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Use of Swiss chard stems and green pea peel extracts as anticorrosive agents for aluminum in 1 M HCl

H. S. Gadow*a, N. M. Abd El-Monemb and R. M. El-Settawya
aChemical Engineering Department, Higher Institute of Engineering and Technology, New Damietta, Egypt. E-mail: hsgado73@gmail.com
bChemical Engineering Department, Faculty of Engineering, Cairo University, Cairo, Egypt

Received 8th December 2025 , Accepted 14th January 2026

First published on 22nd January 2026


Abstract

Sustainable plant-based biomass has emerged as a significant resource for corrosion mitigation in metallic alloys. This study evaluated the efficiency of Swiss chard stems (SCS) and green pea peel (GPP) extracts in a 1 M HCl medium as low-cost and low-toxicity inhibitors for inhibiting aluminum corrosion. The inhibition performance of the inhibitors was assessed through a combination of techniques, including weight loss (WL) analysis, surface characterization of the metal samples via X-ray photoelectron spectroscopy (XPS) as well as atomic force microscopy (AFM), and electrochemical methods, including electrochemical impedance spectroscopy (EIS) as well as potentiodynamic polarization (PDP). WL indicated that the inhibition efficiency (% I.E.) increased in response to an increase in SCS and GPP extract concentrations, reaching up to 91.5% and 83.1%, respectively, at 250 ppm and 55 °C. Potentiodynamic polarization results confirmed that SCS and GPP extracts function as mixed-type inhibitors. Temperature-dependent studies allowed for the determination of thermodynamic activation parameters, while adsorption behavior was found to conform to the Langmuir isotherm more than the Henry isotherm. XPS along with AFM indicated that an inhibitory layer had formed over the surface of aluminum. Additionally, quantum chemical parameters facilitated a deeper insight into the mechanism of the inhibition. The analysis of the adsorption configuration of SCS and GPP extract molecules on the surface of aluminum specimens was conducted by molecular dynamics simulations. Finally, a comparative economics study was discussed.


1. Introduction

Corrosion is an undesirable natural phenomenon that occurs in the case of metal exposure to an environment like water or air, which causes deterioration of metals. Corrosion negatively affects the desired properties of the metal, so corrosion protection is required. The fight against corrosion can be achieved by different methods such as design, material selection, use of protective coatings, cathodic protection, anodic protection, and addition of inhibitors. Environmental concerns have led to acute activity in the development of green inhibitors.

A corrosion inhibitor is supposed to have a zero or quite low level of toxicity to marine life, to be biodegradable, and to not be prone to bioaccumulation. The acceptable time duration over which the chosen inhibitor persists in nature is also the permissible level; 60% have to degrade once 28 days have passed.1 Inhibitors should be nontoxic, as the toxicity is expressed as LC50 and EC50. LC50 is defined as LC50 (median lethal concentration): the concentration of the inhibitor in the surrounding medium (air or water) that causes death in 50% of the test population after a specified exposure time, while EC50 denotes (median effective concentration): the concentration of the inhibitor that induces a defined biological response in 50% of the test population. Various heteroatom-containing inhibitors that contain S, O, P, N, and heavy metals have been proven to have strong inhibiting properties against corrosion as they latch on to the metallic surface and offer protection. The biggest issue has been how to get rid of them safely after use because of their unfavorable impact on the environment. These risks have opened the way for researchers to investigate unfamiliar, inexpensive, environmental corrosion inhibitors.

Corrosion inhibition is achieved when inhibitors adsorb to the surface of the metal, generating a film that serves like a protection to prevent the surface of the metal becoming exposed to the surrounding medium. Corrosion inhibitors derived from plant-based biomass have been found as a promising alternative owing to their availability, lower cost, easy preparation, and environmental friendliness. The inhibitive properties of green inhibitors are related to the existence of components like tannins, alkaloids, and flavonoids. These inhibitors, called green corrosion inhibitors, consist mostly of extracts of non-edible plant portions like leaves, stems, seeds, peels, etc. Plant part extracts are frequently utilized in different research studies to lessen the corrosive attack and the destructive tendency of acidic solutions on Al metal surfaces.2–8 Aluminum is extensively used in the transport sector, construction, packaging and chemical process engineering where the surface preparation processes such as pickling in acidic media are required to remove the oxides and contaminants before anodizing, coating, welding or bonding occur. The processes of pickling and acid-cleaning of aluminum are frequently performed using hydrochloric acid but the chemical or electrochemical conditions that are effective in dissolving the native Al2O3 layer are capable of dissolving base metal, reducing the thickness and pitting formation and degradation of mechanical integrity. By that it is implied that proper corrosion inhibitors must be introduced in the HCl pickling bath to prevent the dissolution of the aluminum but not the oxide layer which must be retained to allow safer operation of the process, increased value of the surfaces, longer life of the equipment and minimum environmental and economic losses of over-pickling and wastage of the metals.9,10

The corrosion inhibition action of 99.85% pure aluminum has recently been documented using Ocimum basilicum L. oil in 0.5 M HCl.11 Raghavendra et al.12 also studied the corrosion inhibition action of aluminum, in which tender arecanut seed (TAS) extract was used to block aluminum corrosion of type Al-63400 in 0.5 M HCl. Extracts from the peel of sweet orange,13 the leaf of Azadirachta indica,14 the leaf of Justicia Secunda,15 and the seed of Cuminum Cyminum16 have also been utilized.

From the previous discussion, it is clear that green extracts have a good anticorrosive effect on prone to corrosion materials. Among these metals, aluminum as well as its alloys have been the point of discussion in multiple publications owing to their significance. Aluminum and its alloys have a wide application in the automotive, aviation, and marine sectors owing to the remarkable resistance to corrosion and their extrusion and rolling capabilities. Aluminum is employed in several industrial applications, including pickling, cleaning, and other preparatory stages that are carried out in acidified solutions.17 Aluminum is pickled in HCl acid solutions due to its chemical or electrochemical etching.18 The addition of the suitable corrosion inhibitor is important and aimed at reducing the rate of aluminum deterioration or dissolution, which causes thickness reduction in such an aqueous medium.

This study seeks to explore the inhibition action against corrosion of pure aluminum in 1 molar hydrochloric acid as the corrosive medium by using green inhibitors employing both empirical measurements and theoretical analyses. Also, to give an adequate solution to the immense quantity of waste that is generated from food industries, which causes severe pollution issues and disposal problems in addition to the loss of profitable biomass and nutrients. The inhibitors chosen were extracts from green pea peel and Swiss chard stems in methanol. Peas (Pisum sativum L.) are affordable, easy to cultivate, high in protein, and abundant worldwide. The pea pods possess a significant amount of flavonoids such as catechin, epicatechin, and apigenin, as well as polyphenols, including phenolic acids such as quinic acid.19 Swiss chard (Beta vulgaris subsp. cicla), which belongs to the Amaranthaceae family, is a leafy vegetable grown worldwide for its nutritional value, especially its mineral content. The leaves and stems of Swiss chard have a broad variety of flavonoids and phenolic acids like syringic acid and kaempferol.20 Via performing the weight loss method, we were able to assess the inhibition effectiveness of the inhibitors. The adsorption mechanism associated with the inhibitors as well as the surface coverage were evaluated through equilibrium investigations. Thermodynamics studies were investigated to verify the viability of the process. The electrochemical mechanism of corrosion was conducted by the electrochemical analyses. Both practical surface examination and theoretical studies (quantum chemical calculations in addition to molecular dynamics simulation) were conducted.

2. Materials

2.1. Preparations of metal

Aluminum samples (pure aluminum), the measurements of the sample were 20 mm × 20 mm × 3.5 mm, were gradually polished with 320, 800, and 1200 degrees of sandpaper for use in chemical tests. The degree of polishing was increased for use in surface analysis until 3000 degrees of sandpaper. Then, they were washed using distilled water and then dried according to standard tests. For electrochemical corrosion tests, the working rod was prepared in 1 cm × 1 cm dimensions of Al metal, then welded with copper wire. Finally, it is enclosed in a glass rod attached to the Al specimen by using epoxy and left for 12 hours to ensure good adhesion. The sample used was sanded with varying degrees of sandpaper (320–1200) until it looked shiny, and then the sheet was washed with distilled water.

2.2. Solutions

In this study, the corrosive media used was hydrochloric acid (1 M) derived from pure HCl 30–34% purchased from El Nasr Pharmaceutical Chemicals Co., Egypt. The concentration of HCl was determined by neutralizing with 0.5 M sodium carbonate, and dilution was employed to obtain the desired concentration. The concentration of the inhibitors was extended from 100 ppm to 250 ppm, and the volume used for the experimental work was 100 ml.

2.3. Preparation of plant extracts

Swiss chard (Beta vulgaris subspecies cycla) white stems and green pea (Pisum sativum L.) peel extracts were the investigated inhibitors prepared as follows: after the assembly of the stems and empty peels, they were rinsed with distilled water. The prewashed stems and peels are dried separately at 35–40 °C in an oven until reaching constant weight and then milled finely to powder. This powder of the two plant materials was extracted separately using pure methanol purchased from El Nasr Pharmaceutical Chemicals Co. for 14 days and then filtered. The filtrate was evaporated at 40 °C until total vaporization of the alcohol. These extracts, after reaching a dark greenish sticky consistency, were ready for making solutions. Tables B1 and B2 (SI), located in supplementary materials, illustrate the important components of Swiss chard stems (SCS) and green pea peels (GPP) extracts, respectively.21,22

3. Methods

3.1. Weight loss measurements

Investigations were carried out in both the presence and absence of several doses from both inhibitors in 1 M HCl for three hours. Weight loss readings were conducted at diverse temperatures starting at 25 to 55 °C. The Al samples, after polishing, were rinsed using distilled water, dehydrated, weighed, and introduced into 100 ml of acidic solution (1 M HCl) in a hanging position, whether the inhibitor is present or not. The tested concentrations from both extracts are 100, 150, 200, and 250 ppm. The measurements of weight-loss were conducted up to 180 min and 90 min was considered a typical intermediate immersion period which gives clear differentiation between inhibited and uninhibited specimens and also falls within the practical range of industrial pickling/cleaning exposure duration of aluminum in acidic environments.23,24

Every 30 minutes, Al samples were withdrawn from solutions, subjected to a distilled water rinse, their water was dried up, and they were weighed precisely using a sensitive balance. The inhibition efficiencies (% I.E.) and corrosion rates (C.R.) are determined based on the following equations:25

 
C.R. = [ΔW/At] (1)
 
% I.E. = [(C.R.(free) − C.R.(inh))/C.R.(free)] × 100% = θ × 100% (2)
where ΔW, A, t, C.R.(free), and C.R.(inh) indicate average weight loss of Al coupon (mg), surface area of specimen (cm2), period of contact of Al with acid solution (immersion time in min), corrosion rate for inhibitor-free system (blank), and corrosion rate for extract-inhibited systems, respectively.

