Open Access Article
Kai Gao
a,
JiajiaWu*a,
Jinze Li*b and
Luanhong Sunc
aCollege of Physics and Information Engineering, Minnan Normal University, 36 Zhiqian Ave, Zhangzhou 363000, People's Republic of China. E-mail: wujiajia17@mails.ucas.ac.cn
bCollege of Integrated Circuit Science and Engineering, Nanjing University of Posts and Telecommunications, 9 Wenyuan Road, Nanjing 210023, People's Republic of China. E-mail: lijinze@njupt.edu.cn
cSchool of Materials Engineering, Jinling Institute of Technology, Nanjing 211169, China
First published on 23rd March 2026
Water shortage is a major problem for human society in the 21st century. Radiative cooling-based atmospheric water harvesting (AWH) has emerged as a promising strategy to address this crisis. Hydrophilic surfaces are known to facilitate water vapor condensation, but a water film that adheres tightly to the radiative cooling emitter (RCE) will severely reduce water collection flux. Hydrophilic surfaces with low sliding angles are highly desirable for high-performance AWH, but achieving both sufficient hydrophilicity and a low sliding angle is inherently contradictory in conventional surface designs. In this work, we report a mass-producible silicon-based hydrophilic RCE with anisotropic low sliding angles. We fabricated composite microstructures consisting of grooves and pockets on a diamond-wire-cut silicon substrate by combining metal-assisted chemical etching with a rounding treatment. The structured surface was then modified via a specially designed localized hydrophilic treatment. The introduction of nano-pockets trapped a large number of air bubbles at the interface between water droplets and the RCE, which effectively reduced the water sliding angle. The as-prepared anisotropic RCE exhibited a water contact angle of 60.2° and an ultra-low water sliding angle of only 31°. Experimental results demonstrated that the proposed RCE enables efficient AWH for more than 17 hours per day, with a maximum water mass flux of 38.2 g m−2 h−1. This performance is 71% higher than that of a control group with a comparable emissivity.
| Serial number | Radiative emitter | Approach | AWH mass flux |
|---|---|---|---|
| This work | Silicon nanostructure | Condensation | 38.2 g m−2 h−1 |
| 2 | PDMS-TiO2 (ref. 23) | Condensation | 916.6 g m−2 h−1 |
| 3 | PDMS-Al24 | Condensation | 21 g m−2 h−1 |
| 4 | PDMS + SiO2 + reflector25 | Condensation | 50 g m−2 h−1 |
| 5 | PDMS + solar absorber26 | Solar heat + condensation | 3654 g per m2 per day |
| 6 | Composite hydrogel27 | Adsorption | 0.310 kg m−2 h−1 |
| 7 | Cellulose scaffold -LiCl28 | Adsorption | 6.75 L per kg per day |
| 8 | Fabric29 | Adsorption | 1.29 kg kg−1 |
Nonetheless, it is not enough to just pursue distinguished radiative cooling performance in AWH.19,22,37 In the process of condensation, a water film is formed on the surface of the emitter, thereby hindering the heat transfer between the emitter and the moist air. Because water has a strong absorption of mid-infrared heat radiation, the coverage of the water film also changes the emissivity of the emitter surface.38 Therefore, the water film has a negative impact on both the cooling performance of the emitter and the water mass flux of AWH. Two approaches to solving the problem have been reported. One is to remove the water film by mechanical scraping,39,40 which will bring additional system complexity, cost and energy consumption. The other is to employ a super-hydrophobic surface to make water films fall off spontaneously. Haechler et al.22 prepared a super-hydrophobic carbon nanofiber coating as a super-hydrophobic film on the back of the PDMS-Al emitter, realizing 24-hour uninterrupted AWH, with a water mass flux of 50 g m−2 h−1. Unfortunately, the super-hydrophobic surfaces make the nucleation of water droplets on the emitter surface difficult, thereby reducing the efficiency of AWH.25,37
Simulation results have shown that a surface with small hydrophilic protrusions on a hydrophobic substrate has better water collection performance.41 The hydrophilic low-sliding surface is the ideal pursuit of RCEs for AWH. Andrew et al.41 reported that the Namib desert beetle whose elytra feature randomly distributed hydrophilic protrusions atop a superhydrophobic background. Water vapor from humid ambient air condenses preferentially on the hydrophilic convex protrusions of the elytra; the resulting droplets grow gradually until reaching a critical volume, at which point they detach rapidly, slide into the superhydrophobic grooved regions, and roll down the surface. Thus, efficient water collection is realized by reciprocating the condensation-growth-sliding process. Inspired by the unique functions of pitcher plants and rice leaves, Dai et al.42 presented a hydrophilic directional slippery, rough surface that is capable of rapidly nucleating and removing water droplets. Hydrophilic directional slippery rough surfaces can outperform their hydrophobic counterparts and nonlubricated superhydrophobic surfaces in both droplet nucleation and mobility during dropwise condensation and fog harvesting processes. According to the bionic research results,13,42–48 surface structures and functional groups are key factors in determining the adhesion or sliding state of the droplets. The combination design of a hydrophobic substrate and hydrophilic nano-protrusions has been proven to be extremely effective, especially in the case of the low-temperature differences between the ambient and the cold source. However, surfaces work for AWH need to be precisely designed and then fabricated using precision manufacturing methods, which increases the cost and limits their potential to be widely used.
