Open Access Article
Unai Calvo
a,
Jon M. Matxain
b,
Jose Javier Egurrolac,
Aizeti Burgoac and
Fernando Ruipérez
*ad
aPOLYMAT, University of the Basque Country UPV/EHU, Joxe Mari Korta Center, 20018 Donostia - San Sebastian, Euskadi, Spain. E-mail: fernando.ruiperez@ehu.eus
bKimika Fakultatea, Euskal Herriko Unibertsitatea UPV/EHU, Donostia International Physics Center (DIPC), 20018 Donostia - San Sebastian, Euskadi, Spain
cLeartiker S. Coop., Xemein Etorbidea 12 A, 48270 Markina-Xemein, Euskadi, Spain
dPhysical Chemistry Department, Faculty of Pharmacy, University of the Basque Country UPV/EHU, 01006 Vitoria – Gasteiz, Euskadi, Spain
First published on 16th February 2026
Polyamide 6 (PA6) is a high-performance thermoplastic widely used in engineering applications, while carboxylated hydrogenated nitrile rubber (XHNBR) provides viscoelastic damping and reactive carboxyl groups for efficient ionic crosslinking with metal oxides. Their combination enables thermoplastic elastomer systems with improved toughness and vibration attenuation. In this work, the interfacial interactions between PA6, XHNBR, and representative metal oxides (ZnO, MgO, CaO, and MgO2) were investigated using density functional theory (DFT) combined with a conformational clustering approach. Cluster models of the oxides, (MO)12 and (MO2)6, were employed to reproduce local coordination environments and enable detailed electronic characterization through natural bond orbital (NBO) and quantum theory of atoms in molecules (QTAIM) analyses. The results reveal distinct binding preferences among polymer functional groups: carboxyl moieties exhibit the strongest and most complex interactions, involving proton transfer and metal–oxygen coordination, while amine and amide groups form weaker, primarily electrostatic contacts. Among the oxides, CaO produces the most exothermic and predominantly ionic interactions, making it a promising, less toxic alternative to ZnO for crosslinking applications. To account for conformational flexibility, a clustering-based sampling strategy was applied to PA6-XHNBR dimers, allowing exploration of the configurational landscape and evaluation of Boltzmann-weighted interaction energies. The analysis demonstrates that conformers with significant population weights govern the effective interfacial stabilization, underscoring the importance of conformational diversity in accurately describing polymer–oxide and polymer–polymer interfaces. These findings provide molecular-level guidelines for designing greener damping materials for automotive and industrial applications.
Among the practical routes to TPEs and TPVs, melt mixing of rubbers and thermoplastics is particularly attractive for its simplicity, scalability, and compatibility with standard compounding operations. In this work, we focus on a hybrid system formed by polyamide 6 (PA6) as the thermoplastic matrix and carboxylated hydrogenated nitrile butadiene rubber (XHNBR) as the elastomeric component. XHNBR is a strong candidate for damping applications owing to its viscoelastic response and the presence of carboxyl functionalities that enable efficient chemical or ionic crosslinking.6 A conventional approach to enhance crosslink density and damping in carboxylic rubbers is the addition of metal oxide (MO) nanoparticles as crosslinking agents. Besides, when blended with PA6, XHNBR can impart improved damping while contributing to the overall toughness of the composite, making the blend relevant for demanding engineering uses.
The processing method strongly influences the microstructure and, therefore, the properties of the material. If metal oxide nanoparticles are first dispersed within the rubber and only then blended with PA6, the system tends to form MO-XHNBR domains embedded in a continuous PA6 matrix (Fig. 1a). Conversely, when the three components are combined simultaneously, configurations that promote direct contact among rubber, PA6, and MO at a shared boundary become more likely (Fig. 1b).
