Open Access Article
Maaz Ahmed Qureshi†
*a,
Fooqia Khalid†b,
Janvit Tippinita,
Faisal Ahmed
b,
Md Gius Uddinb,
Abde Mayeen Shafi
b,
Xiaoqi Cui
b,
Matthieu Rousseya,
Zhipei Sun
b,
Harri Lipsanen
b and
Markku Kuittinena
aCenter for Photonics Sciences, University of Eastern Finland, 80100, Joensuu, Finland. E-mail: maaz.qureshi@uef.fi; markku.kuittinen@uef.fi
bDepartment of Electronics and Nanoengineering, Aalto University, Espoo, Finland. E-mail: faisal.ahmed@aalto.fi; zhipei.sun@aalto.fi
First published on 24th December 2025
High-performance on-chip photodetectors are critical for next-generation integrated photonic systems that enable efficient sensing, optical communication, and light detection. Waveguide-integrated two-dimensional (2D) materials, among various material platforms, offer promising solutions for enhanced light–matter interactions due to their remarkable electrical and optical properties. In this article, we have simulated and experimentally demonstrated, for the first time, an ultracompact MoS2-based photodetector integrated with a coiled silicon nitride waveguide, which is designed to maximize the light–matter interaction by increasing the optical light absorption and improving the responsivity and external quantum efficiency. In contrast to the conventional straight waveguide integration with 2D materials, the coiled waveguide architecture with the MoS2 flake significantly extends the optical interaction length, which allows prolonged evanescent interaction with the MoS2 flake, resulting in an increase in responsivity of over 500% compared to a referenced straight waveguide structure. Our fabricated coiled structural photodetector achieves an excellent responsivity of 600 mAW−1, an external quantum efficiency of 145%, a normalized photocurrent-to-dark current ratio of 9.35 × 1014 AW−3, and a noise equivalent power of 1.72 × 10–9 W under optimal operating conditions. The coiled waveguide's performance confirms that this architecture maximizes optical absorption and photocurrent by extending the light–matter interaction length.
Different geometries are employed to enhance the interaction between light and materials within integrated photonic devices. Examples include straight waveguides, microring resonators, serpentine waveguides, and slow light photonic crystal waveguides.6–9 While microrings and slow light photonic crystals can give strong enhancement, they typically exhibit narrowband and are susceptible to small fabrication errors or changes in wavelength.10,11 Serpentine layouts can fit a long optical path into a small area, and ultrathin cores can improve the overlap with the active material.12,13 However, both often require stricter process control and more complex fabrication.
Furthermore, new approaches for improving light–matter interactions, especially in photodetection applications, have been made possible by the integration of two-dimensional (2D) materials with Si3N4 waveguides.14 Ultrathin, high-performance photodetectors that surpass conventional semiconductor-based devices have been made possible by the strong optical response and tunable electrical properties of 2D transition metal dichalcogenides (TMDCs), such as molybdenum disulfide (MoS2).15–19
MoS2, a widely studied TMDC, exhibits a tunable bandgap, transitioning from an indirect bandgap (1.2 eV) in its bulk form to a direct bandgap (1.9 eV) in its monolayer form, making it highly suitable for broad-spectrum photodetection.20–23 Moreover, MoS2 presents high carrier mobility, strong excitonic interactions, and efficient charge separation, which are essential for achieving high photocurrent generation and a highly responsive photodetector.16,24 Other photodetectors, such as graphene-based photodetectors, have been extensively explored, but their zero bandgap restricts the optical absorption and responsivity under intrinsic or undoped conditions,25,26 whereas photodetectors based on MoS2 have presented strong light absorption, improved responsivity, and enhanced photogating effects because of their high absorption coefficients and intrinsic energy bandgaps.15,27 Recent studies have demonstrated that light absorption through the evanescent field coupling can be enhanced by integrating MoS2 with the waveguide structures, improving responsivity by efficiently generating charge carriers for photodetection.28–31
Despite these benefits, MoS2 integrated with conventional straight waveguides presents challenges with device fabrication as long 2D material flakes are complicated to exfoliate and transfer onto the straight waveguide surfaces. Thus, the optical interaction length in such straight waveguides is limited, which restricts the amount of light absorbed in the MoS2 layers. In 2D integrated photodetectors, much of the flake is not effectively used: with a straight waveguide, the light–matter interaction is limited to the flake's available length, so performance mainly depends on finding longer flakes. To overcome these limitations, we designed and fabricated a coiled Si3N4 waveguide structure that can significantly increase the interaction length between the MoS2 flake and the guided optical mode without demanding long 2D material flakes. In this design, we increase the effective interaction area so that more of the flake overlaps the guided mode, which extends the interaction length within the same device footprint and improves performance. The guided optical mode interacts with the MoS2 layer over a much longer distance, enhancing the light–matter interaction, which results in better light absorption, increased photocurrent generation, and improved responsivity. Furthermore, the coiled architecture ensures that a higher percentage of the guided light interacts with the MoS2 by enhancing evanescent field coupling, thereby improving overall device performance.
