Siyang
Li†
a,
Tow-Jie
Lok†
b,
Shi-Han
Ngo
a,
Yaoting
Xue
a,
Zhikun
Miao
a,
Tao
Feng
a,
Lei
Wang
a,
Jie-Wei
Wong
a,
Jiatee
Low
c,
Kai-Yi
Lim
c,
Min-Rou
Woon
c,
Axel T.
Neffe
d,
Tuck-Whye
Wong
*ac,
Tiefeng
Li
*a,
Xuxu
Yang
*a and
Wei
Yang
a
aCenter for X-Mechanics, Department of Engineering Mechanics, Zhejiang University, Hangzhou 310027, China. E-mail: wongtuckwhye@utm.my; litiefeng@zju.edu.cn; xxyang@zju.edu.cn
bDepartment of Chemistry, Faculty of Science, Universiti Teknologi Malaysia, Johor Bahru 81310, Malaysia
cSustainable and Smart Materials Laboratory, Department of Biomedical Engineering and Health Sciences, Universiti Teknologi Malaysia, Johor Bahru 81300, Malaysia
dInstitute of Materials Chemistry, Brandenburg University of Technology Cottbus-Senftenberg, 01968 Senftenberg, Germany
First published on 22nd December 2025
Crosslinked functional polymers exhibit exceptional mechanical and chemical properties critical for applications spanning biomedical engineering, advanced adhesives, and self-healing materials. However, challenges in recycling, either due to irreversible crosslinks or, in the case of covalent adaptable networks (CANs), limited solid-state plasticity that typically requires catalysts, significantly restrict sustainability. To address these limitations, we present a novel water-mediated polymerization strategy inspired by the radical-generating mechanism of the Maillard reaction, utilizing maltose as both an initiator and a functional side group in a simple, catalyst-free, aqueous reaction with acrylamide (AAm). This mild, one-pot reaction occurs below 100 °C, forming adaptively functionalized supramolecular networks (AFSNs) that form supramolecular networks through hydrogen bonding and display dynamic imine linkages to the maltose side chains supporting self-healing and re-shaping. These elastomers are characterized by impressive mechanical strength (up to 5 MPa tensile strength), high elongation (up to 1000%), notable fracture energy (36 kJ m−2), robust adhesive performance (up to 4.8 MPa), and rapid self-healing capability at room temperature. Crucially, the elastomer's supramolecular network can be fully and repeatedly dissolved and reprocessed using only water, preserving mechanical integrity without chemical degradation. This sustainable approach provides a practical solution for synthesizing and recycling high-performance crosslinked materials while eliminating environmental hazards, guiding the future development of green polymer chemistry and functional material design.
New conceptsThis work introduces a transformative concept for green polymer chemistry by harnessing a Maillard-analogous, water-mediated polymerization process in which a natural reducing sugar, maltose, functions simultaneously as a radical initiator and a functional side group. This dual role enables the catalyst-free, initiator-free, and solvent-free polymerization of acrylamide in water under mild conditions, forming an adaptively functionalized supramolecular network stabilized by dynamic imine linkages and dense hydrogen bonding. This approach overcomes key limitations of current covalent adaptable networks, which rely on catalysts or elevated temperatures for recycling and reshaping. The resulting elastomers exhibit room-temperature self-healing, complete water-driven recyclability, and compound recycling while maintaining exceptional mechanical strength (∼5 MPa), high stretchability (∼1000%), and strong adhesion (∼4.8 MPa). Importantly, the polymer can be repeatedly dissolved, remolded, and reassembled using only water, eliminating the need for hazardous chemicals or complex processing. This concept provides new insight into materials design by demonstrating that edible sugars can serve as intrinsic molecular engines that drive polymerization, crosslinking, and recyclability. It opens a new paradigm for sustainable material development where renewable molecules govern both synthesis and lifecycle, advancing the convergence of green chemistry, high-performance polymers, and circular materials science. |
We envisioned a biobased polymer system that combines the ability to use water as a solvent for synthesis with recycling, self-healing and re-shaping capability. Our strategy to reach this goal is an adaptively functionalized supramolecular network (AFSN), i.e. a polymer whose side groups are attached via dynamic or exchangeable covalent bonds, while the side groups shall in addition form a supramolecular network through hydrogen bonds. When using a polymer backbone with sufficient water solubility, the supramolecular network shall be water soluble while the dynamic covalent bonds to the side chains and hydrogen bonding network should result in re-shapability and self-healing under dry or low-water containing conditions.