These two limiting scenarios, schematically depicted in Fig. 1, naturally lead to three distinct interphases: metal nanoparticle-rubber (MO-XHNBR), metal nanoparticle-thermoplastic matrix (MO-PA6), and rubber-thermoplastic matrix (XHNBR-PA6). The MO-PA6 and XHNBR-PA6 interphases might influence morphology, load transfer, and energy dissipation and must be considered in a comprehensive description of the material. In contrast, the MO-XHNBR interphase is expected to dominate the crosslinking chemistry and, in turn, the damping response, because the oxide surface sites interact strongly with the carboxyl groups of XHNBR.7 Metal oxide nanoparticles, such as ZnO and Al2O3, provide mechanical reinforcement, attributed to enhanced MO-PA6 interfacial adhesion.8 Meanwhile, the XHNBR-PA6 interfacial interaction may induce changes in morphology and cristallinity due to hydrogen bonding and dipolar interactions between the carboxyl and nitrile groups of XHNBR and the amine or amide end groups of PA6.9
Despite the technological importance of such multiphase systems, the molecular mechanisms that control polymer–metal oxide interactions and their translation into macroscopic damping remain insufficiently understood. Much of the existing literature emphasizes macroscopic performance metrics, offering limited insight into how oxide surface chemistry, dispersion state, and polymer conformations couple at the interface. Computational studies have provided valuable clues, but often at the cost of oversimplification—e.g., using small organic fragments or idealized oxide clusters that do not fully capture the structural complexity of the polymer matrix or the extended nature of realistic oxide surfaces.10–12
To fill these gaps, we perform interphase-resolved density functional theory (DFT) calculations to study the atomic-scale interactions between XHNBR/PA6 blends and different metal oxides. Our objective is to characterize the interactions at the MO-XHNBR, MO-PA6, and XHNBR-PA6 interphases, and to relate these molecular signatures to processing routes and targeted damping performance. Historically, zinc oxide (ZnO) has been widely employed as a crosslinking agent because of its strong reactivity toward carboxyl groups; however, it presents drawbacks including premature reactivity, dispersion challenges, and environmental toxicity concerns.13 These limitations motivate the search for safer and more sustainable alternatives. Therefore, rather than facusing only on ZnO nanoclusters, we also perform a screening of different MOs to investigate their crosslinking performance and identify greener substitutes.14
To address the complexity of the XHNBR/PA6 blend and the variety of metal oxides considered, we develop a systematic workflow that integrates a clustering procedure to identify representative configurations, reducing the effective configurational space while preserving chemically relevant diversity. This methodology enables a consistent comparison across oxides and interphases, with particular emphasis on the MO-XHNBR interactions that primarily govern crosslink formation. By establishing molecular-level guidelines for interfacial design, our results provide insights for the development of safer, greener, and more effective damping materials for advanced engineering applications.
Periodic DFT calculations were conducted using the VASP package16–19 with the PBE0 functional and projector-augmented wave (PAW) potentials.
![]() | (1) |
![]() | (2) |
|Si| is the number of elements in Si, and ‖·‖ is the Euclidean (L2) norm.
This criterion is equivalent to minimizing the average pairwise squared distance between points within the same cluster:
![]() | (3) |
The equivalence follows from the identity
![]() | (4) |
Since the total variance of the dataset is fixed, minimizing the WCSS is equivalent to maximizing the variance between clusters, also known as the between-cluster sum of squares (BCSS).31
In the present work, the number of clusters was fixed to k = 10 as a practical compromise between structural diversity and computational feasibility. Selecting too few clusters would not adequately capture the geometric variability of the conformational ensemble generated by CREST, whereas a larger number of clusters would substantially increase the number of subsequent high-level DFT optimizations required for representative structures, rendering the analysis computationally prohibitive. This choice allows the main conformational basins to be represented while keeping the electronic-structure calculations tractable and consistently applied across all systems.
| Cvj = λjvj, | (5) |
This clustering and selection protocol ensures that the chosen structures are both computationally tractable and structurally representative of the configurational diversity of the XHNBR-PA6 interphase.
Given a set of conformers with electronic energies Ei (in kcal mol−1), the Boltzmann population pi of each conformer is expressed as
![]() | (6) |
The Boltzmann-weighted average energy 〈E〉 of the ensemble is then given by
![]() | (7) |
This quantity represents the thermodynamic mean energy at equilibrium, accounting for the statistical contribution of all conformers.
Different levels of structural complexity were considered depending on the specific goal of each simulation. For metal oxides, small cluster models were chosen to approximate the reactivity of nanoparticles of reduced size and quantum effects, while periodic surface models were used to describe interactions with larger particles. For the polymers, simplified molecular fragments were introduced to reduce computational cost while retaining chemically relevant functionality: characteristic functional groups of XHNBR and PA6 were studied individually, and monomeric and dimeric units were also included to capture larger-scale conformational effects.
