzheng Ge
a,
Wei Zhanga,
Chao Wang
*b and
Rui-Qing Li
*a
aSchool of Textile and Clothing, Nantong University, Nantong 226019, PR China. E-mail: liruiqing@ntu.edu.cn
bSchool of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002, China. E-mail: wangchao@yzu.edu.cn
First published on 29th April 2026
Electrochemical hydrogen production represents a sustainable approach for hydrogen generation. However, its large-scale practical application is largely limited by the sluggish oxygen evolution reaction (OER). In this study, the thermodynamically favorable sulfion oxidation reaction (SOR) is employed to replace the slow OER and nickel phosphide/nickel-chromium hydroxide (Ni2P/NiCr(OH)2) nanosheets are constructed to achieve low-energy hydrogen production. Benefiting from the interfacial water structure reorganization and electronic structure optimization caused by NiCr(OH)2 introduction, and uniform nanosheet morphology, Ni2P/NiCr(OH)2 can achieve a current density of 10 mA cm−2 at low overpotentials for both the hydrogen evolution reaction and SOR. The assembled hybrid water electrolyzer requires small voltages of 0.513 and 0.698 V to reach 10 and 100 mA cm−2, respectively, significantly lower than those of conventional water electrolysis. Moreover, Ni2P/NiCr(OH)2 exhibits excellent stability for 800 h at 200 mA cm−2 and realizes the conversion of sulfion into valuable elemental sulfur. This work presents a promising strategy for achieving energy-efficient hydrogen generation and resource utilization of sulfide-containing pollutants.
Water electrolysis typically involves the hydrogen evolution reaction (HER) at the cathode to directly produce hydrogen, and the oxygen evolution reaction (OER) at the anode with a standard potential as high as 1.23 V vs. the reversible hydrogen electrode (RHE).14–16 Therefore, the OER with a high theoretical potential and sluggish kinetics results in substantial energy consumption is a major bottleneck of the overall water splitting (OWS) process. Specifically, actual anodic operating potentials are often significantly higher than 1.23 V due to limited mass transfer resistance, and ohmic polarization in practical electrolysis systems, further exacerbating the energy burden.17–19 To overcome these limitations, replacing the OER with the oxidation of thermodynamically favorable small molecules has emerged as an attractive strategy.20–23 This strategy not only effectively reduces the potentials of anodic reactions, but also enables the co-production of value-added chemicals and hydrogen.24–26 Thereinto, the sulfide oxidation reaction (SOR, S2− → S + 2e−) exhibits a lower standard potential of −0.48 V vs. RHE compared with the OER. Coupling the SOR with the HER in a hybrid water electrolyzer (HWE) can significantly reduce energy consumption of H2 production. Furthermore, this strategy can convert sulfur-containing wastewater into valuable elemental sulfur under mild conditions, realizing resource utilization of pollutants, which provides a promising pathway for developing efficient and low-energy-consumption H2 production.27–29
Although metal-based electrocatalysts exhibit high catalytic activity for the SOR, the active metal sites are susceptible to corrosion and poisoning by S2− when directly exposed to sulfur-containing electrolytes. This leads to the degradation of catalytic activity and stability. Therefore, developing catalysts with high activity and durability is imminent.30–32 Transition metal phosphides (TMPs) have emerged as a research hotspot due to their advantages of good electrical conductivity, chemical corrosion resistance and compositional tunability. Over the past few decades, researchers have developed various synthetic methods including the hydrothermal method, phosphorization and electrodeposition method, to adjust morphology, electronic structures and reaction energy barriers of TMPs, which display good performances for the SOR and HER. For example, Shi et al. prepared the Mo–Pt–S composite catalyst via electroreduction and pulse electrodeposition methods, which exhibited excellent hydrogen evolution reaction performance with an overpotential of only 30.12 mV at a current density of 10 mA cm−2.33 Yu et al. fabricated the FeCoNiCrMn high-entropy alloy (HEA) via a two-step process of hydrothermal sulfurization followed by phosphorization. Endowed with abundant lattice defects and lattice strains, the as-prepared HEA exhibits remarkably superior electrocatalytic performance toward the SOR.34 Liang et al. successfully synthesized a multiphase NiCoFe-based layered double hydroxide (NiCoFe-LDH) through a facile seed-assisted heterogeneous nucleation strategy. Featuring a unique microscale hydrangea-like morphology, the NiCoFe-LDH boasts an ultra-large specific surface area and synergistic active phases, which collectively provide abundant catalytic interfaces and reactive sites for the SOR.35 Li et al. synthesized a Ni3S2/CoNiP material, which shows excellent catalytic performances for the HER, SOR, and nitrate reduction reaction (NO3RR).36 Even though some progress has been made, most exploited catalysts show monofunctional catalytic performances, which can lead to the deterioration and incompatibility of catalysts when pairing them in an electrolyzer. Therefore, developing bifunctional catalysts for the HER and SOR to realize efficient hydrogen production and sulfion upgradation is of utmost urgency.