To achieve the efficient preparation of the above structures in a simple and inexpensive way, silicon microstructures, which have been extensively studied and applied in a variety of fields, have attracted our attention.43–49 For example, specially designed microstructures can achieve enhanced absorption of incident light and are generally applied in light-trapping surfaces. The effective working wavelength of silicon-based microstructures depends on the size, distribution and shape of the structures, and preeminent light absorption in a wide range of wavelengths and incident angles can be achieved.50–58 If it can achieve efficient light trapping in the atmospheric window band, radiative cooling would occur. With the gradual maturity of cheap preparation methods such as metal-assisted chemical etching (MACE),59,60 the cost of silicon microstructures has dropped significantly. More importantly, the pure silicon substrate is hydrophobic, and the microstructures may be specially designed to meet the requirements for hydrophilic performance; it may be a satisfactory choice for achieving radiative cooling and efficient AWH at night. Although the pursuit of pure night time radiative cooling has gradually diminished with the emergence of daytime radiative cooling, the situation is different for the emitters used for AWH. In the daytime, solar radiation weakens the radiative cooling temperature difference, and the relative humidity of the air is usually inadequate in most cases, which results in low efficiency of AWH. Therefore, the pursuit of all-day radiative cooling brings limited improvement of AWH efficiency in most cases. Another way is to find cheap and efficient RCEs. Silicon microstructures are manufactured via well-established, scalable fabrication routes and enable precise control over surface topological features, demonstrating strong application potential for AWH systems. Our core goal is to achieve viable AWH efficiency through an ultra-low-cost method compatible with large-scale industrial replication. Implementing high-reflectance nanostructures would significantly increase the manufacturing complexity and cost, conflicting with our objective of accessible, scalable AWH technology.
In this work, we demonstrated the feasibility and advantages of a hydrophilic anisotropic sliding surface as the RCE for AWH. An RCE with asymmetric sliding angles was prepared by the MACE method based on the commercial diamond wire cutting silicon wafers, greatly improving the mass flux of AWH. Surface microstructures and localized hydrophilic treatment are pivotal to realizing the asymmetric sliding angle of water droplets. Benefiting from abundant silicon wafers and a simple fabrication process, the RCE is suitable for mass production and application.
| Pnet = Pr − Pa − Pn − Ps | (1) |
As shown in Fig. 1(b), the solar spectrum range is 0.3–2.5 µm, and the power of the AM1.5 is 1000 W m−2, while the theoretical power Pr of an ideal RCE is only 146 W m−2. The radiative cooling power can only offset 14.6% of the solar absorption. It is essential to have both high reflection performance in the solar spectral region and high emissivity performance in the atmospheric window band for all-day RC, which limits the choices of RCEs. In the daytime, the radiative cooling temperature difference tends to be insufficient to maintain a stable AWH due to the absorption of solar energy. The pursuit of daytime AWH has pushed up the cost and device complexity of RCEs. The temperature difference in night radiative cooling is higher, and the design of the corresponding RCE is also simpler, only needing to focus on increasing the RCE emissivity of the atmospheric window band. If only pursuing an efficient AWH process at night, more free space for RCE performance optimization and cost control could be obtained with an acceptable AWH performance loss.
