Open Access Article
Raymond Shikuku,
Mohammed Abul Hasnat and
M. Nuruzzaman Khan
*
Department of Applied Chemistry and Chemical Engineering, Faculty of Engineering and Technology, University of Dhaka, Dhaka-1000, Bangladesh. E-mail: mnuruzzaman.khan@du.ac.bd; Fax: +880-1717057445; Tel: +880-1717057445
First published on 10th June 2026
Wound management is a critical aspect of healthcare that demands the development of effective and innovative dressing materials. Yet, many conventional wound dressings exhibit significant limitations, such as poor healing efficacy, potential cytotoxicity, inadequate moisture retention, and insufficient mechanical strength, which collectively hinder optimal healing outcomes. To overcome these limitations, we developed a biodegradable nanofibrous mat composed of polyvinyl alcohol (PVA) and chitosan (CS) through an electrospinning process. The resulting mat features a three-dimensional (3D) interconnected porous structure that offers a high surface-area-to-volume ratio and enhanced porosity, favorable for wound healing applications. To impart bioactivity, a copper oxide/graphene oxide (1
:
1 ratio) nanostructure was incorporated into the nanofibrous matrix. The CuO–GO nanocomposites were formed via ex situ ultrasonic mixing, yielding spherical CuO NPs (∼49 nm) uniformly distributed on GO nanosheets, as confirmed by transmission electron microscopy (TEM). The CuO–GO-embedded PVA/CS nanofibrous mats were thermally crosslinked at 120 °C for 80 min to improve structural integrity. Fourier transform infrared (FTIR) spectroscopy confirmed successful incorporation of the nanocomposite, while scanning electron microscopy (SEM) revealed uniform fiber morphology with diameters ranging from 116 to 290 nm, depending on CuO–GO loading (0–2 wt%). Mechanical testing demonstrated that CuO–GO incorporation enhanced tensile strength but decreased ductility. Additionally, the crosslinked mats showed reduced hydrophilicity and controlled degradation rates matching the wound healing process. Cytotoxicity assessments and hemocompatibility analysis determined the biocompatible concentration range of CuO–GO in the mat, guiding safe application dosages. In in vivo full-thickness wound healing studies, mats containing 2 wt% CuO–GO achieved over 95% of wound contraction within 14 days, significantly beyond that of control samples. These findings accentuate the potential of the CuO–GO-embedded PVA/CS nanofibrous mat as an effective therapeutic wound dressing that promotes enhanced skin regeneration, while its controlled degradation ensures the material breaks down and bioabsorb soundly in line with the healing process.
An ideal wound healing material should be designed with active biomaterials that can reduce inflammation and simultaneously promote early cell proliferation to regenerate damaged tissues.1 Recently, bio-conjugated copper nanomaterials have been used in skin tissue engineering. Among various nanomaterials, copper oxide (CuO) and graphene oxide (GO) have been studied as active materials for tissue regeneration. Copper has been shown to stimulate the release of platelet-derived growth factor (PDGF)2 and prostaglandins during the hemostatic phase and the inflammatory phase, respectively.3 It also stimulates the production of fibroblast growth factors (FGFs), nerve growth factor, angiotensin II, and transforming growth factor beta (TGF-β), which helps accelerate wound healing.4 Moreover, copper promotes the expression of Cu-dependent enzymes and polysaccharide molecules, including lysyl oxidase, matrix metalloproteinases, glycosaminoglycans, and small proteoglycans, that play vital roles in extracellular matrix remodeling, cellular proliferation, re-epithelialization, and the migration of skin and stem cells.5
Graphene oxide, a carbon-based material, is characterized by its exceptionally high surface area, superior thermal conductivity, significant drug-loading capacity, and desirable biocompatibility. It has been extensively reported to promote cellular adhesion, proliferation, and differentiation.6 In addition, GO nanosheets exhibit both wound-healing efficacy and antibacterial properties, notably against Staphylococcus aureus.7
Furthermore, the synergistic interaction between CuO NPs and GO nanosheets in facilitating wound repair presents a compelling area of research. Due to its intrinsic hydrophilicity, GO displays excellent dispersion in aqueous media, minimal cytotoxicity, and enhanced biocompatibility, making it a viable candidate for medical utilization. GO is formed through altering the chemical composition of graphene. During the oxidation process, hydroxyl (–OH), carboxyl (–COOH), and epoxide (C–O–C) functional groups are introduced onto both the basal planes and edges of the graphene sheets.
To ensure uniform and efficient, delivery of the CuO–GO nanocomposite at the wound site, we designed an electrospun nanofibrous mat using poly(vinyl alcohol) (PVA) and chitosan (CS) as the carrier matrix. Nanofiber mats are ideal for wound care due to their high surface area-to-volume ratio, high porosity, and high aspect ratio, which enhance cell attachment and cell migration.8 Their high porosity can also create a moist wound environment by absorbing exudates. It is widely recognized that a moist wound is advantageous in the healing process of acute and chronic wounds as it supports epidermal cell migration and increases the rate of re-epithelialization and angiogenesis.
Chitosan, derived from chitin, is widely used in the fabrication of wound healing scaffolds because it is biocompatible, biodegradable, and bioactive, promoting hemostasis and tissue regeneration.9 However, its high viscosity and polycationic nature make the electrospinning process challenging. Blending chitosan and synthetic polymers such as PVA improves spinning conditions.10 PVA is a water-soluble, non-ionic polymer approved by the FDA. It is generally recognized as safe to use in medical applications due to its biocompatibility, availability, and stability. It has been shown to reduce repulsive interactions of chitosan chains, enhancing molecular interactions.