In this study, we compare and evaluate the performance of MoS2-integrated photodetectors based on a coiled Si3N4 waveguide and its straight waveguide counterpart. By conducting waveguide engineering with 2D materials, we achieved enhanced light–matter interactions, improved responsivity, and photodetection efficiency. The results establish strong experimental validation for the superiority of coiled waveguides in 2D material-integrated photodetection and provide a platform for highly sensitive CMOS-compatible photonic devices for sensing, communication, and quantum photonic systems.
A straight Si3N4 waveguide is simulated in Fig. 1 to analyze the propagation of a transverse electric (TE) field in the waveguide. Fig. 1a shows a 3D schematic of the device, illustrating the device architecture with MoS2 on the top surface of the waveguide. The evanescent field of the coupled light overlaps with the MoS2 flake, which enables light absorption. In Fig. 1b, a cross-sectional view of the waveguide illustrates 95% of the optical mode confinement within the Si3N4 waveguide core, where the propagation of light occurs along the z-direction (into the plane of the page). The Si3N4 waveguide has a cross-sectional width of 1.3 µm and a thickness of 330 nm, and the same geometry was used in both the simulations and the fabricated device. Fig. 1c shows the mode profile when a 30 nm MoS2 flake is integrated on top of the waveguide. The optical mode shifts upwards in the MoS2 film, indicating an increase in light–matter interaction, leading to enhanced optical absorption in the film. The enhancement in evanescent field coupling is mainly due to the higher complex refractive index of the MoS2 layer (nMoS2 ≈ 4.15, kMoS2 ≈ 0.14) compared to that of the Si3N4 waveguide (nSi3N4 ≈ 2.05) at a wavelength of 532 nm. This causes the optical field to shift more into the MoS2 flake, leading to stronger light–matter interaction. In the simulated straight configuration, approximately 17% of the guided light is confined within the film, highlighting the effectiveness of MoS2 integration in enhancing responsivity. Fig. S1a in the SI shows the effect of varying the thickness of MoS2 on the profile of the optical mode. Fig. S1(b and c) further discusses the optical mode confinement in the MoS2 and attenuation in the Si3N4 waveguide core as the thickness of the top MoS2 layer is varied from 0 to 30 nm. With an increase in the MoS2 thickness, light absorption in the material and the attenuation constant increase, and the optical mode becomes gradually more confined in MoS2.
In Fig. 1d, the top view of a straight Si3N4 waveguide is simulated to illustrate light absorption within the MoS2 film. The results suggest an efficient light–matter interaction and light absorption in the 30 nm thick MoS2-integrated waveguides (cross-section shown in panel (c)), which emphasizes their suitability for photodetection applications.23,37 In Fig. 1e, the relationship between absorption and transmittance as a function of film length for the same structure is further analyzed, indicating that over 25 µm of film length is required for the absorption to reach a significant level. This suggests that a relatively long MoS2 flake is essential to absorb all the light. However, in most practical experimental conditions, finding, exfoliating, and transferring large-area 2D materials onto straight waveguides raise substantial fabrication challenges, which limit the feasibility of achieving long interaction lengths with strong responsivities. Consequently, a straight waveguide architecture may not entirely exploit the optical and electrical properties of MoS2, which emphasizes the need for alternative waveguide architectures that can boost optical absorption while maintaining fabrication feasibility.
