Open Access Article
Qilin Guoac,
Jianchun Mad,
Wenbo Lu
ac,
Ying Wang
ac,
Ergui Luoac,
He Xiao
ac,
Li Zhangac,
Haishun Wu*ac,
Tianjun Hu
*bc and
Jianfeng Jia
*abc
aSchool of Chemistry and Chemical Engineering of Shanxi Normal University, Taiyuan 030031, China. E-mail: hutj@sxnu.edu.cn
bShanxi University of Electronic Science and Technology, Linfen 041000, China
cShanxi Center of Technology Innovation for Advanced Power Battery Material, Shanxi Normal University, Taiyuan, 030031, China
dDepartment of Chemistry and Chemical Engineering, Lvliang University, Lishi 033001, China
First published on 8th January 2026
The development of high-performance anode materials remains a critical challenge in advancing microbial fuel cells (MFCs). In this work, we present a novel strategy employing ternary transition metal Co-Fe-Ni sulfides to overcome the inherent trade-off between catalytic activity and structural stability commonly observed in conventional polymetallic sulfides. Through a facile one-pot solvothermal approach, we synthesized low-crystallinity CoFeNiSx (Co-Fe-Ni) ternary sulfides with precisely tunable Co/Fe/Ni molar ratios. When integrated as an MFC anode, the optimized Co-Fe-Ni sulfide delivered a maximum power density of 3915 mW m−2 using Escherichia coli (E. coli) as the biocatalyst, representing an 8.4% enhancement over its binary CoFeSx (Co-Fe) analogue. This performance exceeds that of most previously reported carbon-based anodes. The synthesized transition metal sulfides combine ease of fabrication with outstanding electrocatalytic efficiency. Our findings highlight the underexplored potential of ternary transition metal sulfides in engineering next-generation bioelectrochemical interfaces.
Excellent anode materials are characterized by superior conductivity, high porosity, a large active surface area, good biocompatibility, and strong stability.31 Researchers have explored various strategies to enhance the performance of MFCs, including structural modifications, doping, and the incorporation of carbon-based materials. For example, innovative biocompatible electrodes with significant porosity and expansive surface areas have been developed to improve extracellular electron transfer within MFCs. Chao et al.32,33 reported that modifying anode materials can significantly boost the power density of MFCs. Similarly, Jin et al.34 demonstrated that incorporating three-dimensional carbon materials into anodes enhances microorganism attachment, thereby improving MFCs performance. Material doping has emerged as another effective strategy. Tang et al.35,36 developed a three-dimensional iron-embedded nitrogen-doped carbon skeleton catalyst, significantly increasing power density and operational stability. Similarly, Ren et al.37 demonstrated that introducing metal elements into biocompatible anode materials enhances electron transfer efficiency and alters material structure, facilitating the attachment of electrogenic microorganisms and improving biocompatibility. Studies consistently highlight that increasing the surface area of anode materials promotes microorganism adhesion, which improves electron transfer efficiency across the solid/liquid interface.38,39
Recent advances in high-entropy materials (HEMs) have revealed their exceptional catalytic properties arising from multi-elemental synergy. HEMs are typically defined as solid solutions comprising five or more principal elements in near-equimolar ratios,40,41 where the high configurational entropy stabilizes the crystal structure and induces lattice distortion, leading to unique electronic properties and enhanced catalytic activity.42,43 However, the practical application of high-entropy sulfides (HEMS, typically ≥5 elements) in bioelectrochemical systems faces inherent challenges… Medium-entropy metal sulfides (MEMS, 3–4 elements) present an attractive alternative by balancing entropy-driven stability and synthesis feasibility. Crucially, the moderate elemental complexity of MEMS allows deliberate crystallinity tuning a critical yet overlooked factor determining both electrochemical activity and microbial biocompatibility.44 Despite their potential, there is a lack of studies examining the influence of medium-entropy sulfides on improving anode materials and their impact on the power density performance of MFCs. Further exploration of MEMS could unlock new opportunities for advancing MFCs technology and addressing current limitations in energy recovery and wastewater treatment.
In this study, a series of Co-Fe-Ni anodes with different Co/Fe/Ni compositions were prepared via a facile one-step hydrothermal synthesis approach. The incorporation of Ni into the Co-Fe anode material significantly enhanced both the electrochemical performance of MFCs compared to the undoped Co-Fe material. The optimized Co-Fe-Ni anode achieved the highest power output, surpassing that of the undoped Co-Fe material. Notably, Ni doping resulted in an 8.4% increase in power density. This performance enhancement is attributed to the formation of novel chemical linkages among the metallic elements introduced by the doping process, which facilitated faster electrochemical reaction rates and reduced charge transfer resistance. These findings highlight metal incorporation as an effective method for boosting the electrochemical performance of MFCs.