In this work, Ni2P/NiCr(OH)2 nanosheets grown on nickel foam (NF) were successfully prepared via hydrothermal and low-temperature calcination methods. The experimental results indicate that the NiCr(OH)2 introduction can reorganize the interfacial water structure and optimize the electronic structure of Ni2P, which lead to improved catalytic performances of Ni2P/NiCr(OH)2 for both the HER and SOR. The integrated Ni2P/NiCr(OH)2-based HWE requires a small cell voltage of 0.513 V at 10 mA cm−2 and long-term stability for 800 h, which can efficiently upgrade sulfion into valuable elemental sulfur, achieving efficient H2 production and resource utilization of sulfur pollution at low energy consumption.
:
P
:
Cr
:
O in Ni2P/NiCr(OH)2 is calculated to be 38.8
:
27.0
:
3.8
:
26.3, which is close to the Ni
:
Cr feeding ratio. Elemental mapping images of Ni2P/NiCr(OH)2 (Fig. 1h) confirm the coexistence and homogeneous distribution of Ni, P, Cr and O elements.
X-ray photoelectron spectroscopy (XPS) was employed to further investigate the surface chemical composition and elemental valence states of Ni2P and Ni2P/NiCr(OH)2 catalysts. The survey XPS spectrum of Ni2P/NiCr (OH)2 (Fig. 2a) confirms the coexistence of Ni, P, Cr, and O elements, which is in good agreement with the elemental mapping results. While pristine Ni2P shows characteristic peaks of Ni 2p, P 2p and O 1s, the emerged Cr 2p signal in the Ni2P/NiCr(OH)2 confirms successful incorporation of Cr. In Fig. 2b, the Ni 2p spectrum of Ni2P displays two pairs of spin–orbit peaks at 852.4, 856.4 eV, and 872.7, 874.8 eV, belonging to Ni 2p3/2 and Ni 2p1/2, respectively. The additional peaks located at 861.6 and 880.2 eV correspond to satellite peaks.38–40 After coupling with NiCr(OH)2, the Ni 2p spectrum of Ni2P/NiCr(OH)2 reveals a negative shift of 0.7 eV compared with Ni2P, indicating that the electronic structure optimization of Ni2P and the presence of electronic interaction between Ni2P and NiCr(OH)2, which are beneficial to improve catalytic performances.41,42 The P 2p XPS spectrum (Fig. 2c) demonstrates that the characteristic peak at 129.5 eV is associated with the phosphorus–metal (P–M) bonding configuration, confirming the successful fabrication of Ni2P. The broad characteristic peak at 133.8 eV indicates the presence of P–O species on the sample surface, which originates from surface oxidation.43,44 In the high-resolution Cr 2p XPS spectrum (Fig. 2d), two characteristic peaks are observed at binding energies of 587.3 and 577.5 eV, which correspond to the Cr 2p1/2 and Cr 2p3/2 states, respectively. The characteristic peak of Cr 2p3/2 at 577.5 eV corresponds to Cr3+, which can modulate the electronic structure and surface active sites, playing a pivotal role in enhancing catalytic performance.45–47 The O 1s spectrum in Fig. S3 reveals the presence of lattice oxygen at 530.9 eV, deficient oxygen at 531.8 eV, and adsorbed oxygen species at 533.3 eV.48,49