To address these limitations, we introduce and optimize a coiled Si3N4 waveguide architecture that extends the light–matter interaction length without requiring long MoS2 flakes, as schematically illustrated in Fig. 2. A coiled Si3N4 waveguide design, unlike its straight waveguide counterpart, allows the guided mode to interact with the MoS2 flake layer over a longer distance, effectively increasing the overall light absorption in the flake without increasing the actual size of the flake.7,38–41 Our proposed hybrid photodetector design has the potential to significantly improve the carrier generation, responsivity, and overall photodetection response. Furthermore, to validate this hypothesis, we performed fabrication and measurements to experimentally confirm the predicted enhancements and optimize the coiled Si3N4 waveguide structural approach for the high-performance 2D material-based photodetector.
The waveguide characterization setup and the results of the transmission loss measurements of the Si3N4 waveguides are shown in SI Fig. S4. Optical power is coupled from the laser source to the tapered waveguide input through a butt-coupling technique as shown in SI Fig. S4(a and b). The transmission loss equation of our standard waveguide, shown in SI Fig. S4c, is utilized to estimate the actual optical power reaching the photodetector. The table in SI Fig. S4d compiles the power from the laser source output and the estimated actual power reaching the photodetector. The insertion and propagation losses of our standard waveguide are 12.09 dB and 1.05 dB cm−1. The propagation losses are slightly higher due to fabrication imperfections, primarily from the sidewall roughness caused by reactive ion etching. These surface irregularities increase scattering losses in high-confinement Si3N4 waveguides.45,46 Improving and further optimizing the etching and 2D material transfer steps should reduce both insertion and propagation losses. In addition, the optical reflections from the refractive index mismatch between the Si3N4 waveguide and the MoS2 flake are suppressed by evanescent field coupling and uniform surface coverage, which also minimizes Fresnel losses.47 Similar minimal back-reflection losses have also been observed in other waveguide-integrated 2D material photodetectors.15,48,49
The I–V curves shown in Fig. 3b, as well as the photocurrent shown in SI Fig. S5a, are plotted at various estimated actual power values ranging from 0.02 W to 7.20 W. Fig. S6a shows the measured dark current for MoS2 flakes on a straight waveguide structure, indicating the actual scale of the current generated in the absence of illumination. These curves suggest a direct correlation between higher optical power levels and increased carrier generation. These electrical results confirm that the MoS2 photodetector successfully detects incident light and provides stable optoelectronic functionality at varying input power intensities.
Responsivity (R) and external quantum efficiency (EQE) can be calculated as follows:
![]() | (1) |
Here, responsivity measures the photocurrent output of a device per unit of incident optical power, whereas EQE quantifies how efficiently incident photons are converted into collected charge carriers. Both parameters are critical for determining the performance of a photodetector, with a high EQE ensuring minimal photon losses and a responsivity increasing with wavelength at a fixed EQE. The R and EQE results for the photodetector with MoS2 on a straight waveguide are analyzed in Fig. 3c and d, respectively.
Fig. 3c plots the relationship of R as a function of Vsd, revealing notable fluctuations at different optical powers. The distinct drop in R, particularly at a low optical power (0.02 µW), indicates possible effects of charge trapping, carrier recombination, or interfacial defects, all of which reduce transport efficiency.50,51 Fig. 3d shows the responsivity and EQE as a function of optical power levels, demonstrating a declining trend at higher levels, which is likely due to photocarrier saturation. This behavior, which restricts further improvements in responsivity occurs when excess carrier generation increases recombination rates, thus causing optical saturation.15,52,53
Overall, our measurements support effective MoS2 photodetection with a straight waveguide under low illumination, resulting in a responsivity of about 100 mAW−1 at Vsd = −2 V and low illumination. Although the straight waveguide-assisted lateral light absorption improves photodetection performance, further enhancements in responsivity and light–matter interaction may be achieved by alternative waveguide architectures, such as micro-resonant, slow-light waveguides, and other photonic structures.7,54 Such architectures can enhance light absorption and overall device responsivity; here we fabricate and present a coiled waveguide implementation.