While these models do not capture long-range chain flexibility on the scale of multiple persistence lengths, they are designed to isolate local chemical interactions at the interface, which are the primary focus of the present electronic-structure analysis.
We note that the use of fragment and dimer models does not aim to represent the full polymer-chain flexibility expected at larger length scales, but rather to capture local binding motifs and short-range conformational effects, which can be reliably addressed within a quantum-chemical framework.
The computed interaction enthalpies (ΔH), displayed in Fig. 3, reveal a consistent trend in which alkaline earth oxides exhibit stronger interactions with the carboxyl group than their peroxide counterparts. This behavior reflects the higher basicity and stronger Lewis acidity of the metal cations in the oxides, which favor more robust ionic and coordinative bonding with the carboxylate oxygen atoms.
Based on the comparison with (ZnO)6, three systems were selected for detailed analysis in the subsequent sections: MgO, CaO, and MgO2 (blue bars in Fig. 3). The selection criterion was primarily the similarity of their interaction energies to that of ZnO, ensuring comparable reactivity and interfacial stability. In particular, MgO and MgO2 display interaction enthalpies within a few kcal mol−1 of the reference, suggesting that they could reproduce ZnO-like behavior while offering improved environmental compatibility.
The choice of MgO2 (instead of CaO2, which exhibits a slightly closer ΔH value) is further justified by its strong industrial relevance. Magnesium-based additives are widely used in rubber and polymer formulations, where MgO acts as an acid acceptor, cure activator, and stabilizer in halogenated elastomers.37 This well-established role of magnesium compounds in elastomer chemistry makes MgO2 a more pragmatic candidate for translation from computational models to experimental applications, aligning the theoretical screening with realistic material considerations.
Representative interaction geometries between (ZnO)12 and the four XHNBR models are shown in Fig. 4 (the coordinates of all optimized structures can be seen in Section 3 in SI). Each configuration illustrates the preferred binding arrangement for the carboxyl and nitrile functional groups, both individually and in combination within the monomer and dimer models. These structures serve as reference geometries for the subsequent comparison with the alternative oxides, providing a baseline for assessing how the oxide composition influences the interfacial binding motifs.
The initial analysis of the XHNBR-MO/MO2 interface focused on the fundamental interaction motifs between the isolated functional groups of XHNBR and the metal clusters. Two fragment models were employed to represent the reactive sites of the polymer: the carboxyl and nitrile groups (Fig. 2e and f). These simplified systems enable a direct evaluation of the intrinsic binding behavior of each functionality, isolating their individual contributions to the overall interfacial interaction. Selected bonds and interactions have been used for the discussion and labeled according to Fig. 5.
![]() | ||
| Fig. 5 Schematic representation of the interaction and the relevant bonds between the XHNBR functional groups, (a) carboxyl and (b) nitrile, and the (MO)12 clusters. | ||
The optimized geometries and interaction enthalpies (ΔH) are summarized in Table 1. For the nitrile group, the R1 distance remains nearly constant at approximately 1.15 Å, indicating preservation of the C
N triple bond and negligible perturbation of its electronic structure upon adsorption. The R2 distance, describing the coordination between the nitrile nitrogen and the cluster metal atom, exhibits moderate variations among the different MO/MO2, primarily reflecting the intrinsic size and Lewis acidity of the cation. In particular, CaO presents a notably longer R2 distance and a smaller interaction enthalpy compared with MgO and ZnO. This behavior arises from the lower charge density and larger ionic radius of Ca2+ (rCa2+ ≈ 0.99 Å vs. rMg2+ ≈ 0.72 Å and rZn+2 ≈ 0.74 Å), which reduce its ability to polarize and attract the nitrile lone pair, leading to a weaker coordination. As a result, the nitrile group interacts more weakly and at a longer distance from the Ca centers.