3.2. Electrochemical analysis

Electrochemical experiments include three electrodes: aluminum as the working electrode, which has a 1 cm2 exposed surface area; a platinum sheet was employed as the counter (second) electrode; and a saturated calomel electrode (SCE) was employed as the third (reference) electrode. Electrochemical analyses were performed at 25 °C for 1 M HCl solutions, whether the different doses from the inhibitors were present or not.
3.2.1. Potentiodynamic polarization (PDP) investigation. Potentiodynamic cathodic and anodic polarization was performed at 25 °C in a non-stirred 1 M HCl solution, whether the different doses from the inhibitors were present or not. Prior to electrochemical tests, the stability condition is achieved via immersion of the working electrode in the 1 M HCl blank solution free of inhibitors as well as in the inhibited solutions for sufficient time (20 minutes) to reach the steady open circuit potential. The PDP profiles were recorded between −900 and −200 mV versus SCE at a scan rate of 1 mV s−1 with the use of a Potentiostat/Galvanostat (Gamry PCI 300/4) with DC 105 software to perform calculations, operated via a computer that also recorded and stored the data. The corrosion current density (icorr) was estimated through the extrapolation of cathodic and anodic Tafel lines until the intersection with the corrosion potential (Ecorr). The following formula is implemented to determine the inhibition efficiency (% I.E.) and the surface coverage (θ) values;26
 
% I.E. = [(icorr(free)icorr(inh))/icorr(free)] × 100% = θ × 100% (3)

The corrosion current densities, whether the inhibitor is present or not, are expressed as icorr(inh) and icorr(free), respectively.

3.2.2. Electrochemical impedance spectroscopy (EIS) measurements. After the electrode was immersed in the working solution for sufficient time, the EIS measurements were documented at open circuit potential (OCP). Using AC signals, EIS measurements were performed in the frequency range of 50 kHz to 0.1 Hz with an amplitude of 5 mV peak to peak by using a Potentiostat/Galvanostat (Gamry PCI 300/4) and a personal computer with EIS 300 software for calculations. Using the resistance, the degree of inhibition is calculated following the relation:27
 
% I.E. = θ × 100% = [(RctR0ct)/Rct] × 100% (4)
Rct is the charge transfer impedance for the SCS and GPP extracts-inhibited systems, and R0ct is that of inhibitor-free systems.

3.3. Surface examinations

Aluminum sheets, the measurements of the sample were 10 mm × 10 mm × 0.5 mm, were employed. Sandpaper was used to polish the Al sheets in several degrees (1000, 1200, 2000 and 3000). The sheets were thoroughly washed using distilled water and gently dried.
3.3.1. Atomic force microscope (AFM) analysis. AFM analysis was conducted to study the surface morphology of the Al specimens. Three assessments were undertaken: the blank solution (1 molar HCl) was used for immersing a polished aluminum sheet, and in the other two assessments, the polished Al sheets were immersed in inhibited solutions containing 1 M HCl in addition to the maximum dose of both extracts (250 ppm) for 6 hours at 303 K. Atomic Force Microscopy scanning was undertaken using a Bruker Dimension Icon scanning probe microscope (Bruker Corporation, Santa Barbara, CA, USA) operated in tapping mode under ambient conditions (temperature 22 ± 2 °C, relative humidity 40 ± 5%). Scan rates were adjusted between 0.5 and 1 Hz depending on the scan size, with image resolution set to 512 × 512 pixels. Multiple areas were scanned on each sample to ensure representative characterization of the surface features, with scan sizes ranging from 1 × 1 µm2 to 10 × 10 µm2. Prior to scanning, high-purity nitrogen gas was used to gently clean all samples, removing any loosely adhered contaminants from the surface. The instrument was calibrated using a standard calibration grid before measurements, and the piezoelectric scanner was allowed to equilibrate for at least 30 minutes prior to imaging to minimize thermal drift. Image processing and analysis were conducted using NanoScope Analysis software (version 2.0, Bruker) and included plane fitting, flattening (0th or 1st order), and statistical calculations of surface roughness parameters, comprising average roughness (Sa), root-mean-square roughness (Sq), and the maximum peak-to-valley height (PV). Three-dimensional reconstructions were generated to visualize the topographical features, and section analyses were performed to determine the heights and lateral dimensions of specific surface features.
3.3.2. X-ray photoelectron spectroscopy examination (XPS). The morphology of the surface of aluminum sheets was examined after submerging the polished sheets in solutions that contained 1 M HCl along with the maximum dosage of both extracts (250 ppm) for 6 hours at 303 K. XPS measurements were conducted using a Kratos Axis Ultra DLD spectrometer (Kratos Analytical Ltd, Manchester, UK) equipped with a monochromatic Al Kα X-ray source ( = 1486.6 eV) operating at 150 W (15 kV × 10 mA). The analysis was performed under ultra-high vacuum conditions with a base pressure of approximately 1 × 10−9 torr. Data processing and peak fitting were performed using CasaXPS software (version 2.3.24, Casa Software Ltd, UK). A Shirley-type background was subtracted, and peak fitting was carried out using mixed Gaussian–Lorentzian (70[thin space (1/6-em)]:[thin space (1/6-em)]30) functions. Atomic concentrations were calculated from peak areas normalized by Scofield sensitivity factors and the transmission function of the analyzer.

The duration of immersion was chosen to be 6 h at 303 K in order to deepen and stabilize the surface roughness and adsorbed inhibitor films to give more definition of morphological and chemical distinctions between uninhibited and inhibited aluminum than shorter immersion times.

3.4. Theoretical studies

3.4.1. Quantum chemical calculations. In Material Studio 7.0, the DMol3 module was utilized to investigate molecules. The GGA, the popular gradient approach, was added to a combination of the chosen basis set which was DNP (double-digit polarization) with BOP (Becke One interchangeable relationship functions), and the COSMO was used to manage the solvent effects Within this DMol3 tool. Criteria including the highest occupied molecular orbital energies (EHOMO) along with the lowest unoccupied molecular orbital energies (ELUMO), electronegativity, an energy gap calculated between LUMO and HOMO, softness, chemical potentials, global hardness, and the number of electrons transferred were determined; the following equations define each of them:28
 
I, (ionization potential) = −EHOMO (5)
 
A, (electron affinity) = −ELUMO (6)
 
Pi, (chemical potential) = −χ (7)
 
Pi = (ELUMO + EHOMO)/2 (8)
 
η, (global hardness) = ΔE/2 = (ELUMOEHOMO)/2 (9)
 
σ, (softness) = 1/η (10)
 
ω, (electrophilicity index) = Pi2/2η (11)
 
ε, (nucleophilicity index) = 1/ω (12)
 
ΔE back donation = −η/4 (13)
 
ω+, (electro-accepting power) = (I + 3A)2/16(IA) (14)
 
ω, (electro-donating power) = (3I + A)2/16(IA) (15)
 
ΔN, (the proportion of transported electrons) = (χAlχinh)/2(ηinh + ηAl) (16)

The symbols χinh and χAl, respectively, indicate the absolute electronegativity values for the inhibitor and aluminum metal. The electronegativity and hardness for aluminum are 3.23 eV mol−1 and 0 eV mol−1, respectively.23

3.4.2. Molecular dynamics simulation. Software, Material Studio 7.0 from BIOVIA Accelrys, was used to conduct MD simulation studies. The adsorption locator simulates particle adsorption of pea peel and Swiss chard stem extracts onto an aluminum surface. The Al (1 1 1) plane was extended to a (10 × 10) supercell to offer a broad surface area to investigate its interfacial relation with the inhibitors. Subsequently, above the Al (1 1 1) plane, a vacuum slab whose thickness is 32 Å was constructed. Pea peel and Swiss chard stem extracts' molecular energy optimization was performed using the Forcite classical simulation engine. The corrosion system, comprised of the aluminum surface along with molecules of extracts in water containing HCl acid, was constructed in the aquatic medium through a layer builder. The COMPASS simulation study with a force field was adopted to model the potential for both extract particles to adsorb on the Al surface (111).

3.5. Response surface methodology (RSM)

Response Surface Methodology was adopted with temperatures of −1, 0, +1 coded as A, B, C −1 M HCl to optimize the corrosion inhibition parameters of aluminum using Swiss chard stems (SCS) and green pea peel (GPP) extracts, the Design-Expert software (version 13, Stat-Ease Inc., Minneapolis, MN, USA) utilized a Box–Behnken Design (BBD) with 20 independent runs (five center points to determine reproducibility), with measured responses included inhibition efficiency and corrosion rate. A second-order polynomial model was employed to fit the data, Y = β0 + β1A + β2B + β3C + β11A2 + β22B2 + β33C2 + β12AB + β13AC + β23BC + ε, and model significance was measured by ANOVA (p = 0.05 terms significant) and diagnostics included normal probability plots of studentized residual, predicted and actual plots and lack of fit tests to ensure the adequacy of the model without higher-order terms; this model is consistent with recent studies.29–31

4. Results and discussion

This work primarily seeks to protect the aluminum metal from corrosion through utilizing pea peel and Swiss chard stem methanol extracts. This purpose was achieved by examining the effectiveness of these extracts towards inhibiting metal corrosion. Below are the results of the tests that were performed on the metal and their indications.

4.1. Weight-loss (WL) tests

Green pea pod (GPP) and Swiss chard stem (SCS) extracts were utilized in WL tests to inhibit aluminum corrosion. The inhibition was confirmed as corrosion rates were calculated. WL tests of Al in one molar HCl solution, whether the inhibitor is present or not and with concentrations ranging from 100 to 250 ppm, were performed. These tests were conducted at different time periods and various temperatures (298–328 K). Tables 1 and 2 illustrate the relationship between the effectiveness of inhibition and the temperature of the medium in the existence and non-existence of specific doses from Swiss chard stems and green pea peel extracts after 90 minutes of immersion, respectively.
Table 1 Data of WL of aluminum in 1 M HCl solution for several doses of Swiss chard stem (SCS) extract after 90 minutes of immersion time
Temp. (°C) Conc. (ppm) Δw (mg cm−2) C.R. (mg cm−2 min) θ % IE
25 Blank 0.3086 0.0034    
100 0.1162 0.0013 0.624 62.4
150 0.1095 0.0012 0.645 64.5
200 0.1071 0.0012 0.653 65.3
250 0.0979 0.0011 0.683 68.3
35 Blank 0.9357 0.0104    
100 0.2884 0.0032 0.692 69.2
150 0.1939 0.0022 0.793 79.3
200 0.1842 0.0020 0.803 80.3
250 0.1418 0.0016 0.849 84.9
45 Blank 16.1562 0.1795    
100 4.1672 0.0463 0.742 74.2
150 3.1850 0.0354 0.803 80.3
200 2.5000 0.0278 0.845 84.5
250 1.5417 0.0171 0.905 90.5
55 Blank 63.2460 0.7027    
100 14.0536 0.1562 0.778 77.8
150 11.9196 0.1324 0.812 81.2
200 9.2121 0.1024 0.854 85.4
250 5.3733 0.0597 0.915 91.5