Despite this, the structural integrity of PVA/CS nanofibrous mat is often poor. To address this, electrospun nanofibrous mats can be cross-linked through thermal treatment, UV irradiation, or chemical cross-linkers such as glutaraldehyde (GTA), which efficiently cross-link without compromising structural integrity.11
Electrospun nanofibrous mats containing metal and carbon-based nanomaterials have attracted growing attention for wound healing due to their broad-spectrum antimicrobial activity and ability to modulate cellular processes involved in tissue regeneration. Sandra et al.12 incorporated CuO nanoparticles into PVA/chitosan (PVA/CS) nanofibers and found enhanced antioxidant activity, improved cell viability (MTT assay), and accelerated wound closure along with antibacterial efficacy. Although promising, the study was limited by the absence of in vivo wound healing study. In another study, Lemraski et al.13 fabricated a bilayer wound dressing consisting of an outer PVA/CS/CuNPs layer and an inner polyvinylpyrrolidone (PVP) layer. This study's results demonstrated that copper could modulate key biological processes, including fibroblast and keratinocyte proliferation, epithelialization, angiogenesis, and collagen synthesis, factors critical for efficient wound repair. Moreover, graphene oxide (GO) nanosheets have emerged as a multifunctional carbon nanomaterial due to their high surface area, reactive oxygen species (ROS) scavenging ability, and capacity to enhance cell proliferation and migration. Heidari et al.14 developed electrospun nanofibers composed of polycaprolactone (PCL), gelatin, and GO for nerve tissue engineering. The in vitro studies demonstrated enhanced cell adhesion, migration, and proliferation, indicating that the PCL/gelatin/GO scaffolds provided a supportive microenvironment without prompting cytotoxic effects. However, the study lacked in vivo validation. Similarly, Dubey et al.15 synthesized a PEGylated GO-based nanocomposite embedded in PVA/CS nanofibers for use in wound dressing. The results showed that GO improves the mechanical and antibacterial properties; the study lacked in vivo validation. In a related study, chitosan/gelatin nanofibers reinforced with GO nanosheets showed significantly improved cell migration at 24 and 48 h compared to non-reinforced scaffolds, suggesting GO's positive influence on cellular motility and scaffold–cell interactions.16 Studies have reported that GO, either alone or in combination with metal nanoparticles, can further expand wound healing outcomes due to its favorable physicochemical and biological properties.17
Therefore, CuO–GO NCs were incorporated into the PVA/CS polymer solution, and the solution was electrospun to produce a CuO–GO embedded PVA/CS nanofibrous mat. The nanofibrous mat was further crosslinked through thermal treatment in an oven at 120 °C for 80 min to enhance the fiber's stability in an aqueous medium, thereby balancing the fiber degradation to the rate of wound healing. To the best of our knowledge, a thorough investigation into CuO–GO NCs loaded into a thermally crosslinked PVA/CS nanofibrous mat, the outcome of their loading concentration on cytotoxicity of cells, and in vivo wound healing has not been explored. Therefore, in this study, the fabricated nanofibrous mat was investigated with scanning electron microscopy (SEM), differential scanning calorimetry (DSC), Fourier transform infrared (FTIR) spectroscopy, and a universal testing machine (UTM). Furthermore, the water contact angle, swelling ratio, and degradation of the nanofibrous mats were examined. The potential of these nanofibrous mats as wound dressings was further assessed through in vitro cytotoxicity tests, hemolysis assay and blood clot index analysis and in vivo wound healing studies.
000, degree of hydrolysis 98%) and cupric sulfate pentahydrate (CuSO4·5H2O; Merck, India) were purchased. Graphite powder, potassium permanganate (KMnO4, 99.0%), sodium nitrate (NaNO3), hydrogen peroxide (H2O2), sulfuric acid (H2SO4), nitric acid (HNO3), hydrochloric acid (HCl), phosphate-buffered saline (PBS), sodium hydroxide (NaOH), and glacial acetic acid (CH3COOH) were purchased from Sigma-Aldrich, Germany. All chemicals were used without further purification.
![]() | ||
| Scheme 1 Synthesis process of (a) CuO, (b) GO, (c) CuO–GO NC, (d) CuO–GO loaded PVA/CS spinning solution, and (e) electrospinning, characterization, and in vivo wound healing study process. | ||
:
1 was poured in a round-bottomed flask. As a safety measure, the flask was immersed in a cold bath at 0 °C. To this mixture, 3.0 g of graphite powder was added and dispersed with vigorous stirring using a magnetic stirrer. Then 9 g of KMnO4 and 1.5 g of NaNO3 were slowly added while avoiding rapid temperature rise above 20 °C, and the mixture was stirred for an additional 2 h. After removing the water bath, the reaction mixture was allowed to stir overnight, resulting in the formation of a thick brown paste.
Next, 150 mL of deionized (DI) water was added, and a violent effervescence was noted as the temperature rose above 90 °C. The reaction was allowed to progress for another 15 min, and 420 mL of distilled water was added, followed by adding 80 mL of 30% hydrogen peroxide. At this point, the solution color turned bright yellow. Then, 200 mL of 5% HCl was used to remove the manganese ions from graphene oxide. Finally, the solution was filtered, and the filtrate was thoroughly washed to neutralize the prepared GO to pH 7.0. The washing process was conducted for 30 days as the suspended particles were allowed to agglomerate and settle via gravity and eventually centrifuged. The obtained GO was dried for 18 h at 60 °C in a hot air oven and stored in a desiccator for characterization and further applications. The GO synthesis route is illustrated in Scheme 1b.
mL min−1. The latent heat of melting (ΔHm) values were calculated based on eqn (1).
![]() | (1) |
The degree of crystallinity (XC) of the nanofibers was calculated according to eqn (2).
![]() | (2) |
![]() | (3) |
![]() | (4) |
![]() | (5) |
| Swelling ratio = (Ww − Wd)/Wd × 100 | (6) |
| %Degradation = (Wd − Wf)/Wd × 100 | (7) |
:
1), 0.2% of gentamycin, and 10% of fetal bovine serum (FBS). 12 × 104 cells per 800 µL were seeded in a 12-well plate and incubated at 37 °C with 5% CO2. After 24 h, autoclaved samples were added to each well. Cytotoxicity was evaluated by incubating for 48 h and observed under an inverted light microscope. Each sample was analyzed using triplicate cells.
:
5. The nanofibrous mats were first cut into 1.5 cm diameter discs and conditioned in PBS solution at 37 °C to attain equilibrium swelling, then transferred to a 15 mL Falcon tube and 10 mL of PBS solution was added to each tube. For the negative and positive control groups, 10 mL of PBS solution and 10 mL of pure DI water were added, respectively. The tubes were then placed in a water bath incubator at 37 °C for 30 min. To each tube, 200 µL of diluted anticoagulant rabbit blood was added, and the incubation was carried out for 1 h. After the second incubation, the samples were centrifuged at 2500 rpm for 15 min. The absorbance of the supernatant was obtained using a UV-vis spectrophotometer at a wavelength of 540 nm to determine the concentration of released hemoglobin in the supernatant. The hemolysis ratio for each sample was quantified based on eqn (8).
The whole blood clotting properties of the nanofibers were determined by the method described by Jia X et al.26 The collected anticoagulated male rabbit blood was recalcified by adding 0.2 M CaCl solution in a 10
:
1 vol ratio to initiate the clotting to obtain required anticoagulant whole blood. The preconditioned disc samples (1.5 cm diameter) were slightly dried by gently placing them on a filter paper to remove excess PBS, and then transferred to a Petri dish. A 20 µL of recalcified blood was dropped on the nanofibrous mat surface; the control group was dropped on the bare Petri dish surface. Blood was allowed to coagulate at 37 °C for 3 min, the sample was then transferred into a Falcon tube and the coagulation was terminated by the addition of 10 mL of distilled water and swirled gently without destroying the clot. Non-clotted blood experienced hemolysis to release hemoglobin into the DI water. The absorbance of the solution was determined using a spectrophotometer at 540 nm. The blood coagulation index (BCI) was calculated based on eqn (9).26 All procedures with animals were performed in accordance with the Institutional Ethical Guidelines for Animal Experiments of the University of Dhaka (Dhaka, Bangladesh).