:
1) material.45 Specifically, CoCl2·6H2O, FeCl3·6H2O, and NiCl2·6H2O (Sinopharm Chemical Reagent Co., Ltd) were employed as cobalt, iron, and nickel sources, respectively. Using the synthesis method described above, CoS and CoFeNi sulfides (Co-Fe-Ni) with varying Co/Fe/Ni ratios were successfully prepared. Thiourea acts as both the sulfur source and a chelating agent for metal ions, which facilitates their attachment to the carbon cloth and enables the in situ growth of electrode materials.46,47
Electrochemical performance was assessed using a data acquisition system (NI 6009, National Instruments) to measure the output current and voltage. To create anaerobic conditions, the anode chamber was purged with nitrogen gas. Additional electrochemical characterization was carried out using a electrochemical workstation (CHI 660E). Linear sweep voltammetry (LSV) curves for the Co-Fe and Co-Fe-Ni anodes were carried out from 0 V to the open-circuit potential (OCP) with a scan rate of 10 mV s−1. Power density values originated from the LSV data using P
UI. Electrochemical impedance spectroscopy (EIS) of complete MFC was carried out under open-circuit conditions, spanning frequencies from 105 to 10−2 Hz, with a 5 mV perturbation amplitude.48,50 Cyclic voltammetry (CV) measurements were performed with a rate of 100 mV s−1 using a standard three-electrode system, where platinum foil acted as the counter electrode and an Ag/AgCl electrode served as the reference. The catalyst-loaded electrode was used as the working electrode. Tests were conducted in both PBS and the anolyte containing E. coli.
To investigate the element distribution in the Co-Fe-Ni sample, the corresponding energy-dispersive X-ray spectroscopy (EDS) mapping images for Co, Fe, Ni, and S are shown in Fig. 1g–k. These images confirm that Co, Fe, and Ni are uniformly distributed throughout the material, indicating that the material has a composite sulfide structure. Notably, the incorporation of Ni into Co-Fe results in a morphology change from flake-like structures to spherical particles, which is distinctly different from the Co-Fe morphology. EDS analysis (Fig. S4) further verifies the existence of Co, Fe, Ni, and S in the Co-Fe-Ni composite.
The crystal structure of Co-Fe-Ni was analysed using XRD, as shown in Fig. 2a. The diffraction peaks for the synthesized Co-Fe material fall within the 2θ spectrum from 10° to 80°. In addition to the characteristic peaks of the carbon cloth, the XRD pattern of the Co-Fe-Ni sample shows discernible diffraction features that can be assigned to the CoS1.097 phase, the peaks at 30.9°, 35.55°, 47.01° and 54.61° could be assigned to (204), (220), (306) and (330) planes of CoS1.097 consisted with the JCPDS no:19-0366, respectively. No characteristic diffraction peaks corresponding to Fe or Ni species were observed, the absence of detectable characteristic peaks is likely attributable to the low crystallinity of the Co-Fe-Ni sulfide material, surfaces of low-crystallinity materials facilitate electron transfer.51,52 The combined evidence from Fig. 1(d) and (e), along with these results, provides additional confirmation of the low crystalline order in the Co-Fe-Ni compounds. The XPS spectra of Co-Fe-Ni and Co-Fe in Fig. 2b–e and S5 show obvious signals for Co, Fe, Ni, and S. The high-resolution Co 2p spectrum of Co-Fe-Ni (Fig. 2b) reveals two pairs of Co 2p3/2 and Co 2p1/2 peaks, accompanied by two satellite peaks. The peaks at 778.4 eV and 793.7 eV correspond to Co 2p3/2 and Co 2p1/2, respectively. In Fig. 2c, the peaks at 711.9 eV and 724.3 eV correspond to Fe 2p3/2 and Fe 2p1/2,53 indicating successful doping of Fe in the Co-Fe-Ni structure. The peaks at 855.9 eV and 874.1 eV correspond to Ni 2p3/2 and Ni 2p1/2.54 In Table S3, the percentage of Co/Fe in different valence states was obtained through spectral fitting. Comparative analysis reveals that upon the introduction of Ni, the proportion of higher oxidation states for both Fe and Co increases. Correspondingly, the Co 2p and Fe 2p XPS peaks shift slightly toward higher binding energies (Fig. 2b and c). This shift indicates a decrease in the electron cloud density around the Co and Fe atoms. The underlying reason can be attributed to the electronegativity difference between Ni and Co/Fe. Ni, with its higher electronegativity, exhibits a stronger ability to attract electrons, leading to a partial electron transfer from Co and Fe atoms to Ni. Fig. 2e shows the high-resolution S 2p spectra of Co-Fe-Ni, where the peaks at 161.5 eV and 162.6 eV correspond to S 2p3/2 and S 2p1/2, respectively.55 Finally, the XPS survey spectrum (Fig. 2f) and SEM-EDS mappings (Fig. S5) confirms the simultaneous presence of Fe, Co, Ni, and S elements in the sample.