Table 2 Data of ML of aluminum in 1 M HCl solution for several doses of green pea peel (GPP) extract after 90 minutes of immersion time
Temp. (°C) Conc. (ppm) Δw (mg cm−2) C.R. (mg cm−2 min) θ % IE
25 Blank 0.2778 0.0031    
100 0.0998 0.0011 0.641 64.1
150 0.0968 0.0011 0.652 65.2
200 0.0871 0.0010 0.686 68.6
250 0.0833 0.0009 0.700 70.0
35 Blank 2.0242 0.0225    
100 0.7036 0.0078 0.652 65.2
150 0.6679 0.0074 0.670 67.0
200 0.6196 0.0069 0.694 69.4
250 0.5877 0.0065 0.710 71.0
45 Blank 10.9722 0.1219    
100 3.3418 0.0371 0.695 69.5
150 2.8086 0.0312 0.744 74.4
200 2.4760 0.0275 0.774 77.4
250 1.8710 0.0208 0.830 83.0
55 Blank 50.3711 0.5597    
100 14.4871 0.1610 0.712 71.2
150 12.0663 0.1341 0.761 76.1
200 10.2651 0.1141 0.796 79.6
250 8.5366 0.0949 0.831 83.1


The corrosion rate is reduced as the inhibitor molecules are introduced. When 250 ppm from SCS and GPP extracts were present, the inhibition efficiency was increased to 91.5% and 83.1%, respectively, after 90 minutes of immersion time and a temperature of 55 °C. The presence of a molecular film from the extract over the Al surface is responsible for the elevation in the inhibition value upon an increase in the concentration level of both extracts. The formed layer functions as a protective barrier to prevent the corrosive environment (HCl) from direct contact with the metal surface (Al). Additionally, Fig. 1 and 2 illustrate how temperature affects the extent to which aluminum is inhibited from corroding in hydrochloric acid and the corrosion rate obtained after an immersion period of 90 minutes. The maximum inhibition is obtained at 55 °C as the inhibition rises with the temperature rise. This outcome may be clarified by the cathodic process behavior of hydrogen liberation in acidic media. As the temperature rises, the hydrogen liberation increases, which accelerates the rate of the cathodic reaction. On the contrary, a rise in temperature boosts the formation of chemisorbed inhibitor layers on the Al surface. Once the latter effect gains dominance, the outcome is a predominant inhibitory effect. Other authors discovered similar outcomes.32–34


image file: d5ra09501h-f1.tif
Fig. 1 Aluminum inhibition efficiency (a) and corrosion rate (b) after 90 minutes of immersion in 1 M HCl at various temperatures (25–55 °C), at different Swiss chard extract concentrations (100–250 ppm).

image file: d5ra09501h-f2.tif
Fig. 2 Aluminum inhibition efficiency (a) and corrosion rate (b) after 90 minutes of immersion in 1 M HCl at various temperatures (25–55 °C), at different pea peel extract concentrations (100–250 ppm).

The weight loss over time at various temperatures is illustrated in Fig. A1 and A2 (SI) for SCS and GPP extracts, respectively. The plots demonstrate two main relationships in the case of Al submerged in 1 M HCl: a marked decline in corrosion rates in response to the addition of both extracts, indicating that the extract suppressed the corrosion, and an increase in corrosion rates with prolonged exposure time for all systems, particularly in the uninhibited medium. The increased efficiencies at 55 °C are realistic high-temperature conditions that apply to industrial cleaning/pickling, and thus they are a harsh but realistic situation.35,36

To compare the performance of SCS and GPP, Table 3 will compare the maximum inhibition efficiency of a number of reported plant-based inhibitors of aluminum in the hydrochloric acid media at similar conditions.

Table 3 Efficiencies of maximum inhibition of the chosen plant-based green inhibitors with aluminum in media of hydrochloric acid and their comparison with the current research
Plant extract Corrosive medium Metal % I.E. References
Cicer arietinum extract 1 M HCl Al (99.99%) (% I.E. is % 91.1 at 150 ppm, 25 °C) the efficiency decreases with increasing temperature 37
Coriander seeds extract 1 M HCl Pure Al (% I.E. is % 82.4 at 0.522 g L−1, 35 °C) 38
Ajuga orientalis L. Extract 1 M HCl Aluminum foil specimens (% I.E. is %84 at 300 ppm, 50 °C) efficiency decreases up to 40 °C, then increases up to 50 °C 39
Different extracts of Trigonellafoenum-graecum L seeds 1 M HCl Aluminum (% I.E. is 84.41% for the extract with ethanol, 86.6% for the extract with dichloromethane and 75.77% for the extract with pentane at 1400 ppm, 25 °C) 4
Lavender essential oil 1 M HCl Al (99.85%) (% I.E. is %90.2 at 500 ppm, 25 °C) 40
Juglans regia L. extract 1 M HCl Al (99.8%) (% I.E. is %88.8 at 0.14 g L−1) 41
Ocimum basilicum L. Oil 0.5 M HCl Al (99.85%) (% I.E. is %78.4 at 5.7 g L−1, 30 °C) 11
Phoenix dactylifera L. leaves 0.5 M HCl Al (99.55%) (% I.E. is %89.1 at 1000 ppm, 20 °C) 42


According to this literature comparison, a large number of green inhibitors of aluminum in 1 M (or 0.5 M) HCl often achieve maximum efficiencies in the 80–90 percent range at room (or moderately elevated) temperature, and often at higher doses than those used here. Some examples are Cicer arietinum, coriander seeds, Ajuga orientalis, Trigonella foenum-graecum oil, lavender oil, Juglans regia, Ocimum basilicum oil, and Phoenix dactylifera leaves with the resultant inhibition efficiencies comparable to the highest values reported to date of SCS and GPP in the same aggressive environments. This reflects the fact that SCS and GPP have performed on par with other plant-based systems already deemed promising in the role of aluminum inhibitor with acidic media, which are regarded as environmentally friendly. In addition, temperature trends (which tend to drop efficiency with temperature, or not monotonic) are consistent with those found in these studies, which lends the interpretation of mixed physisorption/chemisorption behavior. In general, this comparison proves that the current extracts fall in the same category as successful green inhibitors and competitive inhibition efficiencies as compared to those of previously reported natural products.

4.2. Parameters of activation through thermodynamics

For a deeper insight into the corrosion-inhibiting properties of the inhibitors and the corrosion response to temperature changes, the activation thermodynamic parameters of the corrosion operation have to be evaluated whether the inhibitor is present or not. An Arrhenius equation as well as transition state equation were used to estimate the activation energy (Ea), the enthalpy (ΔHa), and the entropy of activation (ΔSa) as follows:43
 
image file: d5ra09501h-t1.tif(17)
 
image file: d5ra09501h-t2.tif(18)

The variables T, R, h, and NA represent the absolute temperature, the universal gas constant, Planck's constant, and Avogadro's number, respectively. The constant (A) is the Arrhenius pre-exponential factor. As illustrated in Fig. 3, linear regression between (ln[thin space (1/6-em)]C.R.) and image file: d5ra09501h-t3.tif was used to determine the activation energy at various inhibitor doses. The kinetic model was able to demonstrate the corrosion of aluminum as indicated by the linear regression coefficient approaching nearly unity. The computed results of the activation energy are provided in Table 4 which are determined from the slope of the plots of (ln[thin space (1/6-em)]C.R.) versus image file: d5ra09501h-t4.tif.


image file: d5ra09501h-f3.tif
Fig. 3 Arrhenius plots for aluminum in 1 M HCl in the existence and non-existence of specific concentrations from (a) SCS and (b) GPP extracts after 90 minutes of immersion.
Table 4 Activation parameters for Al corrosion in 1 M HCl in the existence and non-existence of specific concentrations from both plant extracts
Conc. (ppm) Swiss chard stems extract Green pea peels extract
Ea (kJ mol−1) ΔHa (kJ mol−1) ΔSa (J mol−1 K) Ea (kJ mol−1) ΔHa (kJ mol−1) ΔSa (J mol−1 K)
Blank 152.67 150.07 243.21 140.67 138.07 204.94
100 138.36 135.76 187.01 134.18 131.58 174.79
150 136.60 134.00 179.53 129.48 126.89 158.85
200 129.29 126.69 154.96 127.73 125.13 152.27
250 116.48 113.88 111.14 122.43 119.83 134.13


According to the calculations, Ea decreases when SCS and GPP extracts are present. This is mostly due to differences in the rates of SCS and GPP adsorption and metal dissolution. As the temperature rises, more chemisorption occurs, resulting in a much higher quantity of adsorbed molecules over the surface. This promotes the equilibrium to shift toward more adsorption and less desorption.44 The process by which the inhibitor molecule donates charge to the Al surface, thereby generating a coordination bond, is known as chemisorption. The mechanism of chemical adsorption of the extracts is supported by the decrease of Ea in inhibited solutions and the aforementioned variation of protective action with temperature. Chemisorption is responsible for a lower activation energy value when the inhibitor is introduced versus when it is not, but physical adsorption has the opposite influence.45 The rise in Ea when the inhibitor is present suggests the physical adhering of the molecules to the surface or that there is a weak chemical interaction between them. Also, 80 kJ mol−1 is the threshold value needed for the chemisorption mechanism, which also supports the previous findings.46,47 This observation suggests that the corrosion process is surface-reaction controlled, owing to the activation energy exceeding 20 kJ mol−1 under both inhibited and uninhibited conditions.48

The values of the enthalpy and the entropy of activation were evaluated by plotting the graphical representation of image file: d5ra09501h-t5.tif against image file: d5ra09501h-t6.tif as shown in Fig. 4. A straight line is plotted with a slope of image file: d5ra09501h-t7.tif and an intercept of image file: d5ra09501h-t8.tif, enabling extraction of ΔHa and ΔSa values, and these values are presented in Table 4. The positive value of ΔHa indicates the heat-absorbing nature of aluminum dissolution in 1 M HCl. Thus, the inclusion of inhibitors decelerates the rate of Al dissolution.49 Additionally, decreased enthalpy of activation values associated with the existence of SCS and GPP extract molecules reveal the inhibition efficiencies rise as the temperature rises. The higher Ea values compared with ΔHa imply that the reaction mechanism involves a gaseous-phase reaction, basically the hydrogen liberation reaction, was engaged in the corrosion process, associated with a drop in the overall reaction volume.50 The activation entropy characterizes the molecular energy redistribution that enables the reaction to take place. The activation entropies were positive, implying that the reaction was feasible and spontaneous and that the activation complex represents association stages. The literature contains similar interpretations.51,52 As inhibitor concentration rises, positive entropy (ΔSa) values drop, suggesting less disorder as reactants shift into the activated complex.53


image file: d5ra09501h-f4.tif
Fig. 4 Transition state plots for aluminum in 1 M HCl in the existence and non-existence of specific concentrations from (a) SCS and (b) GPP extracts after 90 minutes of immersion.