For AWH based on RCE, the water contact angle of RCE has a significant influence. When the partial pressure of water vapor in the air is not saturated, the adsorbing and escaping processes of water molecules exist on the RCE surface at the same time. Excellent surface hydrophilicity can improve the adsorption efficiency of water molecules on the emitter surface, thereby promoting AWH.23 To prove this, a verification experiment was conducted. Water contact angles were adjusted by depositing different coatings on polished Al substrates (detailed information can be found in Table S1). Modules of thermoelectric cooling devices were applied on the back of Al substrates as the cold sources to ensure that the temperature of the cold sources is equal and stable. The condensed water film is mechanically wiped periodically. The AWH performance of surfaces with different hydrophilicity, i.e., contact angles, was tested as shown in Fig. 1(c). When the contact angle increases to 140°, the water mass flux of AWH is only 78% of that when the contact angle is 3°. Water droplets will be gripped by hydrophilic surfaces and hinder the further progress of the AWH in the absence of a mechanical water removal device. Therefore, the RCE is designed to be inclined in the AWH experiment, so that the water droplets can roll off spontaneously. An experimental device scheme, as shown in Fig. 1(d), was applied to test the AWH performance of RCEs. The RCE was placed in a thermal insulation box made of thermal insulation foam. There were channels on the side walls of the box for air to enter and for condensate water to flow out. The device was placed on a holder that can freely adjust the inclination angle.
| Step | Process | Parameters/items/instruction |
|---|---|---|
| 1 | Silicon wafers cut by diamond wire | Purchased from Trina Solar Co |
| 2 | Ag nanoparticles deposition | Samples were immersed in the AgNO3 (0.02 mol L−1)/HF (4 mol L−1) solution for 10 s |
| 3 | Nanopores etching | Samples were immersed in the HF (5.4 mol L−1)/H2O2 (3.5 mol L−1) solution for 1 min |
| 4 | Rounding treatment | Samples were immersed in the KOH (0.04 mol L−1)/NaF (0.16 mol L−1)/isopropyl alcohol (IPA, 5 vol%) solution for rounding treatment for 5–40 min at 35 °C |
| 5 | Mark filled | Samples were coated with a mixed solution of IPA + ethylene glycol monophenyl ether (KL-EPH) |
| 6 | Hydrophilic treatment | A mixed solution of NH3 H2O (15 vol%)/H2O2 (15 vol%)/H2O was used for hydrophilic treatment for 0–10 min |
| 7 | Performance measurement | Radiative cooling performance (outdoor, clear night, 23 ± 1 °C, RH 75% ± 5%) and water contact performance (sliding angle and contact angle) were measured |
| 8 | AWH measurement | AWH measurement was carried out outdoors on a wind-free sunny day. (0–24 h, 25 ± 2 °C, RH 75% ± 5%, wind speeds 0.4 ± 0.1 m s−1, dew points 17 ± 1 °C) |
Fig. 3(a)–(c) show the SEM images of the surface structure of the RCE after the rounding treatment for different durations. When the rounding time is 5 min, there are many small protuberances on the surface of the RCE, and the cutting marks are also deep grooves. If the rounding time is extended to 20 min, the depth of the surface structure decreases, and the surface becomes smoother. A groove-pocket nesting structure appears. As the rounding treatment continues, cutting mark density decreases, the structure depth becomes shallower, and the surface roughness of the sample also decreases (as shown in Fig. 3(d)). The water contact angle and emissivity of the RCE are related to its surface roughness. A smooth surface will bring a non-oriented water sliding angle and lower infrared emissivity. This means that the emitter has experienced overall performance degradation.
Contact angles and sliding angles of samples after hydrophilic treatment for 5 min are shown in Fig. 3(e) and (f), respectively. The water contact angle of the RCE surface first increases and then drops with the extension of the rounding treatment. Correspondingly, the change in sliding angle is the opposite. Air-pocket structures inside grooves expand, resulting in a sharp drop in the sliding angle along the cutting mark direction (x-direction). Due to the obstruction of cutting marks in the y-direction, the decline rate of the sliding angle in the x-direction is much greater than in the y-direction. Air pockets help water droplets to slide more and more easily along the groove direction. The blocking effect of grooves on sliding water droplets always works. The directional sliding angle difference reached a maximum of 31° for the rounding treatment of 20 min, but if the rounding reaction continues, cutting marks and air pockets are both destroyed, so the sliding angles along the x- and y-directions tend to be the same. (Marks densities and structure depths with different rounding treatment durations are given in Fig. S3 in the SI).
