Open Access Article
Daniel Griess
ab,
Madeleine Heurix
ab,
Matthias Paris
ab,
Philomena Vatter
ab and
Michael Haas
*ab
aInstitute of Inorganic Chemistry, Graz University of Technology, Stremayrgasse 9/IV, 8010 Graz, Austria. E-mail: michael.haas@tugraz.at
bChristian Doppler Laboratory for New Semiconductor Materials based on Functionalized Hydrosilanes, Stremayrgasse 9/IV, 8010 Graz, Austria
First published on 24th April 2026
Hydrosilanes represent a versatile class of silicon compounds that bridge fundamental main-group chemistry with technologically relevant materials science. Since the early discovery of monosilane in the nineteenth century, the chemistry of silicon hydrides has evolved from a laboratory curiosity into a cornerstone of modern semiconductor processing and silicon materials synthesis. This review provides a comprehensive overview of hydrosilane chemistry, focusing on three central aspects: (i) synthetic approaches to mono- and oligohydrosilanes, (ii) their functionalization through silanide intermediates and related transformations, and (iii) their application as molecular precursors for silicon-based materials and deposition technologies.
Recent advances in hydrosilane chemistry have focused on improving their synthetic accessibility, stability, and processability. Methods such as reductive coupling, dehydrogenative coupling, plasma synthesis, and chloride-induced disproportionation have been explored to optimize their production. Additionally, applications in printable electronics, thin-film solar cells, and silicon-based nanostructures have further driven research in this field. Several reviews and reference works have summarized aspects of hydrosilane chemistry over the past decades. Early comprehensive treatments can be found in classical sources such as the Gmelin Handbook of Inorganic Chemistry, as well as survey articles and encyclopedia entries published during the 1980s and 1990s.1,2 These works primarily focused on the fundamental properties, preparation, and industrial relevance of simple silanes. Later contributions,3 including chapters in Comprehensive Inorganic Chemistry II,4 expanded on these topics but remained largely centered on established synthetic methodologies and basic silicon hydride chemistry.
More recently, a review by Gerwig, Böhme, and Friebel has revisited the field with emphasis on hydrosilanes; however, this work mainly addresses hydrosilanes themselves and does not cover the broader chemistry of higher hydrosilanes, their functionalization, and their emerging roles as precursors for modern deposition technologies.5 Therefore, despite the availability of these valuable contributions, a comprehensive and updated overview connecting classical hydrosilane chemistry with recent developments in functionalization and materials applications remains highly desirable.
Consequently, this review summarizes the broad field of hydrosilanes in terms of their synthesis (i), their functionalization (ii) and, if investigated, their applicability with respect to several deposition techniques (iii).
This review does not deal with hydrosilanes, which have only one hydride R3SiH (e.g.: (Me3Si)3SiH, Ph3SiH, or HPh2SiSiPh2H etc.), as in these cases the organic substituents largely dominate the chemical reactivity. Furthermore, molecular species of the type R2SiH2 (e.g.: (Me3Si)2SiH2, Ph2SiH2, or Et2SiH2 etc.) are likewise excluded for the same reason. However, R2SiH2 units within higher silicon hydrides and Si–Si bonded systems are implicitly included in this review. For reviews about hydrosilylation the reader is referred to two very recent publications.6 For a summary of inorganic tetrylenes the reader is referred to the excellent review of Rivard.7
12 and in 1955 B. J. Aylett, H. J. Emeléus and A. G. Maddock were able to obtain evidence of the existence of trisilylphosphane.13 The next milestone in the synthesis of hydrosilanes was achieved by F. Fehér and co-workers, who used the same methodology and implemented procedures for a targeted isolation up to Si8H18 on a preparative scale. His scientific life is excellently portrayed in M. Baudler's reminiscence.14 M. A. Ring and D. M. Ritter were the first to report the synthesis of silyl potassium KSiH3.15 E. Amberger and H. Boeters were the first to isolate and report the properties of trisilylphosphane in 1962.16
A change in the paradigm was the targeted synthesis of the first cyclic hydrosilane derivatives by E. Hengge and co-workers in 1973.17
In 1993 W. Sundermeyer reported the synthesis of branched silylgermanes, demonstrating the structural diversity accessible in mixed silicon–germanium hydride systems.18
13 years later T. Shimoda and co-workers demonstrated that these higher silanes have an application as precursors for liquid phase deposition (LPD).19 This landmark development resulted in a boom of this chemistry with many groups in academia and industry working on the implementation of solution-based deposition in several industrial processes. In 2015, M. Wagner and co-workers reported the synthesis of silafullerens, expanding the structural landscape of silicon-based cluster chemistry.20
In 2017 H. Stueger and co-workers published the synthesis of 2,2,3,3,4,4-hexasilylpentasilane, which is to date the highest isolated hydrosilane on preparative scale.21 Recently our group pioneered the use of functionalized hydrosilanes as precursors for LPD.22 In summary this can be seen as a showcase example of an ideal workflow in science. Starting from the very fundamental studies to the several applications. In Fig. 1 the historical development of this research topic is summarized.
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| Scheme 1 Synthesis of monosilane and oligohydrosilanes with product distribution according to the work of Stock et al. | ||
Johnson reported that using ammonium bromide (NH4Br) in liquid ammonia instead of aqueous HCl increased silane yields to 80–90%.27
Finholt et al. first reported this reaction in 1947, demonstrating the formation of disilane (Si2H6) via the reduction of hexachlorosilane (Si2Cl6) with LiAlH4 (see Scheme 2). The yield of hydrosilanes varies significantly depending to reaction conditions and chlorosilane employed.28 In 1973, Höfler reported the formation of neopentasilane, short NPS, (neo-Si5H12) via the hydrogenation of dodecachloroneopentasilane (neo-Si5Cl12) with LiAlH4, though low yields were observed due to Si–Si bond cleavage. The use of i-Bu2AlH instead of LiAlH4 improved selectivity and increased product yields.29
The Litz–Ring process (see Scheme 3), while primarily employed for the reduction of tetrachlorosilane (SiCl4) to monosilane using alkali metal hydrides regenerated in situ by molten-salt electrolysis, has also been investigated for related hydride-mediated silicon transformations. The process enables continuous, high-yield production of ultra-pure monosilane and was demonstrated at pilot scale with strong industrial relevance for low-cost, high-purity silicon production for semiconductors.30
Hengge et al. reported the synthesis of the cyclic hydrosilanes, cyclopentasilane (cy-Si5H10) and cyclohexasilane (cy-Si6H12) via the hydrogenation of their respective cyclic chlorosilanes using LiAlH4, achieving excellent yields (see Scheme 4).31
In 2013, Kroke and co-workers reported the successful crystallization of cyclopentasilane, enabling its structural characterization by X-ray diffraction (see Fig. 2).32
An alternative approach involves the reduction of [Si6Cl14]2− complexes, which are generated from HSiCl3 through a redistribution reaction, facilitated by alkylated amines such as tetraethylenediamine (TEEDA) or pentaethyldiethylenetriamine (PEDETA) and the presence of a base like ethyldiisopropylamine (EDIPA). The resulting hexacoordinate species can then be hydrogenated with LiAlH4, yielding cy-Si6H12 (see Scheme 5).33 Wagner and co-workers have further explored the rich amine-mediated chemistry of chlorosilanes and related silicon cluster species; a comprehensive overview of this chemistry can be found in their review.34
The first synthesis of an unsubstituted bicyclic halosilane, bi(cylclopentasilanyl), was reported by Stueger, Lassacher and Hengge in 1995.35 The key intermediate bis(nonachlorocyclopentasilanyl) is obtained either by Hg-mediated coupling of nonachlorocyclopentasilane using (t-Bu)2Hg in n-heptane or by catalytic phenyl abstraction from the perphenylated bicyclic compound with HCl/AlCl3, both routes affording Si10Cl18 in good yields. Subsequent hydride reduction with LiAlH4 at −40 °C selectively converts the Si–Cl functionalities into Si–H bonds, yielding the unsubstituted bicylic Si10H18 (see Scheme 6). This reduction is accompanied by the partial cleavage of the central Si–Si bond, leading to approximately 15% cyclopentasilane (cy-Si5H10) as a side product.
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| Scheme 6 Synthesis of bicyclic hydrosilane. Yields of the final product not reported since it could not be separated from the side-product (cy-Si5H10). | ||
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| Scheme 8 Reaction of Si-powder and hydrogen at high temperatures. *Product distribution and total yield when CuS is used as the catalyst. | ||
Harrod was the first to report the catalytic formation of higher hydrosilanes from SiH4 in 1988.39 Building on this work, Okumura et al. demonstrated the synthesis of disilane (Si2H6) and trisilane (Si3H8) via catalytic condensation of SiH4 using platinum, rhodium and ruthenium-based complexes.40 Moreover, n-tetrasilane was afforded via catalytic conversion of SiH4, Si2H6 and Si3H8.41 However, a significant challenge associated with these approaches is the concurrent formation of insoluble polymeric byproducts, which can negatively impact selectivity and complicate product isolation.
This method resulted in the formation of disilane with a reported yield of 67%.42 However, the broader application of this method remains limited, as alkali metals tend to also react with Si–H bonds.
An alternative route to higher hydrosilanes involves the nucleophilic substitution of halosilanes with silanide anions at low temperatures (see Scheme 11).43,44 A detailed discussion on the synthesis of silanides follows in Functionalization with group 1 (synthesis of silanides).
This method not only enables the formation of linear oligomers but also the synthesis of branched silanes, such as neopentasilane (neo-Si5H12) and neohexasilane (Si(SiH3)3(Si2H5)) (see Scheme 12). These branched species can be obtained through the reaction of phenylchlorosilane with a mixture of different potassiumsilanides (KSiH(SiH3)2, KSi(SiH3)3 and KSi(SiH3)2(Si2H5)) followed by sequential bromination and reduction of the resulting phenyl-substituted oligosilanes using HBr and LiAlH4, respectively. Nevertheless, the separation and isolation of the individual products was not reported.45
Building on Fehér's work on silanide synthesis (see Functionalization with group 1 (synthesis of silanides)), Sundermeyer and co-workers investigated the protonation of higher silanides (KSinH2n+1) with phenylsulfonic acid (PhSO3H) resulting in a mixture of various branched hydrosilanes with the general formula (SiH4−n(SiH3)n).46,47
However, they noted that a selective synthesis of higher silanides could not be achieved under the investigated conditions, consequently the reactions were leading to mixtures or less well-defined products.
Stueger et al. demonstrated that LiSi(SiH3)3 (prepared from isolated neopentasilane) reacts selectively with SiCl2Ph2 to form the branched nonasilane (SiH3)3SiSiPh2Si(SiH3)3. Subsequent dephenylation using triflic acid, followed by hydrogenation with i-Bu2AlH, resulted in the formation of 2,2,4,4-tetrasilylpentasilane in good overall yield (see Scheme 13).48,49
In addition, an alternative synthesis of 2,2,4,4-tetrasilylpentasilane was achieved independently by two groups. While Dow Corning employed borosilicate glass surfaces to promote the conversion of neopentasilane,50 the groups led by Stueger and Haas, as well as Evonik, demonstrated that 2,2,4,4-tetrasilylpentasilane also forms in the presence of a Lewis acid (see Scheme 14).51
In addition, Haas et al. turned to an alternative method inspired by earlier work of Gilman and Harrell.52 In this approach, 0.5 equiv. of dibromoethane (BrCH2CH2Br) were added to LiSi(SiH3)3 at −80 °C, leading the formation of 2,2,3,3-tetrasilyltetrasilane (a branched octasilane) shown in Scheme 15 accompanied by minor amounts of 2,2,3,3,4,4-hexasilylpentasilane (a branched undecasilane). This reaction is driven by an initial halogen–metal exchange, forming BrSi(SiH3)3 as key intermediate.21
Moreover, Stueger and co-workers successfully obtained crystals of the branched undecasilane appropriate for X-ray diffractometry (see Fig. 3).21
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| Fig. 3 Crystal structure from 2,2,3,3,4,4-hexasilylpentasilane (a branched undecasilane). Reproduced from Haas et al.21 with permission from Angewandte Chemie International Edition, © 2017. | ||
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| Scheme 16 Impact of energy on SiH4. Total yield and product distribution depends on the energy source and reaction conditions. | ||
The most straightforward method employs thermal energy. As early as 1950, Fritz demonstrated that disilane could be synthesized through the pyrolysis of monosilane. Continued pyrolysis of disilane leads to the formation of trisilane, while further thermal treatment of trisilane results in the generation of tetrasilane, indicating that this process enables chain elongation through successive decomposition and recombination steps.53,54
In addition to thermal activation, monosilane can also be exposed to silent electrical discharge within an ozonizer. This method yields a mixture of disilane, trisilane, and smaller amounts of higher homologues.2,55 A further photochemical approach involves the irradiation of SiH4 with ultraviolet light. When mercury is employed as a photosensitizer, a distribution of di-, tri-, and higher silanes can be generated.56
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| Fig. 4 Crystal structures from silafullerenes by Wagner et al. Reproduced from ref. 57 with permission from Journal of American Chemical Society, © 2021. | ||
The synthesis proceeds via controlled stepwise reduction of perchlorinated precursor, ultimately converting all exohedral Si–Cl bonds into Si–H functionalities while preserving an encapsulated chloride ion at the centre of the cage. Although formally ionic compounds and therefore isolated as a salt with a counter-cation, the cluster is structurally and chemically dominated by twenty-terminal Si–H bonds. As such, these silafullerenes represent a unique class of molecular hydrosilanes, bridging classical neutral hydrosilanes and anionic silicon clusters, and they offer a hydrogen-terminated silicon surface that is amenable to further functionalization while being stabilized by the endohedral Cl− template.
Furthermore, alkali metal silanides with the general formula MSixHy (M = Li, Na, K, Rb, Cs) serve as versatile precursors for subsequent functionalization, enabling the incorporation of diverse heteroatoms while preserving the Si–H functionality. The scope and methodology of these transformations are discussed in detail in this review.
In 1961, Ring and Ritter reported the formation of potassium silanide (KSiH3) by reducing monosilane with potassium metal in DME. Reaching 75–100% consumption of silane required about two months (see Scheme 18, path a). A Na/K alloy greatly accelerated the process, achieving 92% SiH4 consumption in 14 days (see Scheme 18, path b). They also showed that KH reacts with disilane to give quantitative conversion within one day, whereas lithium hydride (LiH) affords only 12% conversion after 48 hours (see Scheme 18, path c). Although isolated yields were not determined directly, subsequent reactions of KSiH3 proceeded in essentially quantitative yield.15
Hagenmuller and Pouchard prepared sodium silanide (NaSiH3) by introducing SiH4 into a finely dispersed suspension of Na in DME. Under these conditions, both reactants partially (approx. 20%) dissolve within 6 hours in equimolar proportions, affording a yellowish solution. However, the resulting NaSiH3 solution is unstable and undergoes decomposition under the synthesis conditions.61
In 1966 Kennedy et al. reported a significant improvement in the preparation of potassium silanide by reacting disilane with potassium sand at −78 °C, achieving complete conversion to KSiH3 within 24–48 h.43
Subsequent studies by Amberger and Römer demonstrated that using a K/Na alloy (5
:
1 w/w) in DME or diglyme affords full conversion to KSiH3 at room temperature within 3 days. In contrast, THF and 2,2-dimethyl-1,3-dioxolane give slower reactions. While triglyme accelerates the conversion further, the resulting KSiH3 solutions are less stable than those obtained in DME or diglyme. Notably, the addition of diethyl ether (Et2O) to solutions of KSiH3 induces precipitation of a white, crystalline solid that retains its reactivity under N2 or vacuum and can be fully redissolved thereafter.62
Cradock, Gibbon, and van Dyke later showed that hexamethylphosphoramide (HMPA) enables complete conversion to NaSiH3 and KSiH3 at 10 °C within just 15 minutes. However, isolation of the free silanides from HMPA proved unsuccessful due to the high boiling point of the solvent and the high solubility of the products, which prevented precipitation upon addition of nonpolar solvents (see Scheme 19).63
Amberger, Römer, and Layer undertook a detailed study of alkali-metal reactivity in DME and diglyme, establishing a clear increase in rate down group 1 (Na < K < Rb < Cs). Relative to sodium, caesium reduced the time required to reach full conversion by up to 92%. Under otherwise comparable conditions, diglyme generally afforded faster conversions than DME (see Scheme 20, path a and b). Mixed-metal systems offered additional benefits: an Rb/Na alloy shortened reaction times relative to rubidium alone (see Scheme 20, path c). By contrast, an Na/Hg amalgam was distinctly sluggish, reaching only 17% conversion after 23 days (see Scheme 20, path d). Isolation of discrete MSiH3 (M = Na, K, Rb, Cs) was not attempted; instead, the reactive solutions were directly subjected to subsequent functionalization.64
Bürger and Eujen were the first in 1974 to study the generation of higher silanides in more detail. They used K or KSiH3 and reacted it with varying equivalents of silanes with the formula SinH2n+1 (n = 1–3) and were able to prove via nuclear magnetic resonance (NMR) spectroscopy the existence of KSiHn(SiH3)3−n (n = 1–3). When reacting KSiH3 with an excess of SiH4 they observe next to KSiH3 the formation of KSi2H5 (see Scheme 21, path a). On the other hand, upon the reaction of K with di- or trisilane, or KSiH3 with trisilane they report the formation of the higher silanides KSiHn(SiH3)3−n (n = 1–3) (see Scheme 21, path b). Furthermore, they note that when an excess of trisilane is used the main product is KSi(SiH3)3 (see Scheme 21, path c), and an excess of K leads to cleavage of Si–Si-bonds. Finally, when they reacted the formed silanides with HCl, they always observe SiH4 and Si2H6 next to small amounts of the expected silanes SinH2n+2.65
In the same year Fehér and Freund extended the generation of higher alkali-metal silanides using DME as solvent. Reaction of KSiH3 with disilane furnished KSi2H5 cleanly. With equimolar trisilane, NMR spectroscopy revealed a product ensemble comprising KSiH3, KSi2H5, KSiH(SiH3)2 and KSi(SiH3)3, with KSiH(SiH3)2 as the major species. In line with the observations of Bürger and Eujen, employing 3–4 equivalents of trisilane yielded exclusively KSi(SiH3)3 (see Scheme 22).65,66 Isolation of the individual silanides for yield determination was not attempted; instead, the in situ solutions were directly subjected to electrophilic functionalization (see Scheme 51).66
Fehér, Betzen, and Krancher (1981) achieved the first isolation of solvent-free potassium silanide KSiH3. Concentration of freshly prepared KSiH3 solutions (generated using a Na/K alloy, 1
:
3 w/w) led to crystallization; subsequent high-vacuum drying afforded analytically pure KSiH3 in 63.5% isolated yield. They further quantified the solvent dependence of KSiH3 solubility, finding a clear increase with donor atom count (triglyme > diglyme > DME), consistent with enhanced cation coordination. In benzene, addition of 18-crown-6 (18-c-6) increased solubility linearly with crown concentration. A temperature-dependent study in DME (10–51 °C) revealed an inverse temperature dependence, with the highest solubility at 10 °C.67
In a subsequent report, Fehér and Krancher showed that replacing the Na/K with an ultrasonically prepared K dispersion reduced the reaction time by up to 9 h. Moreover, adding 17% (v/v) benzene to 0.8–0.9 M DME solutions of KSiH3 accelerated recrystallization to the solvent-free KSiH3. The isolated yields were essentially unchanged: 64.4% using the Na/K dispersion and 64.9% with the K dispersion.68
Fehér and Krancher (1983)69 then examined the formation of higher silanides from various hydrosilane precursors, targeting the homologous series KSiHn(SiH3)3−n (n = 1–3) over a range of silane stoichiometries (see Tables 1–3). “Reaction time” was defined as the point at which the analyzed composition became invariant; longer times were generally required at higher silane loadings. Transient higher silanides – namely KSi5H11 and KSi6H13 – were detected at early stages but disappeared upon extended reaction, while increasing the silane-to-metal ratio favored formation of higher silanides overall. Product ratios were established by quenching with a fivefold excess of benzyl chloride followed by GC analysis of the resulting products. No H2 evolution during the build-up reaction was observed; rather, SiH4 was the only gaseous byproduct. In addition to the targeted silanides and SiH4, the reactions produced KH and a potassium-containing silicon hydride polymer, (K0.09SiH1.19)n. On the basis of these observations, a mechanism (see Scheme 23) was proposed in which stepwise nucleophilic substitutions at silicon generate KH and higher silanes as intermediates; these silanes undergo competing silylation and metalation. Because the intermediate silanes (other than SiH4) re-enter the reaction network, the sequence converges to mixtures of KSiHn(SiH3)3−n, SiH4, and the potassium containing polymeric silicon hydride.69
| Molar ratio x | 1 | 2 | 3 | 4 | 5 |
|---|---|---|---|---|---|
| Reaction time [h] | 0.25 | 0.5 | 6 | 24 | 72 |
| KH | Trace | Trace | 4.8 | 3.9 | 1.5 |
| KSiH3 | 33.3 | Trace | Trace | — | — |
| KSi2H5 | 63.9 | 6.5 | Trace | — | — |
| KSiH(SiH3)2 | 2.8 | 93.5 | 68.8 | 22.2 | 5.0 |
| KSi(SiH3)3 | — | Trace | 26.4 | 73.9 | 93.5 |
| Molar ratio x | 0.5 | 1.0 | 1.5 | 2.0 | 2.5 | 3.0 |
|---|---|---|---|---|---|---|
| Reaction time [h] | 0.25 | 0.33 | 24 | 48 | 72 | 72 |
| KH | — | — | 2.7 | 3.9 | 2.0 | — |
| KSiH3 | 42.6 | 2.5 | — | — | — | — |
| KSi2H5 | 50.8 | 61.5 | Trace | Trace | — | — |
| KSiH(SiH3)2 | 6.6 | 34.5 | 91.0 | 22.3 | 2.5 | 2.2 |
| KSi(SiH3)3 | — | 1.5 | 6.3 | 73.8 | 95.5 | 97.8 |
| Reaction | KSiH3 + 2A | KSiH3 + 2B | KSiH3 + 2C | |||
|---|---|---|---|---|---|---|
| Reaction time [h] | 1 | 72 | 1 | 72 | 24 | 48 |
| KH | 2.2 | 3.6 | 1.8 | 4.2 | 7.1 | 1.8 |
| KSiH3 | Trace | — | Trace | — | — | — |
| KSi2H5 | Trace | — | Trace | — | — | — |
| KSiH(SiH3)2 | 82.6 | 1.5 | 85.9 | 1.7 | 66.9 | 3.4 |
| KSi(SiH3)3 | 15.2 | 94.9 | 12.3 | 94.1 | 26.0 | 94.8 |
Fieselmann and Dickson showed that adding 18-c-6 to the reaction of SiH4 with potassium in glyme markedly accelerates formation of [K(18-c-6)SiH3], reducing the reaction time to hours (see Scheme 24). Under these conditions the silanide precipitates as a white solid; after 3 h, monitoring of hydrogen evolution indicated that 87% of the SiH4 had been consumed. The resulting silanide was subsequently subjected to electrophilic functionalization (see Scheme 48).70
F. Fehér, Krancher, and M. Fehér (1991) revisited the Na/SiH4 system and established that reactions of SiH4 with sodium in ether solvents invariably yield mixtures of sodium silanides NaSiH3−n(SiH3)n (n = 0–3), rather than exclusively NaSiH3 (see Scheme 25, path a). Product distributions determined by benzyl chloride trapping followed by GC analysis, together with direct NMR characterization of the silanide solutions, contradict earlier claims by Hagenmuller and Pouchard of sole NaSiH3 formation.61,71 The sodium silanides proved markedly more stable in solution than previously suggested, showing no detectable degradation over weeks at room temperature. In DME, the steady-state composition contained approximately twice as much NaSiH3 as NaSi2H5; in diglyme, the ratio increased to about 4.5
:
1. Minor NaSiH(SiH3)2 was consistently observed, with only trace amounts of NaSi(SiH3)3. Substantial NaH formation was detected only at −30 °C, and the overall conversion of SiH4 to sodium silanides at room temperature was 54–60%. Further investigations examined the effects of used sodium, reaction vessel size, solvent volume, reaction time, and temperature; full details are provided in the original publication. Attempts to isolate discrete sodium silanides by concentrating the solutions promoted redistribution toward higher silanides (see Table 4), whereas evaporation to dryness gave only NaH and polysilanes, indicating complete silanide decomposition (see Scheme 25, path b). The related reaction of KSiH3 with excess of SiH4 in DME exhibited a pronounced concentration dependence: dilute solutions favored the distribution KSi2H5 > KSiH3 > KSiH(SiH3)2, whereas more concentrated mixtures reacted approximately twice as fast but afforded KSiH3 > KSi2H5 > KSiH(SiH3)2 > KSi(SiH3)3 (see Scheme 25, path c).71
| Silanide | Composition of the starting solution [mol%] | Composition of the solution after concentrating it [mol%] |
|---|---|---|
| NaSiH3 | 65 | 25.7 |
| NaSi2H5 | 30.4 | 16.1 |
| NaH(SiH3)2 | 4.6 | 30.3 |
| NaSi(SiH3)3 | Trace | 27.9 |
Lobreyer, Oeler, and Sundermeyer (1991) designed a purpose-built reactor (design details in Fig. 5) that enabled complete consumption of 15 g of potassium to form KSiH3 at 65 °C in only 105 minutes in diglyme and 150 minutes in DME. The yield of KSiH3 was quantitative with respect to potassium.46,72 This represented a substantial acceleration over the fastest previously reported procedure, which required 11–12 hours to consume 15 g of potassium.68
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| Fig. 5 Reactor design developed by Lobreyer, Oeler, and Sundermeyer. (a) Stirrer bearing, (b) gas-sparging (hollow) stirrer, (c) vortex breaker, (d) G4 frit, (e) gas inlet, (f) temperature probe. Reproduced from ref. 46 with permission from European Chemical Society. © 1991. | ||
In a follow-up study, Lobreyer et al. attempted to prepare NaSiH3 in diglyme using the same reactor. Instead, they consistently obtained mixtures of sodium silanides NaSiHn(SiH3)3−n (n = 0–3). Spectroscopic analysis after functionalization with p-toluenesulfonic acid (PTSA) indicated approximately 50% conversion to NaSi(SiH3)3. Analogously, direct reaction of potassium metal with SiH4 in the specialized reactor furnished higher potassium silanides KSiH3−n(SiH3)n (n = 0–3) in approx. 90% yield relative to the potassium input, as determined by titration. For both K and Na, extended reaction times at 100 °C afford greater quantities of K/NaSiHn(SiH3)3−n (n = 0, 1); concentrating the solution by solvent removal likewise promotes formation of higher silanides. Using K at 70 °C yields exclusively KSiH3 with no evidence of the build-up reaction. The resulting solutions were subsequently engaged in follow-up transformations with C-, P-, and Sn-based electrophiles (see Schemes 53, 129 and 73).47
Stueger et al. accessed iso-tetrasilanides by the reaction of methyllithium (MeLi) with neopentasilane.73 Later Lainer et al. succeeded in the isolation of iso-tetrasilanide through the addition of tetramethylethylenediamine (TMEDA) (see Scheme 26, path a). Full removal of solvent leads to decomposition, but the isotetrasilanide precipitates from the reaction solution, enabling isolation.