4.3. Adsorption isotherm and adsorption parameters

It is essential to understand the behavior of adsorption inhibitors so as to identify their inhibition mechanism, as the primary cause of the corrosion inhibition of organic compounds using the plant extract is their adsorption in the interfacial region separating the metal and solution. Adsorption isotherms are a useful approach for obtaining fundamental information on the extract's interactions with the Al surface. A number of isotherms, including the Frumkin, the kinetic thermodynamic model of El-Awady et al., Henry, Flory-Huggins, Freundlich, Temkin, and the Langmuir adsorption models, were created from weight loss studies at different temperatures. To identify the isotherm that best describes the adsorption process, the degree of surface coverage data obtained from WL tests over the temperature range of 298–328 K was employed. Data on surface coverage against concentration were fitted using a variety of adsorption isotherm models (Fig. 5, 6, SI Fig. A3, and A4). The best-fit isotherm was identified using the correlation coefficient (R2) after the graphical fitting of the adsorption isotherms mentioned above. Values of the correlation coefficient were illustrated in Tables B3 and B4. The best fit among these models was offered mainly by the Langmuir model rather than the Henry model. Consequently, the Langmuir isotherm was established to serve as the most appropriate explanation describing the adsorption mechanism of SCS and GPP extracts on the Al surface. The following equations are related to the Langmuir and the Henry isotherm models.54
 
Henry: θ = K × C (19)
 
image file: d5ra09501h-t9.tif(20)

image file: d5ra09501h-f5.tif
Fig. 5 (a) Langmuir and (b) Henry adsorption isotherm models of 1 M HCl solution and containing various concentrations of SCS extract.

image file: d5ra09501h-f6.tif
Fig. 6 (a) Langmuir and (b) Henry adsorption isotherm models of 1 M HCl solution and containing various concentrations of GPP extract.

The equilibrium constant of the adsorption process (Kads) values were evaluated based on the intercepts of the image file: d5ra09501h-t10.tif axes of the Langmuir model and the slope of the Henry isotherm model. An increased Kads value with increased temperature indicates that the inhibitor molecules have a stronger bond with the metal surface in consequence of the chemical adsorption. The standard free energy of adsorption (ΔG0ads) is linked to Kads through the next relation as illustrated in Tables 5 and 6.55

 
ΔG0ads = −RT[thin space (1/6-em)]ln(55.5 Kads) = ΔH0adsTΔS0ads (21)
where 55.5 mol L−1 represents water molecules' concentration. Chemical adsorption happens once the calculated value of the free energy is greater than −40 kJ mol−1. Values below −20 kJ mol−1 correspond to physical adsorption, and values between −20 and −40 kJ mol−1 imply mixed adsorption.56 All calculated values of the adsorption free energy according to the Langmuir model observed in the current system indicate a comprehensive adsorption (physicochemical adsorption), but chemisorption is the main process.57 The negative ΔG0ads values assure the stability of the molecular film adsorbed on the Al substrate as well as the spontaneous nature of the adsorption mechanism. Values of log[thin space (1/6-em)]Kads are plotted versus 1000/T as illustrated in Fig. 7 to provide a greater understanding of the adsorption characteristics from the perspective of enthalpy along with entropy of adsorption. The enthalpy of adsorption ΔH0ads can be determined with the use of the integrated expression of the Van't Hoff formula as follows:58
 
lnKads = (−ΔH0ads/RT) + (ΔS0ads/R) + ln(1/55.5) (22)

Table 5 Langmuir and Henry isotherms for the adsorption of Swiss chard extract on the Al surface at various temperatures
Temp. (°C) R2 log[thin space (1/6-em)]K −ΔGads (kJ mol−1) ΔHads (kJ mol−1) ΔSads (J mol−1 K−1)
Langmuir isotherm
25 0.99457 4.371 24.942 13.860 130.210
35 0.99585 4.422 26.078 129.670
45 0.99055 4.443 27.052 128.656
55 0.99688 4.614 28.977 130.600
[thin space (1/6-em)]
Henry isotherm
25 0.93101 2.567 14.649 26.210 137.112
35 0.84527 2.951 17.405 141.606
45 0.97353 2.959 18.014 139.070
55 0.99331 3.025 18.999 137.833


Table 6 Langmuir and Henry isotherms for the adsorption of green pea extract on the Al surface at various temperatures
Temp. (°C) R2 log[thin space (1/6-em)]K −ΔGads (kJ mol−1) ΔHads (kJ mol−1) ΔSads (J mol−1 K−1)
Langmuir isotherm
25 0.99342 4.388 25.035 16.469 139.277
35 0.99869 4.457 26.285 138.814
45 0.99776 4.581 27.894 139.507
55 0.99915 4.640 29.138 139.046
[thin space (1/6-em)]
Henry isotherm
25 0.99144 2.592 14.792 24.236 130.965
35 0.93452 2.630 15.508 129.039
45 0.98961 2.892 17.610 131.593
55 0.98357 2.937 18.445 130.125



image file: d5ra09501h-f7.tif
Fig. 7 Van't Hoff equation representation for (a) SCS and (b) GPP extracts (relation among the adsorption equilibrium constant and absolute temperature).

The enthalpy (ΔH0ads) and entropy of adsorption (ΔS0ads) are computed in Tables 5 and 6. The inhibitor's adsorption process is an endothermic process, as indicated by the positive enthalpy of adsorption values. A ΔH0ads value below zero indicates a physisorption mechanism, while a value over zero indicates chemical adsorption, as in the current investigation.59 The positive ΔS0ads values that are obtained indicate that the surface adsorption of the extract conducted through the desorption of additional water molecules leads to increased disorder.60 As a result, the adsorption entropy increases. Similar interpretations can be found in previous works.61

4.4. Potentiodynamic polarization (PDP) technique

It is a well-documented fact that the behavior of metal's oxide layer mainly determines its corrosion behavior (resistance). From Fig. 8 it is noticeable that no passive film formed during the anodic polarization in an inhibitor-free 1 M HCl solution. It is probable that the coupled effect of acid and chloride leads to pitting conditions, provided the acidic environment is capable of dissolving the naturally formed oxide layer on aluminum. The diffusion of aluminum atoms into the hydrochloric acid solution is facilitated by the reduction in oxide film resistance caused by chlorides replacing oxygen atoms within the oxide structure. The film dissolves more quickly than it forms, and a strong metal dissolution takes place.62
image file: d5ra09501h-f8.tif
Fig. 8 Curves of PDP technique for corrosion of Al in 1 M HCl in the presence and absence of specific concentrations from (a) SCS and (b) GPP extracts at 25 °C.

Potentiodynamic anodic and cathodic polarization scanning were performed using varying doses of SCS and GPP extracts in 1 M HCl. Fig. 8 displays anodic and cathodic polarization curves at various doses with and without inhibitors at 25 °C. Tafel plots exhibit identical behavior for both inhibited and uninhibited Tafel lines without any indication of passivation within the potential range under study, indicating that the inhibitor blocked the adsorption-active sites of the aluminum surface without influencing the corrosion mechanism. The incorporation of the inhibitors leads to a slight variation in the anodic Tafel slope (βa) and cathodic (βc) Tafel slope. An approximately parallel alignment is observed in the cathodic curves, reflecting a slowdown in the hydrogen evolution reaction and controlled activation; in addition, the reduction mechanism is not affected by increasing concentration.63 Also, the curves are parallel in the anodic region. Table 7 provides a summary of the values of several electrochemical parameters from Tafel plots.

Table 7 PDP parameters for Al corrosion in 1 molar HCL in the non-existence and the existence of changed doses of SCS and GPP extracts at 25 °C
Conc. (ppm) Ecorr (mV) Icorr (mA cm−2) βa (mV) βc (mV) θ % I.E.
SCS extract
Blank 524.89 2.800 43.87 177.78    
100 525.70 1.385 27.98 141.15 0.505 50.5
150 523.80 1.356 24.46 146.83 0.516 51.6
200 521.46 1.283 21.37 156.13 0.542 54.2
250 525.32 1.121 21.61 152.45 0.600 60.0
[thin space (1/6-em)]
GPP extract
Blank 524.89 2.800 43.87 177.78    
100 522.75 1.310 30.85 146.40 0.532 53.2
150 523.61 1.245 28.96 150.59 0.555 55.5
200 524.03 1.232 18.26 132.76 0.560 56.0
250 524.82 1.058 23.13 143.46 0.622 62.2


When inhibitors were added, the corrosion potential values slightly changed. There is no regular or consistent change in corrosion potential upon incorporation of the inhibitor. Additionally, there is no systematic variation in the cathodic and anodic Tafel slopes. This observation suggests that SCS and GPP extracts function as mixed-type inhibitors, encouraging the retardation of the cathodic hydrogen liberation reactions and the anodic metal dissolution. A mixed-type inhibitor was identified if the Ecorr shift relative to the Ecorr of the blank solution was less than ± 85 mV, and an anodic or cathodic inhibitor was identified if the Ecorr displacement values were greater than ± 85 mV.64 It was revealed that the currents for both the cathodic and anodic reactions are decreasing relative to the blank solution that is not inhibited, demonstrating that a protective deposit of the extracts built up on the Al surface. The inhibition efficiency (I.E.%) increased as a result of the corrosion current decreasing. The rise in I.E.% at greater inhibitor concentrations suggests that the surface adsorption improved upon increasing the inhibitor dosage. This results in more inhibitor molecules being adsorbed over the metal surface, thus leading to a large surface coverage. Weight loss outcomes and Tafel polarization data were in reasonable agreement.

4.5. Electrochemical impedance spectroscopy (EIS)

EIS studies include details on the surface characteristics of the systems under investigation. Information can be deduced from the shape of the impedance diagram. The EIS technique was implemented to evaluate the corrosion efficiency of aluminum metal in inhibited and inhibitor-free 1 M HCl solutions at 25 °C. The equivalent circuit in Fig. 9, consists of a parallel setup of a constant phase element and charge-transfer resistance, aligned in serial configuration with the solution resistance, to analyze every step of the system's electrical behavior.65
image file: d5ra09501h-f9.tif
Fig. 9 Illustration of an equivalent circuit for measuring EIS data.

In the equivalent circuit structure, the constant phase element (CPE) was used in place of the ideal double-layer capacitance (Cdl). CPE provides a variety of heterogeneities that are appropriate for corrosion electrodes, such as grain boundaries, surface contaminants, deficient polishing, and surface roughness.66 The experimental results demonstrate how well this model fits the data. Through raising the inhibitor doses, the Cdl values decrease and the Rct values increase, according to the EIS results in Table 8. The exchange of the water molecules that have been adsorbed over the metal surface with the SCS and GPP extract molecules slows down the metal electrochemical dissolution. This shows that the protective molecules work via adsorption at the interfacial region between aluminum and the solution. The decrease in Cdl can be brought on by the double electrical layer becoming thicker or the local dielectric constant decreasing.67 The equation for frequency, which has a major impact on element impedance,68

 
ZCPE = Y−10 ()n−1 (23)
The CPE parameter is denoted by the symbol Y0 in the preceding equation, while the imaginary number and sine wave angular frequency are given by the expressions ω and j2 = −1, respectively. The AC frequency is indicated by f and the symbol ω is the equivalent of 2πf. There are many factors that cause n values to vary from 0 to 1, including surface heterogeneity, dielectric constant, and electrode roughness. The results of our analysis indicate that the metal surface is rather homogenous, but the inhibitor adsorption is not uniform since the n value of 1 molar HCl without inhibitor is slightly high when compared with the inhibited system, and the rate drops as the inhibitor concentration is increased.69 In order to figure out the double layer amplitude (Cdl), the following formula was employed:70
 
Cdl = Y0ωn−1/sin[n(π/2)] (24)

Table 8 Data obtained from EIS technique for Al corrosion in 1 M hydrochloric acid at specific concentrations of inhibitors at 25 °C
Conc. (ppm) Rct (Ω cm2) Rs (Ω cm2) Y0 × 105−1 Sn cm−2) n Cdl × 105 (F cm−2) θ % I.E.
SCS extract
Blank 10.970 1.710 7.491 0.980 7.640    
100 23.119 1.818 8.688 0.975 7.410 0.525 52.5
150 23.702 2.202 8.242 0.980 7.300 0.537 53.7
200 26.567 2.008 8.447 0.972 7.080 0.587 58.7
250 29.001 1.849 9.121 0.969 6.690 0.622 62.2
[thin space (1/6-em)]
GPP extract
Blank 10.970 1.710 7.491 0.980 7.640    
100 21.219 1.730 8.532 0.957 6.422 0.483 48.3
150 25.358 2.398 8.320 0.957 6.310 0.567 56.7
200 26.385 2.619 7.893 0.986 6.143 0.584 58.4
250 30.197 2.220 8.698 0.962 6.058 0.637 63.7


A variety of impedances arise due to the adsorption of the anions and cations, and many obstructions are caused by charges that are traveling across or far away from the aluminum surface. Aluminum-resistant properties in 1 M of HCl, whether the inhibitor is present or not, are represented by the data in Table 8. The semi-circular impedance plot in the present study illustrates that aluminum corrosion is governed by the charge migration process. As shown in the Nyquist diagram (Fig. 10), the semicircle diameter increases as the concentration of the tested extracts rises. The charge transfer resistance (Rct) data could be determined via the equation given below.71

 
Rct = Z′ (at low f) − Z′ (at high f) (25)


image file: d5ra09501h-f10.tif
Fig. 10 Nyquist plots for aluminum in 1 M HCl without and with specific concentrations of inhibitor (A) SCS and (B) GPP extracts at 25 °C.