![]() | (8) |
![]() | (9) |
control indicates the negative control absorbance, and Apositive
control represents the positive control absorbance, Is is the absorbance of the supernatant in the sample group, Ir is the absorbance of the supernatant in the control group, and I0 is the absorbance of deionized water. The experiments were conducted in triplicate.
![]() | (10) |
GO was synthesized following the modified Hummer's method as reported in our previous paper.29 The conversion of bulk graphite to GO involves three steps. First, graphite is converted to the sulfuric acid-graphite intercalation compound (H2SO4-GIC). Second, the GIC is transformed into pristine graphite oxide (PGO). Finally, PGO reacts with water to form GO.30
The composite of GO and CuO can lead to a productive combination of the properties of the two species compounds, which can lead to a novel series of next-generation materials with superior features. We found that these hybrid materials are worth exploring. A possible mechanism for the formation of GO–CuO NC is as follows: GO, with oxygen-containing functional groups on its basal planes and edges, provides anchor sites for nanoparticles formed in situ to attach. Initially, positive Cu2+ ions in the solvent are easily adsorbed onto the negatively charged GO sheets through electrostatic forces. Due to the rapid hydrolysis of CuO, many nuclei form quickly. The oxygen atoms in these growing crystal units then bond with the functional groups on the GO sheets through intermolecular hydrogen bonds or coordination bonds, facilitating further crystallite growth.31
The as-prepared CuO, GO, and the CuO–GO NC were characterized by ATR-FTIR, XRD, SEM and TEM analyses.
O stretching vibration of the carboxylic groups. The strong peak at 1615 cm−1 is associated with bending of H–O–H from absorbed water. The band at 1371 cm−1 originates from the C–OH deformation, while the peak at 1224 cm−1 can be assigned to the C–O–C asymmetric stretching of epoxy groups. Additionally, the absorption band at 1059 cm−1 is linked to the C–O stretching of alkoxy groups.32 The IR spectra of CS–CuO and CuO NPs (calcined) are shown in Fig. S1. The spectrum of CS–CuO shows a broadened O–H/N–H stretching band at 3340 cm−1. Changes in the N–H bending peak at 1535 cm−1 indicate that Cu2+ ions primarily coordinate with chitosan amino groups. In contrast, CuO NPs (calcined) show the disappearance of organic-related bands, retaining only weak surface hydroxyl features and the characteristic Cu–O lattice vibration at 455 cm−1 and confirming the formation of a pure monoclinic CuO phase (Fig. 1a).
The IR spectrum of the GO–CuO NC (Fig. 1a) divulges the presence of key functional groups associated with both GO and CuO NPs. Distinct absorption bands observed at 581 and 480 cm−1 correspond to the stretching vibrations of the Cu–O bond, confirming the successful incorporation of CuO nanoparticles onto the GO nanosheets. Additionally, characteristic peaks located at approximately 3450, 1620, 1370, and 1070 cm−1 can be assigned to stretching of O–H, bending of H–OH and C–OH, and C–O functional groups of GO, respectively. These observations indicate that the oxygen-containing functionalities of GO were preserved even after the formation of the composite with CuO.33 The observed spectral shifts and merging of absorption bands suggest weak interactions between CuO nanoparticles and oxygenated functional groups on GO, potentially via electrostatic force or hydrogen bonding. These interactions may enhance the dispersion stability and interfacial compatibility within the composite system.
The XRD spectrum of GO has a dominant diffraction peak at a 2θ value of 9.80°corresponding to the (002) diffraction plane of GO.36 A very low-intensity diffraction peak of reduced GO at around 26.81° was also observed. The interlayer spacing (0.87 nm) is found to be larger than that of pristine graphite (0.34 nm), which can be ascribed to the introduction of oxygen-containing functional groups on the graphite sheets. The interlayer spacing was increased through the addition of functional groups, including C–O, C–OOH, and C–OH, leading to a higher value of GO basal spacing. The broad diffraction peak at 10.07° in the CuO–GO XRD pattern is apparently due to the (002) planes of the hexagonal GO structure. The peaks at 35.30, 38.54, 48.66, 53.32, 58.38, and 61.62° correspond to the (−111), (111), (−202), (020), (202), and (−113) diffraction planes of monoclinic crystalline CuO in the CuO–GO composite.36 It was noted that the CuO phase dominated the GO phase.
Furthermore, the low magnification (X7000) SEM image (Fig. S2) revealed that the GO sheets had folds and formed wrinkled flakes. Studies have shown that the structure of GO is affected by intrinsic and extrinsic parameters, such as thermal fluctuation, defects, functionalization, and applied stresses.38 Functional groups and structural defects present on the basal planes of GO can change the electronic structure of carbon atoms from sp2 to sp3 hybridization, thereby deviating carbon atoms from the original plane, resulting in atomic-level wrinkling.38 Another possible explanation for the wrinkles might be a result of GO–water interactions. During water-casting, GO sheets crumble due to drying stresses associated with surface tension as water evaporates. Moreover, the CuO nanoparticles were non-uniformly distributed. Probably, the oxygen-containing functional groups (hydroxyl, carboxylic, and epoxy) on the GO surface prevent the aggregation of metal oxide species.
Furthermore, the TEM image of GO sheets in Fig. S3 shows a thin, flake-like GO sheet with its edges slightly scrolled and folded backward. This folding behavior is characteristic of graphene oxide (GO), which possesses various oxygen-containing functional groups on its surface. These functional groups not only increase the hydrophilicity of the sheets but also prevent restacking and regraphitization. The tendency of GO sheets to fold upon drying helps preserve their high surface area.
As illustrated in Fig. 2a, the viscosity versus shear rate profile demonstrates that all formulations exhibited a pronounced decrease in viscosity with increasing shear rate (3–25 s−1), indicative of shear-thinning behavior. This non-Newtonian pseudo plastic behavior was consistently observed in both the pristine PVA/CS solution and the CuO–GO nanocomposite-loaded PVA/CS polymer solutions having 0.75% to 2% (w/w) of the CuO–GO NCs.