Fig. 4b presents Isd as a function of Vsd for illumination powers from 0.02 µW to 7.20 µW at 532 nm, showing a strong photocurrent enhancement. Fig. S6b shows the measured dark current for MoS2 flakes on a coiled waveguide structure. Unlike the straight waveguides as discussed in section 3.1, the coiled waveguide structure has prolonged light absorption by increasing the interaction length, leading to higher charge carrier generation and charge collection. The photocurrent response of the device is further examined in SI Fig. S5b, confirming that higher optical power levels result in greater charge carrier generation. Notably, the photocurrent increase in the coiled waveguide is steeper than that in the straight configuration, emphasizing the enhanced light–matter interaction and improved photodetection performance.
Fig. 4c and d demonstrate that the coiled waveguide photodetector achieves a high responsivity exceeding 600 mAW−1 and an external quantum efficiency of over 145% at Vsd = −2 V and low illumination. The device highlights its remarkable improvement over conventional straight waveguide designs. The enhancement is driven mainly by the coiled geometry, which extends the guided-mode interaction length. By winding the waveguide into a compact coil, the optical mode travels a longer path beneath the 2D flake, increasing cumulative absorption and the resulting photocurrent. In addition, the selected bend radius and waveguide cross-section shift the guided mode slightly toward the cladding where the 2D flake resides, increasing the mode's overlap with the film. Taken together, these effects boost performance without enlarging the device footprint.54,55 Responsivity and EQE as a function of input optical powers are examined in Fig. 4d, showing a similar decreasing trend in responsivity at higher power levels, consistent with photocarrier saturation effects.15,52,53 However, despite this decline, significantly higher overall responsivity and EQE are achieved with the coiled waveguide structure, demonstrating greater efficiency in detecting optical signals across a wide range of illumination intensity levels.
The Noise Equivalent Power (NEP) and Noise Power Detection Ratio (NPDR) are calculated as follows:
![]() | (2) |
Here, the NEP represents the minimum incident optical power at which the photodetector's signal equals its noise level, defined as a fundamental sensitivity limit. The NPDR evaluates a photodetector's ability to distinguish weak optical signals from dark current noise, indicating its signal-to-noise performance.
Fig. 5 shows the results of these calculations as a function of Vsd, demonstrating the excellent performance of the MoS2-based photodetector integrated with a coiled waveguide structure. The results reveal a low NEP of less than 25 nW over the optimum bias range of Vsd from −2 V to 0 V, with a sharp NEP minimum of 1.72 nW at Vsd = −0.4 V, where the applied field enhances responsivity with a minimal increase in the dark current. The low range of NEP values indicates the remarkable sensitivity and ability to detect extremely weak optical signals. In addition, the device also achieves its peak detection capability with an NPDR of 8.10 × 1014 AW−3 at Vsd = −0.4 V, highlighting a critical operating point for ultra-low-power photodetection applications. The NEP dip and NPDR peak at Vsd = −0.4 V indicate an optimal operating bias point with a low dark current and efficient carrier extraction where the detection sensitivity is enhanced.56–58 The bias-dependent behavior is typical in 2D materials due to the field-enhanced separation and suppressed recombination. Furthermore, the NPDR curve validates the superior performance of the photodetector, with the values exceeding 9.5 × 1014 AW−3 at Vsd = −1.9 V. The high NPDR values in the optimal biasing range, a highly desirable feature for optical sensors and imaging, confirm that the photodetector maintains outstanding signal distinction across a wide range of illumination intensities.