![]() | ||
| Fig. 2 (a) XPS spectra and (b) Ni 2p XPS spectra of Ni2P and Ni2P/NiCr(OH)2. (c) P 2p XPS spectrum and (d) Cr 2p XPS spectrum of Ni2P/NiCr(OH)2. | ||
The OER performances of Ni2P/NiCr(OH)2 were further evaluated. As shown in Fig. 4a and f, Ni2P/NiCr(OH)2 exhibits excellent OER activity with small potentials of 1.542 and 1.564 V at 60 and 300 mA cm−2, respectively, lower than those of Ni2P (1.563 and 1.608 V, respectively) and commercial RuO2 (1.680 and 1.878 V, respectively). Moreover, the Cdl value of Ni2P/NiCr(OH)2 (Fig. S7) is higher than that of Ni2P, indicating that Ni2P/NiCr(OH)2 can expose more catalytically active sites. Considering that the high inherent potential of the OER leads to significant increased energy consumption, the thermodynamically favorable SOR was further explored in 1 M NaOH and 1 M Na2S. As shown in Fig. 4b and f, Ni2P/NiCr(OH)2 displays outstanding SOR activities with small voltages to achieve current densities of 10 and 300 mA cm−2 at 0.292 and 0.401 V, respectively, obviously lower than those of Ni2P (0.361 and 0.785 V, respectively), indicating that the introduction of NiCr(OH)2 can effectively regulate the surface electronic structure of Ni2P and significantly enhance SOR activity. The required potential for Ni2P/NiCr(OH)2 is lower than that of other previously developed catalysts (Fig. 4g and Table S2), fully demonstrating its performance advantage in electrocatalytic reactions. To analyze the SOR kinetic advantage of Ni2P/NiCr(OH)2, the Tafel curves were fitted and systematically analyzed. As shown in Fig. 4c and f, the Tafel slope of Ni2P/NiCr(OH)2 is 24.3 mV dec−1, which is much smaller than those of Ni2P (65.3 mV dec−1) and commercial RuO2 (118.2 mV dec−1), further implying that Ni2P/NiCr(OH)2 has fast SOR kinetics, which can guarantee the efficient progress of the SOR. To reveal the intrinsic mechanism of the OER and SOR, Bode plots were used to analyze reaction kinetic processes of Ni2P and Ni2P/NiCr(OH)2 at different potentials. As shown in Fig. 4d, e and S8, the phase angle of Ni2P/NiCr(OH)2 is significantly smaller than that of Ni2P in the low-frequency range, indicating that Ni2P/NiCr(OH)2 has fast electron transfer rate and reaction kinetics during the OER and SOR. Notably, when the potential increases to 1.501 V, the phase angles of both Ni2P and Ni2P/NiCr(OH)2 decrease sharply, indicating that a violent OER occurs, which is in agreement with previous results. As shown in Fig. 4f and S9, the potentials of Ni2P/NiCr(OH)2 remain nearly stable after continuous operation of 20 h under SOR and OER conditions, respectively. The post-test SEM images (Fig. S10 and S11) reveal that the nanosheet morphology of Ni2P/NiCr(OH)2 is well preserved, demonstrating its outstanding SOR and OER stabilities.