Furthermore, at a constant shear rate of 3 s−1, an incremental increase in CuO–GO nanocomposite content within the PVA/CS polymer solutions led to a progressive reduction in shear viscosity. Specifically, the viscosity decreased from 0.73 Pa s in the pristine PVA/CS solution to 0.70, 0.66, 0.61, and 0.59 Pa s upon incorporation of 0.75%, 1.0%, 1.5%, and 2.0% (w/w) CuO–GO, respectively, as seen in Fig. 2a. However, the incorporation of CS into the PVA solution increase the viscosity, which can be attributed to enhanced molecular interactions, including both intramolecular and intermolecular hydrogen bonding, as well as electrostatic interactions between the PVA and CS chains. Such interactions facilitate polymer chain entanglement and trigger conformational rearrangements, leading to enhanced flow resistance.39
Additionally, electrostatic repulsion among the positively charged CS chains contributes to polymer chain extension and expansion of the overall network structure, further elevating viscosity. It is well-established that polymer concentration and molecular weight significantly influence solution viscosity.40 In this study, a 10% (w/v) of high molecular weight PVA and 2% (w/v) of CS with a low molecular weight and 90% degree of deacetylation (DA) were utilized, which likely intensified these effects. Conversely, increasing the CuO–GO nanocomposite content within the PVA/CS matrix resulted in a gradual reduction in viscosity. This reduction can be attributed to a decrease in polymer chain entanglement density, likely arising from nanofiller-induced structural disruption. A study by Weir et al.41 demonstrated that in the polymer–GO NC, the high aspect ratio and strong interfacial confinement effects of GO distort polymer chain conformations, thereby diminishing the number of interchain entanglements, as evidenced through bulk rheological measurements. Remarkably, their findings revealed that as little as 0.5% of GO (by volume) was sufficient to significantly reduce the average chain dimensions in the bulk nanofibrous matrix, supporting the observed viscosity-lowering effect in our system.
Regarding the electrical conductivity of the electrospinning solutions, the pure PVA solution has a conductivity of 0.06 mS cm−1. The PVA/CS polymer solution had a conductivity of 0.25 mS cm−1. The addition of the 0.75% CuO–GO composite to the PVA/CS solution resulted in an increase in conductivity to 0.88 mS cm−1. However, a further increase in the concentration of CuO–GO to 1%, 1.5%, and 2% in the PVA/CS solution resulted in an increasing conductivity to 1.09, 1.23, and 1.48 mS cm−1, respectively, as seen in Fig. 2b.
PVA is a water-soluble, semicrystalline polymer that forms long-range hydrogen bonds in aqueous solution. It is generally considered an insulator due to its poor electrical conductivity;42 on the other hand, CS is an amino polysaccharide molecule with a strong positive charge.43 Adding CS to the acetic acid solution of 10 (w/w)% PVA increases the solution's conductivity and viscosity. This is because at low pH below 6.5, using acetic acid, the amino groups (NH2) of CS were protonated (NH3+), thereby giving a positive charge to the polymer backbone.
It has been reported that the conductivity of CS solution is a result of the protonation of NH 3+ groups that leads to mobile OH− ions that can move freely and give rise to an ionic current.44 Additionally, the proton (H+) is dissociated from acetic acid and results in a free amino group in the chitosan backbone when protonated (–NH2 + HAc ↔ –NH3+ + Ac−). While the water molecules absorbed in the chitosan chains can form hydrogen-bond sites for the proton transferring from amino groups to water molecules (–NH3+ + H2O ↔ –NH2 + H3O+).
It was also noted that adding 0.75 wt%, 1 wt%, 1.5 wt%, and 2 wt% CuO–GO NC into the PVA/CS composite solution resulted in a 252%, 336%, 392%, and 492% increase in the conductivity, respectively. The integration of CuO–GO NC into the PVA/CS nanofibrous matrix significantly enhanced the electrical conductivity of the polymer solution. This enhancement is attributed to the synergistic interaction between GO's extended π-conjugated network and the semiconducting nature of CuO, which likely facilitated the formation of interconnected conductive pathways within the polymer nanofibrous matrix.45
The conductivity of polymer solutions impacts the Taylor cone formation. The applied voltage induces an electric field that causes charge buildup on the polymer surface. When it exceeds the polymer's surface tension, a jet of polymer is drawn towards the collector. Increased conductivity of the polymer solution enhances charge buildup, resulting in a more distinct Taylor cone with improved jet stability (stretch and elongation of jet), ultimately producing thin fibers.46
O bonds’ stretching vibrations associated with the acetyl group of the polyvinyl acetate.47 The peak at 1418 cm−1 indicates the scissoring of –CH2 group. Additionally, a peak at 1138 cm−1 corresponds to the stretching of the C–O bonds associated with the crystalline portion of PVA. The characteristic peaks at 916 and 840
cm−1 indicate the presence of skeletal vibrations in PVA.48
Pure CS spectra have a broad band between 3650 and 2980 cm−1 due to the O–H and N–H stretching vibrations. The peaks at 2916 and 2870 are attributed to the asymmetric and symmetric C–H stretching vibrations. The band associated with the stretching vibration of C
O is noted at 1652 cm−1, while that at 1581 cm−1 is assigned to the N–H bending vibration. The band at 1418 cm−1 is attributed to the C–H bending vibration.48 Furthermore, the band at 1066 cm−1 is assigned to the C–O–C stretching vibration of the glycosidic bond that forms the chitosan chain.10
The IR spectra of PVA/CS nanofibrous mats exhibit characteristic peaks from the PVA and chitosan precursors. The peak at 3316 cm−1 corresponds to overlapping O–H, N–H vibrations, whereas the peak at 2925 cm−1 is for C–H stretching vibrations in both CS and PVA.49 The shift of the C–H stretching peak from 2870 cm−1 in pure chitosan to 2909 cm−1 in the PVA–CS composite indicates enhanced molecular interactions. This shift is attributed to hydrogen bonding between PVA and CS. The ionization of the major amino groups in chitosan is evidenced by the peaks at 1590 cm−1 associated with the symmetric deformation of –NH3+ groups. Under acidic conditions, the amine groups (–NH2) in chitosan protonate to –NH3+.
Upon adding PVA, the abundant OH groups in PVA form strong hydrogen bonds with –NH3+, reducing electrostatic repulsion and altering vibrational energy. This weakens the NH3+ bond strength, stabilizes the chitosan structure, and shifts the peak to a lower wavenumber 1560 cm−1. Additionally, the absorption peak at 1260 cm−1 assigned to the O–H band in PVA disappeared for the PVA/CS nanofibrous mat. The crystalline-sensitive bands of chitosan at 1060 cm−1 and 659 cm−1 disappeared in the PVA/CS nanofiber, thus confirming the blended nature of the PVA and CS and PVA/CS composite.
The spectra of the heat-treated PVA/CS nanofibers at 120 °C for 80 min exhibited peaks similar to those of PVA and CS. The O–H and N–H bands around 3630–2980 cm−1 appeared much narrower and sharper due to the dehydration process in the thermally treated nanofibrous mats. Moreover, the identity peak linked to the crystalline part of the PVA at 1141 cm−1 observed in the PVA spectrum overlapped the peak at 1090 cm−1 for all the nanofibrous mat samples.20 After being thermally treated, this peak became much pronounced and sharper. Thermal crosslinking of PVA occurs through the loss of inter- and intramolecular water, leading to enhanced crystallization. As water molecules evaporate, hydrogen bonds between PVA and water break, allowing PVA chains to pack more closely and form stronger interchain hydrogen bonds.48
This increased crystallinity improves the nanofibrous material's mechanical strength and thermal stability and reduces water solubility. When blended with chitosan, thermal crosslinking further strengthens hydrogen bonding between the two polymers, modifying the composite's structural and functional properties. This explains why the heat-treated PVA/CS nanofibers showed less degradation in PBS over the study period of 3 weeks (Fig. 7).