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| Scheme 26 Synthesis of isotetrasilanides via different routes (path a–c). Yields according to NMR-spectroscopy are quantitative. | ||
Analogously, neopentasilane with MOtBu (M = Li, Na, K, Rb, Cs) in THF, and with LiN(iPr)2 in Et2O (see Scheme 26, path b and c) also led to the isotetrasilanides.48,74 For M = K, identical outcomes were obtained in Et2O and DME as in THF.48 Attempts at isolation or recrystallization led to yellow, insoluble polymers; however, ethereal solutions were stable for several hours and could be employed for downstream functionalization (see Scheme 55). Formation of iso-tetrasilanides was quantitative as determined via NMR-spectroscopy.48
In 2015, Leich, Spaniol, and Okuda introduced a concise, high-yield route to the α-polymorphs of potassium silanide, α-KSiH3 and α-KSiD3, via hydrogenolysis/deuterolysis of the triphenylsilyl complex [K(Me6TREN)SiPh3] (Me6TREN = tris[2-(dimethylamino)ethyl]amine), affording isolated yields of up to 98% (see Scheme 27).75
Schuhknecht et al. broadened the hydrogenolysis strategy by using the chelating ligand 1,4,7,10-tetramethyl-1,4,7,10-tetraaminocyclododecane (Me4TACD). The triphenylsilyl precursors [(L)MSiPh3]n (M = Li, Na, K, Rb, Cs; L = Me4TACD) underwent hydrogenolysis with H2 (Scheme 28, path a) to give the corresponding hydridosilanide complexes [(L)MSiH3]m in yields up to 93% for M = Na, K, and Rb. In the lithium system, only small amounts (<10%) of [(L)LiSiH3]m could be isolated; extensive ligand decomposition was observed alongside neutral silanes Hn+1SiPh3−n (n = 0–3). For cesium, hydrogenolysis afforded the ligand-free, polymeric trihydridosilanide [CsSiH3]∞.
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| Scheme 28 Generation of silanides through a hydrogenolysis reaction (path a) and a redistribution route (path b). | ||
Alternatively, [(L)MSiH3]m (M = Li, Na, K, Rb) can be prepared via a redistribution route (Scheme 28, path b): catalytic amounts of [(L)MSiPh3]n promote scrambling of HSiPh3 in solution to generate H2SiPh2 and SiH4 in situ; subsequent reaction of SiH4 furnishes the hydridosilanide complexes. This indirect route is particularly advantageous for M = Li, substantially improving the final yield relative to direct hydrogenolysis.76
Lainer et al. prepared the magnesium silanide Mg[Si(SiH3)3]2 in low yield by salt metathesis of the isotetrasilanide LiSi(SiH3)3 with MgBr2 (see Scheme 29, path a); however, the product is unstable and decomposes over several days at room temperature. In contrast, reaction of LiSi(SiH3)3 with [(ArylNacNac)MgI(OEt2)] afforded the corresponding ligand-supported magnesium silanide [(ArylNacNac)MgSi(SiH3)3] (Aryl = 2,6-diisopropylphenyl (Dipp), 2,4,6-trimethylphenyl (Mes)) in good yields (see Scheme 29, path b). This complex remains stable after solvent removal, when stored at low temperature. Single-crystal X-ray diffraction of [(DippNacNac)MgSi(SiH3)3]·Et2O (see Fig. 6) provided the first crystallographic characterization of a higher silanides.74
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| Fig. 6 Crystal structure of the magnesium isotetrasilanide [(DippNacNac)MgSi(SiH3)3]·Et2O from ref. 74 published by wiley under CC-BY 4.0. © 2022. | ||
Amberger and Römer employed KSiH3 to access a range of silyl boranes via salt metathesis with chloroboranes. While several new SiH3–BR2 derivatives were obtained (see Scheme 30, path a–c), reactions with ClB(n-Bu)2, Cl2BNMe2, BCl3, and HBCl2 did not yield isolable target compounds (see Scheme 30, path d). From these results they concluded that isolable silyl boranes require compensation of the electron deficiency at boron by neighbouring donor substituents capable of pi donation (e.g., amino groups), whereas purely inductive electron release from alkyl substituents is insufficient; consistent with this, H3SiB(n-Bu)2 could not be isolated.62
Gaines and Iorns prepared the silylborane µ-H3SiB5H8 in 80% isolated yield by reacting LiB5H8 with H3SiCl, representing the first fully hydrogenated silicon–borane compound (see Scheme 31, path a). Stirring µ-H3SiB5H8 with diethyl ether at ambient temperature for 8 h afforded 2-H3SiB5H8 (see Scheme 31, path b).80 In a subsequent study, heating of 2-H3SiB5H8 to 150 °C for 13 h gave 1-H3SiB5H8, identified as the most stable isomer (see Scheme 31, path c).80,81 Geisler and Norman selectively halogenated the silyl substituent in silyl-substituted pentaboranes using BCl3, BBr3, and HBr (see Scheme 32, path a–c). Under otherwise comparable conditions, BCl3-mediated chlorination of µ-H3SiB5H8 required longer reaction times than chlorination of 2-H3SiB5H8 (Scheme 32, path a and c).82
Geisler, Soice, and Norman investigated BCl3-mediated halogenation of the silyl substituent in silylpentaboranes (see Scheme 33, path a).83 For 1-H3SiB5H8, the halogenation rate was indistinguishable from that of 2-H3SiB5H8, whereas the µ isomer required higher temperatures and longer reaction times to reach full conversion (see Scheme 33, path c and d).82,83 They also synthesized µ-disilylpentaborane by treating LiB5H8 with Si2H5Cl (see Scheme 33, path b). The µ isomer rearranged to the 2 isomer upon stirring in Et2O at room temperature for 4 h, and to the 1 isomer only under more forcing conditions (120 °C, 14 h) (see Scheme 33, path c and d). This behaviour parallels that of the corresponding monosilylpentaboranes; in both series, the thermodynamic stability follows µ ≪ 2 < 1.80,81,83
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| Scheme 33 Halogenation of 1-silylpentaborane and generation of disilylpentaborane and its isomers (path a–d). | ||
Lainer et al. synthesized the lithium hypersilyl borate [(H3Si)3SiBH3]Li in a single step by treating the isotetrasilanide LiSi(SiH3)3 with Me2S·BH3. The obtained salt is notably robust, remaining unchanged for extended periods as a solid or in solution at ambient temperature (see Scheme 34). Attempts to access cationic or neutral derivatives by hydride abstraction with B(C6F5)3 or with Me3N·HCl were unsuccessful; in both cases, uncharacterized polysilanes formed. The structure of the new hypersilyl borate was confirmed by single-crystal X-ray diffraction (see Fig. 7).84
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| Fig. 7 Crystal structure of hypersilyl borate [(H3Si)3SiBH3]Li from ref. 84 published by Wiley under CC-BY 4.0. © 2024. | ||
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| Scheme 35 Generation of trisilylalane by Hagenmuller and Pouchard (path a) and monosilylalane by Semenenko and Taisumov (path b). For path (a) no yields were reported. | ||
For the synthesis of organosilanes two prevalent methods are used in the literature, either the reduction of silyl halides or via transformations of inorganic silanes.
Reduction of silyl halides is the most commonly used approach for the synthesis of alkylsilylhydrides. Most frequently LiAlH4 is used for the reduction, though other common reductants like lithium hydride, sodium hydride, triethyl aluminium (AlEt3) and diisobutylaluminium hydride can be employed as well (see Scheme 37).28,91
Consequently using di- to tetrabromosilylmethane with LiAlH4 allows for the synthesis of the respective silylmethane.92–94 When bromosilylmethanes were treated in standard solvents such, as n-Bu2O, the yields were very poor, however, using tetraline in combination with benzyltriethylammoniumchloride (TEBAC), excellent yields were achieved (see Scheme 38, path b).93
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| Scheme 38 Synthesis of C(SiH3)4 starting from C(SiH2Ph)4 (path a) and synthesis of CH4–n(SiH3)n (path b). | ||
Schmidbaur and co-workers were the first to report tetrasilylmethane (C(SiH3)4). The usual choice of a polar solvent was replaced with a two-phase system with phase transfer catalyst, in order to supress the cleavage of Si–C bonds, but the sideproduct trisilylmethane (HC(SiH3)3) was still observed (see Scheme 38, path a).94,95 Furthermore they were able to obtain 2,2-disilylpropane from 2,2-dibromosilylpropane Me2C(SiH2Br)2.96
While commonly Et2O is used as the solvent of choice for the synthesis of lower boiling silanes, Kozhevnikov and co-workers were able to obtain methylsilane (MeSiH3) in excellent yield, using n-Bu2O as solvent (see Scheme 39, path a).97 Bellama and co-workers prepared disilylmethane (H2C(SiH3)2), via reduction of bistrichlorosilylmethane (H2C(SiCl3)2), in 50% yield (see Scheme 39, path b).98
A representative example of metal-hydride reduction of alkylsilyl halides is the conversion of 1,1,3,3-tetrachloro-1,3-disilabutane to 1,3-disilabutane. The tetrachloro precursor is prepared in 41% yield by reacting HCl with elemental Si and MeSiCl2CH2Cl using Cu based catalysts,99 followed by reduction with LiAlH4 to afford 1,3-disilabutane (see Scheme 40).100
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| Scheme 40 Synthesis of 1,3-disilabutane by reduction with LiAlH4. No yield and experimental details were reported for the LiAlH4 reduction. | ||
Fritz and co-workers showed that treatment of chlorinated C-spiro-linked 2,4-disilacyclobutanes with LiAlH4 results in the cleavage of the four membered rings (see Schemes 41 and 42, path b). In contrast, when they employed i-Bu2AlH no cleavage was observed, and the hydrogenated C-spiro-linked 2,4-disilacyclobutanes were obtained (see Schemes 41 and 42, path a).101
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| Scheme 41 Example of the hydration of a C-spiro linked 2,4-disilacyclobutane with LiAlH4 (path b) and i-Bu2AlH (path a). No yield for the LiAlH4 reaction was reported. | ||
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| Scheme 42 Hydration of a C-spiro linked 2,4-disilacyclobutane with LiAlH4 (path b) and i-Bu2AlH (path a). No yield for the LiAlH4 reaction was reported. | ||
Pyrolysis of the methylchlorosilanes methyltrichlorosilane (MeSiCl3), dichlorodimethylsilane (Me2SiCl2) and chlorotrimethylsilane (Me3SiCl) at 700 °C afford mixtures of linear and cyclic alkylchlorosilanes, for example, 1,3-disilapropane. The chlorine containing pyrolysis products were then reduced with LiAlH4, though isolation of pure compounds is problematic.102 Furthermore, pyrolysis of a mixture of SiH4 and ethylene leads to formation of mixtures of the alkylsilanes ethylsilane (EtSiH3), diethylsilane (Et2SiH2), triethylsilane (Et3SiH), though no yields were reported.103 The copyrolysis of disilane with methylsilane (MeSiH3) afforded methyldisilane (MeH2SiSiH3), with dimethylsilane (Me2SiH2) it led to formation of 1,1-dimethyldisilane (Me2SiHSiH3) and with trimethylsilane (Me3SiH) it resulted in the formation of 1,1,1-trimethyldisilane (Me3SiSiH3), though again no isolation was performed.104
Furthermore, freshly prepared bis- and tristrifluoromethanesulfonatosilylmethanes are effective precursors for di- and trisilylmethanes. Although the formation of these intermediates proceeds in essentially quantitative yield, they undergo decomposition and isomerization at ambient temperature; therefore, immediate reduction is required to achieve optimal yields (see Scheme 43).105
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| Scheme 43 Synthesis of di- and trisilylmethane via reduction.105 | ||
Westermark et al. employed LiAlH4 in combination with aluminium chloride (AlCl3) to reduce alkyltriethoxysilanes to the respective alkylsilanes in good yields (see Scheme 44).106
Trialkylstannanes can be used together with Lewis-base catalysts for the partial and full reduction of alkylsilylhalides to alkylhydrosilanes. Usually a distribution of products is obtained, depending on the catalyst used, the stannane used and the molar ratio of stannane to silane.107–109 When using tributyltin hydride (Bu3SnH) and catalytic amounts of triphenylphosphine (PPh3), methylchlorodisilanes show significant Si–Si bond cleavage; in contrast, no cleavage is observed when the analogous methylbromodisilanes are used (see Scheme 45).107
One of the first reported synthesis of monoalkylsilanes is the synthesis of MeSiH3 from H3SiCl, by Stock and Somieski in 1919. But no information about the purity of the obtained MeSiH3 is given (see Scheme 46).10
Another approach is the direct hydrosilylation of unsaturated substrates, though early work demonstrated that direct addition of SiH4 to alkenes or alkynes generally affords product mixtures with low yields under both thermal and photochemical conditions.110 The use of catalysts, for example alkali metal aluminates111 and LiAlH4
112 promotes more selective addition of SiH4 to alkenes, significantly improving the selectivity. The best results were achieved by employing Pt(PPh3)4 as catalyst (see Scheme 47).113
SiH4 was also employed as feedstock for nucleophilic substitution via silyl anions. Conversion of SiH4 into KSiH3 allows for subsequent reaction with organic halides, for example MeSiH3 was obtained by reaction of methyliodide (MeI) with KSiH3 (see Scheme 48, path a).114 Ritter and Ring obtained MeSiH3 in excellent yields by treating KSiH3 with excess methyl chloride (MeCl) (see Scheme 48, path b).15 Fieselmann and Dickson improved the yields by using potassium(18-crown-6) silanide ([K(18-c-6)]SiH3) and demonstrated the synthesis of H2C(SiH3)2 (see Scheme 48, path c).70 Similar to Na- and KSiH3, RbSiH3 and CsSiH3 are suitable for the reaction with MeI as well.64
Nucleophilic substitution between KSiH3 and bromomethylsilane (MeSiH2Br) only leads to formation of methyldisilane in poor yields of 5%, a more suitable approach is the reaction between a monohalodisilane with methyllithium (MeLi) (see Scheme 49, path a and b).92
Alkali metal silanides derived from SiH4 can be converted to alkylsilanes in hexamethylphosphoramide upon treatment with the corresponding alkyl halides, typically in good yields (see Scheme 50).63
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| Scheme 50 Synthesis of methyl- and ethylsilane from K- or NaSiH3. No detailed procedures with exact amounts of reagents were given for R = Me, Et. | ||
Treatment of mixtures of potassium silanides with ethyl chloride (EtCl) afforded the corresponding ethylsilanes in approximately 25% overall yield, notably individual product yields were not reported (see Scheme 51).66
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| Scheme 51 Synthesis of ethyl substituted silanes from potassium silanides with ethylchloride. No specific yield for the individual compounds was given. | ||
Furthermore, treatment of mixtures of higher potassium silanides with phenyl chlorosilane (PhH2SiCl) afforded the corresponding phenylsilanes in approximately 20% overall yield, notably no specific yield was given for the individual products (see Scheme 52).45
Sundermeyer and co-workers accessed the methylsubstituted silanes MeSiH3, methyldisilane (MeSiH2SiH3), 2-methyltrisilane (SiH3SiHMeSiH3) and MeSi(SiH3)3 via the buildup reaction between SiH4 and K in diglyme, and subsequent alkylation with methyl p-toluenesulfonate (p-TosMe) (see Scheme 53).47,115
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| Scheme 53 Synthesis of methylsilanes from silanide mixtures. While products are formed with n = 0–3, the isolated yield was only given for n = 2 and n = 3. | ||
Stueger and co-workers employed lithium and potassium isotetrasilanides to access methylisotetrasilane (MeSi(SiH3)3) and a range of alkyl- and phenyl-substituted neopentasilanes. Treatment of solutions of lithium isotetrasilanide (LiSi(SiH3)3) with methyl p-toluenesulfonate afforded methylisotetrasilane in 36% yield, while using triphenylchlorosilane (ClSiPh3) as the electrophile furnished triphenylsilylneopentasilane (SiPh3Si(SiH3)3) in 50% yield (see Scheme 54, path a and b). When dimethylphenylchlorosilane (ClSiMe2Ph) or phenylchlorosilane (ClSiH2Ph) were employed, both the corresponding monosubstituted neopentasilanes and the disubstituted derivatives were obtained (see Scheme 55, path a and b). To suppress disubstitution, the authors avoided an excess of potassium silanide by adding the silanide slowly to the electrophile.48
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| Scheme 54 Synthesis of methylisotetrasilane (path a) and triphenylsilylneopentasilane (path b) from lithiumisotetrasilanide. | ||
Stueger, Haas and co-workers obtained several phenyl-substituted organosilanes in good yields by treating lithium isotetrasilanide with phenylchlorosilanes as electrophiles. When dichlorophenylsilane (Cl2HSiPh) and 1,2-dichloro-1,2-tetrakisphenyl-disilane were employed as electrophiles, the corresponding branched nonasilane and branched decasilane were isolated as pure compounds, however, the silane byproducts were not identified (see Scheme 56, path a and b). A crystal X-ray structure was determined for (SiH3)3Si(SiPh2)2Si(SiH3)3 (see Fig. 8).49
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| Fig. 8 Crystal structure of (SiH3)3Si(SiPh2)2Si(SiH3)3, adapted from Stueger and Haas et al.49 with permission from American Chemical Society © 2019. | ||
In contrast, when dichlorodiphenylsilane (Cl2SiPh2) was used as electrophile the corresponding diphenylnonasilane, and two cyclic phenylsilane byproducts were obtained in low yields (see Scheme 57). A crystal structure from (SiH3)3SiPh2(SiH3)3 was obtained (see Fig. 9).49
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| Fig. 9 Crystal structure of (SiH3)3SiPh2(SiH3)3, adapted from Stueger and Haas et al.49 with permission from American Chemical Society © 2019. | ||
Moreover, treatment of (H3Si)3Si(SiPh2)2Si(SiH3)3 with triflic acid gave the partially hydrogenated derivative (H3Si)3Si(SiPhH)2Si(SiH3)3, this compound was not isolated but was used in situ to prepare the fully hydrogenated product (H3Si)3Si(SiH2)2Si(SiH3)3 (see Scheme 58).49
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| Scheme 58 Synthesis of (H3Si)3Si(SiPhH)2Si(SiH3)3. The compound was not isolated and reacted further to (H3Si)3Si(SiH2)2Si(SiH3)3. | ||
Haas and co-workers converted dodecamethoxyneopentasilane to the corresponding potassium silanide using potassium t-butoxide (KOt-Bu) (see Scheme 59, path a). The subsequent treatment of the silanide with electrophiles, such as MeI resulted in the formation of the corresponding nonamethoxyisotetrasilanes (see Scheme 59, path b). Reduction of these derivatives with a slight excess of i-Bu2AlH afforded the corresponding organosilanes in good yields (see Scheme 59, path c).22,116 Applying the same strategy to a potassium disilanide delivered the cyclic 1,1,4,4-tetrakis(silyl)octamethyl-cyclohexasilane (see Scheme 60). A crystal structure of this compound was also obtained (see Fig. 10).22
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| Scheme 59 Synthesis of organosilanes from potassium silanides via reaction with electrophiles and subsequent reduction with i-Bu2AlH (path a–c). | ||
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| Fig. 10 Crystal structure of 1,1,4,4-tetrakis(silyl)octamethylcyclohexasilane. Adapted from Haas et al.22 published by American Chemical Society under CC-BY 4.0. | ||
Silyl halides are viable substrates for Grignard based synthesis of alkylsilanes, though only in moderate yields. As an example, H3SiBr reacts with various Grignard reagents to afford the respective alkylsilane (see Scheme 61).117
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| Scheme 61 Synthesis of alkylsilanes from silyl halides and Grignard reagents. No specific molar ratios or temperatures were given for the synthesis. | ||
Moreover, halomethylsilanes, such as, bromo- and chlorosilylmethane are suitable precursors to silylmethyl Grignard reagents (XMgCH2SiH3), which subsequently react with halosilanes to furnish silyl-substituted methanes, exemplified by CH2(SiH3)2 (see Scheme 62). However, neither bromo- nor chloromethylsilane reacts with magnesium under standard conditions, the corresponding Grignard reagent is obtained only when activated magnesium is generated by reducing magnesium chloride (MgCl2) with K in THF under reflux. They stated that they obtained 1,2-disilylethane (H3SiEtSiH3) in 26% yield from the preparation of H3SiCH2MgBr due to Wurtz-coupling. Further examples of this synthesis approach are given in Table 5.118
| Grignard reagent | Halosilane | Product | Yield [%] |
|---|---|---|---|
| Yields marked with asterisk are crude yields. | |||
| Me3SiCH2MgCl | H3SiBr | Me3SiCH2SiH3 | 86 |
| Me2SiHCH2MgCl | H3SiBr | Me2SiHCH2SiH3 | 20–30* |
| MeSiH2CH2MgCl | H3SiBr | MeSiH2CH2SiH3 | 92 |
| H3SiCH2MgBr | H3SiBr | CH2(SiH3)2 | 91 |
| H3SiCH2MgBr | Me2SiHCl | H3SiCH2SiHMe2 | 30* |
| H3SiCH2MgBr | Me3SiCl | H3SiCH2SiMe3 | 85 |
Dimethyltitanocene (Me2TiCp2) is able to catalyze redistribution reactions of diethoxymethylsilane ((EtO)2MeSiH) affording triethoxymethylsilane ((EtO)3MeSi) and methylsilane in excellent yields.119 Other catalysts like sodium ethoxide are used for the redistribution as well (see Scheme 63).120
Ozonizer-type silent electrical discharge tubes were also employed in the synthesis of methyldisilane from a mixture of Me2O and SiH4, though this approach is not synthetically useful due to the low yield of 4% and the poor selectivity.121
Treatment of silanes with organolithium reagents provides an alternative route to organosilanes. Bolduc and Ring reported that condensing disilane into a solution of ethyllithium (LiEt) in benzene (C6H6), furnishes ethyldisilane (EtH2Si–SiH3) in 37% yield by the following reaction at room temperature (see Scheme 64).122