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| Fig. 2 (a) XRD patterns of Co-Fe and Co-Fe-Ni. (b) Co 2p spectra, (c) Fe 2p spectra, (d) Ni 2p spectra, (e) S 2p spectra of Co-Fe and Co-Fe-Ni. (f) Fully scanned XPS spectra of the Co-Fe-Ni sample. | ||
X-ray absorption spectroscopy (XAS) was performed to obtain detailed information about the coordination surroundings and the chemical valences of the Fe, Co, and Ni. The X-ray absorption near-edge structure (XANES) spectra of the samples, along with the corresponding references at the K-edge are presented in Fig. 3a, b and c. Fig. 3d, e and f display the k3-weighted Fourier transform (FT) extended X-ray absorption fine structure (EXAFS) spectra for the three samples. In Fig. 3a, the Co XANES spectra at the K-edge shows that, compared to Co foil and CoS, the Co absorption edge in Co-Fe and Co-Fe-Ni shifts gradually to the higher energy side, indicating that some electrons are transferred from Co to the Fe or Ni substitution. In the FT Co K-edge EXAFS (Fig. 3d), the peaks of Co-S bond for Co-Fe and Co-Fe-Ni are similar to the CoS sample, indicating the formation of Co-Fe-Ni. Fig. 3b reveals that the absorption edges for Co-Fe and Co-Fe-Ni are situated between those of Fe foil and Fe3O4, suggesting that the valence state of Fe in Co-Fe and Co-Fe-Ni is between zero valence and trivalence. The EXAFS spectra of Co-Fe and Co-Fe-Ni show Fe-S bonds at 1.77 Å and 1.71 Å. The Ni K-edge XANES spectrum in Fig. 3c reveal that upon the introduction of Fe, the adsorption peak near the Ni edge exhibits a positive shift. These findings suggest that, consistent with previous literature reports, Fe can trigger the valence state transition of Ni.56 In the FT Ni K-edge EXAFS spectrum of Co-Fe-Ni (Fig. 3f), the peaks located at 1.74 Å correspond to bond.57 EXAFS fitting provided the coordination numbers of Co-S, Fe-S, and Ni-S (4.2, 3.8, and 4.0, respectively) and bond lengths (2.21 Å, 2.18 Å, and 2.23 Å, respectively). It was found that the introduction of Ni shortened the Co-S bond length by 0.05 Å, confirming electron transfer from Co to Ni and the formation of stronger metal-sulfur interactions. These results confirm the formation of Co-Fe-Ni compounds.
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| Fig. 3 XANES spectra at the (a) Co K-edge, (b) Fe K-edge and (c) Ni K-edge of the Co-Fe-Ni sample. (d) The corresponding FT K-edge EXAFS spectra of (d) Co, (e) Fe, and (f) Ni. | ||
The electrochemical properties of the CoS, Co-Fe, and Co-Fe-Ni electrodes were systematically characterized. As illustrated in Fig. 4a–d, CV curves of CoS, Co-Fe, Co-Fe-Ni, and CC anode materials were measured with scan rates of 20–100 mV s−1 in PBS solution. The potential range is from −0.4 V to −0.3 V. From the data in Fig. 4e, the double-layer capacitance (Cdl) of each electrode stemmed from the equation of Cdl = I/ν. The Cdl values for CoS, Co-Fe, Co-Fe-Ni, and CC were 5.4, 5.3, 6.37, and 1.06 mF cm−2, respectively. The Cdl values of CoS, Co-Fe, and Co-Fe-Ni are approximately six times greater than that of CC. A larger electroactive surface area is crucial for improving MFC performance by providing more sites for electrochemical reactions, thus enhancing electron transfer and overall power output and efficiency. As shown in Table S1, the electrochemical active surface area (ECSA) of Co-Fe-Ni anode showing the highest ECSA. The cyclic voltammetry (CV) curves of CoS, Co-Fe, Co-Fe-Ni, and CC anodes was also conducted in the anolyte containing E. coli. with a rate of 100 mV s−1, the potential range is between −1.0 V and 0.6 V. As shown in Fig. 4f, the peak redox currents of the CoS, Co-Fe, and Co-Fe-Ni anodes were greater than those of the CC anode, demonstrating enhanced electron transfer efficiency between the active microorganisms and the CoS, Co-Fe, and Co-Fe-Ni anodes. This also suggests that the CoS, Co-Fe, and Co-Fe-Ni anodes have larger active surface areas compared to the CC anode.