Similarly, the molecular interaction between the CuO–GO NC and the PVA/CS nanofiber was studied by ATR-FTIR analysis. Fig. 3b shows the respective spectra of the PVA/CS nanofiber loaded with different wt% of CuO–GO NCs and the magnified portion, highlighting the key peaks that can be used to confirm the interaction between the CuO–GO NC and PVA/CS nanofibers. All the nanofibrous mats were thermally crosslinked. The weight ratio of CS
:
PVA (1
:
10) and the weight ratio of GO
:
CuO (1
:
1) were constant. However, the loaded percentage of the CuO–GO NC into the PVA/CS polymer blend solution varied between 0.75%, 1%, 1.5%, and 2%. The characteristic epoxy peak at 1224 cm−1 in GO is capable of reacting with the primary amine (–NH2) groups of CS, resulting in the formation of secondary amine (C–NH) linkages.50 However, due to the proximity of the IR absorption bands of primary and secondary amine groups, no distinct spectral shift was observed between the two, making differentiation difficult. Additionally, the carboxyl groups present on GO can also form amide bonds with amino groups on CS, but the corresponding FTIR signals for the resulting secondary amines were similarly indistinct, indicating overlapping or weak intensity in the region.
In Fig. 3c, it is evident that the peak emerged at 1640 cm−1 in the CuO–GO/PVA/CS spectrum compared to GO, which is related to the N–H stretching vibration of NH3+ due to the transformation of amine groups under extremely acidic synthesis conditions.51 A noticeable shift of the amide II band from 1552 cm−1 to 1562 cm−1 was observed. This shift is attributed to the interaction between the amino groups of chitosan and the oxygen-containing functional groups of GO, particularly carboxyl and epoxy moieties.52
Fig. 4 presents the DSC thermograms of pristine PVA/CS and CuO–GO-loaded PVA/CS nanofibrous mats, with CuO–GO contents ranging from 0.75 wt% to 2.0 wt%. A broad endothermic peak centered around 50 °C was observed in all samples, attributed to the evaporation of tightly bound water, which is involved in H-bonding interactions with the hydroxyl and amino groups of CS and the hydroxyl groups of PVA.53 Upon removal of bound water, the PVA/CS nanofibrous mat displayed a glass transition temperature (Tg) at approximately 78 °C. A slight downward shift in Tg was recorded with increasing CuO–GO content, indicating changes in chain mobility. A distinct endothermic peak at 214 °C was observed, corresponding to the crystalline melting temperature (Tm) of PVA.53 This melting peak systematically shifted to lower temperatures of 208, 206, 205, and 204 °C for the nanofibers containing 0.75%, 1.0%, 1.5%, and 2.0 wt% CuO–GO, respectively. No melting peak for chitosan was detected, as chitosan is not thermoplastic; instead, it undergoes degradation before melting due to its strong intermolecular hydrogen bonding.
The decrease in Tm with increasing CuO–GO content is attributed to the interaction and dispersion of CuO–GO within the polymer matrix. At lower concentrations, CuO–GO may act as a nucleating agent that promotes crystallization. However, at higher loadings, particle agglomeration likely occurs, disrupting the hydrogen bonding network and inhibiting crystal growth, thereby reducing Tm and overall crystallinity.54 The latent heat of melting (ΔHm) values were found to be 41.07, 32.66, 19.54, 16.00, and 12.74 J g−1 for the pure PVA/CS nanofibrous mat and the mats loaded with 0.75 wt%, 1.0 wt%, 1.5 wt%, and 2.0 wt% CuO–GO, respectively. Furthermore, using a reference value of ΔHf = 138.6 J g−1 for 100% crystalline PVA,39 the degree of crystallinity (Xc) of the nanofibers was calculated. Overall, the incorporation of CuO–GO NCs led to a notable reduction in crystallinity (Fig. S4). This decline can be attributed to the disruption of the crystalline structure of PVA during the electrospinning process, which involves rapid solidification and high elongation forces. Additionally, the use of solvents during the preparation phase, high elongation rate, and the rapid solidification process during the electrospinning may have further impaired the development of the crystalline domain.48 The relatively high thermal stability of the developed nanofibrous mats suggests their suitability for applications such as wound dressing, where resistance to autoclave sterilization and thermal crosslinking is essential. Interestingly, the decrease in crystallinity and melting point also implies increased porosity and surface area, both advantageous properties for biomedical applications. The presence of PVA contributes to enhanced thermal stability across all formulations.39
The SEM images and size distribution histograms of the as-prepared nanofibrous mats are displayed in Fig. 5. The average fiber size of the mats was found by measuring the diameter of 100 fibers randomly selected across the mat surface using Image J software (version 1.53t). The nanofibrous mat of the prepared polymer solution formulation has a random distribution with no dominant fiber orientation. The fiber randomness is likely due to the whipping motion of the spinning jet. It has been reported that aligned nanofibers provide good contact guidance for cell proliferation, facilitate cell–cell interactions, and promote cell alignment when compared to random fibers.55
As shown in Fig. 5a and a1, pristine PVA/CS electrospun mats produced nanofibers with a smooth surface. In addition, the process yielded no significant droplet residues. The nanofiber average diameter was 290 nm as seen in the size distribution histogram in Fig. 5a2.
PVA has been utilized as an adjuvant to assist in spinning bead-free nanofibers of CS. The interaction between the NH3+ of CS and the –OH groups of PVA enhances the viscosity of the spinning solution. Furthermore, the positively charged groups of CS improve the electrical conductivity of the solution. High molecular weight PVA was used to produce a nanofibrous mat from 10% (w/v) solutions of PVA and 1 wt% CS solution by the electrospinning process. The high viscosity of the electrospun solution is due to PVA and CS chain entanglement resulting in a dense solution which contributed to the formation of thicker nanofibers.
Fig. 5b and b1 depict the low and high magnification images of the 0.75 wt% CuO–GO embedded PVA/CS nanofibrous mat. By adding 0.75 wt% CuO–GO into the PVA/CS polymer solution to prepare the nanofibrous mat, a decrease of 18% in average fiber diameter to 238 nm was noted, as depicted in the histogram in Fig. 5b2. Similarly, in Fig. 5c and c1 (low and high magnification, respectively), a further increase in the concentration of CuO–GO to 1% resulted in beadles and thin nanofibers marked by a decrease in average fiber diameter to 219 nm as shown in Fig. 5c2. Interestingly, in Fig. S5, it was clear that the incorporation of CuO–GO enhances the nanofiber porosity, as pores of random sizes were visible from the cropped SEM images of the fiber sections shown in Fig. 5c1.