The water contact angle images of three samples with rounding durations of 5 min, 20 min and 40 min are given in Fig. 4. When the rounding time is 5 min, the RCE surface is rough. Due to the insufficient size of nano-protuberances, effective air pockets cannot be formed. The entire surface is oxidized in the hydrophilic treatment. Nanostructures provide lots of attachment sites for the micro-droplets due to their hydrophilic state.
![]() | ||
| Fig. 4 Water droplets images and surface state schematic of anisotropic RCEs with rounding treatment durations of (a) 5 min, (b) 20 min and (c) 40 min. | ||
cos θ* = r(γSG − γSL)/γLG = r cos θe
| (2) |
As the rounding reaction progresses, the density of the cutting marks decreases, and the nanopores that previously existed inside the cutting marks expand into a round hole structure. Air pockets appear inside cutting marks, which cannot be fully oxidized, thus exhibiting an intrinsic hydrophobic state. The state of surface contact turns into the Cassie model.62,63 In the Cassie model, the contact of a droplet on a rough surface is compounded. The droplets on the hydrophobic surface cannot fill the grooves on the rough surface where there is trapped air. The apparent solid–liquid contact is composed of solid–liquid contact and gas–liquid contact. The change in surface Gibbs free energy, dG, can be described by the following formula:
dG = fs(γSL − γSG)dx + (1 − fs)γLGdx + γLG cos θ*dx
| (3) |
At equilibrium, the apparent contact angle θ* of a rough surface is the average value of the intrinsic contact angle θe of a smooth and flat surface and 180°, which has the following relationship:
![]() | (4) |
The air pockets can help to reduce the sliding angle. Due to the mechanical hindrance of the cutting mark to the sliding of the water droplet, only the sliding angle along the cutting mark direction is small. If the rounding treatment is further extended, the composite structure will be destroyed, and the contact angle and sliding angle will gradually tend toward the state presented by a smooth silicon surface. For a nearly smooth surface, IPA + KL-EPH cannot form an effective shield for any position in the hydrophilic treatment, so the entire surface is oxidized and becomes more hydrophilic.
Hydrophilic treatment also has a significant impact on the hydrophilicity of the sample. The contact angles and sliding angles of the sample with a rounding time of 20 min after different durations of hydrophilic treatment are shown in Fig. 5(a). The surface of the silicon wafer without hydrophilic treatment is in a hydrophobic state. As the hydrophilic reaction progresses, the water contact angle decreases, while the sliding angle gradually increases (as shown in Fig. 5(b)). When the hydrophilic treatment time exceeds 5 min, the sliding angle rises rapidly. Compared with the improved hydrophilicity, the resulting increase in the difficulty of water film desorption is not worth the loss for air–water extraction.
The AWH performance of the RCE was investigated. The photo of the experimental device is shown in Fig. 6(a). The RCE with a rounding time of 20 min was selected for the AWH experiment and placed in a thermal insulation box covered by Al foil to protect it from ambient heat radiation. The channels on the sidewalls of the box allowed air to enter and condensate water to flow out. The device was set on a holder that can freely adjust the inclination angle. For comparison, a sample with similar emissivity and water contact angle but no asymmetric sliding was employed in the control group (SEM images and the image of the water contact angle of the controlled RCE are shown in Fig. S5; the water sliding angle of the controlled RCE is 62°). The emissivity curve of RCE is shown in Fig. 6(b); the average emissivity of the RCE was about 0.86, while the average solar reflectivity was 0.12 within the solar wavelength spectra (0.3–2.5 µm). When the emitter inclination angle was 0, the experiment measured a temperature difference of 11.4 °C (Fig. 6(c)).