The concept for putting this strategy into practice was inspired by the Maillard reaction. The Maillard reaction involves the non-enzymatic conversiton of amine-containing compounds (e.g., amino acids, peptides, or proteins) and the reduction of compounds such as aldehydes or acyloins (e.g. of aldoses and ketoses) and has a special relevance in food chemistry for browning and formation of flavors. Mechanistically, in the first step, an imine is formed that is subsequently converted to more stable compounds in complex equilibria involving re-arrangement reactions (Amadori and Heyns rearrangement) as well as (hetero)cyclizations, partially via radical mechanisms. While the Maillard reaction is defined through reactions of amines with carbonyl compounds, amide nitrogen atoms can also react with carbonyl compounds,22 giving aminals or, depending on the structure of the substrates, potentially acylimines (also occurring as putative intermediates) or enamides. Hence, we proposed to use acrylamide as a polymerizable amide that can be sustainably sourced from renewable biomass feedstocks23 and couple it in a Maillard-like reaction. Maltose, a naturally abundant disaccharide rich in hydroxyl groups, was strategically chosen due to its high water solubility and ability to form extensive hydrogen bonding. These attributes collectively enhance both the sustainability and performance of the resulting polymer. While maltose predominantly forms a stable cyclic pyranose form, a small fraction spontaneously converts into the open-chain (aldehyde) form, exposing reactive aldehyde groups required for the above described reaction.24 Furthermore, beyond forming covalent bonds, maltose is known to generate radical species in situ via the Maillard reaction.25–28
These radicals can initiate polymerization reactions in monomers containing vinyl (C
C) functionalities, such as AAm, and in the material described here, this will result in a fully bio-based hydrogel. This sustainable, catalyst-free method entirely eliminates the use of toxic solvents and external initiators, using water simultaneously as a benign reaction solvent and processing medium, facilitating not only the polymerization itself but also subsequent reshaping, recycling, and self-healing processes, entirely eliminating the need for toxic organic solvents or external additives. The approach presented herein leverages the intrinsic dynamic chemistry of imine formation, which, combined with extensive hydrogen bonding derived from sugar moieties, will yield polymers with tunable mechanical performance, robust adhesion, and excellent recyclability. The sustainability and practical advantages of this method arise from the combination of a fully biomass-based polymer network with self-healing ability and reshaping capability under mild conditions, a combination that, to our knowledge, has not been reported previously.29–42 To date, imine-based networks have typically required acidic conditions to achieve efficient self-healing and chemical recycling, representing a major limitation for broader applicability. In contrast, the α-carbonyl imine (acylimine) is more electrophilic and hydrolytically labile than conventional imines, suggesting an easier exchange reaction important for the targeted self-healing and re-shaping. This water-mediated methodology significantly simplifies polymer synthesis and recycling while minimizing the environmental impact, providing a versatile platform that aligns closely with the principles of green chemistry and sustainable polymer design. In the following, the synthesis of the material with evidence of the proposed mechanism and the characterization of the thermomechanical properties of the P(Mal–AAm) network system are shown. Furthermore, the self-healing capacity, re-shaping and adhesive tests are presented.