This approach can be expanded to larger silanes such as tri-, n-tetra- and n-pentasilane as well. When solutions of the respective silanes in n-hexane are treated with n-butyllithium (n-BuLi) solutions, the respective n-butylsilane is afforded (see Scheme 65, path a and b). Disubstituted dibutylsilanes are observed as well and are the main product of the reaction when 2 equivalents of n-BuLi are used. Additionally, a solid polysilane is formed as well. While it was mentioned that SiH4 and disilane are formed in the reaction with trisilane as well, it was not indicated if these silanes are observed with tetra- and pentasilane as well.123
The most basic member of the Si–Ge hydride family is monosilylgermane (H3SiGeH3). Its first targeted preparation was reported by Cox and Varma in 1964, who achieved the formation of H3SiGeH3 in approximately 20% yield via the nucleophilic substitution of chlorogermane with potassium silanide (see Scheme 66). This study represents the earliest attempt to generate a Si–Ge single-bonded hydride under controlled conditions.125
In the same year, Phillips and co-workers identified H3SiGeH3 as a minor product during silent electrical discharge experiments, although the hydride was obtained only in trace amounts (∼2%).126
An alternative approach to the silylation of germyl anions employs silyltriflate (H3Si-OTf) or silylnonaflate (H3Si-ONf) as highly electrophilic silylating agents (see Scheme 67). This approach was demonstrated by Sundermeyer and co-workers (1994) and later expanded by Kouvetakis and co-workers (2005). Using these reagents, H3SiGeH3 can be obtained in moderate yields ranging from 22–35%, representing a significant improvement over earlier methods based on halide replacement.46,127
Sundermeyer and co-workers also demonstrated the synthesis of branched silylgermane with the general formula (SiH3)nGeH4−n (n = 2–4). In their studies, a mixture of branched silylsilanides (SiH3)3−nSiNa (n = 0–2) was first generated by reacting sodium with monosilane in diglyme. Subsequent treatment of this anion mixture with monogermane induced a rearrangement in which the germanium atom migrated into the central position of the silyl framework, forming branched silylgermanides. Finally, silylation with H3SiONf afforded the corresponding silylgermanes (see Scheme 68). However, the individual products could not be separated, and yields were therefore only estimated by gas chromatography, limiting the characterization of the mixture.18
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| Scheme 68 3-Step-synthesis of silylgermanes. *No isolated yields; only determined via gaschromatography. | ||
With a similar procedure, Ritter et al. synthesized the different silylgermanes with the general formular (H3Ge)nSiH4−n. They also employed silyltriflates (HnSi(OTf)4−n) and silylnonaflates (HnSi(ONf)4−n), enabling the selective synthesis and isolation of the individual products (Scheme 69).127
More recently, Stueger et al. introduced a complementary and highly selective approach to silyl-germanes based on nucleophilic substitution reactions of well-defined silanide reagents.73 Using lithium tris(silyl)silanide, LiSi(SiH3)3, the previously unknown germaisotetrasilane Ph3GeSi(SiH3)3 could be synthesized in high yield on a multigram scale by reaction with Ph3GeCl (see Scheme 70). The resulting Ph3Ge-substituted silyl-germanes serve as versatile intermediates for further derivatization. Selective treatment with methyllithium induces cleavage of a single Si–Si bond while preserving the Si–Ge linkage, generating lithium silanide species that can be reacted with other chlorosilanes or chlorogermanes. This strategy enables the efficient synthesis of higher substituted silyl-germanes containing one or two Ph3Ge groups in excellent yields. In contrast, attempts to access hydrogen rich silylgermanes via stepwise dephenylation at the germanium center using triflic acid followed by hydride reduction were significantly less selective.
It was also possible to obtain single crystals suitable for X-ray diffraction analysis (Fig. 11 and 12).
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| Fig. 11 Crystal structure of Si(GePh3)(SiH3)3. Reproduced from ref. 73 with permission from American Chemical Society, © 2016. | ||
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| Fig. 12 Crystal structure of Si(GePh3)2(SiH3)2. Reproduced from Stueger et al.73 with permission from American Chemical Society, ©2016. | ||
Mixed silylgermanes with preformed Si–Ge bonds were reported by Wagner and co-workers as part of a two-step synthesis strategy toward single-source precursors for Si–Ge materials.128 In a first step, dichlorogermanes (R2GeCl2, R = Ph, n-Bu) were reacted with hexachlorodisilane in the presence of catalytic [n-Bu4N]Cl, generating bis(trichlorosilyl)-germanes Cl3Si–GeR2–SiCl3 in high yields. The reaction proceeds via in situ formation of the nucleophilic [SiCl3]− species, enabling efficient Si–Ge bond formation under mild conditions. Subsequent hydride reduction of the SiCl3 groups with LiAlH4 afforded the corresponding hydrosilanes H3Si–GeR3–SiH3 in good to excellent yields (see Scheme 71).
Moreover, Wagner and co-workers were successful in gaining crystals for X-ray diffractometry of intermediates and products (see Fig. 13). This modular approach provides convenient access to well-defined silylgermanes while avoiding preformed Si–Cl bonds and suppressing scrambling reactions typically encountered for fully hydride-substituted Si–Ge compounds.
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| Fig. 13 Crystal structures of Cl3Si–(GePh2)2–SiCl3 and H3Si–(GePh2)2–SiH3. Reproduced from Wagner and co-workers128 with permission from American Chemical Society, ©2022. | ||
The simplest hydridic silylstannane, H3Si–SnH3, has been experimentally synthesized only under highly controlled conditions. The first targeted synthesis was reported by Wiberg and co-workers, who obtained the compound via low-temperature hydride reduction of prefunctionalized Si–Sn acetates or chlorides using LiAlH4, generating ethereal solutions of the mixed hydride (see Scheme 72).129
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| Scheme 72 Formation of silylstannane (H3SnSiH3) via the treatment of chloro-, or acetatesilylstannane with LiAlH4. No yields reported. | ||
However, even under these conditions, H3Si–SnH3 was found to be stable only in highly diluted solutions below −80 °C, while enrichment or warming led to rapid decomposition into silane, metallic tin and hydrogen. Complementary matrix-isolation IR studies later provided spectroscopic evidence for hydridic Si–Sn species formed by insertion of atomic tin into silane, yielding HSnSiH3 complexes stabilized in inert argon matrices at cryogenic temperatures.130 Together, these studies demonstrate while hydridic silylstannanes can be generated and spectroscopically characterized, their extreme thermal lability fundamentally limits their isolation and practical application. Sundermeyer and co-workers were successful in generating silyl stannides with the general formular NaSn(SiH3)nH3−n via the reaction of NaSi(SiH3)nH3−n and SnH4 at −40 °C (see Scheme 73).47 In contrast to the corresponding silylgermanides systems (see Scheme 68), no further follow-up chemistry or reactivity studies were reported.
A widely used route to silylamines involves the reduction of silylamino halides. Although several hydride reagents are effective, LiAlH4 is most commonly employed and usually Cl is the halide of choice. The employed silylamino halides are typically prepared by reacting silyl halides with the corresponding lithium amides,135,136 or via reaction of the respective amine with the silylhalide,137 followed by hydride reduction to afford the target silylamines. A general reaction is given in Scheme 74, path a, several examples can be found in Scheme 74, path b to g.135–139
Another widely used reductant for aminohalosilanes is diisobutylaluminium hydride. For example, reduction of diisopropylaminopentachlorodisilane with i-Bu2AlH affords the partially halogenated diisopropylaminodichlorodisilane in 83% yield (see Scheme 75).140
An alternative, synthetically straightforward route exploits nucleophilic substitution at halogenated silanes by the corresponding amines, typically generating the ammonium halide of the amine as a byproduct.141–143 Stock and Somieski were able to obtain trisilylamine from the reaction between ammonia (NH3) and H3SiCl, notably if an excess of NH3 was used the reaction was unselective, while excess H3SiCl leads to the selective formation of trisilylamine.11,144,145 They reasoned that the reaction proceeds stepwise with silylamine and disilylamine (HN(SiH3)2) as intermediates, but could not isolate them and they observed the formation of a polymeric solid and SiH4 (see Scheme 76).144 Later Aylett and Hakim showed that disilylamine decomposes to trisilylamine and NH3 and in the presence of NH3 disilylamine decomposes to SiH4 and a solid polymer.146
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| Scheme 76 Synthesis of trisilylamine from H3SiCl and NH3, according to Stock. No yield was reported. | ||
Burg and Kuljian adapted Stocks and Somieskis synthesis by slowly mixing gaseous ammonia, from below, into H3SiCl, resulting in the formation of trisilylamine in 80% yield (see Scheme 77). Notably they mentioned that slow addition of ammonia is necessary to obtain high yields and good selectivity.147 When ammonia and H3SiCl were condensed into a flask the reaction afforded trisilylamine in low yields.148
Emeléus and Miller already employed this method in 1939 for the synthesis of dimethylsilylamine (Me2NSiH3), ethyldislylamine (EtN(SiH3)2) and methyldisilylamine (MeNSiH3) (see Scheme 78, path a and b), though they only identified them and gave no yields.141 For instance, monochlorodisilane (H3SiSiH2Cl) undergoes substitution with diisopropylamine (i-Pr2NH) to furnish diisopropylaminodisilane (H3Si–SiH2Ni–Pr2), concomitant with formation of diisopropylammonium chloride (i-Pr2NH2Cl) (see Scheme 78, path c).143 Both isopropylamine (i-PrNH2) and t-butylamine (t-BuNH2) react with H3SiCl to afford the corresponding disilylamines in good yields (see Scheme 78, path b),142 while monochlorodisilane reacts with diisopropylamine to give diisopropylaminodisilane.149 Burg and Kuljian prepared methyldisilylamine (MeN(SiH3)2) from methylamine (MeNH2) and ammonia in 85% yield (see Scheme 78, path b).147 Bromodisilane (H3Si–SiH2Br) reacts with dimethylamine (Me2NH) to afford dimethylaminodisilane (H3Si–SiH2NMe2) in 8% yield (see Scheme 78, path d).150
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| Scheme 78 Example synthesis of silylamines from halosilanes and amines (path a–d). When no yields are given for the product, no yield was reported. | ||
Furthermore, disilylamine reacts with H3SiI to afford trisilylamine in 67% yield, when a slight excess of H3SiI is used to afford trisilylamine the yield increases to 87%, though no experimental details were given (see Scheme 79, path a).146,151 Similarly, anhydrous hydrazine reacts with H3SiI to give tetrasilylhydrazine in 40% yield, which is a strong reducing agent, but explodes in contact with air (see Scheme 79, path b).152
Ward and MacDiarmid treated iododisilane with NH3 to afford trisdisilylamine in 64% yield (see Scheme 80).153
Diaminosilylamines, such as t-BuN(SiH2NMe2)2, can be obtained from dichlorosilane (H2SiCl2) in a two-step synthesis in good yields. H2SiCl2 reacts with the respective primary amine, either in excess154 or under use of a aiding base like trimethylamine (NMe3),155 for example t-BuNH2 to obtain a dichlorosilylamine, which subsequently reacts with an amine to afford the respective diaminosilylamine (see Scheme 81).154,155
Wells and Schaeffer investigated the reaction of trisilylamine with ammonia by condensing both reagents into a flask and allowing them to react in the liquid phase. The reaction afforded N,N′,N″-trisilylcyclotrisilazane only in trace amounts, however, multiple runs provided sufficient material for characterization. They reasoned that ammonia catalyses the elimination of SiH4 from trisilylamine (see Scheme 82).148
Various azapolysilanes can be prepared by reacting diisopropylaminodisilane with primary amines, such as t-BuNH2. Alternatively by the reaction of chlorodisilane with primary amines in the presence of triethylamine as a base, or by the treatment of 1,2-dichlorodisilane (ClH2Si–SiH2Cl) with primary amines and triethylamine (NEt3) (see Scheme 83).156
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| Scheme 83 Example synthesis of silylamines from diisopropylaminodisilane, monochlorodisilane and 1,2-chlorodisilane. No isolated yields were given. | ||
Furthermore, alkalimetal amides, such as sodium amide, are suitable reagents to form silylamines via reaction with silylhalides. After formation of the respective sodium amide a silylhalide is added affording the formation of silylamines, this approach allows for the synthesis of diisopropylaminosilane (i-Pr2NSiH3) (see Scheme 84).157
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| Scheme 84 Synthesis of silylamines from alkalimetal amides and silylhalides. No isolated yields were given. | ||
Schmidbaur and co-workers accessed 1,1- and 1,2-diaminodisilanes from solutions of 1,2-disilanediylditriflate. The solution of 1,2-disilanediylditriflate is afforded from di-p-tolyldisilane and triflic acid and reacts with solutions of the respective amine and triethylamine to afford the 1,2-diaminodisilanes (see Scheme 85, path a and b). Notably, in the case of diethylamine (HNEt2) the 1,1-substituted diethylaminodisilane is also formed (see Scheme 85, path a), whereas the 1,1-diisopropylaminodisilane is not observed (see Scheme 85, path b).158
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| Scheme 85 Synthesis of diaminodisilanes from disilanediylditriflate using secondary amines (path a and b). | ||
When primary amines are employed, the reaction furnishes six-membered cyclic aminosilanes containing two disilyl units, rather than the 1,1- and 1,2-substituted linear diaminodisilanes obtained with secondary amines (see Scheme 86, path a). When 1,4-difunctional diamines are used instead, the reaction yields five-membered cyclic compounds bearing an exocyclic silyl substituent (see Scheme 86, path b).158
Dehydrogenative coupling offers an attractive, atom-economical route to silylamines. A variety of catalysts promote the coupling of amines with hydrosilanes, including the Lewis acid trispentafluorophenylborane (B(C6F5)3),159 transition metal systems such as triruthenium dodecacarbonyl (Ru3(CO)12),160 main-group reagents such as di-n-butylmagnesium (n-Bu2Mg),161 Mn based catalysts162 and Zn based catalysts.163 Sanchez et al. reported the dehydrogenative coupling of amino- and diaminosilanes derived from disilane and trisilane using ruthenium on carbon (Ru/C) as the catalyst, although only non-isolated yields were provided (see Scheme 87, path a and b).164
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| Scheme 87 Synthesis of aminodisilane (path a) and aminotrisilane (path b) using Ru/C as catalyst. Only non-isolated yields were reported. Several R groups can be employed. | ||
SiH4 can be dehydrogenatively coupled with diisopropylamine using di-n-butylmagnesium n-Bu2Mg as catalyst, as shown by Maddock et al. (see Scheme 88).159,161
Moreover, Rekken employed Zn-based catalysis to achieve dehydrogenative coupling, affording diisopropylaminodisilane and bisdiisopropylaminodisilane. They further demonstrated that Zn-based catalysis is applicable to SiH4, albeit with low conversions. No isolated yields were reported, the product compositions were determined by GC-FID, and diisopropylamine was used in large excess (see Scheme 89).163
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| Scheme 89 Dehydrogenative coupling of disilane with diisopropylamine, using Zn based catalysts. Only conversions were reported. | ||
Using Zn(NTf2)2 as a catalyst enabled the dehydrogenative coupling to afford diisopropylaminoneopentasilane, however, only crude product conversions determined by GC-FID were reported (see Scheme 90).163
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| Scheme 90 Dehydrogenative coupling of neopentasilane with Zn(NTf2)2 and diisopropylamine. Only conversions were reported. | ||
In 2022, Trovitch and co-workers demonstrated that the dehydrogenative coupling of SiH4 with primary and secondary amines proceeds using the manganese-based catalyst [(2,6-iPr2PhBDI)Mn(μ-H)]2.162 With primary or secondary amines, di- and trisubstituted aminosilanes are obtained, and the steric demand of the amine strongly influences the reaction time. Diamines and triamines furnish polycarbosilazanes, whereas ammonia affords perhydropolysilazane (see Scheme 91).162
A different approach to obtain aminosilanes is the amine exchange pathway. Various aminosilanes are accessible via transamination with amines at room temperature or elevated temperature. The educts of choice for transaminations in the literature are diisopropylaminosilanes. For example, diisopropylaminosilane forms disilylamine with NH3 and subsequently forms trisilylamine (see Scheme 92).159
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| Scheme 92 Synthesis of di- and trisilylamine, via transamination of diisopropylamine. No detailed ratios of the reagents were given; therefore, the overall equation is given. | ||
Aylett and Hakim reported the synthesis of disilylamine in 75% yield by treating diphenylaminosilane (Ph2NSiH3) in toluene at low temperature with ammonia (see Scheme 93).151
Transamination of diisopropylaminosilane proceeds with a broad range of secondary amines; with primary amines, the corresponding disilylamines are obtained, while polyfunctional amines undergo silylation at multiple amino groups (see Scheme 94, path a to c).143
This methodology extends to larger aminosilane frameworks, for example, Zhou et al. employed diisopropylaminodisilane in transamination reactions to access a range of monosubstituted as well as bissubstituted (disilanyl)amines, although only GC-MS conversions were reported and no isolated yields (see Scheme 95 and Table 6).165
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| Scheme 95 Transamination of diisopropylaminosilane. For conversions see Table 6. R = organic rest, R′ = H or organic rest, see Table 6. | ||
| Amine (2 eq.) | GC conversion [%] | |
|---|---|---|
| A | B | |
| Diethyl | 38 | — |
| Methyl | 69 | 22 |
| Ethyl | 73 | 23 |
| Propyl | 62 | 21 |
| Butyl | 71 | 25 |
| 2-Aminobutane | 96 | 1 |
| Pentylamine | 51 | 13 |
| 2-Aminopentane | 95 | 1 |
| 1,2-Dimethylpropyl | 98 | — |
| t-Pentyl | 83 | — |
| Cyclopentyl | 84 | 12 |
| Cyclohexyl | 92 | 5 |
| Aniline | 74 | — |
| o-Toluidine | 38 | — |
Using an NH3
:
diisopropylaminodisilane ratio of 1
:
3 gives 99% conversion to bisdisilanylamine; with an additional equivalent of diisopropylaminodisilane, trisdisilanylamine is obtained.165 Furthermore, Rekken et al. obtained trisdisilanylamine by thermal degradation of bisdisilanylamine at 110 °C (see Scheme 96, path a to c).166
Silyl iso-cyanide (H3SiNC) was previously prepared but wrongfully assigned as silyl cyanide (H3SiCN) and no detailed analysis of its properties was carried out.167 MacDiarmid was able to obtain and analyze both silyl iso-cyanide and silyl iso-thiocyanate (H3SiNCS). The treatment of silver cyanide (AgNC) with H3SiI at room temperature afforded silyl iso-cyanide in 90% yield and by reaction with mercuric cyanide at elevated temperatures, though no yield was reported (see Scheme 97, path a). Silyl iso-thiocyanate was afforded via the reaction between H3SiI and silver thiocyanate (AgNCS) in 66% yield (see Scheme 97, path b).168 Furthermore, the reaction between trisilylamine and cyanic acid (HOCN) affords silyl iso-cyanate (H3SiNCO) in 95% yield, and with thiocyanic acid (HSCN), it leads to the formation of silyl iso-thiocyanate in 58% yield (see Scheme 97, path c and d).169
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| Scheme 97 Synthesis of silyl iso-cyanide, silyl iso-cyanate and silyl iso-thiocyanate from H3SiI (path a and b) and trisilylamine (path c and d). | ||
Gaseous silylphosphane (H3SiPH2) reacts readily with cyanic acid as well as thiocyanic acid affording silyl iso-cyanate or silyl iso-thiocyanate in yields greater than 80% (see Scheme 98, path a and b).170
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| Scheme 98 Synthesis of silyl iso-cyanate (path a) and silyl iso-thiocyanate (path b). No amounts of the used reagents were given. | ||
Disilylsulfide (S(SiH3)2) is a viable feedstock for the synthesis of silyl i-thiocyanate. In combination with silver thiocyanate (AgNCS), it afforded H3SiNCS in 86% yield (see Scheme 99). When instead cyanogen chloride was employed, the reaction led to a mixture of disilylsulfide, silyl cyanide, sulfur, and silyl i-thiocyanate, but the mixture proved to be inseparable.171
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| Scheme 99 Synthesis of silyl i-thiocyanate from disilylsulfide. The amount of AgNCS used was not reported. | ||
Ebsworth and Mays reported the synthesis of silyl i-cyanate via treatment of silvercyanate (AgOCN) and powdered glass with iodosilane vapor with an overall yield of 20% (see Scheme 100).172
Silylamines such as N(SiH3)3 and N(H2Si–SiH3)3 serve as precursors to silylaminoboranes. Trisilylamine reacts quantitatively at low temperature with boron trihalides BX3 (X = Cl, F) to afford the corresponding disilylaminohaloboranes.147,173 Witz and Sujishi showed that boron trifluoride (BF3) forms adducts with trisilylamine, methyldisilylamine, and dimethylsilylamine, these adducts decompose at room temperature to give silyl fluoride and the corresponding silylaminoborane (see Scheme 101, path a and b).173