| Nitrile | Carboxyl | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| R1 | R2 | ΔH | R1 | R2 | R3 | R4 | R5 | ΔH | |
| (ZnO)12 | 1.151 | 2.093 | −15.61 | 1.515 | 1.021 | 1.929 | 1.252 | 1.279 | −37.92 |
| (MgO)12 | 1.152 | 2.209 | −14.73 | 1.577 | 1.010 | 1.982 | 1.255 | 1.273 | −48.20 |
| (CaO)12 | 1.154 | 2.595 | −9.13 | 2.413 | 0.965 | 2.392 | 1.263 | 1.263 | −68.44 |
| (MgO2)6 | 1.151 | 2.147 | −21.45 | 1.064 | 1.408 | 2.006 | 1.292 | 1.249 | −40.52 |
| (ZnO)x | 1.16 | 2.05 | −50.88 | 1.32 | 1.12 | 1.97 | 1.27 | 1.28 | −32.84 |
| (MgO)x | 1.16 | 2.25 | −42.55 | 1.42 | 1.08 | 2.06 | 1.29 | 1.27 | −27.17 |
| (CaO)x | 1.16 | 2.62 | −40.89 | 1.82 | 0.99 | 2.39 | 1.28 | 1.27 | −46.20 |
| (MgO2)x | 1.16 | 2.19 | −47.54 | 1.08 | 1.44 | 2.05 | 1.32 | 1.25 | −25.60 |
In contrast, the carboxyl group exhibits more pronounced structural rearrangements upon interaction with the oxide clusters. Proton transfer from the carboxylic OH group to the cluster occurs in all cases except for MgO2, as indicated by the short O–H distance to the cluster (R2 ≈ 1.0 Å) in MgO, ZnO, and CaO. This transfer leads to the formation of a surface hydroxyl species and a deprotonated carboxylate moiety. In these systems, the internal C–O bond lengths (R4 and R5) become nearly equivalent, consistent with increased electronic delocalization within the carboxylate group. In MgO2, however, the proton remains largely associated with the carboxyl group (R2 = 1.408 Å), and the two C–O bond distances (R4 and R5) are more different, reflecting the absence of full deprotonation and limited delocalization. These differences highlight the lower proton affinity and distinct reactivity of the peroxide surface, which also contributes to its smaller interaction enthalpy relative to the oxide clusters.
Thus, carboxyl-functionalized fragments exhibit markedly stronger binding to the oxide clusters than their nitrile counterparts. This difference arises from the carboxyl group's capacity to form multiple stabilizing interactions, electrostatic, hydrogen bonding, and, in most cases, proton transfer, whereas the nitrile primarily coordinates to surface metal atoms through its nitrogen lone pair. Consequently, the carboxyl group is expected to play a dominant role in the interfacial adhesion and crosslinking activity of XHNBR on metal oxide surfaces.
To further characterize the nature of the interactions at the metal oxide cluster/XHNBR interface, NBO (Table 2) and QTAIM (Table 3) analyses were performed. For the nitrile group, the interaction corresponding to the coordination between the nitrile nitrogen and the metal atom, is predominantly electrostatic in all cases except for ZnO, where it acquires a partially covalent character. This stronger polarization in ZnO originates from the higher polarizability and moderate Lewis acidity of Zn2+, which facilitate enhanced charge delocalization from the nitrile lone pair into the metal orbitals. In contrast, Mg2+ and especially Ca2+, characterized by lower charge density and larger ionic radii, form weaker and more distant electrostatic contacts, consistent with the longer R2 distances and smaller interaction enthalpies reported in Table 1. This trend reflects the decreasing ability of the metal center to stabilize donor–acceptor interactions as the cation becomes more ionic and less polarizing. For the carboxyl group, the nature of the interactions is influenced by the occurrence of proton transfer. In MgO, ZnO, and CaO, where proton transfer occurs, the O⋯H interaction in the carboxyl group (bond 1) is now electrostatic, while the O⋯H interaction with the cluster (bond 2) exhibits covalent character. The M⋯O interactions (bond 3), representing interactions between the carboxylate oxygen and nearby metal atoms, are predominantly electrostatic. In MgO2, proton transfer is absent, leading to a different bonding pattern: bond 1 shows covalent character corresponding to the carboxylic O–H bond, while bond 2 remains electrostatic.