Following the formation of the imine intermediates, the reaction undergoes subsequent transformations resulting in Amadori rearrangement products, typical in a Maillard reaction pathway. These intermediate glycation products have been shown previously to generate stable radicals, including pyrazinium cationic radicals, primarily through Strecker degradation pathways.43,44 These in situ generated radicals acted as initiators to effectively trigger polymerization of AAm's C
C bonds, forming extended poly(AAm) chains onto which maltose-derived glycation products were grafted (Fig. S2). This dual process of imine formation and radical-initiated polymerization proceeded simultaneously, resulting in the rapid formation of an interconnected supramolecular polymer network. The radical intermediate generated during polymerization was conclusively verified by EPR using 5,5-dimethyl-1-pyrroline-N-oxide (DMPO) as a spin trapper. The EPR spectra in Fig. 1b displayed a prominent radical signal that intensified over time throughout the polymerization process, providing clear evidence of ongoing radical generation. The hyperfine splitting constants, AN ≈ 15.9 (nitrogen hyperfine coupling constant) and AH ≈ 22.7 (hydrogen hyperfine coupling constant), corresponded accurately to the DMPO adduct of the hydroxyethyl radical (CH3–RC˙–OH). Critically, these radical species were observed only in the presence of AAm, confirming the participation of AAm in Maillard-analogous chemistry. It should also be noted that no radicals were detected in the absence of maltose, as no polymerization occurred without its presence (Fig. S6). The GPC and EPR results from the blank experiments further support this finding, showing no evidence of polymer chain growth or radical formation comparable to that observed in the complete reaction system.
The time-dependent increase in EPR intensity indicates progressive radical generation through the Maillard-analogous pathway. During the early stage, radicals form gradually until sufficient propagation occurs, explaining the induction period observed before gelation (Fig. 1c). Once the growing polymer chains reach a critical length and crosslink density, rapid network formation takes place, leading to macroscopic gelation. Real-time rheology monitoring of the polymerization further supports this process, revealing a marked increase in the storage modulus (G′) relative to the loss modulus (G″) recorded within 20 min of reaction initiation at 80 °C, confirming transition from a liquid to solid-like elastomer. The observed increase in modulus aligns closely with the proposed simultaneous processes of imine formation and radical-initiated polymer chain growth, generating PAAm chains functionalized with maltose units via dynamically exchangeable imine bonds. These maltose units engage in extensive hydrogen bonding, which contributes to the physical crosslinking of the network, allowing it to remain soluble in water and enabling its water-mediated recyclability (Fig. 4). This novel synthetic route represents a significant advancement toward environmentally benign polymer synthesis, circumventing the traditional reliance on volatile organic solvents, hazardous catalysts, or initiators. The dual-mechanism approach leveraging Maillard-analogous chemistry simultaneously exploits the formation of dynamic covalent bonds (imine linkages) and radical polymerization, resulting in robust, fully aqueous-synthesized functional materials.
:
60, 50
:
50, 60
:
40, and 70
:
30, denoted as P40–P70(Mal–AAm) were prepared. Gel permeation chromatography (GPC) was employed to characterize the molecular weight distribution of these polymers, as presented in Fig. 1d. All P(Mal–AAm) samples demonstrated significantly high molecular weights, with the weight-average molecular weight (Mw) ranging from approximately 550
000 to 684
000 g mol−1 and the number-average molecular weight (Mn) spanning from 240
000 to 270
000 g mol−1. A clear shift toward higher Mw values is observed with increasing AAm content, reflecting the changed monomer to initiator ratio. Notably, all samples exhibited consistent molecular weight dispersity (Đ) values of approximately ∼2.2–2.5 (Table S1). This consistent Đ value indicates the uniformity and reproducibility of the synthetic procedure, which are crucial parameters influencing the mechanical performance and processability of the resulting elastomers. This uniform polymer growth translates into reproducible and reliable mechanical and functional properties, critical for potential industrial and practical applications of these environmentally sustainable polymer materials.