The adsorbed molecules forming a protective film, which were investigated at the interfacial region between the solution and the aluminum surface, raise the charge-transfer impedance without altering the impedance behavior. Using the polarization measurements indicated the same findings, that the electrochemical reaction mechanism remains similar with the addition of both extracts. The dissolution of Al metal is slowed down by the exchange of adsorbed water molecules with SCS and GPP extract particles on the aluminum surface.17 The % I.E. deduced from the WL and PDP experiments is quite close to what has been found from the EIS measurements.

Room temperature efficiencies of 60–70% are within a reasonable range of those of known green inhibitors in strong acids and can be deemed to be acceptable to an environmentally friendly system.72,73 The electrochemical behavior of the aluminum electrode, both with and without the addition of SCS and GPP inhibitors, is characterized using Bode diagrams (impedance magnitude |Z| and phase angle vs. frequency). These plots offer a comprehensive view of the system by incorporating frequency-dependent data. Fig. 11 shows the Bode plot in the absence and presence of SCS and GPP extract at 25 °C for Al. The graphical data indicates a direct correlation between higher inhibitor concentrations and an increase in the phase angle. This shift suggests a reduction in capacitive behavior at the metal's surface, which effectively suppresses the rate of metal dissolution.57 The rise in peak heights associated with higher inhibitor concentrations suggests an enhanced capacitive response at the metal–solution interface. This phenomenon is attributed to the adsorption of inhibitor molecules, which results in corrosion inhibition. Consistent with the findings from weight loss and potentiodynamic polarization techniques, the EIS data confirms that SCS and GPP extracts act as effective corrosion inhibitors.


image file: d5ra09501h-f11.tif
Fig. 11 Bode charts for liquefaction of Aluminum in HCl attendance and absence of changed doses of (A) SCS and (B) GPP extract at 25 °C.

4.6. Atomic force microscope (AFM) analysis

Employing atomic force microscopy, the previous results were validated. To examine the corrosion morphology of Al metal in 1 M hydrochloric acid, whether the higher concentration (250 ppm) of inhibitors is present or not, AFM analysis was performed on the samples post a 6 hour immersion period. In order to expose the metal samples for morphological assessment of the surface roughness, the metal sheets were first polished, thoroughly rinsed using distilled water, and subsequently gently dried. Three Al samples were presented in Fig. 12.
image file: d5ra09501h-f12.tif
Fig. 12 The surface of the Al electrode after 6 hours of immersion in a 1 M HCl solution (a) in the absence of the inhibitors, (b) having 250 ppm SCS, and (c) having 250 ppm GPP.

The findings of this examination are summarized in Table 9. The root-mean square roughness, indicated by Sq, indicates the root mean square of the height deviancies measured from the mean plane within the sampling area. The average roughness, implied by Sa, displays the average deviation of the roughness profile at each position from a mean plane over the sampling area. The maximum peak-to-valley height (PV), the distance in height between the lowest valley and the highest peak in the sampling area, is also employed. The average roughness of the aluminum surface dropped from 70.052 to 25.211 nm and also to 51.996 nm when it was immersed in the acid with 250 ppm of SCS and GPP extracts, respectively. The metal surface was smoothed, and uniform corrosion was hindered by the highest concentration from both extracts; however, SCS works better than GPP. As the extracted SCS and GPP particles adsorbed onto the surface, they caused a decrease in the interaction that existed between the Al and HCl acid.

Table 9 The surface morphological data of aluminum after 6 hours immersion in a 1 M HCl solution, either with or without 250 ppm of SCS and GPP
Samples Sq (nm) Sa (nm) Maximum peak-to-valley height (nm)
Aluminum in 1 M HCl 105.818 70.052 1675.3
Al + 1 M HCl + 250 ppm SCS 44.708 25.211 1392.5
Al + 1 M HCl + 250 ppm GPP 77.120 51.996 1079.1


4.7. X-ray photoelectron spectroscopy (XPS) examination

The nature of SCS and GPP extract adsorption was illustrated by analyzing the buildup of a film of the extract molecules over the aluminum surface using the XPS technique in HCl medium. Fig. 13, 14, and 15 show the XPS decomposition spectra of the individual elements that exist in the layers deposited on the surface after submerging in a solution enriched with the extracts of SCS and GPP. The elemental binding energies documented on the characterization of XPS spectra for superficial layers in publications and the literature are used to interpret all of the obtained spectra.74 As illustrated in Fig. 13, 14, and 15, the XPS spectra, recorded for Al post immersion in HCl acid (1 M) containing 250 ppm of SCS or GPP extract, are composed of the components Al 2p, Cl 2p, O 1s, and C 1s. The binding energies, along with the similar interpretation of each peak, are listed in Table 10.64
image file: d5ra09501h-f13.tif
Fig. 13 XPS results from scanning elements, C 1s, and O 1s at 1 M HCl with 250 ppm for SCS extract.

image file: d5ra09501h-f14.tif
Fig. 14 XPS results from Scanning elements, C 1s, and O 1s at 1 M HCl with 250 ppm from GPP extract.

image file: d5ra09501h-f15.tif
Fig. 15 XPS results from Scanning elements, Al 2p and Cl 2p of aluminum at 1 M HCl with 250 ppm extract.
Table 10 The binding energies (eV) for the significant core lines presented on the aluminum surface that SCS and GPP handle
  Core element 1 M HCl
BE (eV) Assignments
SCS extract C 1s 284.365 C–C/C–H
285.7 C–O
287.918 C[double bond, length as m-dash]O
289.5 O–C[double bond, length as m-dash]O
O 1s 530.5 O–C
532.041 O[double bond, length as m-dash]C
534.5 O–H
Al 2p 74.43 Al2O3
77.45 Al(OH)3
Cl 2p 198.26 Cl 2p3/2
199.94
GPP extract C 1s 284.469 C–C/C–H
286.7 C–O
287.917 C[double bond, length as m-dash]O
289.5 O–C[double bond, length as m-dash]O
O 1s 530.5 Metal oxide
532.0258 Hydroxyl/defect
534 Organic/adsorbed
Al 2p 74.43 Al2O3
77.45 Al(OH)3
Cl 2p 198.26 Cl 2p3/2
199.94


In 1 M HCl solution and 250 ppm of SCS extract, the Al 2p, Cl 2p, C 1s, and O 1s spectra of aluminum were seen. Four distinct peaks were found in C 1s spectra exhibiting binding energies (BE) of 284.365, 285.7, 287.918, and 289.5 eV. The O 1s spectra showed three distinct peaks having binding energies of around 530.5, 532.041, and 534.5 eV. Also, in 1 M HCl solution and 250 ppm of GPP extract, the Al 2p, Cl 2p, C 1s, and O 1s spectra of aluminum were observed. Four consecutive peaks were found at binding energies of 284.469, 286.7, 287.917, and 289.5 eV in C 1s spectra. The O 1s spectra showed three distinct peaks having binding energies of 530.5, 532.025, and 534 eV. The adsorption process of SCS and GPP extracts on the aluminum surface in HCl solution can be validated by the XPS data.

4.8. Quantum chemical calculations

Adsorption of phytochemical compounds on the aluminum surface serves as the reason for the inhibitory effect of SCS and GPP extracts. Molecular dynamics simulations and quantum chemical parameters were employed to point out the distinct contributions made by multiple individual compounds in the extracts. Tables 11 and B5 (SI) display the optimal geometric structure (neutral and protonated) of the LUMO and HOMO orbitals of key components in SCS and GPP extracts. The HOMO orbital of (+)-catechin in its neutral and protonated form is primarily observed at the oxygen atoms and cyclic hydrocarbon, but the LUMO orbital is largely distributed at the other benzene ring substituted with two hydroxyl groups at adjacent positions. The carbon and oxygen atoms in caffeic acid (nearly the entire compound) are where the LUMO and HOMO orbitals are to the greatest extent scattered, in either neutral or protonated states.
Table 11 The HOMO and LUMO orbital distribution and molecular structure optimization for important components in SCS and GPP extracts were assessed via the DMol3/GGA/BOP approach (neutral)
Compound Optimized structure HOMO LUMO
(+)-Catechin image file: d5ra09501h-u1.tif image file: d5ra09501h-u2.tif image file: d5ra09501h-u3.tif
Caffeic acid image file: d5ra09501h-u4.tif image file: d5ra09501h-u5.tif image file: d5ra09501h-u6.tif
Chlorogenic acid image file: d5ra09501h-u7.tif image file: d5ra09501h-u8.tif image file: d5ra09501h-u9.tif
Ferulic acid image file: d5ra09501h-u10.tif image file: d5ra09501h-u11.tif image file: d5ra09501h-u12.tif
Gallic acid image file: d5ra09501h-u13.tif image file: d5ra09501h-u14.tif image file: d5ra09501h-u15.tif
Kaempferol image file: d5ra09501h-u16.tif image file: d5ra09501h-u17.tif image file: d5ra09501h-u18.tif
Myricetin image file: d5ra09501h-u19.tif image file: d5ra09501h-u20.tif image file: d5ra09501h-u21.tif
p-Coumaric acid image file: d5ra09501h-u22.tif image file: d5ra09501h-u23.tif image file: d5ra09501h-u24.tif
p-OH benzoic acid image file: d5ra09501h-u25.tif image file: d5ra09501h-u26.tif image file: d5ra09501h-u27.tif
Protocatechuic acid image file: d5ra09501h-u28.tif image file: d5ra09501h-u29.tif image file: d5ra09501h-u30.tif
Quercetin image file: d5ra09501h-u31.tif image file: d5ra09501h-u32.tif image file: d5ra09501h-u33.tif
Syringic acid image file: d5ra09501h-u34.tif image file: d5ra09501h-u35.tif image file: d5ra09501h-u36.tif
Vanillic acid image file: d5ra09501h-u37.tif image file: d5ra09501h-u38.tif image file: d5ra09501h-u39.tif
Naringenin image file: d5ra09501h-u40.tif image file: d5ra09501h-u41.tif image file: d5ra09501h-u42.tif
Epigallocatechin image file: d5ra09501h-u43.tif image file: d5ra09501h-u44.tif image file: d5ra09501h-u45.tif
Apigenin image file: d5ra09501h-u46.tif image file: d5ra09501h-u47.tif image file: d5ra09501h-u48.tif
Quinic acid image file: d5ra09501h-u49.tif image file: d5ra09501h-u50.tif image file: d5ra09501h-u51.tif
Melitidin image file: d5ra09501h-u52.tif image file: d5ra09501h-u53.tif image file: d5ra09501h-u54.tif
2,2′-Methylenebis image file: d5ra09501h-u55.tif image file: d5ra09501h-u56.tif image file: d5ra09501h-u57.tif
Quercetin triglucoside image file: d5ra09501h-u58.tif image file: d5ra09501h-u59.tif image file: d5ra09501h-u60.tif


