Open Access Article
Elena Ureña Horno
*a,
Alexi J. Mores
b,
Lewis D. Owens
a,
Mahon L. Maguire
c,
Harish Poptani
cd,
Liam O'Brien
b and
Marco Giardiello
*a
aDepartment of Chemistry, University of Liverpool, Liverpool, UK. E-mail: magia@liv.ac.uk
bDepartment of Physics, University of Liverpool, Liverpool, UK
cCentre for Preclinical Imaging, University of Liverpool, Liverpool, UK
dDepartment of Molecular and Clinical Cancer Medicine, University of Liverpool, Liverpool, UK
First published on 9th April 2026
An emulsion-based self-assembly strategy for the formation of Superparamagnetic Iron Oxide Nanoparticles (SPION) clusters with precisely tunable silica spacers is reported. Systematic control of the silica shell thickness enables modulation of magnetic inter-core spacing within the clusters. This results in a pronounced enhancement in Magnetic Particle Imaging (MPI) signal generation, attributed to a combination of enhanced long-range magnetic dipole–dipole coupling interaction, the suppression of short-range exchange-like coupling interaction and the passivation of SPION surface spin disorder. The interplay between effects gives rise to an increase in harmonic content of clustered core@shell particles compared with their non-clustered counterparts, resulting in brighter MPI images.
To enhance the MPI performance of SPIONs while preserving their superparamagnetic behaviour, researchers have developed self-assembly strategies to cluster individual cores into multicore structures, which can improve signal response.11–17 However, the magnetic interactions introduced by clustering can play a dual role. While controlled interparticle coupling can enhance nonlinear magnetic response and thus MPI signal generation, uncontrolled aggregation often leads to strong dipole–dipole interactions and, in cases where magnetic cores are in direct contact, short-range exchange-like coupling between neighbouring cores. Such strong interparticle interactions can restrict their independent magnetic moment fluctuations, alter their relaxation dynamics and undermine the superparamagnetic state.18 This can reduce the ability of the nanoparticles to respond optimally to the oscillating magnetic fields used in MPI or cause agglomeration. Consequently, clustering can degrade imaging performance and reduce the predictability of the MPI signal response, as observed in our recent studies.19
Magnetic interactions between neighbouring SPION cores are sensitive to the centre-to-centre core separation, d. In clustered systems, the dominant long-range interaction is magnetic dipole–dipole coupling, for which the interaction energy scales ∝ 1/d3 in simple models.20–25 Consequently, tailoring d, relative to the core size, dm, should lead to pronounced changes in magnetic coupling strength, with direct consequences for magnetic relaxation dynamics and MPI signal generation.
In this work, we present a modular strategy to tailor the nanoscale organisation of SPION clusters by independently controlling silica shell thickness and cluster formation through surfactant-mediated assembly. By introducing silica shells of systematically varied thickness around magnetic cores of identical size, we demonstrate the precise tuning of SPION core-to-core spacing. The silica shells act as chemically inert, non-magnetic spacers that physically separate individual SPION cores within clusters, in principle, reducing the strength of inter-SPION magnetic dipole–dipole interactions.26–28 Using this approach, we investigate the impact of interparticle magnetic coupling on MPI signal. While some reports have demonstrated silica shells can reduce the overall magnetisation of composite nanoparticles, due to the increased fraction of non-magnetic material and modification of surface magnetic properties,29 we find the silica shells improve MPI response, which we attribute to passivation and a reduction of spin disorder at the SPION surface, as well as mitigating direct short-range coupling, in agreement with prior studies.30,31 MPI signal generation is governed by magnetic relaxation dynamics, including Brownian relaxation and tuning of effective magnetic anisotropy.18,32–34 This highlights the importance of balancing interparticle interactions and relaxation behaviour when designing MPI tracers. Using an inert spacer, such an approach allows beneficial cooperative magnetic coupling to be tuned, independently of (Brownian) dynamic relaxation, to optimise MPI response. To the best of our knowledge, no previous studies have systematically examined the combined influence of silica shell thickness and clustering on MPI signal generation. Thus, the assembly of silica-coated SPIONs into clusters provides a versatile platform for investigating how spatial organisation and inter-core distance influence magnetic behaviour and MPI performance.