CH2) stretching vibrations present in AAm. As the proportion of AAm increases from P40 to P70, a clear reduction in hydrogen-bonded N–H stretching intensity was accompanied by an increase in the intensity of the
CH2 peak, reflecting the increased AAm content. In the fingerprint region, the characteristic absorption bands associated with N–H stretching and out-of-plane bending modes of the C
C groups of AAm were clearly visible at approximately 1130 cm−1 and 815 cm−1, respectively. The enlarged FTIR spectra in Fig. 1e comparing the relative peak areas for C
O (1670 cm−1) and C
C (1600 cm−1) before and after the curing process demonstrated a pronounced reduction in the intensity of the C
C bond peak relative to the C
O peak after curing. This observation strongly supports the selective radical-induced polymerization of the C
C bonds, aligning with the proposed Maillard-like reaction-driven radical polymerization mechanism. Also cured samples contained some unreacted AAm.
Comparison between 1H NMR spectra of the uncured reaction mixture (S40) and the cured polymer P40(Mal–AAm) in Fig. 1f reveals the emergence of new alkyl chain peaks at around 2.3 and 1.7 ppm, confirming the successful formation of the AAm polymer via free radical polymerization. The 1H NMR spectra of all P(Mal–AAm) samples presented in Fig. S4 showed consistent spectral patterns at different AAm contents, indicating a uniform polymerization process. Fig. S5 provides detailed assignments of the chemical shifts (δ) for protons in both the uncured reaction blend of maltose–AAm and cured P(Mal–AAm) for 40 wt% AAm. Proton assignments were rigorously established based on integral values and splitting patterns arising from adjacent hydrogens. The integral value of each peak tallies with the total number of hydrogen atoms representing that particular chemical environment. The ‘roofing effect’ that arose from the second order splitting pattern was also taken into consideration to relate the multiplets of adjacent carbon's hydrogen when relevant. In the low field region, a complex multiplet at around 6.3 ppm is attributed to the vicinal hydrogen, Hc, on the centre carbon in AAm. The two complex doublets at 6.2 ppm and 5.8 ppm correspond to the geminal alkene hydrogen atoms, Hb and Ha, in AAm, respectively. Hb, being closer to the electron-withdrawing carbonyl group, is more de-shielded and appears downfield compared to Ha. The two doublets around 5.4 ppm and 5.2 ppm represent the characteristic peak of the hydrogen atom on anomeric carbon in both glucose units, Hd and Hj. Going upfield, the complex multiplets around 4.9 ppm to 3.3 ppm represent the remaining hydrogen atoms in the maltose unit, labelled He,f,g,h,i,k,l,m,n,o. The emergence of new peaks at approximately 2.3 and 1.7 ppm, corresponding to alkyl chain proton Hp,q, verified the formation of polyacrylamide via radical polymerization. The full 1H NMR spectra of all four reaction blends and four P(Mal–AAm) samples reveal the absence of any impurity peaks in the entire ppm range, reflecting the purity of the synthesized polymer. The formation of imine linkage within the polymer networks was further substantiated by 13C NMR (Fig. 1g). The appearance of peaks at 180 ppm directly indicated the presence of C
N bonds, demonstrating the successful formation of imine bonds between maltose and AAm. The Amadori product and polyacrylamide were also confirmed by their respective peaks in 13C NMR spectra (35 ppm), as well as the proton signals of the hydrogen atom adjacent to the amine group (2.4 ppm) and the new alkyl chain (1.7 ppm) in the 1H NMR spectra. The consistent presence of these peaks across all P(Mal–AAm) samples, with varying integration values reflecting the AAm content, is depicted in Fig. S4. These results collectively validate the polymerization mechanism involving free radical polymerization and imine formation, highlighting the successful synthesis of P(Mal–AAm).