Notably, Fig. 5d and d1 show the SEM images of 1.5 wt% CuO–GO loaded PVA/CS nanofibers. The mat had randomly aligned nanofibers, with a smooth surface and a average fiber diameter of 168 nm, as shown in Fig. 5d2. Finally, adding 2 wt% CuO–GO in PVA/CS polymer solution produced fibers with spindles as seen in Fig. 5e and e1 (low and high magnification, respectively). The spindles are probably due to the higher concentration of CuO–GO. Furthermore, the progressive fiber thinning was evident in this sample too with a fiber mean size of 116 nm (Fig. 5d2).
This indicates that the addition of CuO–GO to the PVA/CS polymer solution led to fiber size reduction due to an increase in charge density of the composite, prompted by the semiconductor property of CuO and the charge transfer property of GO in the CuO–GO NC. High conductivity resulted in polymer jet splitting into thinner fibers, which ultimately leads to fibers of smaller diameter. Beaded fibers are associated with the instability of the polymer jets, which is in turn influenced by the balance between the viscosity and surface tension of the spin solution. The hydrogen bonds between PVA, CS, and GO played a crucial role in stabilizing the polymer jet during the spinning process.
For most cases examined here, the nanofibers' diameter decreased with the increase in CuO–GO concentration. Therefore, as indicated by the viscosity analysis, an increase in electrical conductivity promotes solution thinning, which consequently results in a reduction in the average nanofiber diameter. These are the relevant variable parameters to compare with the fiber size. The CuO–GO NCs were not clearly distinguishable in the SEM images of the nanofibrous mats, likely due to their small size and relatively low concentration within the fiber matrix. Therefore, transmission electron microscopy was employed to confirm the presence and distribution of CuO–GO within the nanofibrous mats.
Additionally, EDX analysis was employed to evaluate the elemental composition of the CuO–GO incorporated PVA/CS nanofibrous mats. The corresponding EDX spectra of 2 wt% CuO–GO embedded PVA/CS nanofibrous mats are shown in Fig. S6. As is seen, C, N, O, and Cu are the main components, which distinctly indicate that CuO–GO was loaded inside the PVA/CS nanofibrous mats. The elemental compositions of C, N, O, and Cu in 2 wt% CuO–GO embedded PVA/CS were 67.54 wt%, 1.51 wt%, 29.55 wt% and 1.4 wt%, respectively, as seen in the Fig. S6 inset.
Next, XRD analysis of the nanofibrous mats was conducted to determine the effect of the CuO–GO NCs and thermal crosslinking on the crystallinity of the mats.
The degree of crystallinity was determined from the ratio of the area under the main peak to the total area of the diffraction spectrum. The crystallinity of the uncrosslinked and crosslinked PVA/CS nanofibrous mats was found to be 73.13% and 79.41%, respectively. Likewise, the 2 wt% CuO–GO embedded PVA/CS nanofibrous mats exhibited a crystallinity of 66.81% and 75.93% for the uncrosslinked and crosslinked samples, respectively. Generally, from these results, we can confirm the semicrystalline nature of PVA. Furthermore, the loading of CS to form the PVA/CS mats can potentially negatively impact crystallinity since amine groups of CS can interact with the hydroxyl groups of PVA to form hydrogen bonds, thereby interfering with the formation of PVA crystals.
Interestingly, the 2 wt% CuO–GO incorporated PVA/CS nanofibrous mats exhibited a slightly lower crystallinity than the PVA/CS mats, denoted by a decrease of about 8.6% and 4.4% for the uncrosslinked and crosslinked samples, respectively. These results were also confirmed by the decrease in peak intensity at around 1146 cm−1 in the FTIR spectra (Fig. 3). It was also noted that the major peaks in the XRD spectra dropped in intensity and broadened with the addition of 2 wt% CuO–GO NCs. This is a sign of a lowering of the degree of crystallinity, which increases the amorphous nature of the samples. This could be explained by the CuO–GO tiny particles and rigid nature, which interfere with the chain's reorganization and increase ionic conduction because of their potent interaction with PVA/CS.46
On the other hand, the crosslinking process had a positive effect on the degree of crystallinity. A 6.28% and 9.12% increase was noted for PVA/CS and the 2 wt% CuO–GO embedded PVA/CS nanofibrous mat upon thermal crosslinking. This finding suggests an overall enhancement in crystallinity, potentially accompanied by a shift in the crystallization pattern within the amorphous regions. This behavior suggests that the amorphous region between the CuO–GO NCs and the polymer matrix is where the complexation takes place. This enhancement is attributed to thermally induced chain rearrangement and strengthened intermolecular hydrogen bonding between PVA and chitosan, which facilitates the formation of more ordered crystalline regions.58
As shown in Fig. 6a and b, depending on the amount of CuO–GO, the tensile strength gradually increases, reaching 7.08 ± 0.22 MPa at 2 wt% CuO–GO loading, which is about a 182% increase from the tensile strength of the pristine nanofibrous mat. Interestingly, Young's modulus also shows a rise of 839.75% for the same CuO–GO concentration (Fig. 6c). The elongation at break of the CuO–GO embedded PVA/CS nanofibrous mats was in the range 9.75–18.01%.
This is an expected situation since GO is a material with high tensile strength and Young's modulus.59 The rigid CuO NPs were uniformly anchored on the GO surface, thus reducing layer mobility and drastically improving the polymer's mechanical properties. The addition of the CuO–GO NC to the PVA/CS polymeric solution had a significant impact on the structure and integrity of the nanofibrous mat, as noted through the IR spectra in Fig. 3. The intermolecular H-bonds between the OH groups of PVA, CS, and GO were observed. Furthermore, covalent bonding resulting from the ring-opening reaction of epoxy groups in graphene oxide (GO) by the amine groups of chitosan (CS),60 leading to the formation of amide linkages within the nanofibers, plays a key role in defining the mechanical properties of the CuO–GO embedded PVA/CS nanofibrous mat.