The HOMO orbital of chlorogenic acid is spread at the benzene ring substituted with two hydroxyl groups at adjacent positions in addition to the adjacent carbons in its neutral and protonated form, but the LUMO orbital is mostly distributed at the carbon atoms in its neutral form in addition to the carbonyl group in its protonated form. Some of the components in neutral or protonated form, the HOMO and LUMO orbitals, are dispersed across almost the entire compound, like ferulic acid, gallic acid, kaempferol, p-coumaric acid, quercetin, vanillic acid, and protocatechuic acid. When apigenin is neutral or protonated, the HOMO and LUMO orbitals are spread throughout the entire compound, but in protonated form HOMO orbital is distributed on oxygen atoms and cyclic hydrocarbons. In the case of melitidin, 2,2′-methylenebis, and quercetin triglucoside, the HOMO and LUMO orbitals are distributed around carbons and oxygen in some hydrocarbon rings in the neutral and protonated forms. The LUMO orbital of myricetin and p-OH benzoic acid is spread throughout the entire compound in its neutral and protonated forms, while the HOMO orbital is dispersed throughout the entire compound in the neutral form and spread at some carbon and oxygen atoms in its protonated form. According to naringenin, the HOMO and LUMO orbitals are spread throughout the carbon in the rings and oxygen atoms attached to it in neutral or protonated form.

Although higher EHOMO data reflect that the compound has a greater capability to deliver electrons to the vacant p-orbital on the aluminum surface, lower ELUMO values imply that the capability of these molecules to receive electrons.75 The EHOMO and ELUMO data illustrated in Tables B6 and B7 (SI) indicate that the compounds that were extracted from SCS and GPP that have been examined have the capability to provide and receive electrons. Quercetin and (+)-catechin in the non-protonated form have the highest EHOMO values (less negative) in SCS extract, according to Table B6 (SI), suggesting that they have the best corrosion inhibition (check out also Fig. 16). Also, 2,2′-methylenebis is an excellent inhibitor molecule in GPP extract, according to its high EHOMO value (Fig. 17).


image file: d5ra09501h-f16.tif
Fig. 16 EHOMO, ELUMO, and ΔE values for studied compounds in SCS extract.

image file: d5ra09501h-f17.tif
Fig. 17 EHOMO, ELUMO, and ΔE values for studied compounds in GPP extract.

The energy gap represents another critical factor that demonstrates the adsorption reactivity of the molecules. The ΔE value is inversely correlated to the adsorption reactivity. A lower value of ΔE is an indication of a good inhibitor molecule, as it indicates that less energy of ionization is necessary to liberate an electron out of the external shell orbital. Fig. 16 and 17 demonstrate that most of the compounds in the protonated form of both extracts have a lower energy gap than that of the non-protonated and vacuum forms, demonstrating that the extract adheres more strongly to the aluminum surface in the protonated state. Softness of the inhibitor molecules contributes significantly to the quick transmission of electrons to the acceptor. Consequently, softer molecules react more easily in contrast to those with greater hardness.76 Adsorption may be limited to the portion of the molecule having the greatest magnitude for the smoothest transfer of electrons.

Dipole moment is an important property that is used as an index to identify the corrosion inhibition direction. It functions as an indicator of the polarity of the bond in accordance with electron distribution within the investigated molecule. The large value of the dipole moment is considered a reflection of the effective adsorption of the molecule to the Al surface; moreover, there is better % I.E. on a consequence of the strong dipole–dipole interaction on the Al surface.77 Measured dipole moments revealed a significant change in value in protons, indicating that SCS and GPP extracts are tightly bonded to the aluminum surface, especially in the proton form. The compound in the SCS extract that is better able to attach to the aluminum surface due to the strong dipole moment of the protonated form is p-coumaric acid, and that in the GPP extract is quercetin triglucoside.

The increase in the electron-donating capacity of the investigated inhibitors to the aluminum metal surface has been estimated to elevate inhibition efficiency whenever ΔN is below 3.6.78 From the results included in Tables B6 and B7 (SI), the positive value of ΔN indicates the inhibitor's capability to transfer electrons to the Al surface, while ΔN < 0 is owing to back-donation from the metal surface to the inhibitor molecules.79 Electronegativity (χ) reflects the extent to which an electron can attract molecules of an inhibitor. Significant pull force to withdraw the electron from the aluminum surface is indicated by higher values of χinh. Therefore, inhibitor molecules with higher electronegativity values act as electron acceptors, while lower values are an indication of electron donation. Inhibitor molecules with lower χinh donate electrons easily, and a higher inhibition level is achieved.80

Larger molecules of SCS and GPP extracts provide a better inhibitory effect because they increase the space at which those molecules can adhere to the aluminum surface. In light of this, Al surfaces could bind to SCS and GPP extracts more effectively, thereby inhibiting corrosion. Corresponding to the nucleophilicity index (ε), as the value increases, it gives an indication about how well the molecule can facilitate the adhesion of electrons into the aluminum surface. From the results included in Tables B6 and B7 (SI), the observation is that the vacuum form of all compounds in SCS and GPP extracts has a greater value of the nucleophilic index.

The ability of SCS and GPP molecules to transmit or receive electrical charge has recently been assessed using the electro-donating power (ω) and the electro-accepting power (ω+). Good electron donor molecules are indicated by low ω values. Good electron acceptors have high ω+ values.81 As illustrated in the results, ω > ω+ for all SCS and GPP compounds, which emphasizes that the donating power is in control. This is an indication that the molecules have a significant binding to the aluminum surface aimed at avoiding corrosion. A positive hardness value, along with negative back-donation energy values, indicates the transfer of electrons and charge donation from aluminum to the SCS or GPP molecules.

4.8.1. Fukui indices and Mulliken charge. The position of the donor and acceptor atom of the active adsorption center in the inhibitor's molecule is estimated using Fukui indices and the Mulliken charge analysis. The donor and acceptor active centers within the compounds of SCS and GPP extracts serve as the sites that are the most prone to adsorb onto the aluminum surface. The findings of Mulliken charges for both extracts in neutral, protonated, and vacuum form are summarized in Table B8 (SI). The positive and negative values of the Mulliken charge highlight how the donor–acceptor active sites within the compounds of SCS and GPP extracts boost the sensitivity of these compounds to aluminum atoms. According to the results tabulated in Table B8 (SI) and displayed in Fig. 18, a comparison was done based on the total negative charge (TNC). It results from the sum of all negative charges throughout the molecule. It is obvious that as the inhibitor molecules were protonated, the total negative charge increased (less negative) and acted as an attractor. The organic compounds that may possess one or more heteroatoms protonate easily at such sites under the acidic conditions, like hydrochloric acid, which results in the formation of molecules with a positive charge. These lead to interaction with the widely dispersed anions as Cl ions. This can illustrate how protonation can affect the local centers of the inhibitor's compounds. Compared to the other compounds, quercetin triglucoside and chlorogenic acid have a higher electron-donating capacity and the highest TNC value, leading to the highest inhibition efficiency.82,83
image file: d5ra09501h-f18.tif
Fig. 18 Protonated, non-protonated, and vacuum molecules in (a) SCS and (b) GPP extract and their TNC.

The atoms in the investigated molecules with greater values of the Fukui index (fK+ and fK) are shown in Fig. 19 for myricetin and Fig. A5 (SI) for the other compounds of both extracts in protonated, non-protonated, and vacuum forms. The findings show that every molecule possesses distinct atoms responsible for nucleophilic and electrophilic behavior. The atom within the molecule having the biggest fK+ value is the most preferable site for nucleophilic attack, which has a relation with the LUMO part and, as a consequence, enhances the ability to react to donor reagent. On the other side, the atom within the molecule having the biggest fK value is the most preferable site for electrophilic attack, which is observed in conjunction with the HOMO part, resulting in enhancement in the ability to react in the direction of an acceptor. The value of fK for atoms was observed to decrease in protonation as a result of obstruction done by H+ to these centers, leading to a decrease in donor property. Also, fK+ values for atoms were increased as a consequence of the ability of atoms toward electron acceptance. Furthermore, it is observed that certain atoms within the same compound have greater values of fK, while others have higher fK+ values. This indicates that the same compound has a dual effect, as it can receive and give electrons.84


image file: d5ra09501h-f19.tif
Fig. 19 A graphical depiction of myricetin's Fukui indices for its more reactive atoms in both their protonated and non-protonated systems.
4.8.2. Electrostatic potential of molecules (MESP). The molecular electrostatic potential served to indicate the location of chemical reactions. The electrostatic potential has distinct colors at different positions in the regions where electron density is distributed, as shown in Tables 12 and B9 (SI). The red color is an indication of an electrophilic zone that is electrically active; it lies in a region of predominantly negative electrostatic potential. The blue color refers to the nucleophilic zone in which predominantly positive electrostatic potential is obtained; green spaces indicate places where there is less likelihood. The electron-dense regions mostly contain heteroatoms and double conjugate bonds. The presence of oxygen is an indicator of electrophilic attack in the negative zones. Hydrogen atoms that are blue in hue encourage nucleophilic attacks.
Table 12 Images illustrate the protonated and non-protonated molecule electrostatic potentials, along with the inhibitor's electrostatic contour
Plant Compound Neutral Protonated
image file: d5ra09501h-u61.tif
SCS&GPP (+)-Catechin image file: d5ra09501h-u62.tif image file: d5ra09501h-u63.tif
SCS&GPP Caffeic acid image file: d5ra09501h-u64.tif image file: d5ra09501h-u65.tif
SCS Chlorogenic acid image file: d5ra09501h-u66.tif image file: d5ra09501h-u67.tif
SCS Ferulic acid image file: d5ra09501h-u68.tif image file: d5ra09501h-u69.tif
SCS Gallic acid image file: d5ra09501h-u70.tif image file: d5ra09501h-u71.tif
SCS&GPP Kaempferol image file: d5ra09501h-u72.tif image file: d5ra09501h-u73.tif