This green polymerization process demonstrates remarkable versatility and applicability to a wide range of reducing sugars and unsaturated monomers. To further illustrate this broad applicability, acrylamide reacted individually with other reducing sugars such as glucose, fructose, and lactose under identical reaction conditions. Notably, AAm solution alone failed to cure upon heating (Fig. S6), but curing was effectively initiated upon the introduction of reducing sugars, yielding elastomers with distinct mechanical properties. This fits with the observation in the EPR experiment and with the proposed mechanism. Expanding the reaction scope, common monomers bearing C
C bonds, such as acrylic acid (AAc), (hydroxyethyl)methacrylate (HEMA), 2-hydroxyethly acrylate (HEAc), and N,N-dimethylacrylamide, were also investigated. Our findings show that monomers containing amide groups, particularly AAm and N,N-dimethylacrylamide, exhibited significantly shorter curing times in the presence of reducing sugars than AAc, HEMA and HEAc. Additionally, variations in pH of the reaction environment notably influenced polymerization efficiency and material properties of polymers. Changes in pH conditions affect the equilibrium distribution between the cyclic and open-chain (aldo) sugar forms, consequently altering the generation rate of free radicals essential for efficient polymerization. Acidic conditions (pH = 1) notably enhanced curing rates and improved mechanical properties, as reducing sugars are more prone to forming reactive intermediates in such environments. Furthermore, it has been shown that acidic conditions allow polymerization of acrylamides and acrylates without further addition of a radical initiator under certain circumstances, which might support the curing process studied here.45 These observed enhancements were consistent across various sugar–monomer combinations, summarized comprehensively in Table S2.
At a further increased AAm content, extensive crystallization transformed the polymer into a white-colored material (P70(Mal–AAm)), markedly elevating tensile strength to around 5 MPa (Fig. S1 and S7). Despite the significant presence of rigid crystalline phases, P70(Mal–AAm) retained high elongation at break of approximately 1000%, underscoring the unique resilience of the polymer network. This balance between mechanical strength and flexibility is attributed to the dynamic interplay between imine cross-linking bonds and robust hydrogen bonding interactions within the matrix. The crystalline phases likely served as strong physical reinforcements, whereas the dynamic bonds provided effective energy dissipation and structural recovery during deformation.
Fig. 2c further compares the fracture energy and Young's modulus of various P(Mal–AAm) samples. The increase in the AAm content increased both modulus (up to 5.5 MPa) and the fracture toughness (36 kJ m−2). At a low AAm proportion of 20 wt%, insufficient polymer chain density prevented effective entanglement and hydrogen bonding, resulting in a viscous, fluid-like material rather than a solid elastomer. As demonstrated in Fig. 2d, this viscous P20(Mal–AAm) material exhibited exceptional ductility, demonstrated by its ability to be blown into hollow spheres with a wall thickness of 3.4 µm, as illustrated in the air gun blowing process depicted in Movie S3. Additionally, P20(Mal–AAm) exhibited ultra-high elongation properties, enabling it to be drawn into ultrafine fibers with a diameter of 5.4 µm as supported by the microscopy image in Fig. S8.
The crystalline nature of P70(Mal–AAm) was further elucidated by cyclic loading–unloading tests conducted under constant strain to assess the effect of stress-induced crystallite reorientation. As depicted in Fig. S9a, the cyclic tensile stress–strain curves for P70(Mal–AAm) exhibited a progressive upward shift with an increasing number of loading cycles (from N = 1 to N = 20). This observed trend indicates a gradual strengthening and enhancement of modulus upon repeated mechanical deformation. Such mechanical strengthening can be primarily attributed to the dynamic realignment of polymer chains and crystalline domains under repeated tensile loading. The underlying mechanism responsible for this progressive mechanical reinforcement involves the interplay of dynamic imine bonds and hydrogen-bonded cross-links. Under tensile deformation, the polymer network dynamically reorganizes, leading to improved chain alignment and crystallite orientation along the axis of applied stress. This molecular rearrangement results in reduced polymer chain slippage and greater stress-bearing efficiency, contributing to an increased modulus with successive loading cycles. Concurrently, the hysteresis area enclosed by the cyclic stress–strain curves progressively expand, signifying enhanced energy dissipation capacity. This enhanced energy absorption arises from the realignment and closer packing of crystalline domains, which increasingly engage in load distribution, thus improving overall mechanical resilience and fatigue resistance.