| Group | Bond | (ZnO)12 | (MgO)12 | (CaO)12 | (MgO2)6 | |
|---|---|---|---|---|---|---|
| Nitrile | 2 | occ | 1.972 | — | — | — |
| % M – % N | 6.5–93.5% | — | — | — | ||
| ΔE(2) | — | 18.9 (Nsp → Mg4s) | 8.13 (Nsp → Ca5s) | 23.83 (Nsp → Mg4s) | ||
| Carboxyl | 1 | occ | — | — | — | 1.979 |
| % O – % H | — | — | — | 83.24–16.76% | ||
| ΔE(2) | 10.46 (Osp → σ*(O–H)) | 42.66 (O2p → σ*(O–H)) | 1.02 (O2p → σ*(O–H) | — | ||
| 2 | occ | 1.993 | 1.998 | 1.999 | — | |
| % O – % H | 82.2–17.8% | 80.7–19.3% | 75.8–24.16% | — | ||
| ΔE(2) | — | — | — | 92.47 (Osp2 → σ*(O–H) | ||
| 3 | occ | — | — | — | — | |
| % O – % M | — | — | — | — | ||
| ΔE(2) | 17.1 (Osp → Zn4p) | 12.6 (Osp2 → Mg4s) | 6.19 (Osp → Ca5s) | 14.23 (Osp → Mg4s) |
| Group | Bond | (ZnO)12 | (MgO)12 | (CaO)12 | (MgO2)6 | |
|---|---|---|---|---|---|---|
| Nitrile | 2 | ρ | 0.066 | 0.025 | 0.021 | 0.030 |
| ∇2ρ | 0.250 | 0.173 | 0.104 | 0.214 | ||
| H | −0.021 | 0.008 | 0.004 | 0.010 | ||
| Carboxyl | 1 | ρ | 0.072 | 0.062 | — | 0.260 |
| ∇2ρ | 0.163 | 0.159 | — | −1.196 | ||
| H | −0.014 | −0.007 | — | −0.380 | ||
| 2 | ρ | 0.291 | 0.302 | 0.357 | 0.098 | |
| ∇2ρ | −1.538 | −1.640 | −2.006 | 0.110 | ||
| H | −0.464 | −0.489 | −0.584 | −0.044 | ||
| 3 | ρ | 0.093 | 0.040 | 0.032 | 0.041 | |
| ∇2ρ | 0.392 | 0.355 | 0.168 | 0.324 | ||
| H | −0.037 | 0.015 | 0.004 | 0.014 |
QTAIM analysis corroborates the trends observed in the geometry and NBO results, providing a clear picture of the balance between electrostatic and covalent contributions. For the nitrile group, ZnO exhibits negative total energy density (H) at the bond critical point (BCP), confirming partial covalency, whereas MgO, CaO, and MgO2 show positive H and ∇2ρ, characteristic of closed-shell electrostatic interactions. The particularly low electron density (ρ) and large Laplacian (∇2ρ) values for CaO reflect its weaker and more long-range coordination to the nitrile nitrogen, consistent with the larger cation radius and lower polarizing power compared to Mg and Zn. For the carboxyl group, QTAIM confirms the correlation with proton transfer observed in the geometries: when proton transfer occurs (MgO, ZnO, CaO), bond 1 is predominantly electrostatic and bond 2 covalent, reflecting the formation of a stable M–O bond with the deprotonated carboxylate. In MgO2, the absence of proton transfer leads to bond 1 adopting covalent character and bond 2 remaining electrostatic, in agreement with the retained proton on the carboxyl group and the unequal C–O bond lengths (R4 and R5). Bond 3 shows partial covalency only for ZnO, while in the remaining systems it is purely electrostatic, consistent with the lower polarizability of Mg, Ca, and the peroxide surface.
When comparing different molecular models, monomeric systems consistently exhibit greater stabilization than their respective fragments, with the largest increase observed for the oxides and a more modest effect for the peroxide system. This suggests that the additional degrees of freedom in the monomer allow for more favorable binding conformations. In the dimer systems, interaction energies remain slightly more stabilizing than in the monomers, but the effect is less pronounced. In the case of the peroxide system, the dimer interaction energy is even less stabilizing than that of the monomer, indicating that conformational constraints limit the extent of interaction with the cluster. Given the small size of the nanoparticles, only a portion of the dimer is able to effectively interact with the surface, reducing the overall stabilization. These findings highlight the influence of molecular flexibility and steric effects on binding strength, reinforcing the role of system conformation in determining the observed interaction energies.