Next, we developed a modified, modular strategy to cluster these silica-coated SPIONs by adapting the assembly method originally reported by Bai et al.39 Unlike the direct clustering of hydrophobic SPION cores in the original method, our novel approach uniquely clusters SPION@SiO2 (tS = 20 nm) nanoparticles initially dispersed in ethanol. The subsequent emulsification in aqueous CTAB solutions and controlled ethanol evaporation enables effective surfactant-directed assembly within micelles, resulting in well-defined, stable silica-coated clusters (Fig. 1).
By systematically varying the CTAB concentration during assembly, denoted SPION@SiO2 (tS = 20 nm, C = x), where x is the amount of CTAB added in mg in the 10 mL solutions, we observed differences in cluster size and uniformity. Structural characterization via TEM and DLS confirmed the influence of CTAB concentration. DLS showed an increase in Dh upon clustering with respect to the non-clustered SPION@SiO2 (tS = 20 nm) (111.0 ± 0.5). Upon clustering, Dh was largely uniform across all clustered samples, however with a modest 16% increase in Dh across the range as higher CTAB concentrations were employed, with all PDIs below 0.15 (Table 1, and SI Fig. S2 for DLS traces). TEM analysis suggested that at low CTAB levels at 2.5 mg (0.686 mM) and 5 mg (1.37 mM), clusters were less uniform and exhibited incomplete particle incorporation, evident by the appearance of individual particles (Fig. 2a and b). Increasing CTAB concentration resulted in fewer individual particles, reaching an apparent optimal concentration at 10 mg (2.74 mM) and 20 mg (5.49 mM) (Fig. 2c and d). At even higher CTAB levels (30 mg, 8.23 mM), clusters appeared once again less organized and less uniform (Fig. 2e), indicating a non-linear relationship between surfactant concentration and clustering. These observations are consistent with surfactant-mediated micelle assembly.39 CTAB forms micelles above its critical micelle concentration (CMC; manufacturer reported at ∼1.0 mM in water), which act as a template that facilitate the confinement and assembly of silica-coated SPIONs. At CTAB concentrations near or below the CMC the number of micelles is limited and particle encapsulation is therefore inefficient, thus incomplete clustering is observed. Increasing the CTAB concentration above the CMC increases the micelle population and promotes more efficient cluster formation. However, at higher CTAB concentrations, excess micelles disrupt controlled assembly and lead to less uniform structures observed. This behaviour explains the non-linear relationship between CTAB concentration and cluster uniformity observed in Fig. 2.
| Sample | CTAB (mg mM−1) | Dh (nm) | PDI |
|---|---|---|---|
| a SPION@SiO2 (tS = 20 nm) measure in ethanol. | |||
| SPION@SiO2 (tS = 20 nm)a | 0 | 111.0 ± 0.5 | 0.14 |
| SPION@SiO2 (tS = 20 nm, C = 2.5) | 2.5/0.67 | 156.7 ± 1.3 | 0.11 |
| SPION@SiO2 (tS = 20 nm, C = 5) | 5/1.37 | 167.7 ± 1.0 | 0.10 |
| SPION@SiO2 (tS = 20 nm, C = 10) | 10/2.74 | 171.6 ± 0.9 | 0.10 |
| SPION@SiO2 (tS = 20 nm, C = 20) | 20/5.49 | 181.7 ± 3 | 0.11 |
| SPION@SiO2 (tS = 20 nm, C = 30) | 30/8.23 | 180.1 ± 3 | 0.14 |
To provide initial insight into the MPI properties of the clusters, analysis using the Momentum™ MPI relaxometry module, Relax™, were performed. Relax™ measures sample magnetization (M) as a function of the applied field (H), without a field gradient to generate an FFP. The module is sensitive to reversal dynamics over both Néel and Brownian timescales, thus is a useful and rapid tool to provide predictive information of tracer performance prior to full MPI studies. Table 2 shows the Relax™ sensitivity and resolution data, which are extracted from the estimated point spread function from Relax™ measurements (see SI Fig. S3). The effect of clustering is quite apparent, with a clear (∼15%) increase in MPI sensitivity and improvement in resolution between individual SPION@SiO2 (tS = 20 nm) particles and all clustered SPION@SiO2 (tS = 20 nm, C = x) samples. Within clustered samples, MPI resolution and signal amplitude remained largely unaffected by CTAB concentration, despite the observed variation in clustering uniformity at differing CTAB concentration. These results indicate that for SPION@SiO2 (tS = 20 nm), variations in CTAB concentration do not significantly affect MPI sensitivity or resolution. This is perhaps unsurprising given the largely consistent Dh across all clustered samples and indicates the small variation in core-to-core distance and compaction between clustered samples (for constant shell thickness) does not dramatically alter magnetic response when averaged over the particle population, compared with the broader effect of cluster formation. This finding motivated further investigation into the effect of silica shell thickness on MPI performance, keeping cluster compaction constant.