To gain further structural insight, small-angle X-ray scattering (SAXS) analyses were performed. Scattering patterns before and after cyclic loading (Fig. S9b and c) reveal a distinct transition from an initial isotropic (circular) scattering pattern, indicative of randomly oriented crystallites, to a more pronounced anisotropic (elliptical) scattering pattern after 20 loading cycles. This transition clearly demonstrates that repeated tensile deformation facilitates significant crystalline reorientation along the direction of applied strain, corroborating the mechanical observations. The synergistic interaction between the dynamically exchangeable imine bonds, reversible hydrogen bonding, and crystalline domains underpins the exceptional mechanical adaptability and self-strengthening properties of P(Mal–AAm) elastomers. Such distinctive features render this elastomer particularly suitable for applications demanding long-term durability and mechanical robustness, such as flexible electronics, load-bearing materials, and soft robotic components.
Additionally, the mechanical performance of P(Mal–AAm) is markedly influenced by the maltose-to-water ratio, as illustrated in Fig. 2e. At a fixed acrylamide content of 50 wt%, decreasing water content enhanced the material rigidity and improved tensile strength, peaking at approximately 0.8 MPa at a maltose
:
water ratio of 1
:
0.25. Slightly increasing the water content to a ratio of 1
:
0.67 transitioned the elastomer toward a more ductile regime, achieving an elongation at break of around 1000%. This enhanced elongation is attributed to optimized hydrogen bonding and physical cross-link density facilitated by maltose hydroxyl groups. However, further increasing water content (1
:
1 and 1
:
1.5) weakened intermolecular hydrogen bonding likely due to dilution effects, thus diminishing the structural integrity and reducing elongation at break to approximately 450%. Hence, fine-tuning the maltose-to-water ratio allows precise control over the mechanical strength and flexibility by modulating the density of hydrogen bonding, resulting in versatile materials suitable for diverse practical requirements. Furthermore, the curing temperature significantly impacted both reaction kinetics and resultant mechanical properties. As illustrated in Fig. 2f, elevating the curing temperature from 55 °C to 80 °C notably accelerated the polymerization process, significantly reducing curing time without adversely affecting the tensile properties of the material. However, further increasing the curing temperature to 90 °C substantially impaired mechanical properties, likely due to excessive water evaporation during polymerization, disrupting network formation. Consequently, 80 °C was identified as the optimal curing temperature, offering an ideal balance of rapid polymerization kinetics and desirable mechanical properties within a relatively short curing duration (30 min). Extending the curing time beyond 30 minutes at 80 °C (evaluated for periods of 1 h and 3 h) showed negligible improvements in mechanical performance (Fig. S10), confirming that the chosen curing protocol (80 °C, 30 min) efficiently achieves optimal mechanical outcomes without incurring unnecessary energy consumption.
In the self-healing experiment, two dog-bone-shaped specimens (one dyed red for visual contrast) were cut into halves and then combined together at room temperature, as depicted in Fig. S12. The inherent mobility of the polymer chains enables diffusion across the damaged interface, swiftly re-establishing disrupted hydrogen bonding and imine linkages. Remarkably, the cut fragments autonomously healed into a single cohesive piece within just one minute, without the need for external stimuli. Additionally, self-healing tests were also performed by combining P(Mal–AAm) specimens with varying AAm contents, specifically P40(Mal–AAm) and P70(Mal–AAm) at 60 °C for 12 h, resulting in fully integrated and structurally coherent samples (Fig. 3b and Movie S6). Upon cooling, the P70(Mal–AAm) segment reverted to its original opaque white appearance, visually revealing predefined patterns. When subjected to tensile stretching, distinct deformation behaviors emerged between the two joined segments due to differences in their moduli. Notably, at a stretch ratio λ of 7.5, cracks appeared within the softer P40(Mal–AAm) segment rather than at the healed interface, indicating the robustness and mechanical integrity of the healed boundary. In Fig. 3c, the efficiency of the self-healing process was influenced by both the weight ratio of AAm and the surrounding temperature. Healing efficiency (defined as the ratio of the tensile strength of healed samples to that of original, undamaged samples) was optimized by introducing a thin water layer at the interface to prevent water loss. At room temperature (25 °C), P40(Mal–AAm) and P50(Mal–AAm) exhibited nearly complete restoration of their original tensile strength within 48 h (Fig. S13). Conversely, samples with a higher AAm content (60 and 70 wt%) demonstrated relatively low room temperature healing efficiency (∼40% strength recovery), attributed to the presence of crystalline domains, which restricted chain mobility and hindered effective reconstruction of hydrogen bonding at the interface.