![]() | ||
| Fig. 6 Optimized structures of (ZnO)x surface and different models of XHNBR, obtained from VASP calculations (see Section 2.1). (a) Carboxyl group and (b) nitrile group. | ||
In the nitrile group, the C
N triple bond remains structurally intact (R1 = 1.16 Å, see Table 1 lower section), consistent with the cluster-level observations. The metal–nitrogen distances (R2) fall within a narrow range of 2.1–2.6 Å across all surfaces, confirming the formation of a stable coordination bond. This uniformity indicates that the nitrile group can effectively adapt to the more rigid environment of the crystalline oxide surfaces, establishing localized and well-defined interactions even under restricted relaxation conditions. This structural trend correlates with the gradual weakening of the interaction enthalpy, which becomes less exothermic along the same sequence (from −50.88 kcal mol−1 to −40.89 kcal mol−1).
By contrast, the carboxyl group exhibits a reduced capacity for multidentate coordination and proton transfer. While such processes were energetically favorable in the cluster models, they are largely suppressed on the periodic surfaces due to the limited structural flexibility of the lattice. For all analyzed periodic surfaces except (MgO2)x, a clear proton transfer to the surface oxygen atom is observed, consistent with the short R2 distances (typically <1.2 Å) characteristic of newly formed O–H bonds at the oxide surface. The resulting R4 and R5 distances for MgO, ZnO, and CaO reflect a partially delocalized carboxylate motif. The broader range of M–O distances (R3–R5 = 1.25–2.39 Å), reflects the different coordination environments at the surface. The CaO surface, despite having the longest metal–oxygen bonds (up to 2.39 Å), achieves one of the strongest interaction enthalpies (−46.20 kcal mol−1), suggesting that electrostatic stabilization compensates for the weaker geometric overlap. Conversely, MgO2 exhibits the weakest binding (−25.60 kcal mol−1), in line with its lower proton affinity and reduced capacity to form stable surface interactions.
Unlike the cluster models, the electronic structure analyses based on NBO and QTAIM could not be applied to the periodic surfaces due to methodological limitations. In periodic calculations, NBO analysis is not compatible with PAW pseudopotentials and therefore cannot be performed. QTAIM can, in principle, be applied to periodic systems, but the topology analysis differs substantially from the molecular case and does not provide the same type or quality of information we obtain from cluster models. For these reasons, NBO and QTAIM analyses were not carried out for the periodic surfaces.
This section is organized as follows: in Section 3.3.1, the interaction between PA6 molecular fragments and the oxide clusters is examined, focusing on the optimized geometries, interaction enthalpies, and the nature of the interfacial interactions. In Section 3.3.2, the interaction energy of the PA6-XHNBR interface is discussed, emphasizing the influence of the clustering methodology in accurately describing the conformational and energetic diversity of the interface.
| Amide(–N) | Amide(–O) | |||
|---|---|---|---|---|
| R1 | ΔH | R2 | ΔH | |
| (ZnO)12 | 2.182 | −17.07 | 2.034 | −23.72 |
| (MgO)12 | 2.305 | −16.64 | 2.064 | −23.83 |
| (CaO)12 | 2.461 | −27.12 | 2.418 | −20.77 |
| (MgO2)6 | 2.199 | −23.74 | 1.986 | −33.98 |
![]() | ||
| Fig. 8 Schematic representation of the interaction and the relevant bonds between the PA6 amide model and the (MO)12 clusters. | ||
The interaction of PA6 with metal oxide clusters reveals two distinct coordination modes through the amide functional group: amide(–N) and amide(–O). The results summarized in Table 4 show that both coordination strength and geometry depend on the nature of the metal center and the coordination site involved. In all cases except for (CaO)12, the amide(–O) configuration is more stable than the amide(–N) one, with interaction enthalpies between −20.77 and −33.98 kcal mol−1. This trend reflects the intrinsic electronic structure of the amide group: the carbonyl oxygen carries a significant partial negative charge and possesses a localized lone pair, making it a stronger Lewis base than the partially delocalized nitrogen lone pair. Consequently, metal cations such as Zn2+ and Mg2+ preferentially coordinate to the carbonyl oxygen, forming M–O bonds with shorter distances (≈2.0 Å) and larger stabilization energies. The resulting interactions are largely electrostatic in nature, with minor charge-transfer contributions, consistent with the moderate Lewis acidity of ZnO and MgO surfaces.