Given excellent bifunctional performances of Ni2P/NiCr(OH)2, the Ni2P/NiCr(OH)2-based flow electrolyzer (Fig. 5a) was integrated to verify its practical application, which employs a proton exchange membrane to separate the cathode and anode chambers, enabling efficient isolation and ion transport of cathodic and anodic reactions. As shown in Fig. 5b, the needed voltages of the HWE system are significantly lower than those of the OWS system at the same current density, confirming that replacing the OER with the SOR can effectively reduce energy input and achieve energy-saving H2 production. Specifically, the required voltages of HWE are only 0.513 and 0.698 V to attain 10 and 100 mA cm−2, respectively, much lower than those required in the OWS system (1.647 and 1.876 V, respectively) and many previously reported catalysts (Fig. 5d and Table S3). Meanwhile, Ni2P/NiCr(OH)2 shows much better electrocatalytic performance than Ni2P, where NiCr(OH)2 effectively boosts charge transfer and optimizes the surface structure. The long-term durability test of the Ni2P/NiCr(OH)2-based electrolyzer was performed. As shown in Fig. 5c, the HWE system driven by Ni2P/NiCr(OH)2 can ensure stable operation for up to 800 h with negligible voltage variation at 200 mA cm−2. Furthermore, the post-test SEM image (Fig. S12) reveals that its structure remains largely intact, fully confirming its excellent durability. After the durability test, post-treatment and characterization were performed by adding sulfuric acid into the anodic electrolyte to gain a yellow powder product, which is verified as elemental sulfur (S8, PDF#77-0145, Fig. S13). The above results indicate that the Ni2P/NiCr(OH)2-based HWE can achieve efficient conversion of sulfur-containing species into high-value-added elemental sulfur. To further confirm the impact of NiCr(OH)2 introduction on catalytic performances of Ni2P, in situ dark-field optical microscopy (DFLM) of Ni2P and Ni2P/NiCr(OH)2 was carried out.50–52 As shown in Fig. 5e and f, the H2 bubble begins to generate on the surface of Ni2P/NiCr(OH)2 at 1 min 29 s, while no gas bubble is observed on the surface of Ni2P. Obvious and intensive gas bubbles occur on Ni2P/NiCr(OH)2 at 1 min 55 s, whereas the surface of Ni2P still does not show any phenomenon of gas generation until 2 min 52 s and a large number of H2 bubbles begin to form in Ni2P at 3 min 20 s. These results directly demonstrate that Ni2P/NiCr(OH)2 possesses a higher catalytic performance and more intense electrochemical reaction process than Ni2P. Therefore, the Ni2P/NiCr(OH)2-based HWE by coupling the HER and SOR not only effectively reduces overall electrolysis voltages, but also simultaneously realizes the high-value conversion of sulfur-containing wastewater into valuable elemental sulfur.
The in situ Raman spectroscopy of Ni2P and Ni2P/NiCr(OH)2 was performed to analyze the catalytic process of the HER and SOR in 1.0 M NaOH without and with 1.0 M Na2S electrolyte. For the HER, the interfacial water structures are analyzed (Fig. 6a and b), and the broad O–H stretching band (2800–3800 cm−1) is deconvolved into three Gaussian peaks located at 3250 cm−1, 3420 cm−1, and 3590 cm−1, which correspond to 4-coordinated H-bond water (4HB-H2O), 2-coordinated H-bond water (2HB-H2O), and the dangling O–H bonds of interfacial water (free-H2O), respectively.53 As we know, as the hydrogen-bond density among interfacial H2O molecules increases, the corresponding O–H stretching vibration energy reduces, indicating that interfacial H2O molecules with fewer hydrogen bonds are more easily dissociated. Consequently, the activation energy barrier for interfacial H2O dissociation follows the order: free-H2O < 2HB-H2O < 4HB-H2O. As shown n Fig. 6c and d, Ni2P/NiCr(OH)2 has a higher proportion of free-H2O compared with Ni2P, indicating that the enriched free H2O at the Ni2P/NiCr(OH)2 interface favors catalytic performance.54 These results show that the NiCr(OH)2 introduction can restructure the interfacial water structure and weaken the hydrogen-bond network, which are beneficial to H2O molecule mobility and reorientation, thus accelerating H2O dissociation to form hydrogen intermediates, thus remarkably enhancing the HER activity.55 For the SOR process, as the potentials gradually increase new characteristic peaks gradually appear at 216, 242, 440 and 470 cm−1 on the surface of Ni2P and Ni2P/NiCr(OH)2, which belong to S42−, S82−, S2–42− and S8, respectively (Fig. 6e and f). These results confirm that a strong SOR response occurs and the S2− gradually oxidizes to generate the short-chain polysulfur intermediates (Sx2−), which eventually form S8 molecules. However, the Raman characteristic peaks of Ni2P are weaker compared to those of Ni2P/NiCr(OH)2 (Fig. 6e and f) with increasing potentials, indicating that the introduction of NiCr(OH)2 effectively promotes the conversion of S2− to polysulfide and elemental S8.56,57 These results verify that Ni2P/NiCr(OH)2 has better adsorption and conversion capacities in terms of polysulfide ions than Ni2P, which effectively facilitates the SOR performance.
| This journal is © The Royal Society of Chemistry 2026 |