Increasing the temperature to 60 °C significantly improved the self-healing efficiency for all P(Mal–AAm) compositions. At higher temperature, the mobility and flexibility of the polymer chains increased, accelerating chain reorientation, interfacial diffusion, and the reformation of dynamic bonds. Fig. 3d presents the tensile stress–strain curves for P60(Mal–AAm) samples healed at 60 °C at varying times of healing. The progressive recovery in both tensile strength and elongation with increasing healing duration ultimately achieved nearly 100% restoration of original mechanical performance after 12 h. Similarly, P70(Mal–AAm) samples also attained complete recovery of mechanical properties under these elevated-temperature conditions, as corroborated by additional tensile test results shown in Fig. S13. Collectively, these results confirm that the robust and efficient self-healing behavior of P(Mal–AAm) arises from the well-orchestrated interplay between dynamic imine chemistry, strong hydrogen bonding, and enhanced chain mobility, demonstrating its immense potential for sustainable applications requiring high-performance self-healing capabilities.
O group, which makes the carbon in the C
N bond more susceptible to nucleophilic attack by water. This increased reactivity explains why P(Mal–AAm) can undergo chemical recycling under milder conditions. As a result, the polymer network disassembles into its constituent water-soluble components. Simultaneously, the addition of excess water also disrupts intermolecular hydrogen bonding by diluting the interaction between maltose hydroxyl groups within the polymer matrix, significantly compromising structural integrity and facilitating dissolution. Upon subsequent remolding and controlled water evaporation, the polymer network spontaneously reassembles through reformation of dynamic imine linkages. This cycle of disassembly and reassembly highlights the dynamic and reversible nature of the imine chemistry employed, enabling straightforward, water-mediated recyclability without the need for additional chemicals, elevated temperatures, or energy-intensive procedures commonly associated with traditional recycling methods (Fig. 4c and Movie S7). The recycling process comprised three main steps: (i) dissolution of the polymer in water, (ii) remolding of the dissolved polymer solution into a defined shape, and (iii) evaporation of the excess water to attain a final moisture content of approximately 5% as confirmed by TGA in Fig. S14. Notably, this straightforward recycling protocol was reproducibly conducted over five consecutive cycles without any significant deterioration in visual appearance or structural integrity, as confirmed by comparative images taken after multiple recycling events. The recycled P40–70(Mal–AAm) materials exhibited tensile strengths of approximately 5, 6, 10, and 14 MPa, respectively, with elongation at break reaching up to 400% (Fig. S15). Owing to the reduced moisture content, the recycled P40–70(Mal–AAm) samples consistently showed higher tensile strength than their original counterparts, with strength recovery ranging from 300% to 1500% relative to the initial performance. This enhancement in tensile strength, accompanied by a moderate reduction in elongation, is likely due to gradual water loss during recycling, which diminishes hydrogen bonding and leads to a stiffer polymer network.
To further evaluate its versatility, we explored the compound recycling capability of P(Mal–AAm) by mixing equal portions of P40, P50, P60, and P70 formulations, as illustrated in Fig. 4d. Compound recycling is a strategy in which multiple polymer variants are dissolved, blended, and remolded to yield a recycled material whose mechanical properties reflect the weighted average of the input formulations. This approach enables tunable mechanical performance in the recycled product, offering tailored properties that depend on the composition of the input mixture. The resulting compound-recycled P(Mal–AAm) demonstrated tensile properties closely matching theoretical tensile strength predictions of ∼8 MPa, confirming that the final material accurately reflects the proportional contributions of its constituents (Fig. 4e and f). Although minor variations in mechanical properties were observed over successive recycling cycles, these fluctuations were negligible, indicating excellent retention of performance. These slight differences are attributed to residual moisture within the matrix, which subtly affects hydrogen bonding and, in turn, the mechanical response of the network. The demonstrated compound recyclability of P(Mal–AAm) highlights its potential as a sustainable and environmentally friendly polymer, offering energy-efficient processing without the need for waste sorting.