Furthermore, trisilylamine reacts readily with bromodiborane (B2H5Br) at low temperature to afford disilylaminoborane in quantitative yield; subsequent treatment with diborane furnishes bissilylaminodiborane in 80% yield (see Scheme 102, path a and b).147 The same methodology extends to methyldisilylamine, but instead of the desired methylsilylaminoborane it yields methylsilylaminodiborane in 20% yield, accompanied by formation of H3SiBr, SiH4 and B2H6 (see Scheme 102, path c). The yield was improved to 44% by adding 1.3 equivalents of diborane, an effect attributed to reduced disproportionation of the intermediate methylsilylaminoborane (see Scheme 102, path c).147
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| Scheme 102 Reactions between trisilylamine (path a and b) and methyldisilylamine (path c and d) with bromodiborane and subsequent reaction of the formed silylamnioboranes with diborane. | ||
MacDiarmid and Abedini formed the corresponding adduct of trisdisilanylamine with BF3 at low temperature; upon heating, the adduct decomposed to afford bisdisilanylamino-fluoroborane and fluorodisilane, although only the isolated yield of the fluorodisilane was reported (see Scheme 103).150
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| Scheme 103 Synthesis of F2BN(SiH2SiH3)2. In the second reaction only the yield for fluorodisilane was reported. | ||
Norman and Scantlin reported that boranes catalyze the condensation of trisilylamine and methyldisilylamine to give the corresponding silazanes with simultaneous liberation of SiH4, in good yields (see Scheme 104, path a and b). When B2H6 or B5H9 is used, the reaction affords H2Si(N(SiH3)2)2 with only minor formation of higher condensation products Si7N3H16. In contrast 1- and 2-BrB5H8 catalyze much faster reactions that are more difficult to control, leading to increased formation of Si7N3H16.174
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| Scheme 104 Borane catalyzed condensation of trisilylamine (path a) and methyldisilylamine (path b). Path (a) no isolation was performed under catalysis by 1- and 2-BrB5H8. | ||
Silyl azide (H3SiN3) can be prepared by reacting trisilylamine with hydrazoic acid (HN3) in n-Bu2O, however, it is unstable at room temperature and slowly decomposes with evolution of SiH4 (see Scheme 105, path a).175 Alternatively, treatment of H3SiBr with tributyltinazide (Bu3SnN3) affords silylazide in 71% yield (see Scheme 105, path b).176 A further route involves treating H3SiPH2 with a dilute solution of hydrazoic acid, though no yield was reported (see Scheme 105, path c).170
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| Scheme 105 Synthesis of silylazide (path a–c). No yield or experimental details were reported for the reaction of H3SiPH2 with hydrazoic acid. | ||
Fritz and Berkenhoff investigated the reaction between silylphosphane and NH3 and concluded that at −80 °C silylamine forms and subsequently converts to polymeric solids of the type [SiH2NH]x. To support this interpretation, they also examined the reaction of H3SiCl and NH3, which led to the same solids, although the proposed intermediates could not be directly observed (see Scheme 106).177
Norman and Jolly further investigated the H3SiPH2 and NH3 system. They found that depending on reaction time, temperature, and ratio of H3SiPH2 to NH3, a complex product mixture is formed. At −78 °C to −63 °C and a ratio above 6
:
1 H3SiPH2
:
NH3 mainly PH3 and HN(SiH3)2 are formed in a 2
:
1 ratio, with small amounts of N(SiH3)3 and SiH4 from subsequent reactions.178 When the reaction was carried out with a ratio of H3SiPH2
:
NH3 below 6
:
1 or at higher temperatures, only a complex product mixture was observed, notably small amounts of the silazanes SiH2(NHSiH3)2 and (SiH3)2NSiH2NHSiH3 were formed. They also could not find direct evidence for the formation of H3SiNH2.178
Glidewell further examined the reactions between H3SiPH2 and amines and imines. In the gas phase, methylamine and diethylamine react with PH3 to give the corresponding silylamines in quantitative yield. In contrast, methylamine does not react with gaseous H3SiPH2 and with condensed H3SiPH2 only a white polymeric solid is obtained (see Scheme 107).170
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| Scheme 107 Synthesis of silylamines from H3SiPH2 with amines. The amounts of reagents used were not given. | ||
Treatment of cyanamide (CH2N2) with H3SiPH2 or with disilylsulfide affords disilylcarbodiimide (C(NSiH3)2) in excellent yields (see Scheme 108, path a and b). However, the yield of the S(SiH3)2 reaction was not explicitly reported. In contrast, trisilylphosphane (P(SiH3)3) gives the carbodiimide only in poor yield with concomitant decomposition of P(SiH3)3, and SiH3PMe2 undergoes complete decomposition under the reaction conditions.170
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| Scheme 108 Synthesis of disilylcarbodiimide (path a and b). No experimental details were given, therefore only the general formula is given. | ||
Passing H3SiI vapor over powdered glass wool and silver cyanamide (Ag2CN2) led to the formation of disilylcarbodiimide in 20% yield, with SiH4, and HCN as side products. Neither using PbCN2, or H3SiBr with Ag2CN2 improves the yields and results in 10–20% yield of disilylcarbodiimide. Notably, H3SiI and undiluted Ag2CN2 led to an explosion.179 When H3SiI vapor is diluted with N2, the yield of the reaction is increased to up to 60%.180 While it was first unclear if disilylcyanamide NCN(SiH3)2 or disilylcarbodiimide was formed during the reaction, later IR spectra studies180 and gas phase electron diffraction181 showed that disilylcarbodiimide is formed (see Scheme 109).
Schmidbaur and Schuh employed NaH and NaNH2 in the presence of 18-c-6 as a phase-transfer catalyst to convert 1,4-disilabutane and n-tetrasilane into their corresponding aminosilanes (see Scheme 110, path a and b). While 1,4-disilabutane reacts with diethylamine using the NaNH2/18-c-6 system in pentane to afford the aminosilanes with evolution of H2, n-tetrasilane undergoes cleavage, giving mixtures of smaller aminosilanes and higher silanes. They found that NaH alone does not catalyze these reactions. When pyrrole was used with n-tetrasilane instead of diethylamine, the main product was Si(NC4H4)4, accompanied by formation of trisilane.182
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| Scheme 110 Reactions of 1,4-disilabutane (path a) and n-tetrasilane (path b) with amines under NaNH2 catalysis. | ||
Perhydropolysilazanes such as bisdisilylaminosilane are obtainable from trisilylamine with a suitable catalyst, such as B(C6F5)3 or PdCl2 (for more examples see Scheme 111 and Table 7). Though it is not stated if the product obtained is pure and no number average molecular weight Mn for the products was given. When the reaction is carried out with increased catalyst loading, Mn increases and the ratio of SiH2
:
SiH3 of the products increases as well.183
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| Scheme 111 Synthesis of bis(disilylamino)silane and perhydropolysilazanes. Yields for path a are given in Table 7. No yields or molecular weight distributions were given for path b. | ||
| Catalyst | Catalyst loading [mol%] | Cocatalyst [mol%] | T [°C] | t [h] | Yield [%] |
|---|---|---|---|---|---|
| Pt/C | 5 | NEt3 31% | 100 | 18 | 48 |
| Pt/C | 5 | NMe2Et 25% | 100 | 4 | 36 |
| Pt/C | 5 | NMe2Et 25% | 100 | 22 | 46 |
| Pt/C | 0.4 | NMe2Et 25% | 100 | 4 | 31 |
| Pt/C | 0.4 | NMe2Et 25% | 105 | 25 | 39 |
| [RuCl2((AMPY) (DPPB))] | 0.4 | — | 100 | 18 | 10 |
| [RuCl2((AMPY) (DPPB))] | 0.4 | NEt3 30% | 100 | 18 | 83 |
| [RhCl(PPh3)3] | 0.4 | NMe2Et 25% | 100 | 1 | 86 |
| [(R,R)-teth-TsDpenRuCl] | 0.6 | NMe2Et 25% | 100 | 1.5 | 83 |
| Ru3(CO)12 | 1.1 | NMe2Et 25% | 80 | 1 | 80 |
The composition of silylphosphane precursors is especially relevant for semiconductor applications. Silylphosphanes consisting only of P, Si, and H are attractive for semiconductor processing because they are carbon- and halogen-free and decompose to benign H2, reducing impurity incorporation that degrades carrier lifetimes and interface quality.185,186 Their preformed Si–P bonds make them single-source reagents that deliver Si and P together, enabling in situ n-type doping of Si/Ge and the growth of Si–P materials with improved dopant incorporation efficiency and spatial uniformity compared with separate feeds.186,187
The first reported silylphosphane H3SiPH2 was prepared by Fritz, in 1952, via thermal decomposition of equimolar amounts of SiH4 and PH3, proceeding through a radical mechanism.12,53,188 Furthermore, under the reaction conditions, less volatile species such as H2Si(PH2)2 and SiP2 are generated.189,190 This pathway enabled the first investigations into the properties of silylphosphanes but was problematic for the synthesis of H3SiPH2 in a preparative scale, due to the further decomposition of H3SiPH2 towards SiP2 during the reaction (see Scheme 112).190
Sabherwal and Burg adapted the thermal decomposition conditions to a decreased temperature of 300 °C in the presence of trace amounts of I2, leading to a significantly increased yield of 61% for H3SiPH2.191 The enhanced yield was attributed to a lower degree of product degradation, due to the lower temperature and to the formation of H3SiI, which reacts with PH3 to give H3SiPH2 and HI. The formed HI then reacts with SiH4 to regenerate H3SI.191 Another early report of silylphosphanes was made by Aylett et al. in 1955, who demonstrated that H3SiI reacts with white phosphorous to afford PI2SiH3 with various side products, most notably P(SiH3)3, which they could not characterize fully. They further showed that H3SiPH2 can be formed via reaction of NMe3SiH3I with PH3.13
In addition to the thermal route photochemistry was also investigated to yield silylphosphanes. Blazejowski obtained small quantities of H3SiPH2 by IR irradiation of a PH3/SiH4 mixture, photosensitized by SiF4,192 later by irradiation of a PH3/SiH4 mixture,193 and by photolysis of PH3/SiH4 mixtures at 147 nm.194 The formation of H3SiPH2 and hydrosilanes such as disilane and trisilane is rationalized by the generation of silylene groups that insert into Si–H and P–H bonds.192,193 Another alternative approach towards silylphosphanes such as H3SiPH2 employed electrical discharge methods. Mixtures of SiH4 and PH3 form silylphosphanes in an ozonizer-type silent electrical discharge tube.195,196 Using this setup Jolly and Gokhale obtained HP(SiH3)2 from a mixture of H3SiPH2 and SiH4.196,197 Furthermore ozonizer-type silent electrical discharge tubes have also facilitated the preparation of H3SiSiH2PH2 from disilane and PH3. However the silent electrical discharge approach has proven to be unsuitable for larger scales, due to the low yields and poor selectivity (see Scheme 113, path a and b).196,197
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| Scheme 113 Synthesis of HP(SiH3)2 (path a) and Si2H5PH2 (path b) via silent electrical discharge. No yields for P2H4 and H3SiPH2 were given in the reaction of disilane. | ||
Halide mediated exchange reactions between silylphosphane and halodisilanes were also investigated in order to obtain silylphosphanes. Drake et al. obtained disilanylphosphane (H3SiSiH2PH2) via exchange reaction between H3SiPH2 and disilylhalides (see Scheme 114).198,199
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| Scheme 114 Synthesis of H3SiSiH2PH2 from H3SiPH2 and H3SiSiH2X. They noted that all compounds are present in equimolar amounts at the equilibrium. | ||
They further employed SiH2Cl2 and SiHCl2SiH2Cl with H3SiPH2 to synthesize the chlorinated silylphosphanes SiH2ClPH2 and SiHCl2SiH2PH2 (see Scheme 115, path a and b). Whereas 1,1-dichlorodisilane does not react with H3SiPH2, 1,2-dichlordisilane undergoes facile conversion to 1,2-diphosphinodisilane via the intermediate SiH2ClSiH2PH2 (see Scheme 115, path c). Furthermore 1,1,2-trichlorodisilane affords 1,1-dichloro-2-phosphinodisilane.199
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| Scheme 115 Synthesis of silylphosphanes and chlorosilylphosphanes from H3SiPH2 with chlorosilanes (path a–d). No yields were given for the reaction of H3SiPH2 with 1,1,2-trichlorodisilane. | ||
Silylphosphane synthesis can also be achieved through nucleophilic substitution of silyl halides by alkali metal phosphides. Amberger and Boeters demonstrated that the direct reaction of bromosilane with potassium dihydrophosphide (KPH2) does not afford H2PSiH3, but instead leads to the synthesis of P(SiH3)3 (see Scheme 116).200
A sequence of transmetalation steps results in the formation of P(SiH3)3 steps involving mono- and disilylated intermediates (see Scheme 117).16,200–202
Glidewell and Sheldrick demonstrated that the intermediate mono- and disilylsubstituted silylphosphanes can be obtained as well, when using an excess of potassium dihydrophosphide with H3SiBr, followed by acidification of the non-volatile products with hydrogen sulfide.202
Lewis acid driven redistribution reactions also lead to the formation silylphosphanes. MacDiarmid and Russ demonstrated that H3SiPH2 forms a Lewis adduct with BF3, which subsequently decomposes at low temperatures to a mixture of compounds containing P(SiH3)3. Both pathways (a and b) proceed to comparable extents (see Scheme 118).203
Further investigations showed that boranes promote the redistribution of silylphosphanes and their mixtures into trisilylphosphanes.203–206 In the first step of these redistribution reactions the silylphosphanes form Lewis acid–base complexes (see Scheme 119, path a) and, depending on the used borane, then undergo redistribution into trisilylphosphanes (see Scheme 119, path b).204 The best yields are obtained when using an excess of BF3 with 83% formation of P(SiH3)3 and small amounts of HP(SiH3)2 and 90% for P(SiH2SiH3)3 with small amounts of HP(SiH3)2 as side product.204,206 BCl3 induces only limited redistribution, while BBr3 predominantly led to the formation of H3SiBr and BH3 complexes only redistributed in trace amounts.204 Mixed trisilylphosphanes are obtained when mixtures of H3SiPH2 and H3SiH2SiPH2 are subjected to these conditions.204
When disilanylphosphane is converted to borane adducts and subsequently heated, redistribution to trisilylphosphanes is not observed, instead SiH4 and a polymeric substance is formed (see Scheme 120, path a). Only when 9 equivalents of disilanylphosphane were employed could trisdisilanylphosphane be detected, though no yields were given (see Scheme 120, path b).205
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| Scheme 120 Formation of the borane adduct of H2PSiH2SiH3 (path a) and thermal degradation into trisdisilanylphosphane (path b). No isolated yields were given. | ||
In 2010 Tice et al. reported a solvent free approach in which P(SnMe3)3 reacts with H3SiBr to afford P(SiH3)3 in 98% yield (see Scheme 121).207
Recently Li et al. employed exchange reactions between P(SiMe3)3 and an excess of monochlorosilanes to generate the corresponding trisilylphosphanes (see Scheme 122).208
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| Scheme 122 Synthesis of trisilylphosphanes via exchange reaction of P(SiMe3)3 with monochlorosilanes. | ||
The direct reaction between metalated phosphanes and silylhalides was also thoroughly investigated. Lithium tetrakisdihydrogenphosphidoaluminate was prepared by Finholt et al. in 1963,209 which proved as a useful reagent for phosphanylation. In contrast to reactions of silylhalides with KPH2
16,200–202 the transmetalation sequence leading to the formation of P(SiH3)3 is not observed when metal tetrakisdihydrogenphosphidoaluminates are employed, giving access to H3SiPH2 (see Scheme 123, path a and b).210,211
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| Scheme 123 Synthesis of silylphosphanes from metal tetrakis(dihydrogenphosphido)aluminates (path a and b). | ||
Use of LiAl(PH2)4 as phosphanylation agent enables the synthesis of diverse silylphosphanes from silylhalides, notably they were able to use SiH2Br2 to obtain SiH2(PH2)2 and SiHBr3 for SiH(PH2)3 respectively.210,212,213 Norman and co-workers showed that analogous methodology employing sodium tetrakisdi-hydrogenphosphidoaluminate (NaAl(PH2)4) enables access to several silylphosphanes, as well as germylphosphanes.210,212 The reaction of NaAl(PH2)4 with H3SiBr has proven to be a viable synthetic approach for the phosphanylation of silicon halides, allowing the synthesis of silylphosphanes such as H2PSiH3.211 In 1994 Becker et al. successfully employed silyltriflate (CF3SO2OSiH3) as silylation agent for NaAl(PH2)4 to obtain H3SiPH2 in 60% yield (see Scheme 124).214
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| Scheme 124 Synthesis of H3SiPH2 from CF3SO2OSiH3. No yield for silyltriflate was given, as it is freshly prepared and used immediately without isolation. | ||
Lithium dialkylphosphides are useful for preparing metalated silylphosphanes via reaction with H3SiPH2 (see Scheme 125, path a and b). Solutions of the monometalated silylphosphanes with concentrations above 0.1 mol l−1 undergo disproportionation at room temperature in apolar solvents, establishing an equilibrium between H3SiPHLi and LiP(SiH3)2 (see Scheme 125, path b).215 This behavior prevents the direct synthesis of disilylphosphanes from monometalated H3SiPHLi by subsequent reaction with silylhalides, as trisilylphosphanes will be formed as well.215 Precipitation of LiPH2 after removing most of the solvent and adding benzene drives the equilibrium towards LiP(SiH3)2 and allows for recrystallization in Et2O.215
The monometalated H3SiPHLi can be treated with AlCl3 in diglyme to form LiAl(PHSiH3)4, which reacts with H3SiBr to afford HP(SiH3)2. Owing to the disproportionation of H3SiPHLi into LiP(SiH3)2 and LiPH2, the initially formed LiAl(PHSiH3)4 also contains LiAlP(SiH3)2 and LiAlPH2, which in turn yield H3SiPH2 and P(SiH3)3 upon reaction with H3SiBr. Additionally, HP(SiH3)2 undergoes dismutation to monosilyl- and trisilylphosphane, leading to the approximately equimolar formation of mono-, di-, and trisilylphosphanes. By quickly separating the disilylphosphanes the dismutation can be circumvented. The dismutation is only observed with PH containing silylphosphides (see Scheme 126).215
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| Scheme 126 Synthesis HP(SiH3)2 from LiAl(PHSiH3)4 and subsequent disproportionation into H3SiPH2 and P(SiH3)3. | ||
Drake and Anderson converted P(SiH3)3 with LiAlH4 to the disilylphosphinoaluminate ion LiAlH[P(SiH3)2]3, which further reacts with halides, such as, monobromodisilane H3SiSiH2Br to give P(SiH3)2SiH2SiH3 (see Scheme 127, path a).216 H3SiPEt2 derived from H3SiBr undergoes H/Li exchange with LiPEt2 to form H2Si(PEt2)2 and LiH. Subsequent reactions of H2Si(PEt2)2 with 2 equivalents of LiPEt2 provides HSi(PEt2)3 (see Scheme 127, path b).217
HSi(PEt2)3 is interesting in the context of silylphosphanes, as it reacts with LiPEt2 to give LiSi(PEt2)3, which reacts with H3SiBr, resulting in the formation of H3SiSiH(PEt2)2, but was only isolated with sideproducts (see Scheme 128).217 Metalation of silylphosphanes using n-BuLi leads to cleavage of the Si–P bond.215,217
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| Scheme 128 Synthesis of H3SiSiH(PEt2)2 from LiSi(PEt2)3. The formation of H3SiSiH(PEt2)3 was confirmed but isolation as not possible due to degradation during distillation. | ||
Silylphosphides as interesting reagents for further functionalization were obtained either via metalation of silylphosphanes,218,219 or by employing build up reactions of silanes.115 In 1973, Cradock et al. obtained LiP(SiH3)2 from P(SiH3)3 in 90% yield by metalation with MeLi (see Scheme 129, path a).218,219 In 1994 Sundermeyer and co-workers accessed KPHSiH3 and KP(SiH3)2 via the buildup reaction between SiH4 and K in diglyme and subsequent reaction with PH3 (see Scheme 129, path b).47 LiP(SiH3)2 can be synthesized through the dismutation of H3SiPH2 and LiPHCH3 (see Scheme 125, path b), and isolated as [(TMEDA)2Li][P(SiH3)2] (see Scheme 129, path c). A crystal structure is shown in Fig. 14.214
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| Scheme 129 Synthesis of LiP(SiH3)2 (path a), KPHSiH3, KP(SiH3)2 (path b) and [Tmeda2Li][P(SiH3)2] (path c). | ||
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| Fig. 14 Crystal structure of the anion (a) and cation (b) of [(TMEDA)2Li][P(SiH3)2]. For better visibility the anion and cation are not shown in the same scale. Adapted from G. Becker, B. Eschbach, D. Käshammer, et al.214 with permission from John Wiley and Sons © 1994. | ||
The smallest member of the silylarsane family is silylarsane (H3SiAsH2) and was prepared by Jolly and Drake in 1962. Similar to the synthesis of H3SiPH2, using an equimolar mixture of SiH4 and arsine (AsH3) in ozonizer-type silent electrical discharge tube yields H3SiAsH2, as well as disilanylarsane (H3SiH2SiAsH2) (see Scheme 130).195 Notably disilane as well as trisilane are formed as sideproducts.221
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| Scheme 130 Synthesis of H3SiAsH2 and Si2AsH7 from a SiH4/AsH3 mixture. No experimental details were given. | ||
When H3SiAsH2 and B2H6 are condensed into a vessel they react upon warming to 0 °C by forming a solid as well as disilylarsane (HAs(SiH3)2) and trisilylarsane (As(SiH3)3) (see Scheme 131).221 Reactions between H3SiAsH2 and bromodiborane (B2H5Br) only afford the formation of bromosilane and a arsine containing polymer.221 H3SiAsH2 forms the 1
:
1 adduct with BX3 (X = Cl, Br), but H3SiAsH2BX3 decomposes at low temperatures forming H3SiX.221
Aylett et al. showed in 1955, that monoiodosilane reacts with arsenic to afford diiodosilylarsane (AsI2SiH3) with various side products, most notably trisilylarsane, additionally they showed that trimethylarsane (AsMe3) undergoes reaction with iodosilane, giving access to trisilylarsane.13