| Sample | Resolution (mm) | Signal amplitude (a.u.) |
|---|---|---|
| SPION@SiO2 (tS = 20 nm) | 6.89 | 6.62 |
| SPION@SiO2 (tS = 20 nm, C = 2.5) | 5.94 | 7.93 |
| SPION@SiO2 (tS = 20 nm, C = 5) | 5.99 | 7.54 |
| SPION@SiO2 (tS = 20 nm, C = 10) | 6.01 | 7.47 |
| SPION@SiO2 (tS = 20 nm, C = 20) | 6.06 | 7.83 |
| SPION@SiO2 (tS = 20 nm, C = 30) | 6.00 | 7.67 |
These SPION@SiO2 (tS = y nm) core@silica nanoparticles were then assembled into clusters using the previously optimized CTAB concentration to maintain consistent Dh. Samples are denoted SPION@SiO2 (tS = y, C = 10). DLS and TEM measurements (SI Fig. S5 and S6) were performed confirming cluster formation. The measured hydrodynamic diameters, Dh, across the series remained consistent within error, ranging from Dh ∼ 257–297 nm with no systematic dependence on tS. All PDIs remained low, (below 0.27) with a trend in reduction of PDI for thicker silica shells particles, suggesting larger particle sizes leads to more monodisperse clusters formation (Table 3).
| Sample | Dh (nm) | PDI |
|---|---|---|
| SPION@SiO2 (tS = 4 nm, C = 10) | 297.0 ± 0.4 | 0.27 |
| SPION@SiO2 (tS = 10 nm, C = 10) | 294.1 ± 0.3 | 0.21 |
| SPION@SiO2 (tS = 15 nm, C = 10) | 279.3 ± 0.4 | 0.22 |
| SPION@SiO2 (tS = 18 nm, C = 10) | 284.4 ± 0.5 | 0.16 |
| SPION@SiO2 (tS = 23 nm, C = 10) | 292.5 ± 0.5 | 0.15 |
| SPION@SiO2 (tS = 27 nm, C = 10) | 257.3 ± 0.2 | 0.15 |
Fig. 4 shows comparison between the extracted intensity and resolution for non-clustered (orange) and clustered (green) samples. First, we note the improvement in resolution (Fig. 4a) and the significant trend of increasing MPI signal intensity (Fig. 4b and c) and of clustered SPION@SiO2 (tS = y nm, C = 10) nanoparticles vs. their non-clustered SPION@SiO2 (tS = y nm) analogues, while clustering of the non-silica coated SPION@SiO2 (tS = 0 nm) showed no improvement in signal intensity. This is consistent with dipolar coupling of silica shell coated SPIONs within the clusters, increasing susceptibility through collective (weakly coupled) reversal, as observed elsewhere.40,41 MPI signal generation arises from a combination of Néel (internal magnetic moment reversal, influenced by magnetic anisotropy) and Brownian (whole-particle rotation, influenced by hydrodynamic volume) relaxation processes. As the DLS measurements show comparable Dh and low PDIs across all clustered samples, variations in Brownian relaxation are unlikely to account for the observed differences in MPI signal intensity. Instead, the dependence of MPI signal enhancement on silica shell thickness is more consistent with changes in interparticle magnetic interactions and Néel relaxation dynamics arising from controlled clustering. This interpretation is supported by the initial Relax™ data discussed earlier, which showed negligible differences in relaxation behaviour as a function of clustering uniformity at fixed silica shell thickness. Taken together, these results indicate that clustering enhances MPI signal through interaction-mediated modification of magnetic relaxation behaviour rather than through changes in overall particle size.