In the recycling process, we observed that the loss of water content during evaporation led to an improvement in tensile strength. To investigate this phenomenon further, we prepared a series of P50 samples with varying water contents, denoted as the P50-W series (Table S5). In these samples, the maltose
:
AAm ratio was kept constant, while the water content was varied from 10 to 30 wt%, resulting in samples labeled P50-W10 to P50-W30. Mechanical testing (Fig. S16) revealed a decrease in tensile strength with increasing water content. Notably, P50-W20 exhibited the highest elongation, which can be attributed to a moderate concentration of hydrogen bonding, consistent with our previous observations. Lap shear testing of the P50-W series further demonstrated that increasing water content led to a reduction in adhesion strength, likely due to the dilution of hydrogen bonds. The self-healing properties of the P50-W series were also evaluated at 25 °C over different durations (Fig. S17). P50-W10 demonstrated approximately 40% tensile recovery and 75% elongation recovery, while P50-W30 displayed significantly improved recovery, with about 81% tensile recovery and 85% elongation recovery. These results suggest that the higher water content enhances the material's self-healing ability under the same recovery conditions. Chemical recycling of the P50-W series, accompanied by a decrease in the water content (confirmed by TGA), resulted in enhanced tensile strength in all recycled samples, which can be attributed to the increased concentration of hydrogen bonds (Fig. S18 and S19). Additionally, we examined the tensile properties of the P50-W series in different moisture environments, with all samples showing reduced tensile strength but increased elongation at break when exposed to high humidity (RH = 90%), as shown in Fig. S20. This indicates that external moisture affects the intrinsic hydrogen bond concentration of the network, which is expected since the network is water-recyclable. These findings underscore the significant influence of water and moisture content on both the mechanical performance and self-healing properties of the material. Specifically, the higher water content enhances the self-healing recovery, while exposure to moisture promotes elongation at break but reduces tensile strength due to the dynamic nature of hydrogen bonding.
:
3 was employed to ensure complete solubility of the monomers. AAm was added in 40, 50, 60, and 70 wt% relative to maltose to produce various imine elastomer samples, designated as P40–70(Mal–AAm). Portions of the mixture were taken out prior to the curing process for further analysis and are referred to as S(Mal–AAm). The resulting P(Mal–AAm) samples exhibited varying physical appearances, ranging from a colorless liquid to a creamy white liquid as the AAm weight ratio increased. 1H NMR (600 MHz, D2O): δ 6.10–6.20 (m, 4H), 5.71 (d, 1H), 5.30 (d, 1H), 5.12 (d, 1H), 4.65 (d, 1H), 4.55 (d, 1H), 3.85–3.17 (m, 10H), 2.24–2.09 (m, 2H), 1.93 (m, 1H), 1.67 (m, 1H), 1.55 (m, 1H) ppm.
:
reducing sugar
:
water was kept at 5
:
3
:
2. The mixture was dissolved at 80 °C and then placed in an oven at the same temperature. For some formulations, curing was only successful at pH = 1, whereas others cured at pH = 7. The curing time, mechanical properties, and images of the products are presented in Table S2.
:
5. The mixed polymer solution was then poured into Teflon molds of desired geometry and placed in an oven at 40 °C to allow gradual water evaporation. Evaporation was continued until the residual water content reached approximately 5%, as confirmed by weight loss analysis. The resulting dried film was carefully demolded and subjected to mechanical testing. After each cycle, the used material was redissolved in water, remixed, and remolded following the same procedure.
Footnote |
| † Siyang Li and Tow-Jie Lok contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2026 |