Arsenides show similar reactivity towards silyl halides as phosphides. Trisilylarsane can be accessed through nucleophilic substitution of silyl halides by alkali metal arsenides. Amberger and Boeters used bromosilane with potassium dihydroarsenide (KAsH2) to afford As(SiH3)3 (see Scheme 132).200 The same reported method of Glidewell and Sheldrick, in which H3SiPH2 and HP(SiH3)2 can be obtained from the reaction of KPH2 with H3SiBr via acidification with H2S also works for potassium arsenide KAsH2, but leads mostly to silylarsine in 54% yield.202 The formation of As(SiH3)3 from KAsH2 proceeds via a series of transmetalation steps, similar to the respective synthesis of trisilylphosphane P(SiH3)3 (see Scheme 117).202
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| Scheme 132 Synthesis of As(SiH3)3 from KAsH2 and H3SiBr.200 | ||
Metalated silylarsanes can react with silyl halides to form the respective silylarsanes. Lithium tetrakisdihydrogenarsido-aluminate (LiAl(AsH2)4) reacts with silylhalides H3SiX (X = Br, I) to afford silylarsine, though monochlorosilane only led to formation of H3SiAsH2 in trace amounts (see Scheme 133).222,223
Anderson and Drake were able to obtain disilylarsane HAs(SiH3)2 by treating LiAl(AsH2)4 with bromosilane. After removal of the volatiles the remaining solid was treated with dihydrogen selenide (H2Se), resulting in the formation of HAs(SiH3)2.202 Furthermore the treatment of lithium tetrasilylarsenide (LiAs(SiH3)4) with bromodisilane led to the formation of disilanylarsane (H3SiH2SiAsH2) in 59% yield (see Scheme 134).223
Disilanylarsane can also be obtained from the exchange reaction with monohalodisilanes H3SiH2SiX (X = Cl, Br) at low temperatures. The yields for H3SiH2SiAsH2 can be brought to 30%, by stepwise removal of the formed silyl halide H3SiX (see Scheme 135).198
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| Scheme 135 Synthesis of H3SiSiH2AsH2 via exchange reaction from H3SiSiH2X (X = Cl, Br) and H3SiAsH2. | ||
Lithium disilylarsenide (LiAs(SiH3)2) can be obtained from trisilylarsane in 90% yield by metalation with MeLi, as shown by Cradock et al. in 1973.218,219
Similar to trisilylphosphanes, trisilylarsanes are also available through an exchange reaction between tristrimethylsilylarsane (As(SiMe3)3) and monohalosilanes, though only the reaction with chlorotrisilane is reported (see Scheme 136).208
The nucleophilic substitution of phosphides and arsenides with silyl halides gave access to their respective trisilyl compound, but similar reactions with antimonides and stibanes did not lead to the desired trisilylstibane (Sb(SiH3)3).200,225 Amberger and Boeters instead accessed Sb(SiH3)3 via the salt methathesis reaction of lithium antimonide (Li3Sb) with H3SiBr (see Scheme 137).200,225
In 1917, Stock, Somieski, and Wintgen reported the first isolation of O(SiH3)2. Their method involved shaking H3SiBr with degassed H2O, allowing the mixture to stand, and then purifying the product by fractional distillation (see Scheme 138). They proposed that hydrolysis generates H3SiOH as intermediate, which rapidly self-condenses to give O(SiH3)2 with loss of water.228
In a follow-up study Stock and Somieski isolated O(Si2H5)2 by reacting Si2H5Br (which was contaminated with Si2HnBr6−n, n = 0–6) with degassed H2O, and then extracting it with benzene (see Scheme 139). They failed in isolating the pure compound and always had some H2O next to O(Si2H5)2. The higher silyl bromides present in the educt as contaminations did not interfere with the reaction, since their resulting siloxanes polymerized and then precipitated as a white solid.145
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| Scheme 139 Hydrolysis of Si2H5Br, contaminated with higher bromosilanes, leading to O(Si2H5)2 and polymeric siloxanes. Yields of the siloxane were not determined. | ||
Emeléus, MacDiarmid, and Maddock attempted the reduction of O(SiCl3)2 with LiAlH4, but were unable to prepare O(SiH3)2 via this route. Instead, they obtained O(SiH3)2 in 37% yield by passing H2 through boiling O(SiCl3)2, then directing the saturated gas stream over aluminium foil at 500 °C (see Scheme 140, path a). They also generated O(SiH3)2 via hydrolysis of SiH3I, S(SiH3)2, and Se(SiH3)2 (see Scheme 140, path b and c). For the Se(SiH3)2 route, the yield could not be determined because H2Se could not be separated from the silylether.229
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| Scheme 140 Synthesis of O(SiH3)2 from O(SiCl3)2 (path a), SiH3I (path b), S(SiH3)2 and Se(SiH3)2 (path c). Yields of Se(SiH3)2 hydrolysis reaction not determined. | ||
Kriner, MacDiarmid, and Evers investigated reactions of O(SiH3)2 with aluminum halides. Treatment with Me4Al2Br2 afforded Me4Al2(OSiH3)2 (see Scheme 141), which is stable at −78 °C but decomposes at room temperature to give SiH4 and a non-volatile viscous residue. In contrast, reactions of O(SiH3)2 with Al2X6 (X = Cl, Br, I) yielded only the corresponding halosilanes; no aluminum-containing products could be isolated.230
Ward and MacDiarmid isolated pure O(Si2H5)2 by hydrolysing purified Si2H5I. Purification of O(Si2H5)2 required an extensive protocol: multiple fractional distillations, drying over P2O5 (noting that prolonged contact causes degradation of the silylether and formation of PH3), followed by repeated distillations. The final product was obtained in 96% yield (see Scheme 142).231
Sternbach and MacDiarmid (1961) investigated routes to H3SiOCH3. Reacting SiH4 with methanol (MeOH) at room temperature gave only unreacted SiH4, H2, and a complex mixture of methoxysilanes. With copper powder as a promoter, low yields of H2Si(OCH3)2 and HSi(OCH3)3 were isolated (see Scheme 143, path a). Direct reaction of SiH3I with methanol was highly vigorous, leading mainly to polymeric material; only traces of H3SiOCH3 were detected in the volatile fraction (see Scheme 143, path b). In contrast, treating the amine adduct SiH3I·N(Me)3 with methanol furnished MeOSiH3 in 28% yield (see Scheme 143, path c). They further showed that MeOSiH3 reacts with BF3 to give SiH3F and MeOBF2 (see Scheme 143, path d).232
Onyszchuk found that O(SiH3)2 reacts with BF3 and BCl3 to give H3SiOBX2 (X = F, Cl), but both products are highly unstable. The fluorinated derivative decomposed during isolation, even at low temperature, and could not be isolated. The chloro analogue decomposes more slowly and was successfully isolated at −64 °C; several subsequent distillations at −112 °C were used to remove H3SiCl formed in the process (see Scheme 144).233
Van Dyke and MacDiarmid prepared the unsymmetrical silylether H3SiOSi2H5 by two routes: path (a) hydrolysis of a mixture containing SiH3I and Si2H5Br; path (b) equilibration between O(SiH3)2 and O(Si2H5)2 (see Scheme 145).234
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| Scheme 145 Synthesis of the unsymmetrical silylether H3SiOSi2H5 via hydrolysis (path a) and equilibration reactivity of silylethers (path b). *Yield of product mixture. | ||
Van Dyke examined the reactions of O(SiH3)2 with phosphorus halides PX3 (X = F, Cl, Br). No reaction was observed with PF3 or PCl3. In contrast, PBr3 caused H2 evolution and formation of a yellow solid; the product mixture contained, in addition to unreacted starting materials, SiH3Br and (H3SiO)nSiH4−n (n = 2, 3) (see Scheme 146, path a). These products were inseparable, so no yields were reported. The absence of SiH4 formation and the appearance of a yellow, presumably polymeric phosphorus hydride (PH)x led Van Dyke to propose the transformation shown in (Scheme 146, path b).235
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| Scheme 146 a) Reaction of O(SiH3)2 with PBr3 and (b) the proposed reaction mechanism, no yields were reported. | ||
Glidewell and Rankin prepared the aryl silylether PhOSiH3 in nearly quantitative yield by reacting S(SiH3)2 with phenol (PhOH) (see Scheme 147).236
Ebsworth and Thompson prepared silyl esters RCO2SiH3 (R = CF3, H, Me) by protonolysis of trisilylamine (N(SiH3)3) with the corresponding carboxylic acids (see Scheme 148, path a). Side products depended on R: with R = CF3 they observed traces of monosilane; with R = H they detected SiH4, H3SiOSiH3, and traces of CO2. They next examined the reaction of silver trifluoroacetate (F3CC(O)OAg) with silyl halides H3SiX (X = Cl, Br, I) (see Scheme 148, path b). SiH3Cl gave the trifluoroacetate silyl ester in low yield, SiH3Br improved the yield to about 60%, and with SiH3I isolation of the ester failed. Finally, they attempted the analogous synthesis with silver formate (HC(O)OAg). With SiH3I, substantial iodine was liberated along with non-condensable gases; the mixture contained disiloxane, formic acid, and SiH3I bearing only small amounts of silyl formate (HC(O)OSiH3). With H3SiBr only traces of silyl formate were obtained, and warming the reaction tube to 0 °C caused it to explode (see Scheme 148, path c).169
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| Scheme 148 Synthesis towards silyl esters using N(SiH3)3 (path a) and SiH3X (X = Cl, Br, I) (path b and c). Yield of reaction between H3SiI and silver trifluoroacetate not reported. | ||
Cradock et al. reported that treatment of O(SiH3)2 with MeLi liberates MeSiH3 in approximately 85% of the theoretical amount, forming Li(OSiH3) (see Scheme 149). They then attempted to react solutions containing Li(OSiH3) with different electrophiles, but never observed the expected product.219
Drake, Henderson, and Hemmings synthesized the silyl esters H3SiOC(O)CX3 (X = F, Cl) by adapting the Ebsworth–Thompson protocol, replacing N(SiH3)3 with a bis(silyl)carbodiimide [C(NSiH3)2] as the silylating agent (see Scheme 150).169,237 This provided a complementary route to the trihaloacetate esters.
Glidewell prepared mixed silyl ethers ROSiH3 (R = Me, Et, i-Pr, t-Bu) by reacting the corresponding lithium tetraaluminates with SiH3Br (see Scheme 151, path a). The phenyl silyl ether PhOSiH3 was obtained from PhONa using either SiH3Br or silyl trifluoroacetate (Scheme 151, path b). He further showed that silylphosphine can serve as an SiH3-transfer reagent: 2,2,2-trifluoroethanol was smoothly converted to CF3CH2OSiH3 (a transformation that failed under the tetraaluminate/SiH3Br conditions), and benzyl alcohol gave BnOSiH3 selectively (Scheme 151, path b and c).238
Fehér, Fischer, and Skrodzki found that UV irradiation (medium-pressure Hg lamp) of trisilane in the presence of acetone affords a mixture of alkoxysilanes (silylethers) (see Scheme 152, path a). They note that the substitution pattern can be tuned by conditions: short irradiation times with an excess of silane favour predominantly monosubstituted alkoxysilanes, whereas excess ketone and prolonged irradiation shift the distribution toward highly alkoxylated silanes. They further showed that the formed isopropoxysilanes undergo acid-promoted hydrolysis with dilute, non-oxidizing acids to give the corresponding bis-silyl ethers (disiloxanes), in high yields (see Scheme 152, path b).239
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| Scheme 152 UV irradiation of trisilane in the presence of acetone leading to different mixed silylethers (path a) and the hydrolysis of formed silylethers with aqueous HCl (path b). | ||
Lobreyer, Oeler, and Sundermeyer (1991) reported two routes towards silyl nonaflate. Reaction of silver nonaflate with SiH3Cl afforded low yields (see Scheme 153, path a), whereas an alternative approach employing phenylsilane with perfluorobutanesulfonic acid gave significantly improved isolated yields (see Scheme 153, path b). The resulting silyl nonaflate was then used in further functionalization reactions (Scheme 67).46
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| Scheme 153 Formation of silyl nonaflate using silver nonaflate with SiH3Cl (path a) and perbutanesulfonic acid with phenylsilane (PhSiH3) (path b). | ||
Cradock et al. generated (TfOSiH2)2 in situ by protonolysis of bis(p-tolyl)disilane with triflic acid (TfOH) (see Scheme 154). The disilyl di(triflate) was not isolated; instead, it was used directly for subsequent functionalization (Scheme 86).158
Emeléus, MacDiarmid, and Maddock prepared disilyl sulfide S(SiH3)2 by passing SiH3I vapour three times through a tube packed with HgS. Subsequent reaction of S(SiH3)2 with H2S at room temperature for 31 days furnished SiH3SH (see Scheme 155).229
Downs and Ebsworth prepared F3CSSiH3 by passing H3SiI vapor over Hg(SCF3)2 deposited on glass wool. The initially obtained material partially decomposed to give SiH3F and CSF2; repeated fractional distillation removed these volatile by products and furnished pure F3CSSiH3 (see Scheme 156).241
Sternbach and MacDiarmid synthesized MeSSiH3 by reacting SiH3I·NMe3 with MeSH at 0 °C (see Scheme 157).242
Ward and MacDiarmid prepared S(Si2H5)2 by passing Si2H5I vapor over excess HgS at room temperature (see Scheme 158).153
Schmeißer and Frouzanfar attempted to prepare monosubstituted thiosilanes (RS)SiH3 by LiAlH4 reduction of RS-SiCl3, but instead obtained di-, tri-, and tetrasubstituted products. They attributed this outcome to AlCl3 formed in situ, which promotes disproportionation of thiolato groups. The product distribution depends on the substituent R: with n-alkyl groups, (RS)3SiH formed together with SiH4 (see Scheme 159, path a); with a branched alkyl group (i-Bu), (RS)2SiH2 and SiH4 were obtained (see Scheme 159, path b); and with phenyl, a mixture of tri- and tetrasubstituted thiosilanes accompanied by SiH4 (Scheme 159, path c). Monosubstituted thiosilanes were obtained only when employing lead mercaptides in aliphatic or aromatic solvents, which furnished isolable (RS)SiH3 (Scheme 159, path d).243
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| Scheme 159 Synthesis of mono-, di-, tri- and tetrasubstituted thiosilanes starting either from trichlorosilanes and LiAlH4 (path a–c), or from SiH3I and lead mercaptides (path d). | ||
Glidewell and Rankin prepared PhSSiH3 by salt metathesis of PhSK with SiH3Br. They also examined the reactivity of PhSK toward boron halides: no reaction was observed with BF3, whereas BCl3 afforded a white 1
:
1 adduct at low temperature that dissociated on warming to ambient temperature (see Scheme 160).236
Glidewell later obtained disilyl sulfide S(SiH3)2 in excellent yields by salt metathesis of Li2S with SiH3Br (see Scheme 161). Alternatively, treatment of SiH3Br with Me3N·H2S also furnished S(SiH3)2.171
Ebsworth, Glidewell, and Sheldrick monitored the reaction of trisilylphosphine P(SiH3)3 with elemental sulfur in CS2 in an NMR tube over an extended period. After 3 weeks, NMR spectroscopy indicated 16% formation of S(SiH3)2; after 2 months, conversion to S(SiH3)2 was essentially complete. In contrast, P(SiH3)3 showed no detectable reaction with H2S under analogous conditions (see Scheme 162).244
Drake and Riddle subjected gas mixtures to silent electrical discharge and observed broad product formation. For an equimolar SiH4/H2S mixture, in addition to higher silanes, S(SiH3)2 and H3SiSH were detected. Using SiH4/MeSH, the products included S(SiH3)2, H3SiSMe, Me2S and Me2S2, along with higher silanes. Finally, a SiH4/GeH4/H2S mixture afforded H3SiSGeH3, H3SiSH, H3GeSH, S(SiH3)2, S(GeH3)2, higher silanes and germanes, as well as mixed silylgermanes (see Scheme 163).245
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| Scheme 163 Silent electrical discharge reactions of different SiH4 mixtures. Yields of individual products were not reported. | ||
Glidewell obtained MeSSiH3 by reacting LiAl(SMe)4 with H3SiBr (see Scheme 164). Treatment of Li2S with H3SiBr furnished the expected S(SiH3)2, but it could not be isolated, contrary to his previous work were isolation was successful (Scheme 161).171,238
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| Scheme 164 Synthesis of silylsulfides starting from alkali sulfides. No yields for S(SiH3)2 reported. | ||
Anderson and Drake prepared a range of thiosilanes by using the thiolato-aluminate LiAl(SMe)4 as nucleophilic RS-source. Treatment of LiAl(SMe)4 with H3SiBr or H5Si2Br furnished the corresponding MeSSiH3 and MeSSi2H5, respectively (see Scheme 165), providing a convenient route to both silyl- and disilanyl-substituted thiosilanes.246
Cradock, Ebsworth, and Jessep obtained S(SiH3)2 in quantitative yield by treating N(SiH3)3 with H2S, also forming the ammonium salt NH3·HSSiH3. The same ammonium salt was also obtained quantitatively by combining HSSiH3 with NH3 (see Scheme 166, path a). Using partially substituted amines derived from N(SiH3)3, they similarly prepared NMe2H·HSSiH3 and NMeH2·HSSiH3 (see Scheme 166, path b). They then explored the electrophile scope of NH3·HSSiH3. MeI afforded MeSSiH3, and Me3SiCl gave Me3SiSSiH3, as expected (see Scheme 166, path c). Reaction with H3GeBr produced H3GeSSiH3 together with the follow-up products S(GeH3)2 and S(SiH3)2 (see Scheme 166, path d). With acetyl chloride, using an excess led predominantly to SiH3Cl, whereas sub-equimolar MeC(O)Cl furnished MeC(O)SSiH3, which isomerized in solution to MeC(S)OSiH3 with an isomer ratio of at least 7
:
1 in favor of MeC(S)OSiH3 (see Scheme 166, path e).247
Cradock et al. reported that treatment of S(SiH3)2 with MeLi liberates MeSiH3 in approximately 90% of the theoretical amount, forming Li(SSiH3) (see Scheme 167). A solution of Li(SSiH3) can then be quenched with Me3SiCl to give the expected (Me3Si)S(SiH3).248
Finch and Van Dyke generated H3GeSSiH3 by treating S(SiH3)2 with H3GeCl, but the product disproportionates to S(GeH3)2 and S(SiH3)2, preventing isolation of pure H3GeSSiH3 (see Scheme 168). S(GeH3)2 can be removed readily, but H3GeSSiH3 and S(SiH3)2 have very similar volatilities and could not be separated by distillation.249 This behaviour mirrors the disproportionation reaction observed by Cradock, Ebsworth, and Jessep when NH3·HSSiH3 was reacted with GeH3Br, which likewise furnished H3GeSSiH3 together with S(GeH3)2 and S(SiH3)2 (see Scheme 166, path d).247
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| Scheme 168 Synthesis of H3GeSSiH3 and its disproportionation towards digermyl- and disilylsulfide, no yields were reported. | ||
Cradock et al. published follow-up chemistry on Li(SSiH3), reacting it with Me3SiCl yields Me3SiSSiH3 (see Scheme 169, path a). Reaction with MeI results in the expected MeSSiH3 formation; acetylchloride giving the thioester MeC(O)SSiH3 and with Me2SiCl2 the corresponding Me2Si(SSiH3)2 (see Scheme 169, path b and c). They also reported several unsuccessful attempts that did not deliver the targeted S-substituted products (see Scheme 169, path d). Reactions with MeSiCl3, SiCl4, PBrF2, PF3, HgCl2, SnCl2, and BCl3 mainly produced S(SiH3)2, SiH3F, or SiH4. Finally, chalcogen exchange experiments showed that reacting Li(SSiH3) with Se(SiH3)2, or alternatively Li(SeSiH3) with S(SiH3)2, converged in both cases to Li(SeSiH3) and S(SiH3)2 (see Scheme 169, path e).219
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| Scheme 169 Reactivity of Li(SSiH3) with different electrophiles (path a–e). Yields of MeC(O)SSiH3 and Me2Si(SSiH3)2 were not reported. | ||
Haas and Vongher isolated the cyclic trimer (SSiH2)3 in 1978. Their route began with diiodosilane (SiH2I2) and HgS at elevated temperature, followed by filtration and solvent removal to give an oligomeric mixture. After leaving the oligomeric mixture exposed to light for about one week, this mixture converted into a gummy-like, polymeric solid. Vacuum depolymerization at 210 °C for 2 h furnished (SSiH2)3 (see Scheme 170), which is stable at −80 °C but slowly polymerizes at 20 °C over several days. Thermolysis in the presence of Al2S3 showed no change up to 170 °C; above this temperature the trimer decomposes to give mainly H3SiSH and S(SiH3)2, with traces of H2S.250
Haas and Hitze reported new routes to cyclotrisilathiane (SSiH2)3 in 1984. When Li(SSiH3) was combined with SiH2Cl2, the expected H2Si(SSiH3)2 was not obtained; instead, its decomposition products S(SiH3)2 and (SSiH2)3 were formed (see Scheme 171, path a). The analogous reaction with SiH2I2 gave similar outcomes. Notably, (SSiH2)3 prepared from SiH2Cl2 was more stable than material obtained from SiH2I2, which the authors attributed to iodide catalyzing polymerization. Alternatively, reacting S(SiH3)2 directly with SiH2Cl2 furnished cyclotrisilathiane and, in parallel, H2Si(SSiH3)2, which they succeeded in isolating (see Scheme 171, path b). Using the purified H2Si(SSiH3)2, they conducted a thermal stability study and determined its degradation pathway leading to cyclotrisilathiane (see Scheme 171, path c).251
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| Scheme 171 Synthesis of the cyclotrisilathiane via different routes (path a–c). Yields for H2ClSiSSiH3 were not reported. | ||
Haas, Süllentrup, and Krüger generated the new six-membered cyclic disilathiane (SSi2H4)2 by two routes. By combining (H2SiCl)2 with S(SiH3)2 (see Scheme 172, path a), or by reacting Li(SSiH3) with one equivalent of (ClSiH2)2, wherein two molecules of the intermediate (ClH5Si2)S(SiH3) undergo self-condensation with elimination of SiH3Cl to close the ring (see Scheme 172, path b).252
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| Scheme 172 Two pathways towards the cyclic disilathiane (SSi2H4)2 by Haas, Süllentrup and Krüger (path a and b). | ||
A thermolysis study at 90 °C for 1 h showed that, alongside the recovered ring, S(Si2H5)2 is the principal degradation product (Scheme 173, path a). They also accessed linear disilathianes of the type (H3Si)nS(Si2H5)2−n (n = 0, 1) by treating S(SiH3)2 with two or one equivalent(s) of Si2H5Cl, respectively (Scheme 173, path b and c).252