In contrast, the (CaO)12 cluster exhibits an inverted trend, showing a notably higher stabilization for the amide(–N) configuration (ΔH = −27.12 kcal mol−1) compared to amide(–O) (ΔH = −20.77 kcal mol−1). Structural analysis reveals that this stronger interaction arises from proton transfer from the amide N–H group to a basic surface oxygen atom (R(O–H) = 0.975 Å). The resulting partial deprotonation of the amide generates an anionic nitrogen that coordinates strongly to Ca2+, forming an ionic Ca–N bond. This process is driven by the high basicity and proton affinity of (CaO)12 and is consistent with the previous observations for amine and carboxylate models of XHNBR, where CaO surfaces favor proton abstraction and strong ionic coordination.
For the (MgO2)6 cluster, both orientations form stable complexes, but the interaction strengths follow the opposite trend. The amide(–O) configuration displays the strongest stabilization (ΔH = −33.98 kcal mol−1), whereas the amide(–N) interaction is significantly weaker (ΔH = −23.74 kcal mol−1). In contrast to the behavior observed for CaO, no proton transfer from the amide N–H group is detected in either configuration.
To further characterize the nature of the interactions at the metal oxide cluster/XHNBR interface, NBO (Table 5) and QTAIM (Table 6) analyses were performed. The NBO results indicate that the main donor orbitals correspond to the amide N2p and Osp lone pairs, which interact with empty metal orbitals (Mg4s, Ca5s and Zn4p). The second-order stabilization energies, ΔE(2), reveal stronger donor–acceptor interactions for (ZnO)12 (20.89 kcal mol−1 for amide(–N)) and (MgO2)6 (17.64 kcal mol−1 for amide(–O)). (CaO)12 and (MgO)12 exhibit weaker ΔE(2) values (5.71–15.39 kcal mol−1), reflecting interactions dominated by ionic rather than covalent contributions.
| Group | Bond | (ZnO)12 | (MgO)12 | (CaO)12 | (MgO2)6 | |
|---|---|---|---|---|---|---|
| Amide(–N) | 1 | occ | — | — | — | — |
| % M – % N | — | — | — | — | ||
| ΔE(2) | 20.89 (N2p → Zn4p) | 15.39 (N2p → Mg4s) | 13.23 (Nsp2 → Ca5s) | 17.46 (N2p → Mg4s) | ||
| Amide(–O) | 2 | occ | 1.841 | — | — | — |
| % M – % O | 1.2–98.8% | — | — | — | ||
| ΔE(2) | — | 13.05 (Osp → Mg4s) | 5.71 (Osp → Ca5s) | 17.64 (Osp → Mg4s) |
| Group | Bond | (ZnO)12 | (MgO)12 | (CaO)12 | (MgO2)6 | |
|---|---|---|---|---|---|---|
| Amide(–N) | 1 | ρ | 0.060 | 0.024 | 0.034 | 0.032 |
| ∇2ρ | 0.200 | 0.135 | 0.158 | 0.194 | ||
| H | −0.017 | 0.005 | 0.003 | 0.006 | ||
| Amide(–O) | 2 | ρ | 0.068 | 0.033 | 0.028 | 0.040 |
| ∇2ρ | 0.293 | 0.251 | 0.153 | 0.337 | ||
| H | −0.020 | 0.011 | 0.005 | 0.015 |
The QTAIM analysis further confirms the trends observed in the NBO results. For the amide(–N) interaction mode, (ZnO)12 displays the highest electron density at the bond critical point (ρ = 0.060 a.u.) and the only negative total energy density (H = −0.017 a.u), which indicates a partially covalent character. In contrast, (MgO)12, (CaO)12, and (MgO2)6 present lower electron densities and positive H values, reflecting closed-shell, predominantly ionic interactions. In the amide(–O), (ZnO)12 again shows the strongest interaction, with the highest electron density (ρ = 0.068 a.u.) and a negative total energy density (−0.020 a.u). (MgO2)6 also shows a relatively high electron density (ρ = 0.040 a.u), although its positive H value indicates an interaction that remains ionic. (MgO)12 and (CaO)12 exhibit smaller ρ values and positive H, consistent with weaker, electrostatic interactions.