During MFCs operation, three independent replicate reactors equipped with identical anode materials were tested for each experimental group. After an initial operating period, the output voltages stabilized. Considering the influence of scan rate on power density measurements, the power density profiles of MFCs with Co-Fe and Co-Fe-Ni anodes were specifically examined with a rate of 1 mV s−1. Following optimization of the Co/Fe ratio, the MFCs achieved a maximum power density of 3611 ± 104 mW m−2 and a maximum current density of 6801 mA m−2 at a Co/Fe ratio of 4
:
1 (Fig. 5a and b).
To further enhance the power density of MFCs, different proportions of Ni were doped into Co-Fe, with Co/Fe/Ni ratios of 4
:
1
:
0.25, 4
:
1
:
0.5, 4
:
1
:
1, 4
:
1
:
2, and 4
:
1
:
4. The corresponding power densities were 3085, 3472, 3915, 3433, and 3488 mW m−2, respectively. The Co-Fe-Ni anode material significantly improved both the current and power densities of the MFCs, with the maximum the current density reaching 7290 ± 210 mA m−2 and power density reaching 3915 ± 78 mW m−2 (Fig. 5c and d). Statistical analysis (Student's t-test, t-test, t ≈ 4.606, df ≈ 3.71, p = 0.017, n = 3) confirms that this represents a significant increase of 8.4% in power density compared to the Co-Fe anode without Ni. The enhanced performance is attributed to the combined effects of the multi-element composition, which modulates the charge state and significantly improves the catalytic activity of the metal sulfides.44 As shown in Fig. S6, under identical measurement conditions, the bare carbon cloth yields significantly lower current and power output. This direct comparison validates that the electrodeposited Co-Fe-Ni sulfide layer is primarily responsible for the enhanced electrocatalytic activity. As shown in the EIS spectra of Co-Fe anodes with different Co/Fe ratios (Fig. 5e), the composition significantly influences the charge transfer resistance (Rct). The fitting results (Table S2) indicate that the Co/Fe (4
:
1) anode exhibits the smallest Rct value among the binary Co-Fe compositions. By establishing the Co/Fe (4
:
1) as the optimal binary host with the most favorable charge transfer characteristics, the subsequent introduction of Ni was strategically performed on this best-performing baseline. This allows us to attribute the further performance enhancement (to 3915 mW m−2) specifically to the synergistic effects of Ni, rather than to a suboptimal Co/Fe ratio. This optimal ratio likely strikes a balance between creating sufficient catalytically active sites and maintaining good electrical conductivity. The lower Rct facilitates more efficient electron transfer from the electrogenic bacteria to the anode, which is a key factor contributing to its superior power density (3611 mW m−2, as shown in Fig. 5a) compared to other Co/Fe ratios. This optimization of the binary Co-Fe system provided an ideal baseline and a structurally favorable host for the subsequent introduction of Ni. The goal of Ni doping was to further modulate the electronic structure and enhance the electrocatalytic properties of this already optimized binary foundation.
Fig. 6 presents five constant-resistance discharge cycles of the MFC voltage output using a Co-Fe-Ni alloy anode. All discharge cycles were performed under consistent operational conditions: a temperature of 37 °C, an external load of 1000 Ω, and an anaerobic environment in the anode chamber. After each cycle, the anolyte and catholyte were refreshed (replenishing glucose, yeast extract, E. coli and HNQ to initial concentrations) to avoid nutrient depletion, while the cathode electrolyte and electrode materials remained unchanged. The results demonstrate excellent stability of the anode after five cycles, with the maximum voltage maintaining 0.4–0.5 V without significant decay. The SEM images of the Co-Fe-Ni alloy anode after stability testing reveals that the nanoparticle morphology remains well-preserved (Fig. S7a and b). There is no obvious detachment, or falling off observed on the carbon cloth substrate. This indicates robust mechanical adhesion and morphological integrity of the catalyst lead to the outstanding stability. This long-term durability highlights the potential of Co-Fe-Ni nanomaterials for practical applications in MFCs. Bacterial freeze-drying fixation of the electrodes after anodic operation revealed a higher bacterial cell density on the surface of the Co-Fe-Ni anode compared to that of the Co-Fe anode (Fig. S8). This difference in biofilm colonization is one of the factors contributing to the superior performance of MFCs equipped with Co-Fe-Ni anodes over those using Co-Fe anodes.
Table S4 compares the power densities of MFCs using E. coli and other microorganisms. The results clearly show that MFCs with a Co-Fe-Ni anode deliver a higher power density than those reported in earlier studies. In general, the morphology and composition play a crucial role in governing the current and power densities of Co-Fe-Ni-based MFCs. Specifically, the current and power densities are remarkably higher with Ni doping compared to the case without Ni.
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