In 1955, Emeléus, MacDiarmid, and Maddock attempted to synthesize Se(SiH3)2 by reacting SiH3I with either Se or HgSe over extended periods, but both approaches failed. By contrast, using Ag2Se led to rapid formation of Se(SiH3)2 within about 30 minutes (see Scheme 174).229
Ebsworth, Emeléus, and Welcman prepared perfluoroalkyl silyl selenides RSeSiH3 (R = CF3, C3F7) by reacting H3SiI with Hg(SeR)2 (see Scheme 175).254
Contrary to the H2S case, Ebsworth, Glidewell, and Sheldrick reported that P(SiH3)3 reacts with H2Se to furnish the expected Se(SiH3)2 (see Scheme 176).244
Cradock and Ebsworth obtained Se(SiH3)2 in quantitative yield by reacting Li2Se with H3SiBr (see Scheme 177), providing a straightforward halide/selenide metathesis.255
Drake and Riddle applied silent electrical discharge to equimolar SiH4/H2Se and observed, in addition to higher silanes, the formation of Se(SiH3)2 and H3SiSeH (see Scheme 178). With ternary SiH4/GeH4/H2Se mixtures, the product spectrum expanded to include H3SiSeGeH3, H3ESeH and Se(EH3)2 (E = Si, Ge), along with higher silanes, higher germanes, and silylgermanes.245
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| Scheme 178 Silent electrical of SiH4/H2Se and SiH4/GeH4/H2Se mixtures. Yields of individual products were not reported. | ||
Anderson and Drake synthesized MeSeSiH3 by combining H3SiBr with LiAl(SeMe)4 (see Scheme 179), directly analogous to the sulfur congener prepared from LiAl(SMe)4 (Scheme 165).246
Cradock, Ebsworth, and Jessep showed that N(SiH3)3 reacts with H2Se to give Se(SiH3)2 together with the ammonium selenosilane NH3·HSeSiH3 (see Scheme 180, path a). Replacing NH3 with partially substituted amines such as HNMeSiH3 or Me2NSiH3 resulted in the formation of the corresponding salts HNRR′·HSeSiH3 (R, R′ = H, Me) (see Scheme 180, path b). The NH3·HSeSiH3 adduct was examined in detail: methylation with MeI delivered MeSeSiH3; treatment with Me3SiCl afforded Me3SiSeSiH3, which slowly disproportionated at room temperature to (Me3Si)2Se and Se(SiH3)2 (see Scheme 180, path c); and exposure to PF2Br produced a complex mixture containing PF3, SiH3F, unreacted PF2Br, H2Se, Se(SiH3)2, and SiH3·NH·PF2. Finally, reaction with acetyl chloride yielded a mixture of Se(SiH3)2, diacetyl selenide (Se[(O)CMe]2), and the desired silylselenoacetate MeC(O)SeSiH3, which could not be isolated; nonetheless, the isomer ratio at room temperature was determined to be approximately 2.5
:
1, with MeC(O)SeSiH3 as the major isomer (see Scheme 180, path d).247
Cradock et al. reported that treating Se(SiH3)2 with MeLi evolves methylsilane (MeSiH3) in approximately 90% of the theoretical amount and forms Li(SeSiH3). The resulting solution of Li(SeSiH3) can then be quenched with Me3SiCl to afford the expected Me3SiSeSiH3 (see Scheme 181).248
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| Scheme 181 Generation of Li(SeSiH3) by the reaction of disilylselenide and MeLi and its reaction with Me3SiCl. Yields of products were not determined. | ||
Barker, Drake, and Hemmings showed that LiAl(SeMe)4 reacts with H3SiBr to give H3SiSeMe and with H2SiBr2 to give H2Si(SeMe)2; both products were successfully isolated, and in each case only traces of SiH4 were detected as a byproduct (see Scheme 182).256
Cradock et al. showed that Li(SeSiH3) reacts cleanly with Me3SiCl to furnish Me3SiSeSiH3 (see Scheme 183, path a). If NMe3 is present prior to quenching, the Lewis adduct Me3SiSeSiH3·NMe3 is formed, subsequent treatment with BF3 releases the free selenide (with formation of NMe3·BF3) (see Scheme 183, path b). Acylation with acetyl chloride affords MeC(O)SeSiH3, which isomerizes in solution and exists in equilibrium with MeC(Se)OSiH3 (see Scheme 183, path c). Extending this electrophile scope gave divergent outcomes. With MeC(O)2O or MeCO2H, the main product is again the acetyl silyl selenide MeC(O)SeSiH3. In contrast, CF3CO2H reacts mainly to the silyl trifluoroacetate CF3C(O)OSiH3, while the acyl halides CF3C(O)Br and CClH2C(O)Cl lead predominantly to Se(SiH3)2. No reaction is observed with NMe3 alone under the same conditions (see Scheme 183, path d).219
Drake and Hemmings synthesized phenylselenosilanes by two complementary routes: reaction of Li(SePh) with H3SiBr to give PhSeSiH3, and reaction of the selenoaluminate LiAl(SePh)4 with H2SiBr2 to furnish H2Si(SePh)2 (see Scheme 184).257
Drake, Glavinčevski, and Hemmings prepared Se(SiH3)2 by reacting H3SiI with the selenoaluminate LiAl(SeH)4, which serves as an efficient selenide-transfer reagent (see Scheme 185).258
Haas and Hitze were the first to obtain the cyclic selenosilane (SeSiH2)3 by heating HgSe with H2SiI2 to 120 °C. The initial reaction produced oligomeric mixtures, which upon depolymerization under vacuum at 140 °C, followed by recrystallization in benzene furnished crystalline (SeSiH2)3 (see Scheme 186, path a). The crystals are unstable at 20 °C and revert to an oligomeric mixture within 1–2 hours. Attempts to reach the same product via Na2Se and H2SiI2 in benzene at 20 °C led to decomposition into iodine and selenium; performing the reaction in ether gave the same outcome, with decomposition occurring above −40 °C. Reactions between SiH2I2 and K6[HgSe4] behaved similarly (see Scheme 186, path b). When Ag2Se was combined with H2SiI2, no reaction was observed at 20 °C, and upon refluxing the mixture, SiH3I and Se(SiH3)2 were obtained instead of (SeSiH2)3 (see Scheme 186, path c).259
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| Scheme 186 Attempted reactions towards the cyclic selenosilane (SeSiH2)3 and its successful generation using HgSe and SiH2I2 (path a–c). | ||
Haas, Süllentrup, and Krüger generated the new cyclic compound (SeSi2H4)2 by reacting (SiH2Cl)2 with Se(SiH3)2, with elimination of H3SiCl (see Scheme 187, path a). Thermolysis of this ring at 90 °C for 1 h gave Se(Si2H5)2 as the principal degradation product together with Si2H6 (see Scheme 187, path b). They also obtained the new linear disilaselenides (H3Si)nSe(Si2H5)2−n (n = 0, 1) by reacting Se(SiH3)2 with one or two equivalents of Si2H5Cl (see Scheme 187, path c and d).252
Bürger and Goetze were the first in 1967 to synthesize Te(SiH3)2 by reacting Li2Te with SiH3I in tetralin and heating the mixture at 70 °C for 3 days (see Scheme 188).261
Two years later, Cradock, Ebsworth, and Rankin obtained Te(SiH3)2 by reacting SiH3Br with Li2Te in Me2O at low temperature (see Scheme 189).255
Anderson and Drake prepared MeTeSiH3 by reacting the telluroaluminate LiAl(TeMe)4 with SiH3Br, but the product was obtained only in low yield (see Scheme 190).246
Drake and Hemmings attempted to prepare RTeSiH3 (R = Me, Ph) by reacting LiTeR with SiH3Br, but they were unable to isolate the desired products; instead, they observed Te(SiH3)2 and traces of silane among the volatile species alongside intractable polymeric material. In contrast, an exchange route employing RTeMe3Si (R = Me, Ph) with SiH3Br or SiH3I, eliminating Me3SiBr or Me3SiI, results in a successful RTeSiH3 formation (see Scheme 191, path a). They also found that MeTeSiH3 decomposes after prolonged storage or upon laser excitation to give H2Si(TeMe)2 and SiH4 (see Scheme 191, path b).262
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| Scheme 191 Attempted and successful reaction towards RTeSiH3 (path a) and decomposition products of MeTeSiH3 (path b). | ||
Drake, Glavinčevski, and Hemmings later synthesized Te(SiH3)2 by reacting SiH3I with an excess of Li2Te at low temperatures in Me2O (see Scheme 192).258
Industrial and technological interest in halohydrosilanes is driven largely by thin-film deposition processes. In chemical vapor deposition and liquid phase deposition or solution-based routes, halohydrosilanes provide a controlled silicon delivery, variable reactivity, and favourable volatility. Chlorinated and fluorinated silanes, in particular, are widely exploited for semiconductor fabrication, surface passivation, and the formation of silicon-containing coatings. Their decomposition pathways allow precise regulation of film growth kinetics, impurity profiles, and microstructure – critical parameters for semiconductor devices, photovoltaics, and protective layers. Furthermore, halohydrosilanes serve as key intermediates in the preparation of higher hydrosilanes and functional silicon oligomers, linking fundamental synthesis with applied materials chemistry.263
Synthetic access to halohydrosilanes generally follows several recurring strategies (see Scheme 193).
Structurally, halohydrosilanes can be devided into acyclic perhalogenated, cyclic compounds and mixed derivatives. The following sections summarize the principal compound classes and their synthetic approaches, organized according to the halogen substituent – beginning with fluorohydrosilanes and proceeding through chlorosilanes and bromohydrosilanes to iodohydrosilanes – reflecting their sequence in the periodic table.
Monofluorosilane (H3SiF) has been prepared primarily through electrophilic fluorination or Lewis-acid-induced Si–X bond cleavage reactions. Early work by Emeléus and Maddock demonstrated that H3SiF can be obtained in approximately 79% yield by fluorination of chlorosilane with antimony trifluoride at room temperature (see Scheme 194, path a), although competing oxidative fluorination and disproportionation limited product stability and purity.265 A significant cleaner and higher-yielding approach was later introduced by Onyszchuk, who showed that boron trifluoride induces efficient Si–O bond cleavage in disiloxane, affording H3SiF in up to 85% isolated yield under solvent-free conditions (see Scheme 194, path b).233 Related studies by Sternbach and MacDiarmid further established that boron trifluoride readily converts alkoxysilanes into H3SiF, confirming the general applicability of BF3-mediated fluorination pathways, although this route was not optimized for preparative yields (see Scheme 194, path c).232 In addition, Ebsworth and Mays reported the formation of H3SiF from the reaction of silyl isocyanate with boron trifluoride at −78 °C, an observation made in the course of probing the reactivity of silylisocyanate rather than as dedicated synthetic approach to H3SiF (see Scheme 194, path d).172 Treatment of PhOSiH3 with HF affords H3SiF in excellent yields (see Scheme 194, path e).236 The most common method for the synthesis of fluorohydrooligosilanes is the co-condensation of SiF2 with B2H6 at a cool copper surface (method iv). The reactive SiF2 intermediate is generated in situ by passing SiF4 over elemental silicon at high temperatures. Under these conditions, a mixture of F3Si–SiH3, F3Si–SiF2H and H2Si–(SiF3)2 is formed (see Scheme 195). Although isolated yields were not determined, spectroscopic analyses indicated that H2Si–(SiF3)2 is formed in relatively higher amounts, while F3Si–SiH3 and F3Si–SiF2H are produced in comparable portions. This species were separated by high vacuum, low temperature fractional condensation.266
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| Scheme 194 Methods for the synthesis of monofluorosilane (path a–e). For the reactions of H3SiOMe + BF3 (path c) and SiH3·NCO + BF3 (path d) no yields reported. | ||
F3Si–SiH3 is also formed as a byproduct during the synthesis of SiF2HPH2 and SiF3PH2 via the condensation of SiF2 with PH3 (method iv) (see Scheme 196).267
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| Scheme 196 Formation of F3Si–SiH3 as a byproduct during the condensation of SiF2 and PH3; no yields reported. | ||
Reactions of SiF2 with protic reagents (such as HBr) typically generate initially formed fluorinated bromodisilanes that are thermally unstable and undergo rapid secondary transformation. Scheme 197 shows that the reaction with HBr first produces 1-bromo-1,1,2,2-tetrafluorodisilane, which decomposes quickly to a mixture of different mixed halohydrosilanes. Subsequent treatment of the resulting mixture with excess SbF3 converts it efficiently into F3Si–SiF2H.268
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| Scheme 197 Treatment of SiF2 with HBr yielding in the unstable BrF2Si–SiF2H. Subsequent treatment of decomposition products with SbF3 affording F3Si–SiF2H. No yields reported. | ||
A similar pattern is observed with H2S: the initially formed silanethiol F2HSi–SiF2SH decomposes within minutes, again yielding F3Si–SiF2H (see Scheme 198).269
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| Scheme 198 Reaction of SiF2 with H2S. Decomposition at room temperature affords F3Si–SiF2H. No yields reported. | ||
Direct fluorination routes of hydrosilanes (method i) have not been reported, but indirect access is possible through selective hydrogenation of mixed halodisilanes (method v). In compounds containing both, fluorine and chlorine or bromine substituents, the heavier halides can be selectively reduced with Me3SnH without cleaving Si–F bonds. Using this strategy, F3Si–SiH3 can be obtained in high yields from the corresponding mixed halo precursors (see Scheme 199).270
In contrast, partially fluorinated bromodisilanes do not undergo clean hydrogenation. Instead, F/Br redistribution occurs prior to reduction, producing mixtures of fluorinated disilanes. Stronger hydride reagent led to even less selective outcomes, promoting Si–Si bond cleavage and partial reduction of Si–F bonds. Together, these observations highlight the delicate balance between halogen redistribution, bond stability and reductive pathways in fluorinated disilane chemistry.270
FH2Si–SiH3 was obtained by fluorination of dichlorodisilanes or dichlorotrisilane with SbF3 (method iii) (see Scheme 200).271,272
ZnF2 is another well-established fluorinating agent and has been used to prepare F2HSi–SiHF2 and FH2Si–(SiH2)2–SiH2F from their corresponding chlorinated or brominated precursors (method iii) (see Scheme 201).273,274
In addition, cleavage of Si–N bonds in N(Si2H5)3 by BF3 provides another pathway to FH2Si–SiH3 (see Scheme 202).150
Moreover, it is possible to fluorinate different methoxyoligosilanes to the corresponding branched fluorohydrosilanes with BF3 (see Scheme 203).275
Finally, fluorohydrosilanes can be accessed via an electrical discharge approach. In this method, various monofluorosilanes were converted into F2HSi–SiH3, FH2Si–SiH2F, F2HSi–SiHF2, F3Si–SiF2H, F2HSi–Si2H5 and F3Si–Si2H5. However, the resulting product mixtures proved difficult to impossible to separate.271,276
Already in 1919 Stock and Somieski reported the synthesis of monochlorosilane (H3SiCl).10 They treated monosilane with hydrogen chloride and catalytic amounts of AlCl3 (method i) (see Scheme 204). Heating this mixture to 100 °C for 30 hours afforded ClSiH3 in 50–55% yield, with dichlorosilane as byproduct (ratio ClSiH3
:
Cl2SiH2 = 4
:
1). More recent studies showed, that the yields of ClSiH3 can be increased to 76% when a zeolite catalysator (Na-ZSM-5) is used.279
Hollandsworth et al. showed, that monosilane can also be chlorinated with silver chloride to afford monochlorosilane (see Scheme 204).280 When phenylsilane (PhSiH3) is used as starting material, H3SiCl could be obtained in yields of 78% (method ii) (see Scheme 204, path c).281 In addition, Glidewell and Rankin showed, that treatment of PhOSiH3 with HCl affords H3SiCl (see Scheme 204, path d).236
Starting in the 1960s, synthetic efforts towards chlorooligohydrosilanes increasingly focused on the chlorination (method i) of smaller hydrosilanes such as disilane, trisilane and tetrasilane.
Early studies by Drake et al. and van Dyke et al. established boron trichloride as an efficient chlorination reagent for these substrates (see Scheme 205, path a).271,276,282,283 In analogy to observations made of monosilane, hydrogen chloride284 and silverchloride285,286 were subsequently shown to be suitable chlorinations agents for disilane as well (see Scheme 205, path b and c). Beyond these systems, tetrachlorostannane was demonstrated to chlorinate di-, tri-, and tetrasilane efficiently, thereby broadening the scope of applicable chlorination reagents (see Scheme 205, path d).287 Finally, direct halogenation using molecular chlorine was reported by Fehér and co-workers, providing a more straightforward, albeit harsher, approach to the chlorination of disilane (see Scheme 205, path e).288
However, all of the mentioned methods for direct halogenation of oligohydrosilanes yield complex product mixtures that often require time consuming separation or further derivatization before reliable analysis is possible.271,276,284,286–289 Another challenge is the tendency of higher silanes to undergo isomerization.283
Van Dyke, and MacDiarmid prepared the silylethers H3SiOSi2H5 and H3SiOSi2H5 (see Scheme 145). In subsequent reactions, both O(Si2H5)2 and H3SiOSi2H5 reacted with BCl3 to give Si2H5Cl as the main product (see Scheme 206).234
In 2012 Stueger et al. demonstrated the selective chlorination of neopentasilane with 3.5 equivalents SnCl4 to afford tetra(chlorosilyl)silane (see Scheme 207 and Fig. 15).290 However, a significant drawback of employing SnCl4 as halogenating reagent is the formation of large quantities of SnCl2, which are difficult to remove completely, particularly on a preparative scale. To address limitation, the authors also examined an alternative protocol based on gaseous HCl in presence of catalytic AlCl3 and obtained the selective formation of tetra(chlorosilyl)silane (85%), accompanied only by minor amounts of 1,2,3-trichloroneopentasilane as byproduct (15%) in a total yield of more than 60%.291
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| Fig. 15 Crystal structure of Si(SiH2Cl)4 reproduced from Stueger et al.48 with permission from American Chemical Society, © 2012. | ||
An additional example for the synthesis of branched chlorohydrosilanes, is the preparation of HSi(SiCl3)3. Höfler et al. reported two efficient synthetic approaches to this compound. The first involves the reaction of dodecachloroneopentasilane (Si(SiCl3)4) with HCl, eliminating SiCl4, affording the target product in 70% yield (see Scheme 208). The second approach is based on the chlorination of HSi[Si(OMe)3]3 with nine equivalents of BCl3, providing HSi(SiCl3)3.292
The synthesis of an even higher branched chlorooligohydrosilane was demonstrated by Christopoulos et al. First, they generated phenylnonasilane via the reaction of the trissilyllithium anion and 0.5 equivalents dichlorophenylsilane. Subsequent treatment with triflic acid affords the triflate substited nonasilane, which can be chlorinated with an excess of lithiumchloride and the chlorononasilane can be obtained in yields of 81% (see Scheme 209).49
An alternative method for the synthesis of chlorohydrosilanes is the partial hydration of perchlorooligosilanes using hydrating reagents, such as LiAlH4 or Bu3SnH (method v). But also these approach were found to yield in unselective product mixtures.107,109
A more attractive strategy involves the controlled partial hydrogenation (method v) with substoichiometric amounts of i-Bu2AlH (see Scheme 210). This methodology enables access to broader range of chlorohydrooligosilanes under comparatively mild conditions. i-Bu2AlH promotes selective Si–Cl hydrogenation in both linear and branched chlorooligosilanes without inducing Si–Si bond cleavage.291
An additional method to prevent the complete hydrogenation of oligochlorosilanes with LiAlH4 is the implementation of N(SiMe3)2 or N(SiMe2Ph)2 substituents as protecting groups into the molecule (see Scheme 211). After the hydrogenation, these groups can easily be cleaved off with HCl.139
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| Scheme 211 Synthesis of chlorodisilanes using N(SiMe3)2 (path a) and N(SiMe2Ph)2 (path b) as protecting groups. No reported yields of ClH2Si–SiH2Cl. | ||
In contrast to hydrosilanes, aryl-substituted silanes (ArmSinH2n+2−m) are excellent starting materials for the selective synthesis of chlorohydrosilanes (ClmSinH2n+2−m, n = 2–7, m = 1–9) (Scheme 212). The aryl substituents can be cleanly replaced by chlorine upon treatment with liquefied hydrogen chloride or with HCl solutions in benzene, enabling controlled halogen incorporation with good selectivity (method ii).252,273,274,293,294
To suppress equilibrium of the chlorinated products,295 Uhlig et al. proposed a stepwise dephenylation strategy in which triflic acid is first used to remove the organic substituents, followed by either hydride reduction with LiAlH4 or chlorination with Et3NHCl (see Scheme 213). Using Ph3Si–SiH3 as precursor, this route enables the selective formation of HCl2Si–SiH3 and Cl3Si–SiH3, respectively.296
An analogous electrical discharge strategy for the formation of fluorohydrosilanes, has also been applied for chlorohydrosilanes. Under comparable conditions, monochlorosilane undergoes coupling reactions to give mixtures of chloro-substituted di- and oligosilanes. Similar to the fluorinated systems, these discharge processes produce complex product distributions, and separation of the individual components is challenging.276
Monobromosilane can be synthesized by reacting monosilane with various bromination agents, including HBr117 (see Scheme 214, path a), SnBr4
298 (see Scheme 214, path b), and AgBr280 (see Scheme 214, path c) (method i). A more efficient approach involves the conversion of phenylsilane with hydrogen bromide and catalytic amounts of AlBr3 (see Scheme 214, path d) (method ii).281,299
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| Scheme 214 Different methods for the synthesis of BrSiH3 (path a–d). No reported yields for the bromination of SiH4 with HBr (path a). | ||
As already shown in the section Siloxanes, H3SiBr is also formed at the reaction of O(SiH3)2 with PBr3 (see Scheme 146, path a).