Overall, the NBO and QTAIM analyses reveal that the stronger interactions in the amide(–O) coordination arise from enhanced orbital overlap and larger electron density at the BCP, whereas amide(–N) coordination in (CaO)12 remains weak and predominantly ionic, even after proton transfer. Thus, the bonding nature across these systems spans from partially covalent only in the case of (ZnO)12, while (MgO)12, (MgO2)6, and (CaO)12 display fully ionic interactions, in direct correspondence with the oxides' increasing basicity and decreasing polarizing power, and consistent with the trends observed previously for XHNBR systems.
Fig. 9a and b illustrate the distribution of the sampled XHNBR dimer conformers projected onto the first two principal components. In Fig. 9a, each point is color-coded according to its cluster assignment, revealing the structural diversity captured by the descriptor space. Fig. 9b shows the corresponding Gaussian kernel density map, which highlights the most populated regions of the conformational ensemble. The cluster centroids marked with crosses correspond to the conformers selected for DFT refinement.
From a chemical standpoint, the PA6-XHNBR interface is expected to be strongly influenced by H-bonding interactions involving the PA6 amide groups and the polar functionalities of XHNBR. While no explicit hydrogen-bond analysis was performed for this system, such interactions are consistent with the chemical nature of the interacting groups and are expected to contribute significantly to the stabilization of the most populated conformers identified in the clustering analysis.
The relative DFT energies of the optimized XHNBR conformers and their corresponding Boltzmann populations are presented in Fig. 9c. These results clearly show that only a small subset of conformers contributes significantly to the thermodynamic ensemble. The Boltzmann distribution plotted in Fig. 9d reinforces this observation, demonstrating that a few low-energy minima dominate the equilibrium population. This confirms the need to account for both conformational diversity and statistical weighting when evaluating interfacial adhesion.
Using the Boltzmann-weighted energies of the isolated subsystems and the combined PA6-XHNBR complex, the interaction enthalpy was computed as: H
H(PA6-XHNBR) – H(PA6)-H(XHNBR). Using the weighted energies obtained from the ten DFT-refined conformers are, the Boltzmann-weighted interaction enthalpy is ΔH = −23.97 kcal mol−1. Importantly, this value arises from a conformational ensemble rather than a single structure, highlighting the necessity of statistically weighted approaches for polymer–polymer interfaces. Analyses based solely on a single optimized structure would significantly underestimate or overestimate the adhesion energy, depending on the chosen geometry.
The interaction of PA6 with MO clusters is governed by the dual coordination capability of the amide group, whose binding preference depends strongly on the electronic structure and basicity of the oxide surface. Across ZnO, MgO and MgO2, the amide(–O) orientation generally provides stronger stabilization, driven by the localized carbonyl lone pair and its ability to form stronger contacts with metal centers. Only in CaO does this trend invert: the high basicity of the CaO surface promotes proton transfer from the amide N–H group, generating an anionic nitrogen that binds ionically to Ca2+ and shifting the preferred mode to amide(–N).
NBO and QTAIM analyses reveal a clear progression from partially covalent interactions only in ZnO to fully ionic bonding in MgO, MgO2 and CaO, in line with the increasing basicity and decreasing polarizing power of the corresponding oxides. These results show that, although PA6 contains fewer functional groups than XHNBR, its amide units still establish meaningful and oxide-dependent interfacial interactions, with oxygen coordination dominating except in surfaces capable of driving proton transfer.
The conformational clustering and Boltzmann-weighted sampling methodology used here enables a realistic description of these flexible interfaces, capturing the contributions of multiple low-energy configurations that govern the overall interfacial stabilization.
Overall, these results provide molecular-level guidelines for tailoring interfacial chemistry in hybrid thermoplastic elastomers. By selecting oxides with appropriate basicity (e.g., CaO or MgO) and optimizing the carboxyl content of XHNBR, interfacial adhesion, crosslink density, and damping performance can be enhanced while improving environmental compatibility relative to conventional ZnO-based systems.
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