For the coiled MoS2 photodetector we estimate the electronic speed limits from the measured dark IV curve (Fig. S6b) and the transfer characteristics in Fig. S7. These give a gate-dependent source–drain resistance Rsd(Vg) in the range Rsd ≈ (2–7) × 108 Ω at Vsd = 4 V. The MoS2 region between the contacts covers roughly 30 μm × 50 μm on top of a ∼3 μm thick SiO2 layer, corresponding to a total device capacitance of Ctot ≈ ε0εrA/d ∼ 2 × 10–14 F (about 20 fF). This yields an RC time constant τRC ≈ RsdCtot ∼4–14 μs and an electrical bandwidth f3dB ≈ 1/(2πτRC) ∼10–40 kHz. Using the extracted effective mobility of the coiled device, µFE ≈ 1.6 × 10−2 cm2 V−1 s−1, and the channel length L ≈ 30 μm at Vsd = 4 V gives a carrier transit time:
Waveguide propagation and dispersion are not expected to impose any additional speed limitations for the presented coiled design. The total interaction length of the MoS2 flake on top of the Si3N4 waveguide is approximately Lwg ≈ 140 μm. Using the speed of light under vacuum as an upper bound for the group velocity yields a photon transit time:
This is more than five orders of magnitude shorter than the microsecond-scale RC and transit times estimated above. Over an interaction length of only ∼140 μm any dispersion-induced temporal broadening is negligible on this timescale, so the ultimate speed of the present coiled photodetectors is governed by electronic factors (RC constants, trap-assisted dynamics and effective mobility). Consequently, the coiled Si3N4 waveguide does not impose a fundamental dispersion-related bottleneck.
For MoS2-based photodetectors, the coiled waveguide architecture offers higher responsivity and improved light absorption compared to conventional straight designs. The extended optical interaction length in this configuration significantly boosts carrier generation efficiency, making it well suited for low-power optical sensing, quantum optoelectronics, and integrated photonics. In addition, the compact structure exhibits an ultra-low NEP and a high NPDR within an optimal operating range, surpassing many other 2D material-based photodetectors.61 Its ability to achieve strong light absorption while being readily integrated on-chip underscores its potential for advanced sensing technologies.62 These results position the coiled waveguide design as a highly promising compact photodetector for next-generation photonics applications.
Although factors such as material thickness, contact resistance, and material quality can still influence the photocurrent and responsivity of the two MoS2-based photodetectors discussed, the significant increase in responsivity observed in the coiled waveguide-based device is likely attributable to the waveguide geometry, as other performance-affecting parameters were kept as consistent as possible. Typically, thicker MoS2 flakes tend to exhibit higher photocurrent generation due to higher absorption. Yet, in our measurements, the coiled waveguide structure with a thinner MoS2 flake demonstrated superior photocurrent and responsivity, thanks to the longer optical interaction length, highlighting the effectiveness of the geometry in enhancing the interaction between light and matter.68,69 Similar geometric optimization strategies have demonstrated enhanced light absorption and improved performance in integrated 2D photonic devices.54,70–73
To further assess the effectiveness of a compact coiled waveguide design for enhancing light–matter interaction in ultra-thin 2D materials, we simulated the optical response of a Si3N4 waveguide paired with a monolayer MoS2 film in SI Fig. S8. SI Fig. S8a shows the optical mode profile, revealing that the optical field is primarily confined within the Si3N4 core, with only a minor fraction evanescently coupling into the MoS2 layer. SI Fig. S8b demonstrates this interaction, indicating that a propagation length of over 400 µm is required to achieve almost all of the optical absorption in the ultra-thin material. SI Fig. S8c shows the top-view simulation, visualizing the gradual attenuation of the optical field along the waveguide. These results further emphasize the significance of extended light–matter interaction lengths when working with atomically thin 2D materials and highlight the critical benefit of coiled waveguide designs, which enable long interaction paths in a limited chip area and reduce the challenges of exfoliating and transferring large-area monolayer films.
In the fabricated devices, the straight waveguide is covered by a ∼30 nm MoS2 flake, whereas the coiled waveguide uses a thinner ∼15 nm flake. Eigenmode simulations at 532 nm (SI Fig. S9a and b) show that, for the experimental flake lengths, the total absorptance in the 15 nm coiled device (≈99.9%) is essentially the same as, and slightly higher than, that of the 30 nm straight device (≈99.3%). This indicates that the coiled geometry compensates for the smaller thickness by providing a longer interaction length and higher total optical absorption, consistent with the experimentally observed ∼5× increase in responsivity. The same simulations also allow us to isolate the role of geometry at fixed MoS2 thickness. For monolayer MoS2 (0.65 nm), the calculated absorptance increases from 11.9% for the straight waveguide to 82.8% for the coiled waveguide, i.e. about a sevenfold gain purely due to the coiled layout. In this ultrathin regime, the extended interaction length provided by the coil therefore becomes even more important for achieving high absorption in a compact footprint and would be expected to translate into a correspondingly higher external responsivity if similar internal quantum efficiency is maintained. Together, these results show that the coiled waveguide geometry, rather than the difference in MoS2 thickness alone, is the main driver of the enhanced optical absorption and hence the improved photodetector performance.