4.9. Molecular dynamic simulations

The adsorption locator was adopted to determine the optimal prearrangement for the inhibitor molecule (the adsorbent) over the Al (1 1 1) substrate in the corrosion-simulating fluid (250H2O molecules plus 10H3O+ and 10 Cl). The plan and side views taken to Al (111) substrate demonstrate the adsorption processes of the SCS and GPP molecules in their neutral, protonated, and vacuum forms as illustrated in Tables 13 and B10 (SI), respectively.
Table 13 The adsorption locator module's recommendation for some of the best formation for the adsorption of SCS and GPP extracts on aluminum (1 1 1)
Compound Top view Side view
(+)-Catechin image file: d5ra09501h-u74.tif image file: d5ra09501h-u75.tif
image file: d5ra09501h-u76.tif image file: d5ra09501h-u77.tif
image file: d5ra09501h-u78.tif image file: d5ra09501h-u79.tif
Caffeic acid image file: d5ra09501h-u80.tif image file: d5ra09501h-u81.tif
image file: d5ra09501h-u82.tif image file: d5ra09501h-u83.tif
image file: d5ra09501h-u84.tif image file: d5ra09501h-u85.tif


The outcomes from the molecular dynamic simulation, such as the deformation energy, the total energy, and the rigid adsorption energy, are listed in Tables 14, B11, and B12 (SI). The summation of the rigid and deformation energy is presented by the adsorption energy. The rigid adsorption energy is defined as the energy released due to the adsorption of unrelaxed molecules on the substrate surface (before the geometry optimization). While the deformation energy is defined as the energy required to deform the molecules during adsorption to adapt well to the surface. dEads/dNi is a representation of the energy gained throughout the separation of an individual adsorbate particles out of the adsorbent substrate, and a higher negative value is an indication of the spontaneity of the adsorption. It is obvious that the adsorption of SCS and GPP components is stronger than water, as shown by the values for the inhibitor components being higher than those for water molecules.79 The SCS and GPP components are therefore expected to be adsorbed on the aluminum surface, creating a resistive film, which resists the HCl acid attack on the Al surface.

Table 14 Data and specifications are obtained by simulating Monte Carlo to adsorb aluminum-SCS and GPP (neutral)
Plant Compound Total energy (kcal mol−1) Adsorption energy (kcal mol−1) Rigid adsorption energy (kcal mol−1) Deformation energy (kcal mol−1) Hydronium ion dEad/dNi (kcal mol−1) Water dEad/dNi (kcal mol−1) Chloride ion dEad/dNi (kcal mol−1) dEad/dNi (kcal mol−1)
SCS&GPP (+) Catechin −4.423 × 103 −4.393 × 103 −4.566 × 103 172.769 −140.224 −7.687 −137.903 −60.142
SCS Myricetin −4.447 × 103 −4.407 × 103 −4.567 × 103 160.118 −150.812 −6.007 −144.756 −127.440
SCS&GPP Quercetin −4.414 × 103 −4.373 × 103 −4.534 × 103 161.381 −151.014 −8.196 −146.480 −59.797
SCS&GPP Kaempferol −4.450 × 103 −4.407 × 103 −4.563 × 103 155.861 −138.703 −1.020 −146.908 −58.715
SCS Gallic acid −4.410 × 103 −4.385 × 103 −4.557 × 103 172.320 −148.740 −6.384 −139.564 −49.870
SCS&GPP p-OH-benzoic acid −4.410 × 103 −4.385 × 103 −4.551 × 103 166.025 −156.158 −5.948 −141.132 −50.704
SCS&GPP Protocatechuic acid −4.449 × 103 −4.426 × 103 −4.596 × 103 170.214 −150.762 −7.629 −134.273 −63.440
SCS Syringic acid −4.392 × 103 −4.401 × 103 −4.568 × 103 167.595 −147.561 −5.737 −147.069 −60.053
SCS Vanillic acid −4.381 × 103 −4.372 × 103 −4.534 × 103 161.867 −143.767 −6.297 −143.653 −24.742
SCS Chlorogenic acid −4.395 × 103 −4.373 × 103 −4.522 × 103 149.747 −144.798 −5.661 −139.499 −60.342
SCS&GPP Caffeic acid −4.440 × 103 −4.356 × 103 −4.516 × 103 159.523 −146.120 −6.597 −143.301 −84.586
SCS p-Coumaric acid −4.491 × 103 −4.406 × 103 −4.576 × 103 169.688 −148.199 −1.688 −141.762 −16.493
SCS Ferulic acid −4.434 × 103 −4.369 × 103 −4.532 × 103 163.044 −148.880 −5.039 −126.622 −20.948
GPP Naringenin −4.43 × 103 −4.38 × 103 −4.55 × 103 169.986 −143.133 −6.179 −129.325 −106.491
GPP Epigallocatechin −4.49 × 103 −4.46 × 103 −4.63 × 103 171.353 −151.152 −8.488 −135.294 −132.634
GPP Apigenin −4.50 × 103 −4.43 × 103 −4.60 × 103 166.278 −153.676 −6.270 −134.245 −113.756
GPP Melitidin −4.48 × 103 −4.41 × 103 −4.57 × 103 157.118 −154.354 −6.007 −131.134 −106.459
GPP Quinic acid −4.39 × 103 −4.41 × 103 −4.58 × 103 166.168 −141.199 −9.033 −139.119 −88.094
GPP 2,2′-methylenebis −4.46 × 103 −4.41 × 103 −4.57 × 103 159.061 −151.432 −8.406 −135.758 −83.952
GPP Quercetin triglucoside −4.41 × 103 −4.51 × 103 −4.65 × 103 144.464 −145.925 −7.494 −145.113 −173.287


Upon close examination, the molecular arrangement of the inhibitor molecules is found to be almost parallel and very close to the aluminum surface. The components of SCS and GPP extracts shall employ this adsorption characteristic for expanding the aluminum's contact area or surface covering capabilities. As the aluminum/SCS or GPP extract contact zone is large, this will restrict the access to the substrate and prevent the undesired chloride anion attack. The direction of electron transfer is reversed, from the aluminum surface to the constituents of both extracts, in the case of a charged proton component causing the reaction to change back. The metal surface is protected from the acidic solution corrosion by the strong adsorption of SCS or GPP extract components, which provide a strong adsorbent film. SCS or GPP extract molecules were shown to adsorb in an acidic (neutral or proton) and a vacuum system. The more efficient adsorption of SCS or GPP extract molecules on the aluminum surfaces is demonstrated by the elevated negative adsorption energies in the existence of an aqueous solution as compared with their counterparts in the vacuum.

4.10. Corrosion inhibition mechanism

It is observed that increasing the concentration of SCS and GPP extracts leads to a gradual decrease in the metal corrosion rate and a corresponding increase in inhibition efficiency. As observed from weight loss results, Al dissolution in the corrosive solution occurs at a slow rate initially and increases over time. This behavior can be attributed to the presence of a pre-existing Al2O3 film remaining on the metal surface. Exposure of the free aluminum surface to acid solutions leads to corrosion and subsequent structural deterioration. Aluminum undergoes several sequential electrochemical reactions when exposed to an acidic environment:85
Al2O3 + 3H2O → 2Al(OH)3

Al(OH)3 + H+ → Al(OH)2+ + H2O

Al(OH)2+ + 2H+ → Al3+ + 2H2O

Overall reaction: Al2O3 + 6H+ → 2Al3+ + 3H2O
Al3+ exists as Al[(H2O)6]3+ in acid solution

In hydrochloric acid, the corrosion process initiates when chloride ions adsorb onto the active sites of the aluminum surface, thereby making the oxide layer suspectable to dissolution.86 As the oxide layer is destabilized from the surface, a positive charge is formed causing Cl ions attraction and increase the corrosion process. This phenomenon affects the reactivity over the Al surface as the un affected sites serve as cathodic regions.86 These cathodic regions, facilitating reduction reaction, along with the anodic sites increase the corrosion rate of Al.

As reported in previous studies, inhibitor particles largely adhere to the aluminum surface through physical and/or chemical adsorption mechanisms. The compounds of the extracts in HCl solution, may found in their neutral form or in the form of protonated cations. The above findings confirm that the inhibitor is adsorbed on the aluminum surface. In the literature, four mechanisms have been proposed to describe the adsorption of inhibitors at the metal–solution interface. These mechanisms include: (i) electrostatic attraction between charged inhibitor molecules and the charged metal surface; (ii) coordination through unshared electron pairs on the inhibitor; (iii) interaction of π-electrons within the inhibitor molecule with the metal; and (iv) a combined mechanism of (i) and (iii).87

In 1 molar HCl solution, the aluminum oxide film which has a positive charge attracts chloride ions. The attachment of the inhibitor molecules to the Al surface is driven by their electronegative oxygen atoms, the π electrons within their aromatic rings, or the cooperative contribution of these two functional groups. Because of this, protonated inhibitors are more likely to physically adhere onto the Al surface as a result of electrostatic attraction, where the positively charged inhibitor molecules are drawn toward the negatively charged metal sites. The adsorbed molecules displace water on the metal surface, creating a protective barrier that prevents corrosion.88 Through a chemisorption adsorption mechanism, SCS and GPP extract molecules can adsorb on the aluminum surface by transferring electrons between heteroatom electron pairs and empty p-orbitals of aluminum through donor–acceptor interactions. The molecules of SCS and GPP have a predicted value of ΔG0ads that is around 30 kJ mol−1, signifying a comprehensive adsorption (physicochemical adsorption), but chemisorption main process between the inhibitor particles and the aluminum surface. These particles have formed a protective barrier that prevented the corrosive media from reaching the aluminum surface.

4.11. RSM results

Using P-values and F-values, ANOVA is a valuable tool for evaluating the relevance of models, individual experimental factors, and their interactions. Two models were established for the prediction of inhibition efficiency and corrosion rate based on the experimental results and ANOVA. Tables 15, 16, B13, and B14 (SI) represent the ANOVA outcomes with the Fit-statistics for the inhibition efficiency and corrosion rate models, both for SCS and GPP. The Swiss chard stem (SCS) extract analysis, using RSM, revealed that the inhibition efficiency was well described using a quadratic model, with a high explanatory power and satisfactory level of precision, temperature had a significant negative linear effect, and immersion time positively affected the inhibition efficiency, with significant interaction between temperature and concentration, and concentration and time, as supported by diagnostic plots of normality, close prediction and actual values in Fig. 20(a) and 21(a), and response surfaces in Fig. 22 showing efficiency maximum at high temperatures and maximum concentration. In the case of corrosion rate with SCS the model was found to be a good fit, with temperature and time accelerating kinetics and exposure dominating over concentration protective effect, with important interactions and quadratic effects showing non-linear optima at intermediate conditions as demonstrated by diagnostics in Fig. 20(b) and 21(b), and surfaces in Fig. 23 showing minima at low temperatures and moderate times/concentrations.
Table 15 Analysis of variance and model summary for corrosion inhibition efficiency using SCS extract
Source Sum of squares df Mean square F-value p-value  
Model 2184.89 9 242.77 14.49 0.0001 Significant
A – temperature 862.51 1 862.51 51.49 <0.0001  
B – Concentration 0.1959 1 0.1959 0.0117 0.9160  
C – time 303.78 1 303.78 18.13 0.0017  
AB 504.02 1 504.02 30.09 0.0003  
AC 0.0511 1 0.0511 0.0030 0.9571  
BC 226.55 1 226.55 13.52 0.0043  
A2 12.12 1 12.12 0.7234 0.4149  
B2 0.4960 1 0.4960 0.0296 0.8668  
C2 53.15 1 53.15 3.17 0.1052  
Residual 167.52 10 16.75      
Lack of fit 167.52 4 41.88      
Pure error 0.0000 6 0.0000      
Cor total 2352.41 19        
Std. dev. 4.09 R2 0.9288          
Mean 75.18 Adjusted R2 0.8647
C.V. % 5.44 Predicted R2 −0.2415
  Adeq precision 11.9727