Similar to the preparation of chlorooligohydrogermanes, different bromooligohydrosilanes can be generated through the bromination of oligohydrosilanes (method i) using reagents like BBr3
271,272 (see Scheme 215, path a) HBr117,286 (see Scheme 215, path b), SnBr4
298 (see Scheme 215, path c), AgBr280 and Br2
288,300 (see Scheme 215, path d). These transformations typically proceed through non-selective halogen exchange leading to complex mixtures of mono- and oligobrominated silanes rather than single, well-defined products.
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| Scheme 215 Methods for the synthesis of bromooligosilanes (path a–d). *Yield was not isolated. **Yield of the product mixture. | ||
Also similar to the synthesis of chlorohydrosilanes, is the possibility of electrophilic cleavage of silicon–aryl bonds with HBr (method ii) (see Scheme 216).274,294,301
Maddock and co-workers first reported the preparation of monoiodosilane in 1939, describing its formation via the reaction of monosilane and hydrogen iodide in the presence of catalytic amounts of AlI3 (method i) (Scheme 217, path a).167,303 An alternative efficient method towards monoiodosilane employs phenylsilane as the starting material (method ii) (Scheme 217, path b).281,304 Ward et al. further demonstrated that H3SiI can be generated via the chlorination of phenylchlorosilane and subsequent hydration to form the chlorophenylsilane, which upon treatment with hydrogen iodide afforded monoiodosilane in yields of up to 65% (Scheme 217, path c).299 Across a range of silyl ethers, treatment with HI afforded H3SiI in quantitative yield and the corresponding alcohol (ROH) as byproduct (Scheme 217, path d).238 It is also possible to convert PhOSiH3 to H3SiI by treatment with HI (Scheme 217, path e).236
In 1960, Ward and MacDiamid extended these studies to iodohydrooligosilanes.231 In their work, disilane was reacted with hydrogen iodide in the presence of catalytic amounts aluminium iodide, leading to the formation of iododisilane IH2Si–SiH3 (method i) (see Scheme 218).
Approximately a decade later Fehér et al. carried out intense studies to the synthesis of different iodooligohydrosilanes following an alternative approach applied to di-, tri- and tetrasilane, in which iodide serves as iodation reagent (see Scheme 219).305,306 These reactions consistently produced mixtures of mono- and diiodinated silanes. Nevertheless, individual isomers of iodinated di-, tri-, and tetrasilanes could be separated and identified by gas chromatographic methods.
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| Scheme 219 Reaction of di-, tri- and n-tetrasilane with iodide. *Yield of the monoiodotetrasilane was not reported. | ||
Nearly twenty years afterward, Hassler and co-workers reported significant progress in the synthesis of iodooligohydrosilanes. Analogous to strategies established for chloro- and bromohydrosilanes, their work demonstrated that electrophilic cleavage of silicon-aryl bonds with hydrogen iodine enables the selective introduction of iodine substituents (see Scheme 220). Using this approach, a broad range of iodohydrosilans was prepared in high efficiency.294,307
Partially chlorinated cyclopentasilanes were reported by Roewer and co-workers through the stepwise hydride reduction of decachlorocyclopentasilane using Me3SnH (see Scheme 222). The reaction proceeds without detectable formation of SiHCl moieties. The major product observed was assigned to 1,1,3,3,-tetrachlorocyclopentasilane, while 1,1-dihydrooctachlorocyclopentasilane was not detected. Structural assignments were based on 29Si NMR spectroscopic data; the intermediates were not isolated.107
Stueger et al. reported the partial hydrogenation of perchlorinated cyclopentasilane in 2012 in a three-step synthesis (see Scheme 223).290 The final yield of the product (Si5HCl9) could not be determined since it could not be separated from cyclopentasilane which was formed as byproduct.
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| Scheme 223 Synthesis of nonachlorocyclopentasilane by Stueger et al. No yield of the final product reported. | ||
Mixed halohydrosilanes of the general formula Si2XmYnH6−m−n (X = F, Y = Br) are formed via co-condensation of SiF2 with HBr. Upon warming the reaction mixture to room temperature, its composition changes, although the mixed halohydrosilanes BrF2Si–SiF2H, F3Si–SiFHBr and F3Si–SiHBr2 could be isolated but no yields were reported (see Scheme 225). The compounds HBrFSi–SiF2Br and HBr2Si–SiF2Br were identified in the final reaction mixture by 19F NMR spectroscopy, but were not isolated. Subsequent chlorination of BrF2Si–SiF2H and F3Si–SiHBr2 with SnCl4 afforded F3Si–SiHCl2 and ClF2Si–SiHF2. Yields of the isolated products have not been reported.270,309
| Silane | m.p. [°C] | b.p. [°C] | Physical/state | Solubility | Safety |
|---|---|---|---|---|---|
| SiH4 | −185 | −112 | Gas | Slightly in all organic and inorganic solvents | Pyrophoric |
| Si2H6 | −133 | −15 | Gas | All organic and inorganic solvents | Pyrophoric |
| Si3H8 | −115 | 53 | Liquid | All organic and inorganic solvents | Pyrophoric |
| n-Si4H10 | −89.9 | 108 | Liquid | All organic and inorganic solvents | Pyrophoric |
| iso-Si4H10 | −99.4 | 102 | Liquid | All organic and inorganic solvents | Pyrophoric |
| n-Si5H12 | −72.2 | 153 | Liquid | All organic and inorganic solvents | Pyrophoric |
| neo-Si5H12 | −57.8 | 134 | Liquid | All organic and inorganic solvents | Pyrophoric |
| cyclo-Si5H10 | −10.5 | 194 | Liquid | All organic and inorganic solvents | Pyrophoric |
| n-Si6H14 | −44.7 | 194 | Liquid | All organic and inorganic solvents | Pyrophoric |
| cyclo-Si6H12 | 16.5 | 226 | Liquid | All organic and inorganic solvents | Pyrophoric |
| n-Si7H16 | −30.1 | 227 | Liquid | All organic and inorganic solvents | Pyrophoric |
| Si8H18 | 28 | x | Oil | All organic and inorganic solvents | Pyrophoric |
| N(SiH3)3 | −106 | 52 | Liquid | All organic and inorganic solvents | Pyrophoric |
| N(SiH2SiH3)3 | −97 | 176 | Liquid | All organic and inorganic solvents | Pyrophoric |
| Et2NSiH2SiH2NEt2 | x | 23/0.05 Torr | Liquid | All organic and inorganic solvents | Pyrophoric |
| SiH3SiH(NEt2)2 | x | 23/0.2 Torr | Liquid | All organic and inorganic solvents | Pyrophoric |
| iPr2NSiH2SiH2NiPr2 | x | 68/0.05 Torr | Liquid | All organic and inorganic solvents | Pyrophoric |
| H3SiPH2 | <135 | 12.7 | Gas | All organic and inorganic solvents | Pyrophori, toxic |
| P(SiH3)3 | −73 | 114 | Liquid | All organic and inorganic solvents | Pyrophori, toxic |
| O(SiH3)2 | −144 | −15.2 | Gas | All organic and inorganic solvents | Not pyrophoric |
| S(SiH3)2 | −70.0 | 58.8 | Liquid | All organic and inorganic solvents | Pyrophori, toxic |
| Se(SiH3)2 | −68.0 | 85.2 | Liquid | All organic and inorganic solvents | Toxic |
| Te(SiH3)2 | x | 49/50 Torr | Liquid | All organic and inorganic solvents | Toxic |
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| Fig. 16 Structural motifs of (a) monocrystalline silicon, (b) polycrystalline silicon and (c) amorphous silicon. Dangling bonds marked as dotted line.314 | ||
Early on, a-Si attracted scientific interest as a semiconductor, however, it exhibited significant drawbacks with respect to electrical conductivity. At the beginning of the 1970s, new deposition methods were developed, that enabled the preparation of amorphous silicon thin-films with improved electronic properties through the incorporating of hydrogen, resulting in hydrogenated amorphous silicon (a-Si:H).315 As shown in Fig. 17, passivation of dangling bonds with hydrogen leads to a drastic reduction in defect density, thereby improving conductivity and carrier mobility. Furthermore, effective p- and n-type doping of a-Si:H can be achieved by incorporating appropriate dopant species, such as diborane or phosphine, during deposition, as dopant atoms are no longer compensated by dangling bond defects.316
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| Fig. 17 (a) Schematic passivation of dangling bonds by hydrogen and (b) schematic illustration of density of states in a-Si and a-Si:H. Graphic adapted from Vora.317 | ||
Since then, several different deposition techniques have been employed to produce silicon thin films. These silicon thin films have a wide range of applications, including thin film transistors, flexible large area displays, and photovoltaics.318,319
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| Fig. 18 Schematic illustration of the CVD process. Graphic adapted from Sun et al.323 and Katsui et al.322 | ||
A variety of CVD processes and techniques exist, including thermal CVD (TCVD), plasma-enhanced CVD (PECVD), photo-assisted CVD (PACVD), and hot-wire CVD (HWCVD). Depending on the deposition conditions such as temperature, pressure, and plasma environment, CVD can yield silicon films with different microstructures, including amorphous, microcrystalline, polycrystalline, or epitaxial silicon. The various CVD techniques therefore differ not only in deposition rate and defect concentration but also in the structural properties of the resulting films. A special form of CVD is atomic layer epitaxy (ALE), which enables the growth of monoatomic layers on a substrate surface. In the following section, these different methods are described in more detail.315
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| Fig. 19 Scheme of a typical reactor configuration for TCVD. Graphic adapted from Nnadozie et al.324 | ||
The industrial implementation of silicon chemical vapor deposition emerged in the early 1960s at Bell Telephone Laboratories, where Theuerer demonstrated controlled epitaxial growth of single-crystalline silicon via hydrogen reduction of SiCl4.325 This chlorosilane-based approach enabled precise control over film thickness, doping, and conductivity type, establishing CVD as a technologically viable route for device-grade epitaxial layers. However, these processes required elevated substrate temperatures typically exceeding 1100 °C and involved kinetically demanding Si–Cl bond cleavage with concomitant HCl elimination. These limitations motivated the exploration of hydrosilanes as thermodynamically more labile alternatives for thermal silicon deposition. Lewis and co-workers demonstrated that monosilane undergoes efficient thermal decomposition to silicon and hydrogen, enabling high-purity silicon deposition at temperatures substantially lower than those required for chlorosilane reduction.326 Subsequent kinetic studies by Joyce and Bradley revealed two distinct growth regimes during silane-based epitaxy: a transport-limited regime above ∼1100 °C and a reaction-controlled regime at lower temperatures. Together, these studies established silane as a kinetically tuneable and technologically viable precursor for thermal silicon CVD. Further experimental and kinetic studies have demonstrated that the initial step of silane pyrolysis is most likely the formation of highly reactive silylene species (:SiH2), accompanied by the release of molecular hydrogen as illustrated in Scheme 226. These intermediates readily insert into Si–H bonds of silanes, leading to the formation of higher polysilanes and initiating silicon hydride cluster growth. Subsequent dehydrogenation and rearrangement reactions generate unsaturated intermediates, including silenes and additional silylenes, which further propagate the reaction network. With increasing cluster size, intramolecular reactions can promote ring formation, yielding cyclic silicon hydrides that represent important intermediates in the early stages of silicon cluster and particle formation during silane pyrolysis. Depending on the reaction conditions, particularly temperature, pressure, and residence time, these species either contribute to heterogeneous film growth on heated surfaces or undergo homogeneous reactions leading to particle and powder formation in the gas phase. While the general mechanistic framework of silane pyrolysis is well established, the detailed reaction network remains highly complex and continues to be investigated through experimental and theoretical studies.327–329
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| Scheme 226 Simplified mechanism of silane pyrolysis illustrating the formation of higher silanes and cyclic silicon hydrides.327,328 | ||
Based on the operating pressure, TCVD can be further subdivided into atmospheric pressure CVD (APCVD), low-pressure CVD (LPCVD) and ultrahigh vacuum CVD (UHVCVD). In 1997, Sturm et al. demonstrated low-temperature LPCVD growth of β-SiC on Si using methylsilane as a single-source precursor, yielding polycrystalline, device-compatible SiC films.330 Two years later, Madaura et al. reported for the first time the APCVD of SiC films on a Si substrate using trimethylsilane as a single source precursor. Although trimethylsilane contains only a single Si–H bond and therefore falls outside the scope of classical hydrosilanes discussed in this review, this study is noteworthy as an early example of silicon deposition chemistry employing molecular silane precursors. The SEM microphotographs of the SiC/Si interface are shown in Fig. 20.331
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| Fig. 20 Microphotographs of the SiC/Si interface as seen by cross-sectional SEM adapted from Madapura et al.331 With permission from ECS – The Electrochemical Society, © 1999. | ||
Hazbun et al. investigated the use of tetrasilane (Si4H10) as a precursor for ultra-high-vacuum CVD of silicon epitaxial layers. They demonstrated that tetrasilane enables significantly higher growth rates than monosilane and allows crystalline silicon deposition at temperatures as low as 400 °C, making it suitable for low-temperature epitaxy.332 Furthermore, Byeon et al. investigated the epitaxial growth of Si and SiGe using high-order silanes such as disilane, trisilane, and tetrasilane under UHVCVD and LPCVD conditions without a carrier gas. They showed that higher-order silanes enable silicon epitaxy at reduced temperatures, with trisilane and tetrasilane providing significantly higher growth rates, while disilane yielded the highest crystal quality of the deposited films.333 Halogenated hydrosilanes were likewise employed as silicon precursors for both oxide and carbide thin films. In high-temperature thermal CVD, silicon tetrachloride in combination with propane enabled the growth of epitaxial SiC layers, where chlorine-containing species suppress gas-phase nucleation and improve stoichiometric control of Si
:
C ratios.334 In a related context, Sneh et al. reported atomic-layer controlled growth of SiO2 using a binary reaction sequence with SiCl4 and H2O.335 Nitrogen-functionalized hydrosilanes subsequently emerged as important precursors for the deposition of silicon nitride (Si3N4) thin films. Gumpher et al. demonstrated LPCVD of Si3N4 from di(t-butylamino)silane (BTBAS) and NH3 at 550–600 °C, producing high-quality nitride films suitable for microelectronic applications.336 The incorporation of preformed Si–N bonds in these precursors enhances surface reactivity while avoiding corrosive halide byproducts, thereby improving film purity and conformality in advanced deposition schemes.337
Silylphosphanes and related phosphinosilanes were explored primarily in patent literature as single-source Si–P precursors for in situ phosphorus doping during silicon CVD. Although conceptually attractive as potential alternatives to PH3, limited thermal robustness and the maturity of established PH3-based processes curtailed their broader implementation.338 Silylgermanes containing preformed Si–Ge bonds were systematically developed as molecular single-source precursors for SiGe thin-film growth. Kouvetakis and co-workers first established the complete hydride series (H3Ge)xSiH4−x (x = 1–4), including silylgermane H3GeSiH3 and tetrasilylgermane Ge(SiH3)4, and demonstrated their application in low-pressure deposition of epitaxial Si1−xGex layers at 300–450 °C. Thermal activation proceeds via Si–H and Ge–H bond cleavage with H2 elimination while preserving the intrinsic Si
:
Ge stoichiometry encoded in the precursor, enabling compositionally controlled alloy growth without separate silane and germane feeds. This molecular design strategy facilitates the preparation of a new class of Si-based semiconductors with Ge-rich stoichiometry. Fig. 21 shows a X-ray transmission electron microscopy (XTEM) image of a SiGe2 layer on a Si substrate.127
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| Fig. 21 XTEM micrograph of a SiGe2 layer grown on Si(100) adapted from Kouvetaksi et al.127 With permission from American Chemical Society, © 2005. | ||
More recently, Wagner and co-workers introduced mixed-substituted Si–Ge hydrides such as H3SiR2GeSiH3 (R = Ph, n-Bu), synthesized via Si2Cl6-mediated coupling and subsequent hydride formation, and demonstrated their conversion by low-pressure CVD into predominantly amorphous Si1−xGex coatings with predefined Si
:
Ge ratios and reduced pyrophoricity compared to purely hydridic systems.128
While thermal processes are widely used in industry, primarily due to the technical ease of implementation, they also exhibit clear disadvantages. In particular, temperature-sensitive substrates may be damaged by the high process temperature. For this reason, alternative energy sources have been developed over the decades of research.321,339,340
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| Fig. 22 Schematic dissociation pathway of SiH4 and H2 in the plasma adapted from Kasap et al.313 With permission from Springer-Verlag US, © 2007. | ||
In 1965, Sterling and Swann342 were the first to report the deposition of an amorphous silicon layer from gaseous SiH4 using plasma-assisted CVD. In the early 1970s, a research group at Havard University demonstrated the incorporation of hydrogen into a-Si leading to the development of hydrogenated amorphous silicon (a-Si:H) with a significantly reduced defect density and improved electronical properties.343 Building on these findings, Spear and LeComber344 first demonstrated the controlled n- and p-doping of a-Si:H by adding phosphine and diborane to SiH4 in a reactor with a plasma at radio frequency voltages. This enabled precise control of the electrical conductivity over several orders of magnitude and paved the way for the realization of a-SiH-based devices, in particular thin-film solar cells and TFTs.345 As a result of these advances, PECVD became the standard procedure for the deposition of silicon thin films in the 1980s. In 1983, Matsuda et al. deposited amorphous a-SiC:H films from SiH4/CH4 mixtures at substrate temperatures of 300–400 °C, producing films suitable for microelectronic and optical applications.346 Pokhodnya et al. studied the intrinsic stress in a-Si:H films using cyclohexasilane (CHS) as a precursor.347 Lee et al. reported the deposition of trisilylamine using PECVD forming highly conformal SiCN films. In Fig. 23 a transmission electron microscopy (TEM) cross-sectional view of the substrate with the deposited layer is shown.348
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| Fig. 23 TEM cross-sectional view of the substrate with the deposited SiCN layer adapted from Lee et al.348 With permission from Elsevier B.V., © 2018. | ||
In the following decades, research efforts focused on optimizing the PECVD process with respect to material quality, increased deposition rates and long-term stability. New approaches such as very-high-frequency PECVD (VHF-PECVD),349 microwave-assisted CVD (MW-CVD)350 and “high power high pressure” regime RF-PECVD351 were developed. Today RF-PECVD at a excitation frequency of 13.56 MHz remains the dominating deposition technique, notwithstanding its relatively low deposition rate of 1–2 Å s−1.352
The following Fig. 24 shows a schematic illustration of a PECVD reactor.
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| Fig. 24 Schematic illustration of a plasma-enhanced chemical vapor deposition (PECVD) reactor. Graphic adapted from Verma et al.353 and altered with the help of AI. With permission from Springer Nature Singapore Pte Ltd., © 2023. | ||
A key advantage of PACVD is the absence of plasma, which eliminates ion-induced damage to both the substrate and the growing film. Furthermore, in contrast to TCVD, which relies on pyrolytic mechanisms and requires high substrate temperatures, PACVD enables deposition at significantly lower temperatures, in some cases at room temperature. As a result, the choice of substrate material is not restricted by thermal stability. PACVD also has limitations, including the requirement that precursor molecules exhibit sufficient absorption within the emission spectrum of the light source, as well as relatively low deposition rates.339,354
PACVD is often discussed together with laser-assisted CVD (LACVD), also known as laser chemical CVD, and the two processes are not always strictly distinguished terminologically in literature, as both rely on photonic activation. The crucial difference, however, lies in the method of energy input. In contrast to PACVD, LACVD uses coherent, high-intensity laser radiation. LACVD can generate very high local energy densities and induce both photolytic and locally pyrolytic processes, for example, through targeted heating of the substrate surface. Laser-CVD is therefore particularly suitable for locally confined deposition or structuring processes.220,339,357 A typical schematic of the LACVD process is shown in Fig. 25.