As summarised in Table 1, our coiled MoS2/Si3N4 device provides a distinct trade-off between performance and fabrication complexity. The coiled waveguide achieves a responsivity of about 600 mAW−1 and an EQE above 140%, which is around five times higher than that of our straight-waveguide reference. Yet it is fabricated using standard Si3N4 waveguides, conventional lithography and a simple flake-transfer step. In contrast, micro-ring and slow-light photonic crystal devices in the literature can achieve very strong enhancement or high speed, but they rely on carefully tuned resonances and stricter fabrication control.8,66 Ultra-thin and serpentine waveguides also require specialized processing to maintain low loss over long paths. These factors make the coiled waveguide a compact and comparatively easy-to-fabricate option for extending the propagation length of light in photodetectors.
| Material | Geometry | Performance | Remarks | Ref. |
|---|---|---|---|---|
| MoS2/Si3N4 | Coiled waveguide | R ≈600 mAW−1, EQE >140% | Compact, long interaction | This work |
| MoS2/Si3N4 | Straight waveguide | R ≈100 mAW−1 | Straight reference | This work |
| PtSe2/Si | Racetrack microring | High effective absorption | Ultra-compact, narrowband resonance | 8 |
| PtSe2/Si | Ultra-thin straight waveguide | Enhanced mid-IR absorption | Broadband, thin core | 6 |
| Rb vapour/Si3N4 | Serpentine waveguide | Strong coupling, low power | Serpentine, compact | 63 |
| SiO2/Si | Serpentine waveguide | Loss ≈0.4–0.7 dB cm−1 | Serpentine, long path | 64 |
| BP/Si PhCWG | Slow-light PhC waveguide | R ∼11 AW−1 (mid-IR) | Slow-light enhanced | 65 |
| Graphene/Si PhC WG | Slow-light PhC waveguide | mAW−1-level R, bandwidth >5 GHz | High-speed graphene PD | 66 |
| Si PhC WG | Slow-light PhC waveguide | High R, GHz, low dark current | Si slow-light PD | 67 |
Previous studies have shown that extending the propagation length of guided light within a 2D material generally increases light–matter interaction and responsivity by orders of magnitude.54,74 In line with these findings, we have developed a new photodetector platform incorporating coiled Si3N4 waveguides. The results confirm that this architecture can significantly enhance photodetection performance by enabling prolonged interaction between light and the active material. This increases the potential for enhanced electron–hole pair generation upon photon absorption.72 A benchmark table is included in SI Fig. S10 that compares the device performance of our coiled waveguide photodetector with the prior reported devices. The results of this study emphasize the superiority of a 2D material-based coiled waveguide over the conventional straight structure with better photodetection performance and a more compact footprint, allowing integration on-chip for the next generation, highly sensitive quantum and optoelectronic photonic devices.73
The main goal of this work was to demonstrate a highly sensitive photodetector with improved responsivity and external quantum efficiency using 2D materials integrated with waveguides. Our MoS2-based photodetectors in a coiled waveguide structure exhibited low noise and high sensitivity. However, a limitation of this study is the absence of time-resolved measurements. Due to system constraints, we could not directly evaluate properties such as speed, rise time and fall time, but these will be important to study in future work.
The responsivity and EQE values reported in this work correspond to one fully characterised coiled device and its straight waveguide reference, fabricated on the same chip and measured under identical conditions. These devices were selected because they show clean contacts and complete MoS2 coverage, and we consider them representative of the behaviour expected from the given geometry and process flow. Due to fabrication and time constraints, we did not perform a full statistical study over multiple identical samples. However, our simulations and design analysis show higher light absorption in the coiled structure, particularly for thin or monolayer MoS2, which is consistent with the experimentally observed enhancement. Since this enhancement is mainly determined by the increased interaction length of the coiled geometry compared to the straight waveguide, we expect a similar improvement in responsivity for additional devices fabricated with the same design and process. A detailed variability study is left for future work.