Table 16 The adequacy and significance of the corrosion rate model were evaluated through an analysis of its fit statistics and ANOVA for SCS extract
Source Sum of squares df Mean square F-value p-value  
Model 3.989 × 10−8 9 4.432 × 10−9 12.31 0.0003 Significant
A – temperature 2.025 × 10−8 1 2.025 × 10−8 56.24 <0.0001  
B – concentration 2.740 × 10−9 1 2.740 × 10−9 7.61 0.0202  
C – time 6.289 × 10−9 1 6.289 × 10−9 17.47 0.0019  
AB 1.875 × 10−9 1 1.875 × 10−9 5.21 0.0456  
AC 5.798 × 10−9 1 5.798 × 10−9 16.11 0.0025  
BC 6.423 × 10−10 1 6.423 × 10−10 1.78 0.2112  
A2 6.929 × 10−9 1 6.929 × 10−9 19.25 0.0014  
B2 5.152 × 10−10 1 5.152 × 10−10 1.43 0.2592  
C2 2.128 × 10−9 1 2.128 × 10−9 5.91 0.0354  
Residual 3.600 × 10−9 10 3.600 × 10−10      
Lack of fit 1.178 × 10−9 4 2.944 × 10−10 0.7294 0.6035 Not significant
Pure error 2.422 × 10−9 6 4.037 × 10−10      
Cor total 4.349 × 10−8 19        
Std. dev. 0.0000 R2 0.9172          
Mean 0.0000 Adjusted R2 0.8427
C.V. % 69.16 Predicted R2 0.4471
  Adeq precision 14.1313



image file: d5ra09501h-f20.tif
Fig. 20 The normal probability plots for the externally studentized residuals of the corrosion inhibition efficiency (CIE) (a) and corrosion rate (CR) model (b) of SCS extract.

image file: d5ra09501h-f21.tif
Fig. 21 Plot of predicted versus actual values for the (a) inhibition efficiency model and (b) corrosion rate model of SCS extract.

image file: d5ra09501h-f22.tif
Fig. 22 Interaction of variables' effects on the effectiveness of inhibition of SCS extract.

image file: d5ra09501h-f23.tif
Fig. 23 Interaction of variables' effects on the rate of corrosion after using SCS extract.

The same procedure was performed on green pea peel (GPP) extract, as shown in Fig. A6–A9 (SI). In comparison of the two plants, SCS tends to be more effective in inhibition than GPP, due to its more diverse range of phenolic compounds, such as syringic acid and kaempferol, which are probably easier to form stable protective coats on aluminum surfaces, so the models of their interaction are more complicated, but GPP, with its more abundant flavonoids such as catechin and epicatechin, exhibit simpler, linear-dominant dynamics, being more affected by temperature changes.

Comparing the two plants, SCS exhibits a better inhibition ability than GPP on average, due to its more diverse range of phenolic compounds such as syringic acid and kaempferol, which probably produce more stable protective films on the aluminum surfaces, leading to more complex interactions in the models, whereas GPP, with flavonoids including catechin and epicatechin, displays only simple and linear-dominant behaviour, as a consequence of highly effective physisorption and strong sensitivity to temperature changes.

These RSM results agree qualitatively with the results, in which weight loss measurements revealed effectiveness increases with concentration and moderate temperatures, electrochemical measurements revealed mixed-type inhibitory actions with polarization curve shifts, surface characterization measurements using XPS and AFM revealed the formation of protective layers that reduced roughness, and adsorption measurements favored the Langmuir isotherm to the Henry isotherm, as did thermodynamic parameters indicating endothermic processes and spontaneous adsorption, which are consistent with quadratic curvatures and optima in the models, and quantum chemical and molecular dynamics simulations supported.

Recent studies strengthen these patterns in green corrosion inhibition for aluminum in acidic media; for instance, Euphorbia neriifolia extracts demonstrated effective inhibition through similar concentration-dependent protection and temperature sensitivities in HCl environments.89 Ajuga orientalis L. extract was evaluated as a sustainable inhibitor, showing enhanced efficiency via phenolic adsorption in HCl solutions, aligning with SCS's superior phenolic-driven performance.90 Hibiscus sabdariffa leaf extract mitigated aluminum corrosion in varying HCl concentrations, emphasizing plant-based inhibitors' eco-friendly potential and concentration–time interactions akin to those in RSM models.29 Araucaria heterophylla served as a green inhibitor for mild steel in acidic cleaning, highlighting thermodynamic spontaneity and film formation comparable to the study's observations.91 A comprehensive review on phytochemicals as inhibitors for mild steel and aluminum in corrosive settings underscored the role of active plant ingredients in achieving high protection, supporting the comparative advantages of SCS over GPP.92

4.12. Studies on comparative economics

Green corrosion inhibitors found in fruit seeds, leaves, roots, and shells have gained a lot of interest as a possible replacement for other harmful inhibitors. The existence of active functional groups and one or more heteroatoms within the organic compound results in a high inhibitory efficiency. In this study, 91.5 and 83.1 percent efficiencies were achieved based on the weight loss tests of using 250 ppm extract of Swiss chard stems and green pea pods, respectively. The expense of creating 1 kg of Swiss chard stem extract is found to be around $42, while around $46 is the expense of creating 1 kg of green pea pod extract, as included in Table 17. The majority of the extraction processes of green inhibitors cost more than $50 per kg.58
Table 17 Concise cost estimation of the extraction processes of SCS and GPP
Cost of 1 kg raw Pisum $0.6
Cost of 1 L pure methanol $1.4
Cost of 1 kg Pisum nuts $1.4
[thin space (1/6-em)]
To extract 1 kg from GPP
Raw Pisum needed 138.88 kg Cost $83.33
Pisum nuts 55.55 kg Cost $77.77
Pisum peels 83.33 kg Cost $5.55
Methanol needed 29.16 L Cost $40.83
Cost of 1 kg from GPP extract $46.38
Cost of 1 kg raw Swiss chard $0.7
Cost of 1 L pure methanol $1.4
Cost of 1 kg Swiss chard leaves $1.1
[thin space (1/6-em)]
To extract 1 kg from SCS
Raw Swiss chard needed 148.14 kg Cost $103.70
Swiss chard leaves 81.48 kg Cost $89.62
Swiss chard stems 66.66 kg Cost $14.07
Methanol needed 20 L Cost $28
Cost of 1 kg from SCS extract $42.07


5. Conclusion

The extracts of Swiss chard stem (SCS) and green pea peel (GPP) demonstrated good inhibitory behavior against the corrosion of pure aluminum surfaces in aggressive media of 1 M HCl. Electrochemical studies (electrochemical impedance spectroscopy, potentiodynamic polarization), weight loss (WL), molecular dynamics (MD) simulations, quantum chemical calculations, and surface examination by AFM and XPS were employed to evaluate the impact of the corrosion inhibition of SCS and GPP extracts. The inhibition efficiency of SCS and GPP extracts increases upon an increase in concentration and an elevated temperature. The % I.E. of SCS and GPP extracts were found to be 91.5% and 83.1%, respectively, using the gravimetric method. Tafel plots indicated a mixed type of inhibition of both extract molecules. A reduction in double-layer capacitances was observed due to increased inhibitor’ doses. The adsorption of SCS and GPP extract molecules over the Al surface obeyed mainly the Langmuir adsorption model rather than the Henry model. The molecules of the extracts were adsorbed to the Al chemically. According to surface examinations, the extracts adsorbed to the aluminum surface, forming a layer that inhibited the dissolution of the metal. The experimental data derived from the mass loss technique and the electrochemical methods were all in agreement. Further, AFM and XPS analyses also validate the data obtained from the WL and the electrochemical techniques. The adsorption of certain extract constituents over the Al (111) surface was simulated using molecular dynamics, which showed strong interactions. Theoretical calculations and practical results showed that SCS and GPP extracts possess the potential to expand as eco-friendly inhibitors.

Conflicts of interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Data availability

The supplementary information (SI) and the article provide the data that support the study's conclusions. Supplementary information: Fig. A1: WL of Al in 1 M HCl with and without different specific concentrations of SCS extract for various submerge periods at various temperatures; Fig. A2: WL of Al in 1 M HCl with and without different specific concentrations of GPP extract for various submerge periods at various temperatures; Fig. A3: Plots of studied isotherms of Swiss chard stem extract for corrosion of aluminum in 1 M HCl, at different temperatures using WL method; Fig. A4: Plots of studied isotherms of green pea peels extract for corrosion of aluminum in 1 M HCl, at different temperatures applying WL method; Fig. A5: A graphic depiction of SCS and GPP compounds' Fukui indices for their more reactive atoms in both their protonated and non-protonated systems; Fig. A6: The normal probability plots for the externally studentized residuals of the corrosion inhibition efficiency (CIE) and corrosion rate (CR) models of GPP extract; Fig. A7: Plot of predicted versus actual values for the (a) inhibition efficiency model and (b) corrosion rate model of GPP extract; Fig. A8: Interaction of variables' effects on the effectiveness of inhibition of GPP extract; Fig. A9: Interaction of variables' effects on the rate of corrosion after using GPP extract; Table B1: The important components of SCS extract; Table B2: The important components of GPP extract; Table B3: Correlation coefficient (R2) for different adsorption isotherms for adsorption of SCS extract on the Al surface at different temperatures after 90 minutes' immersion time; Table B4: Correlation coefficient (R2) for different adsorption isotherms for adsorption of GPP extract on the Al surface at different temperatures after 90 minutes' immersion time; Table B5: The HOMO and LUMO orbital distribution and molecular structure optimization for important components in SCS and GPP extracts were determined via the DMol3/GGA/BOP approach (protonated); Table B6: The quantum data for Swiss chard stems extract in the neutral, protonated, and vacuum form; Table B7: The quantum data for green pea peel extract in the neutral, protonated, and vacuum form; Table B8: Calculated Mullikan charge on the atoms of the investigated neutral, protonated, and vacuum inhibitor molecules of SCS and GPP; Table B9: The electrostatic potentials of the neutral and protonated molecules as the contour of the SCS and GPP extracts' electrostatic field; Table B10: The best formation for adsorption of SCS and GPP extracts on aluminum (1 1 1) substrate as determined by the adsorption locator module; Table B11: Data and specifications are obtained by simulating Monte Carlo to adsorb aluminum-SCS and GPP (protonated); Table B12: Data and specifications are obtained by simulating Monte Carlo to adsorb aluminum-SCS and GPP (vacuum form); Table B13: Analysis of variance and model summary for corrosion inhibition efficiency using GPP extract; Table B14: The adequacy and significance of the corrosion rate model were evaluated through an analysis of its fit statistics and ANOVA for GPP extract. See DOI: https://doi.org/10.1039/d5ra09501h.

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