The uniform fiber morphology and nanoscale size distribution provide an additional advantage by contributing to the enhanced tensile strength of the CuO–GO embedded PVA/CS nanofibrous mats. The fiber diameter plays a critical role in determining the tensile properties of nanofibrous materials. As the diameter decreases to the nanoscale, the unique characteristics of nanofibers begin to dominate. A more uniform and defect-free surface structure allows the fibers to better resist axial tensile forces, leading to enhanced mechanical performance.61 Furthermore, crosslinking has a direct impact on the mechanical properties of a polymeric system. Thermal crosslinking in the CuO–GO/PVA/CS system is governed by heat-induced dehydration of the PVA phase, which enhances inter- and intramolecular hydrogen bonding between hydroxyl groups, leading to a more compact physically crosslinked network. FTIR confirms this process through a decrease in intensity of the broad O–H stretching band (3200–3500 cm−1), indicating reduced bound water and strengthened hydrogen bonding, along with a more pronounced C–H stretching peak at ∼2920 cm−1 due to thermal restructuring (Fig. S8a). The increase in the ∼1140 cm−1 band (Fig. S8b) further reflects enhanced ordering of PVA chains, associated with increased crystallinity arising from heat treatment.2,3
Similar physical trends were observed by Wang et al.,62 who reported that the tensile strength of PVA nanofibers increased sharply by 350%, from 0.5 to 0.75 MPa, upon the incorporation of 8 mg of GO. This enhancement was attributed to efficient load transfer from the polymer matrix to the GO nanosheets. However, at higher GO loadings, the tensile strength gradually reached a saturation point. The incorporation of GO into the PVA matrix also reduced the elongation at break of the composite nanofiber mat, with values decreasing further as the GO content increased from 2 mg to 8 mg. In contrast, Yao et al.,56 reported that the tensile strength of PVA/GO nanofibers is lower than that of pristine PVA nanofibers when the GO content increases beyond a critical threshold (0.4–1 wt%). This variation was ascribed to the influence of the “hydrogen bond barrier” on crystallization at high GO concentrations. Accordingly, the as-prepared PVA/CS nanofibrous mats embedded with a defined wt% of CuO–GO showed an increase in Young's modulus and tensile strength consistent with reported results.56,62 Fundamentally, the design and manufacture of wound dressing scaffolds should ensure that the employed materials demonstrate unique mechanical (i.e., flexibility, softness, permeability, and elasticity) and biochemical (i.e., biocompatibility and biodegradability) properties that allow for comfort and functionality in treating wounds. Flexible substrates such as nanofibrous mats can also allow for the integrated sensors to adapt to irregular wound surfaces without causing discomfort.63
In Fig. 7a, the porosity of the nanofibrous mats was plotted against the concentration of embedded CuO–GO NCs. The 0.75 wt% CuO–GO embedded PVA/CS nanofibrous mats exhibited porosities of 83.28 ± 3.8% and 2 wt% CuO–GO embedded nanofibrous mats showed 77.25 ± 4.9%; however, the pure PVA/CS mat showed a much lower porosity of 74.5 ± 2.5%. The observed trend reflects a strong correlation between porosity and fiber morphology. As the CuO–GO content increased, the nanofibers transitioned from larger, well-spaced linear fibers to thinner, compressed, and wavy structures, as confirmed by SEM analysis (Fig. 5). This morphological change affects packing density and fiber orientation, leading to reduced pore volume. Interestingly, the incorporation of CuO–GO improves electrical conductivity while lowering viscosity (Fig. 2), resulting in thinner fibers, which would normally lower porosity. The inherently rough and irregular surface of the CuO–GO particles offsets this effect to some extent, contributing to increased pore formation. Thus, optimizing CuO–GO concentration is essential to balance porosity, fiber diameter, and structural stability.
Porosity of the as-prepared nanofibrous mats (77–83%) falls within the ideal range for wound dressing materials, which is generally 60–90%.64 Porosity above 90% can compromise mechanical stability and increase brittleness, leading to fluid leakage. Porosity below 60% can hinder oxygen and nutrient transport, impairing wound healing.
The relationship between fiber diameter and porosity observed here is consistent with previous reports on rGO loaded PVA fiber by Gozutok et al.65 They reported that the rGO-(0.5 and 1%) loaded PVA nanofiber had a porosity of 81.6% while pure PVA had a porosity of 79.4%. Furthermore, an increase of rGO led to 1% decrease in porosity of the mat. Additionally, thermal crosslinking performed at 120 °C for 80 min further modified the mats, as confirmed by FTIR (Fig. 3). Thermal crosslinking reduces porosity by inducing the loss of intra- and interstitial water, leading to fiber shrinkage and fusion, thereby densifying the nanofibrous mats. This accentuates the multifaceted chemistry of fibers composition, morphology, and post-processing conditions in tailoring porosity to meet the requirements of effective wound dressings.
Both PVA and CS are inherently hydrophilic due to the abundance of functional groups capable of hydrogen bonding. PVA contains numerous –OH groups, while CS contributes –NH2 and –OH groups, resulting in a strong affinity for water molecules. Accordingly, the pristine PVA/CS nanofibrous mat exhibited a low WCA of 38.6°, reflecting its high hydrophilicity.48
Upon incorporating CuO–GO nanocomposites, the water contact angle increased progressively with loading concentration. The 0.75, 1.0, 1.5, and 2.0 wt% CuO–GO embedded PVA/CS nanofibrous mats exhibited WCAs of 44.8°, 48.2°, 52.3°, and 64.4°, respectively. This trend indicates a reduction in surface hydrophilicity with increasing nanofiller content. Similar observations reported by Dubey et al.15 demonstrated that the incorporation of PEGylated GO into PVA/CS nanofibers increased the WCA from 27° (pristine PVA/CS) to 58°, attributing the effect to the amphiphilic nature of GO, where the hydrophobic basal plane reduces water affinity.
Interestingly, Sandra et al.12 reported that CuO incorporation alone did not significantly alter the hydrophilicity of PVA/CS nanofibers. In contrast, Parvinnasab et al.66 found that copper complexes improve hydrophilicity. This increase is attributed to the influence of copper complexation on chitosan crystallinity and the occupation of hydrophilic functional groups, such as hydroxyl and amino groups.66 The combined effects of both CuO and GO may be responsible for the more pronounced increase in WCA observed in this study. Overall, while the incorporation of CuO–GO reduces the hydrophilicity of the nanofibers, the mats remain sufficiently wettable to support cell adhesion and proliferation. This moderate hydrophilicity is advantageous, as it not only provides a favorable platform for cellular interactions but also facilitates controlled release of CuO–GO nanocomposites into the wound bed.
In Fig. 7c, the PVA/CS nanofibrous mat exhibited an equilibrium swelling percentage of approximately 475%, indicating its strong fluid absorption capacity. The swelling profile revealed rapid fluid uptake within the first 12 h, followed by a gradual decrease up to 72 h. In contrast, the incorporation of CuO–GO nanocomposites into the PVA/CS nanofibers resulted in reduced swelling percentages. The 0.75 wt% CuO–GO embedded PVA/CS nanofibrous mat reached an equilibrium swelling of 433%, while higher CuO–GO loadings further decreased swelling to 420%, 404%, and 381% for the 1.0, 1.5, and 2.0 wt% formulations, respectively. This reduction can be attributed to the decreased availability of free hydroxyl groups during blending, as more CuO–GO interacts with PVA and CS chains, limiting water uptake. Similar results were reported by Liu et al.67 Their study showed that the equilibrium water absorption of the PVA/CS nanofiber mat prepared via solution blowing varies from 680 to 459% depending on the content of the crosslinker.