If the atmospheric emissivity is neglected, the absorption of environmental heat radiation by the RCE is 0 when α = 0. If α > 0, the RCE will absorb heat radiation from the ground. The absorption power is approximately equivalent to the radiative power of the RCE in the α range. The net cooling powers of the ideal RCE at various inclination angles were calculated, and the results are shown in Fig. 6(d). The calculation method is reported in our previous work.64 The cooling power decays rapidly as the inclination angle increases, and the attenuation curve conforms to the law of cosine function (as shown in Fig. S6 in the SI). We measured the cooling temperature difference at various inclination angles. When α = 90°, the cooling temperature difference is only 4.6 °C (Fig. 6(e)), which is less than half of that when α = 0. It is worth noting that the actual RCE undergoes non-negligible non-radiative heat exchange with the surrounding environment; such an observed reduction aligns closely with theoretically predicted trends (the red line in Fig. 6(e)).
The water mass flux of AWH at different α is shown in Fig. 6(f). When α starts to increase from 0, the water mass flux gradually increases. Larger inclination angles will be of benefit to the partial shedding of the condensed water film, leading to an increase in water mass flux, but this increase is quite limited. When the inclination angle is smaller than the water sliding angle on the surface of the RCE, the water film cannot be completely separated from the RCE, which still hinders heat transfer. When α is greater than the sliding angle, water mass flux reaches the maximum. The sample from the experimental group reached the maximum water mass flux of 38.2 g m−2 h−1 when α = 30°. The hydrophilic state of the RCE surface has a significant impact on its AWH performance. The water mass fluxes of anisotropic RCEs with different hydrophilic treatment durations are shown in Fig. S7. The specially optimized sample with the hydrophilic treatment time of 5 min achieved the best AWH performance. The control group needs a larger inclination angle to detach the water film, but increasing the inclination angle causes a decrease in the temperature difference of radiative cooling, which considerably weakens water vapor condensation. Therefore, the maximum water mass flux of the control group was only 22.3 g m−2 h−1. The anisotropic RCE shows a clear advantage in AWH performance.
Although the RCE in this work has a high absorption of sunlight, the insulation box blocks part of the sunlight. Besides, the RCE has an inclination angle, so it can avoid direct sunlight in some situations. Fig. 7 shows the temperature curve, the temperature difference and the water mass flux of the RCE with an inclination of 30°, which were measured on June 07, 2021 (the solar power data is given in Fig. S8). Our RCE can maintain efficient radiative cooling from 18:00 to 8:00 the next morning. Following 8:00, the ambient heat radiation gradually increased, the cooling temperature difference decreased, and the water mass flux declined immediately until about 10:30 when the condensation of water vapor completely stopped. At 17:20, with the shifting of the sunlight and the weakening of ambient heat radiation, the temperature of the RCE again fell below the condensation point, so the air harvesting began. AWH disappears for 7 hours a day. Compared with the advantages of our anisotropic RCE in cost and accessibility, this efficiency loss is acceptable.
In addition to sunlight, air humidity and air temperature also affect the water mass flux of AWH; for related discussions, please see Fig. S9 and S10 in the SI. Pictures of RCE working for 30 min in different periods are shown in Fig. 7(c). Lots of water droplets were observed on the surface of the RCE, and they began to slide along the groove direction at 0:00 and 6:00. However, only a few water droplets adhered to the surface of the RCE at 9:00 and 18:00, which could not be collected by the spontaneous sliding of water droplets. At noon, the RCE temperature was higher than the ambient temperature, and no water droplets were formed on the surface of the RCE. The intrinsic properties of silicon-based microstructures limit the sample's reflectivity to sunlight (Fig. S10).
We have prioritized cost-effectiveness and scalability over absolute peak flux. Our emitter was fabricated using cheap industrial silicon wafers. The processes used in this work, including diamond wire-cut silicon substrates and metal-assisted chemical etching, are established mass-production processes in the photovoltaic industry, with a single-batch preparation yield of over 99%, which fully meets the requirements of large-scale replication and promotion. This enables large-scale deployment in resource-limited regions. We intentionally balanced spectral selectivity and surface properties to maintain low manufacturing complexity. Although our solar reflectivity is lower than that of some other RCEs, our system achieved comparable water-harvesting efficiency through optimized anisotropic droplet transport, as validated by the 71% performance gain over flat controls. Unlike lab-scale sorption systems that require complex regeneration processes, our passive radiative cooling design operates continuously without external energy input, making it suitable for off-grid applications.
. The time interval of data recording is 5 min.
The data supporting this article have been included as part of the supplementary information (SI). Supplementary information is available. See DOI: https://doi.org/10.1039/d5ra09103a.
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