Moving to consider the effect of tS, we find both resolution and MPI signal generation improve upon introduction of increasing silica layer. This runs counter to the simple model of inter-SPION dipolar coupling, which would naturally decrease as tS increases in clustered samples. However, this observation is found in both clustered and non-clustered samples, which leads to a likely origin in enhanced passivation of SPION surface spin disorder.30
This would have the effect of increasing MPI signal in both non-clustered and clustered samples while also potentially mitigating effects from increasing SPION separation through enhanced stray field coupling from the improved surface spin order.
We attribute this trend primarily to the interplay between surface passivation and changes in dipole–dipole interactions as the inter-core spacing increases. The TEM images in Fig. 3 indicate that for thin silica coatings (tS = 4 nm; 10 nm) the shell coverage is less uniform, resulting in regions where the SPION surfaces are only partially passivated. As the silica thickness increases (tS = 15 nm; 18 nm), the coating becomes more conformal and uniform. This improved surface coverage is expected to reduce surface spin disorder and enhance magnetic passivation, which is consistent with the observed increase in MPI signal for intermediate shell thicknesses In Fig. 4. However, a decrease in signal is observed for shell thicknesses above ∼18 nm, suggesting that beyond a critical silica thickness the increasing particle size begins to influence the magnetic relaxation behaviour, e.g. through increased Dh and reduced Brownian mobility.
In the clustered systems a similar non-monotonic trend is observed. In addition to the surface passivation effects described above, thicker silica shells reduce the number of magnetic nanoparticles that can be incorporated within clusters of similar Dh, as evident from TEM images (SI Fig. S6). This results in a lower magnetic packing density within the clusters, as well as weaker dipole–dipole coupling as the cores become further separated. Consequently, while intermediate shell thicknesses benefit from improved passivation and cooperative dipolar interactions, further increases in shell thickness dilute the magnetic content of the clusters and reduce the strength of intra-cluster coupling, which likely contributes to the observed reduction in MPI signal. As such, there is an optimal MPI performance at intermediate shell thicknesses, which likely reflects an optimal balance between enhanced surface passivation and dipole–dipole interactions.
To further investigate the role of magnetic particle interactions and silica coating effects, vibrating sample magnetometry (VSM) measurements were performed to directly determine magnetic reversal of the SPIONs. Normalised magnetisation curves (SI Fig. S8) show the variation in hysteresis loop shape upon clustering, with clustered samples exhibiting increased susceptibility and sharper hysteresis loops compared to their non-clustered counterparts. This is indicative of enhanced interparticle dipole–dipole interactions, which promote collective magnetisation reversal behaviour under quasi-static field conditions. Notably, however, the superparamagnetic state is retained with zero remanence magnetisation measured and clusters remaining in suspension throughout measurement.
As an indication of the influence the modified hysteresis loop has on MPI signal, we use the obtained M(H) curves to model harmonic signal contributions for a 150 Oe drive field MPI experiment, as used in our earlier measurements. Fig. 5 shows the extracted amplitude for the principal odd harmonics in each case (for full harmonic signatures see SI Fig. S9). Higher order harmonics are generated from non-linear saturation and reflect the lower saturation field for the clustered samples, with a pronounced increase in harmonic content compared with the equivalent non-clustered case. This clearly explains the improved MPI signals in Fig. 4 as arising from an increase in cluster susceptibility, due to inter-particle coupling. Revisiting the effect of silica shell thickness, a weak trend is observed of increasing harmonic content in both clustered and non-clustered samples as tS increases. This again indicates an improvement in MPI signal with increasing tS, despite the inter-SPION distance increasing in clustered samples in these cases. Given similar trends are found in both non-clustered and clustered cases, this points to a role of continued passivation from the thickening silica shell. Despite this trend, as shell thickness increases, dipolar interactions in clustered samples remain sufficiently strong to promote cooperative magnetisation switching, while exchange-like coupling is effectively suppressed. In this regime, magnetic moments retain fast, Néel-dominated relaxation dynamics, leading to maximal higher-order harmonic generation under dynamic excitation and, consequently, the brightest MPI signal.
The MATLAB code created by EUH supporting this study is available at https://doi.org/10.5281/zenodo.15777147.
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