For waveguide patterning, the sample is cleaned with O2 plasma for 2 minutes, and then a negative nLOF photoresist is spin-coated at 2000 rpm for 60 seconds to achieve a resist thickness of 500 nm on the Si3N4 sample. The sample is subsequently baked at 110 °C for 60 seconds. An EBL patterns the desired waveguide design on the resist, followed by the development and baking. The sample is then subjected to reactive ion etching (RIE) with CHF3/O2 gas mixtures to etch the Si3N4. The samples undergo an additional cleaning with O2 plasma for 3 minutes to remove any residual contaminants. The fabricated structures are 0.33 µm thick and 1.3 µm wide, forming a low-loss waveguide.
To conduct electrical characterization, the sample undergoes another lithographic process to fabricate metal contacts close to the waveguide structures. The sample is spin-coated using a positive photoresist, followed by EBL-patterning, development, metal-deposition (2 nm Cr adhesion layer/50 nm Au) via physical vapor deposition (PVD), and successive lift-off processes. Finally, the sample is manually cleaved at the waveguide edges, enabling optical modes to couple via the butt-coupling method. In this method, a fiber-coupled laser is used to inject light into the waveguide. The typical measured length of the waveguides after cleaving the sample is approximately 1 cm, ensuring efficient optical transmission and device characterization.
The chips were manually cleaved perpendicular to the waveguide propagation direction so that the waveguide cross sections were exposed. For the photodetector experiments, we only used waveguides whose cleaved cross sections appeared clean and uniform under SEM. The coiled and straight devices reported here are located on the same cleaved chip and share the same input–output coupling conditions. Therefore, the variability in the cleaving process does not affect the comparison of their relative performances. Furthermore, by using the transmission equation described in SI Fig. S4c, we can estimate the actual optical power reaching the active MoS2 region in both the coiled and straight waveguide cases. This effectively removes the influence of coupling and propagation losses when comparing responsivities.
Poly(propylene carbonate) (PPC) is used as a sacrificial layer to allow controlled transfer of MoS2 flakes onto the waveguides. PPC is dissolved in anisole to form a 3% (by weight) solution, which is stirred at 60 °C for 24 h and then briefly heated to 70 °C to dissolve any remaining solid. The solution is spin-coated onto glass slides at 2000 rpm for 1 min and baked at 150 °C for 30 s. The PPC-coated slide is pressed onto the PDMS stamp carrying MoS2 flakes and then lifted away, leaving flakes on the PPC layer. Suitable MoS2 lakes are located under an optical microscope and aligned with the Si3N4 waveguide and metal contacts using a 2D-material transfer stage, with PDMS providing mechanical support; during this step the sample is held at 60 °C to soften the PPC and aid the release of the MoS2 flakes. After the flake is placed, the sample is annealed at 180 °C for a few minutes to improve adhesion and remove contaminants. In our fabrication line, MoS2 and related 2D-material devices are routinely annealed in the 150–250 °C range without observable degradation in Raman or optical response, so 180 °C was chosen as a conservative temperature that remains well within the tolerance of the material system while still providing efficient cleaning. Finally, the PPC is removed by immersion in acetone for 3 min, followed by rinsing with isopropanol and drying with nitrogen.
To determine the actual power reaching the MoS2 photodetector, the output power from the fiber-coupled laser was measured, and the transmission loss equation of the standard waveguide in our sample was applied to estimate the actual power reaching the active region of the fabricated photodetector. To measure the photocurrent generation and determine the responsivity of the device, the electrical response under both dark and illuminated conditions was recorded while the actual power reaching the photodetector was varied from 0.02 µW to 7.20 µW. All measurements were conducted at room temperature and pressure, and the data acquisition was automated using a customized LabVIEW program to ensure repeatability and high accuracy of the measurement process.
Details of MoS2 thickness-dependent simulations, Raman and AFM characterization, Si3N4 waveguide characterization, additional dark/photocurrent and transfer curves, simulated absorptance in straight and coiled geometries, and benchmarking against previous 2D-material waveguide photodetectors. See DOI: https://doi.org/10.1039/d5nr04427h.
Footnote |
| † Contributed equally. |
| This journal is © The Royal Society of Chemistry 2026 |