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| Fig. 25 Schematic illustration of a LACVD reactor. With permission from the Institute of Optics and Electronics, Chinese Academy of Science358 © 2022. | ||
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| Fig. 26 Illustration of a schematic HWCVD reactor adapted from Schropp.360 With permission from ECS – The Electrochemical Society, © 2009. | ||
A characteristic feature of HWCVD is the spatial separation of precursor decomposition and layer growth. Since the generation of reactive species occurs exclusively on the filament, the process is often referred to as a remote decomposition method. The temperatures of the filament and substrate can be adjusted independently, enabling deposition at comparatively low substrate temperatures while simultaneously achieving high deposition rates.
The basic principle of HWCVD was first published and patented in 1979 by Wiesmann et al. under the name thermal vapor deposition.361 In the mid-1980s, Matsumura et al. first demonstrated the deposition of amorphous silicon using this method and introduced the term catalytic CVD.362 Independently, Doyle et al. described a comparable concept under the name evaporative surface decomposition (ESD).363
A significant milestone was achieved in 1991 with the work of Mahan et al., who demonstrated that amorphous silicon layers deposited using HWCVD can exhibit higher material quality than comparable films produced by PECVD.364 The high quality of the deposited layers is attributed to the efficient decomposition of the precursor gases at filament temperatures above approximately 1500 °C. Typical deposition rates for amorphous silicon range from 10 to 50 Å s−1, significantly exceeding those of conventional RF-PECVD processes.
Due to the absence of a plasma, ion-induced structural damage to the growing layer, that can be caused by ion bombardment or high-energy radiation, is largely avoided. The term Cat-CVD refers to the catalytic effect of the hot wire in the dissociation of the precursor gases, although the filament is not an ideal catalyst in the strict chemical sense, as it undergoes aging and erosion during the process.365 In the literature, the term HWCVD is predominantly used in physical and photovoltaic contexts, while Cat-CVD is particularly common in chemical research and Japanese literature. Current research is investigating, among other things, the application of HWCVD for the production of TFTs and thin-film solar cells.360
In ALD, gaseous precursors are introduced into the reactor in a strictly sequential manner. Each precursor reacts exclusively with the available reactive sites on the substrate surface until a saturated adsorption level is reached. The reactor is purged with inert gas between the individual precursor pulses to remove excess precursor molecules and volatile byproducts. This procedure effectively suppresses gas-phase reactions, such that the film growth is governed almost entirely by surface reactions.133,367 The scheme of a sequential ALD cycle is shown in Fig. 27. Hirose et al. demonstrated the use of monosilane for room temperature ALD.368 Matsunami et al. established epitaxial growth of β-SiC (3C-SiC) on Si substrates by reacting SiH4 with hydrocarbons such as propane at temperatures above 1000 °C, enabling crystalline SiC layers for electronic applications and demonstrating in situ doping with nitrogen donors and aluminium or boron acceptors.369 Halogenated hydrosilanes were also employed for SiC epitaxy: Pedersen et al. employed methyltrichlorosilane in a hot-wall CVD reactor to obtain high-quality 4H-SiC layers.370 Additional chlorinated silanes, including trichlorosilane, dichlorosilane, and hexachlorodisilane (Si2Cl6), have likewise been utilized for high-quality SiC epitaxial growth.371
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| Fig. 27 Scheme of a sequential ALD cycle adapted from George.131 With permission from American Chemical Society, © 2009. | ||
Nitrogen-functionalized hydrosilanes became important precursors for the deposition of silicon dioxide (SiO2) thin films. Bis(dimethylamino)silane (BDMAS) was introduced for atomic layer deposition of SiO2 with H2O337 or O3
372 as oxidants, where ligand-exchange reactions with surface OH groups followed by ozone or oxygen plasma oxidation yield SiO2.372 Furthermore Faraz et al. reported the deposition of silicon nitride layer through plasma-enhanced atomic layer deposition of di(sec-butylamino)silane (DSBAS) on planar and on high aspect ratio 3D trench nanostructures. Fig. 28 shows a TEM image of the layer as-deposited and post wet-etch with dilute hydrofluoric acid.373
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| Fig. 28 TEM image of the silicon nitride layer as-deposited (left) and post wet-etch with dilute hydrofluoric acid (right) adapted from Faraz et al.373 With permission from American Chemical Society, © 2017. | ||
In contrast to hydrosilanes, oxygen-functionalized silicon precursors such as tetraethyl orthosilicate (TEOS, Si(OEt)4) are widely used for the deposition of SiO2 thin films in LPCVD, PECVD, and sub-atmospheric CVD processes.374
The conceptual foundations of hydrosilane-based liquid processing date back to the late 1980s. West and Wolff377 as well as Miller and Michl378 demonstrated that organopolysilanes can be deposited as thin films and subsequently converted into silicon-rich amorphous networks by thermal or photochemical treatment, thereby establishing the processing and photochemistry toolkit for later hydrosilanes routes. However, true hydrosilanes themselves were only mentioned in passing in these studies, and a dedicated liquid-phase deposition strategy based explicitly on hydrosilane precursors had not been established. A decisive step toward practical implementation was achieved by Shimoda et al. in 2006,19 who established cy-Si5H10 as a molecular precursor for solution-processed silicon films. Cy-Si5H10 was selected due to its favourable properties: it exhibits comparatively high stability and good availability making it suitable for handling and processing under inert conditions, and also exhibiting a high photoreactivity upon irradiation with ultraviolet light. In Shimodas LPD approach cy-Si5H10 is first irradiated with UV light with a wavelength of 365 nm leading to a ring-opening polymerization and the formation of polydihydrosilane. The resulting polyhydrosilane can be dissolved in organic solvents to yield a processable liquid silicon material, often referred to as “silicon ink”. The silicon ink is deposited by spin-coating on a substrate forming a uniform precursor. Subsequently thermal treatment induces the conversion of the polysilane network into a a-Si film. During initial heating, volatile components such as the solvent and cy-Si5H10 evaporate. At a temperature below approximately 280 °C cleavage of Si–Si bonds begins, leading to a release of SiH2 and SiH3 species. Above a temperature of around 300 °C the Si–H bonds break resulting in the formation of the amorphous silicon film.19,376,379–381 Fig. 29 illustrates the colour changes associated with variations in the chemical composition of the thin film at different annealing temperatures.
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| Fig. 29 Photographic image of the solution-processed polysilane films coated on quartz glass adapted from Trifunovic et al.381 With permission from American Institute of Physics, © 2015. | ||
The material can subsequently be further processed by additional thermal treatment or laser annealing to obtain polycrystalline silicon. Fig. 30 depicts a scheme for the solution-based formation of amorphous and polycrystalline silicon films.
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| Fig. 30 Scheme for the solution-based formation of amorphous and polycrystalline silicon films adapted from Gerwig et al.5 With permission from Chemistry – A European Journal published by Wiley-VCH GmbH, © 2024. | ||
In comparison to a-Si thin films formed through PECVD, the LPD produced films show a significantly lower mobility which is connected to a low concentration of hydrogen atoms. Films processed at temperatures below 300 °C exhibit charge carrier mobilities comparable to those obtained by PECVD. However, under these conditions the material can no longer be unambiguously classified as amorphous silicon and shows increased susceptibility to oxidation. Shimoda et al. therefore emphasizes the necessity of balancing low processing temperatures with sufficient structural stabilization and oxidation resistance in order to achieve device-relevant film quality.380
Beyond the preparation of intrinsic silicon inks, Shimoda and co-workers also developed n-type and p-type silicon inks by incorporating suitable dopant precursors, such as white phosphorus and decaborane, into the cy-Si5H10-derived system prior to film deposition. During subsequent thermal conversion, the dopant species are incorporated into the forming silicon network. These developments were later summarized under the term “liquid silicon family materials” (LSFMs), describing a materials platform in which cy-Si5H10 acts as a common precursor for different silicon-based functional layers. In this concept, intrinsic, n-type, and p-type silicon films as well as device structures such as TFTs and solar cells can be fabricated using entirely liquid-based processing routes.
Subsequent studies expanded the precursor chemistry, the available activation strategies as well as the deposition methods for hydrosilane-based LPD. Following Shimoda's initial work, cy-Si5H10 remained the dominant hydrosilane precursor, and numerous studies focused on refining its processing and activation. In contrast to the spin-coated polysilane ink approach described by Shimoda, Frey et al. employed an aerosol-assisted spray deposition technique using neat cy-Si5H10 as precursor. The cy-Si5H10 was atomized and deposited onto heated substrates under inert atmosphere, while ultraviolet irradiation was applied within the deposition chamber to promote precursor activation. Film formation proceeded primarily via thermally assisted decomposition of the liquid precursor during and after deposition, followed by high-temperature annealing (700–950 °C) to obtain polycrystalline silicon.382 Trifunovic et al. employed doctor-blade coating of cy-Si5H10, followed by ultraviolet curing at 365 nm and subsequent excimer laser at crystallization at 308 nm to obtain poly-Si at a maximum process temperature of 150 °C. In this approach, the solution-deposited precursor was directly transformed into crystalline silicon without requiring intermediate high-temperature annealing above 350 °C or a separate amorphous silicon conversion step. Therefore, this process is suitable for deposition on temperature-sensitive substrates like paper or polymer and facilitating low-cost electronics. Fig. 31 shows a poly Si film fabricated on paper.381
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| Fig. 31 Poly Si film fabricated on paper adapted from Trifunovic et al.381 With permission from American Institute of Physics, © 2015. | ||
In parallel, alternative activation methods for cy-Si5H10 were investigated. Cádiz Bedini et al. reported on ring-opening polymerisation induced by ultrasonic irradiation at a frequency of 26 kHz. The temperature was maintained below 75 °C, and it was confirmed, that no thermal activation of the precursor occurred under these conditions.
Masuda et al. demonstrated that cy-Si5H10-derived liquid silicon can be employed for solution-based silicon patterning using both inkjet printing and nanoimprinting strategies. In both approaches, cy-Si5H10 was first photochemically polymerised at 365 nm to yield a processable polysilane precursor. In the inkjet printing approach, the polysilane solution was deposited in a digitally defined, maskless manner onto the substrate. Subsequent thermal conversion at approximately 380–400 °C yielded hydrogenated amorphous silicon, while additional annealing at 1000 °C enabled crystallisation to polycrystalline silicon. The method further allowed the incorporation of p- and n-type dopants directly into the printed structures. Fig. 32 shows a printed silicon pattern on a glass substrate.383
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| Fig. 32 Inkjet printed silicon pattern on a glass substrate adapted from Masuda et al.383 With permission from Wiley-VCH GmbH, © 2020. | ||
In contrast, the nanoimprinting approach consisted of spin-coating the cy-Si5H10-derived Liq-Si precursor onto the substrate. The deposited film was subsequently pre-cured at 140–220 °C, which initiated partial crosslinking of the polysilane network. Successful pattern replication was achieved only within this temperature window under an applied pressure of 10 MPa. At lower temperatures, insufficient crosslinking prevented stable feature transfer, whereas at higher temperatures the film lost its deformability. Crosslinking proceeds via thermally activated 1,2-hydrogen shift reactions, accompanied by the release of SiH4 and H2, leading to progressive solidification of the film. After imprinting and controlled cooling, post-annealing at approximately 380 °C completed the conversion to amorphous silicon. Despite significant volumetric shrinkage during polymer-to-silicon transformation, nanoscale patterns were retained. Fig. 33 shows a nanoimprinted pattern of a-Si.384
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| Fig. 33 Nanoimprinted pattern of a-Si adapted from Masuda et al.384 With permission from American Chemical Society, © 2016. | ||
These studies demonstrate that cy-Si5H10-derived polysilanes are suitable precursors for lithography-free micro- and nanostructured silicon fabrication.
Gerwig et al. investigated the oligomerisation of cy-Si5H10 using electron spin resonance (ESR), NMR, and Raman spectroscopy supported by DFT and molecular dynamics simulations. Their results showed that cy-Si5H10 does not undergo a classical ring-opening polymerisation. Instead, short-lived silyl radicals are formed, which recombine to generate highly branched hydrooligosilanes. Silylene intermediates were found not to play a significant role. Competing decomposition and disproportionation reactions produce volatile fragments, reducing hydrogen content and overall yield. ESR measurements confirmed the presence of tertiary silyl radicals as reactive intermediates.5
The influence of solvent and processing parameters on film formation was further examined. Optimised spin-coating and UV irradiation conditions yielded homogeneous silicon films, which were subsequently passivated by hydrogen plasma. The resulting thin films and TFT devices exhibited performance comparable to PECVD-processed materials.
Shen et al. introduced a liquid-source vapor deposition (LVD), where cy-Si5H10 thermally decomposes between two parallel hot substrates at atmospheric pressure. In this configuration, a fraction of the precursor is directly converted into amorphous silicon on the substrate surface, while volatile silicon hydride radicals are simultaneously generated. These reactive intermediates diffuse within the confined deposition space and act as secondary growth species, thereby sustaining further film formation. This allows for the formation of denser amorphous silicon layers with reduced oxygen incorporation compared to conventional spin-coated films. The schematic set-up for LVD is shown in Fig. 34.385
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| Fig. 34 Schematic set-up of the LVD process with cy-Si5H10 as the precursor adapted from Shen et al.385 Published by Royal Society of Chemistry under CC-BY 4.0, © 2015. | ||
However, the demanding synthesis and purification of cy-Si5H10 highlight the need to consider alternative precursors such as cyclohexasilane (CHS) and NPS.5,376 Iyer et al. investigated CHS as an alternative cyclic hydrosilane precursor. The CHS solution was spin-coated onto the substrate under simultaneous UV irradiation to induce ring-opening polymerisation and network formation. Subsequent thermal annealing and excimer laser treatment enabled the transformation of the amorphous intermediate into crystalline silicon. Furthermore, hydrogen plasma exposure was applied to passivate residual defect states and improve the structural and electronic quality of the films.386 The following Fig. 35 shows SEM images of the surface of the thin film after different points in the formation process.
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| Fig. 35 SEM images of the thin film surface of (a) the amorphous silicon film, (b) the thermally treated silicon film, (c) the laser treated silicon film and (d) the laser treated silicon film at higher magnification adapted from Iyer et al.386 With permission from American Chemical Society, © 2012. | ||
Cadiz Bedini et al. demonstrated the preparation of silicon ink from trisilane using ultrasonic irradiation. After subsequent UV irradiation, they used the resulting oligomeric mixture deposit a a-Si–H thin film via spin coating. Furthermore, the authors also reported on the deposition of Si nanoparticles from the sonicated silicon ink.387
Bronger et al. were the first to introduce neopentasilane in solution-based silicon processing. Using spin-coating and slot-die coating as deposition techniques, they showed that the branched molecular structure and increased Si–Si bond content of NPS significantly influence the thin film formation. Compared to cy-Si5H10, NPS exhibits improved solubility, which results in enhanced film homogeneity and uniformity. In addition, they reported an improved p-type doping efficiency for NPS-derived films relative to cy-Si5H10. The electronic performance approached that of comparable PECVD-deposited materials.319 The working group of Haase executed further research to determine the usability of liquid silicon ink based on NPS for local n-and p-doping of solar cells.388
Further development explored hydrosilanes beyond simple cyclic or small branched molecules. Haas et al. introduced highly branched perhydrosilanes, namely 2,2,3,3-tetrasilyltetrasilane and 2,2,3,3,4,4-hexasilylpentasilane, which show a reduced pyrophoric character and a bathochromically shifted UV-absorption. After photolysis the obtained oligomeric polyhydrosilane mixture was spin-coated on glass substrates and thermally treated at 500 °C resulting in a homogeneous a-Si:H layer. Fig. 36 shows a photographic image and an optical micrograph of the solution processed a-Si:H film.21
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| Fig. 36 Photographic image (B) and optical micrograph (C) of the solution processed a-Si: film adapted from Haas et al.21 With permission from Wiley-VCH, © 2017. | ||
In this context, Christopoulos et al. reported the synthesis and structural characterisation of highly branched hydrogenated nonasilanes and decasilanes. Although no thin-film deposition experiments were performed, the study provided detailed information on molecular structure, bonding motifs, and stability of higher nuclearity hydrosilanes. Compared to smaller cyclic precursors, these compounds exhibit modified volatility and decomposition behaviour due to their increased silicon content and branching degree. The work therefore contributes to the understanding of structure–property relationships in hydrosilanes and identifies potential candidates for future liquid-phase silicon deposition studies.49
The increasing focus on precursor structure is also reflected in patent literature. Several patents disclose synthetic routes toward branched and doped hydridosilanes intended for thin-film deposition applications. These developments address precursor stability, controlled oligomerisation, and reduced pyrophoric character, highlighting the technological relevance of structure-tailored hydrosilanes for liquid-phase silicon processing.389 More recently, precursor-engineered strategies have focused on single-source hydrosilane-based precursors that contain one or more heteroatoms covalently linked to silicon to enable controlled Si–C network formation. Matsuda and co-workers developed a polymeric polydihydrosilane precursor with pendant hexyl groups (PSH), which was deposited by solution-based methods and subsequently pyrolyzed to form an a-SiC coating. Fig. 37 shows a photographic image of PSH films coated on glass substrates and pyrolyzed at different temperatures.390
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| Fig. 37 Photographic image of PSH films coated on glass substrates and pyrolyzed at different temperatures adapted from Masuda et al.390 With permission from Royal Society of Chemistry, © 2015. | ||
In a related molecular design approach, Haas and co-workers reported the systematic functionalization of higher silicon hydrides with carbon-containing substituents and demonstrated their application in LPD, where spin-coated precursor films were thermally converted into homogeneous Si/C thin films. Fig. 38 exemplary shows a picture and a light microscopy image of a thin layer formed from the precursor 1,1,1-trimethyl-2,2-disilyltrisilane.22
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| Fig. 38 A picture and a light microscopy image of a thin layer formed from the precursor 1,1,1-trimethyl-2,2-disilyltrisilane on glass adapted from Haas et al.22 Published by American Chemical Society under CC-BY 4.0, © 2023. | ||
In LPD, the balance shifts toward solubility, manageable reactivity, and photochemical responsiveness: higher and especially branched hydrosilanes exhibit superior solubility, reduced pyrophoricity, and bathochromically shifted UV absorption, enabling efficient photochemical activation and yielding homogeneous a-Si:H films. These features promote homogeneous film formation and improved control over hydrogen incorporation and network structure in a-Si:H materials. For example, branched hydrosilanes support more uniform coating behavior and facilitate dopant incorporation, while cyclic precursors follow distinct radical-mediated pathways that yield highly branched intermediates, influencing film densification and defect evolution. Thus, precursor structure directly governs the resulting microstructure and optoelectronic properties of the deposited films.
Across both deposition regimes, molecular functionalization (e.g., preformed Si–N, Si–C, or Si–Ge bonds) provides a direct handle to encode composition and doping at the molecular level, linking precursor design directly to device-relevant properties. In the context of thin-film solar cells, such tailored precursors can influence key properties such as crystallinity, electronic structure, and impurity incorporation, thereby directly affecting device performance. These examples clearly demonstrate that the rational design of hydrosilane precursors-linking molecular structure to decomposition behavior and ultimately to material properties-represents a central strategy for advancing silicon-based technologies encoding film stoichiometry and network chemistry at the molecular level.
A central theme emerging from recent research is the pivotal role of silanide intermediates and Si–H bond activation processes in hydrosilane functionalization. Alkali-metal silanides and related species provide powerful synthetic entry points to a wide range of silicon-element bonds, enabling the preparation of silyl derivatives with elements across the periodic table. In parallel, dehydrogenative coupling reactions have emerged as a particularly powerful methodology for the controlled construction of Si–Si bonds, allowing the transformation of simple monosilanes into higher oligohydrosilanes and polysilane frameworks through catalytic hydrogen elimination. Together with advances in silicon cluster chemistry, including the synthesis of silafullerenes and higher branched hydrosilanes, these developments have significantly expanded the conceptual and structural landscape of molecular silicon hydride chemistry.
Beyond their fundamental chemical interest, hydrosilanes have become indispensable precursors for the preparation of silicon-containing materials and thin films. Chemical vapour deposition represents the most widely employed industrial technique for silicon film formation, where simple hydrosilanes such as monosilane and disilane serve as key feedstocks for the growth of polycrystalline, amorphous, or epitaxial silicon layers used in semiconductor devices and photovoltaic technologies. The controlled thermal or plasma-assisted decomposition of these molecules enables the deposition of high-purity silicon films with precisely tuneable properties. Building on this established technology, recent research has increasingly explored molecularly defined higher hydrosilanes and functionalized derivatives as advanced precursors. In particular, solution-based approaches such as liquid-phase deposition has emerged as attractive complementary strategy that offers advantages in terms of processability, scalability, and compatibility with emerging device architectures.
Building on this progress, future developments are expected to focus on improving synthetic accessibility, scalability, and the targeted functionalization of hydrosilane derivatives.
From an application perspective, hydrosilanes and especially higher oligomeric species offer significant potential as tailored single-source precursors for advanced materials. Their tunable reactivity and decomposition behavior enable precise control over film growth, composition, and doping in semiconductor fabrication. In particular, the development of functionalized hydrosilanes that incorporate heteroatoms directly into the molecular backbone represents a promising strategy toward cleaner and more efficient deposition processes, avoiding the need for co-feeding multiple gaseous precursors.
However, several key challenges currently limit the broader industrial implementation of these compounds. A major bottleneck is the economic feasibility, as the high cost of polysilanes has so far prevented their widespread use in large-scale applications such as solar cell manufacturing. Despite their attractive properties as solution-processable silicon precursors, their synthesis often involves multi-step procedures, low overall yields, and demanding purification protocols, all of which significantly increase production costs.
In addition, synthetic limitations remain a critical issue. For many technologically relevant doping elements, no scalable and robust synthetic routes to suitable hydrosilane-based precursors are currently available. While initial approaches toward Si–B, Si–P, or other heteroatom-functionalized systems have been reported, these methods often suffer from limited selectivity, stability issues, or poor scalability.
This lack of general and efficient synthetic strategies restricts the systematic exploration of doped silicon materials derived from hydrosilanes.
Another challenge lies in the control of reactivity and stability. The intrinsic reactivity of Si–H and Si–Si bonds, while advantageous for materials synthesis, can lead to undesired side reactions such as polymerization or decomposition, complicating handling and processing. This is particularly relevant for higher hydrosilanes, where competing reaction pathways often result in complex product mixtures and reduced selectivity.
Looking forward, addressing these challenges will require integrated efforts in synthesis, mechanistic understanding, and process development. Advances in catalytic methodologies, improved precursor design, and the development of scalable production routes will be essential to unlock the full potential of hydrosilanes in industrial applications. In this context, the continued interplay between fundamental research and applied process engineering will be crucial for translating laboratory-scale discoveries into viable technologies.
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