Furthermore, all nanofibrous mats reached equilibrium swelling within 12 h, except for the 0.75 and 1.0 wt% CuO–GO embedded PVA/CS nanofibrous mats, which took 24 h to reach equilibrium. After reaching equilibrium, the swelling gradually decreased for the remaining period of the study. The reduction in swelling can be attributed to the release of the entrapped CuO–GO NCs. Despite the reduction, all CuO–GO embedded PVA/CS nanofibrous mats still demonstrated very high swelling capacity, confirming their hydrophilic nature and suitability for wound dressing applications. The high porosity (Fig. 7a), along with the abundant oxygen-containing groups in PVA, CS, CuO and GO, provided numerous sites for hydrogen bonding with water molecules. Additionally, the large surface area of the nanofibers ensured greater exposure to PBS, further facilitating water absorption.
Another important factor, such as thermal annealing, enhanced the stability of the nanofibrous mats by increasing crosslinking density.68 In PVA/CS mats, annealing promoted hydrogen bonding between the –OH and –NH2 groups of chitosan and OH groups of PVA hydroxyls, reducing polymer free volume and swelling. In CuO–GO embedded PVA/CS mats, GO provided additional crosslinking sites; epoxide groups formed C–N linkages with chitosan's amine moieties, and carboxyl groups reacted with amines under heat, further strengthening the network.60 The reduced swelling ratio of the annealed CuO–GO embedded PVA/CS mats is attributed to GO-mediated crosslinking.
Comparable findings have been reported by Victor et al.,69 who observed that the degradation of the PVA-based nanofibers with high chitosan content was much pronounced, with a weight loss of about 50% after one week. CS has a large amount of −NH2 and −OH functional groups that are responsible for increasing the affinity with aqueous solutions by forming hydrogen bonds. In contrast, the incorporation of CuO–GO markedly improved the stability of the mats in a concentration-dependent manner. Among the tested samples, the 2 wt% CuO–GO embedded PVA/CS nanofibrous mat demonstrated the highest stability, retaining 22% of its initial mass after three weeks. This stabilization effect can be attributed to the enhanced crosslinking density imparted by the CuO–GO, PVA, and CS network.
Interestingly, the lower degradation of the CuO–GO-loaded mats compared to pristine PVA/CS can be explained by the absence of free amine and hydroxyl groups, since most of them are used up in forming crosslinking networks with the CuO–GO NCs and the polymer matrix. Additionally, the thermal stabilization process carried out at 120 °C for 80 min was sufficient to induce PVA crystallization, enhance fiber densification, and thereby prolong fiber stability in solution.70 It can be stated that the wound dressing mat could survive the physiological environment and offer an adequate template for tissue regeneration during the wound healing periods.
:
1 ratio (CuO
:
GO) and incorporated into PVA/CS nanofibers at concentrations ranging from 0.75% to 2%. The Vero cells were cultured in the extract solutions of the PVA/CS nanofibrous mats, and the cytotoxicity was estimated by determining the viable cell densities under an inverted light microscope after 48 h (Fig. 8).
To evaluate the in vitro cytotoxicity, the effect of CuO–GO embedded PVA/CS nanofiber mats on the proliferation of Vero cells was tested. As shown in Table 1, the 0.75, 1, 1.5, and 2 wt% CuO–GO embedded PVA/CS nanofibrous mats had no significant influence on the proliferation of Vero cells compared to the control groups, with results showing >95% of cell survival. The cytotoxicity of CuO and GO is highly dependent on their concentration and particle size. Wang et al.71 reported that GO concentrations below 2 wt% were non-toxic to human fibroblasts, whereas higher loadings above 5 wt% induced dose and time-dependent cytotoxicity, with effects such as reduced adhesion, apoptosis, and nuclear internalization. Bhattacharya et al.72 further reported that Chinese Hamster Ovary (CHO) cells retained 86% of viability at 2.5% of CuO NP concentration, but survival sharply decreased to 55% at 3%, indicating a narrow therapeutic window. Importantly, concentrations below 2.5% did not cause major morphological changes in cells and were considered safe for biomedical use. Taken together, these studies showed that both graphene oxide and copper oxide exhibit beneficial therapeutic properties at low concentrations but may exert cytotoxic effects at higher doses. Our results suggest that controlled loading of CuO–GO within nanofibrous mats not only preserves biocompatibility but also provides a safer and more effective wound-healing platform by regulating nanoparticle exposure. Furthermore, the embedded CuO–GO within a nanofibrous mat minimizes risks associated with nanoparticle aggregation and uncontrolled local concentrations, which are often reported when metal-based nanoparticles are applied directly to wound surfaces. The polymeric nanofiber matrix, therefore, acts as a protective carrier, ensuring gradual and controlled release of CuO–GO into the wound bed while retaining its wound-healing efficacy.
| Sample ID | Cell survival (Vero cells) | Remarks |
|---|---|---|
| Solvent − | 100% | No cytotoxicity was observed on the Vero cell line |
| Solvent + | 95 ± 5.3 | |
| 0.75% CuO–GO embedded | 95 ± 3.6 | |
| 1.0% CuO–GO embedded | 95 ± 2.4 | |
| 1.5% CuO–GO embedded | 95 ± 2.8 | |
| 2.0% CuO–GO embedded | 95 ± 0.9 |
Wound healing is initiated following skin injury and involves a complex interplay of various cell types, cytokines, structural proteins, and growth factors that work together to restore tissue integrity. The 2 wt% CuO–GO embedded PVA/CS mat treated wounds were able to achieve 100% of wound closure by day 14. More interestingly, on days 2 and 7 post injury, the 2 wt% CuO–GO embedded PVA/CS mat treated wound closure was 48.83 ± 3.7 and 82.51 ± 1.6%, respectively, as seen in Fig. 10b. Recent investigations have demonstrated that electrospun nanofibrous mats incorporating copper NPs promote rapid early-phase wound contraction in vivo.75 The control group exhibited 35.39 ± 0.8 and 62.61 ± 2.3% of wound closure, respectively, within a similar period. To ascertain the significance of the treatment, the control and 2 wt% CuO–GO embedded PVA/CS nanofibrous mat treated groups were analyzed using an ANOVA test. There is a significant decrease in the average wound area on the 2nd, 7th, and 14th days in the recipient groups of the nanofibrous mat-treated compared to the negative control group. Visual inspection of the wound on day 2, as seen in the optical images in Fig. 10a, revealed the presence of serous exudate and redness around the wound in the control mice, indicating inflammation, compared to the nanofibrous mat-treated groups, where the wound area was uniformly moist with no visible signs of inflammation. Enhanced tissue regeneration was evidenced by the early appearance of hair follicles, neovascularization, and sebaceous gland features, which were less pronounced in control groups. The synergistic interaction of these components culminated in an accelerated healing process.
The excellent swelling ability of the nanofibrous mat ensured absorption of wound exudate, which can facilitate keratinocyte migration. Furthermore, CuO has been shown to possess anti-inflammatory properties.76 By modulating the inflammatory response, CuO–GO can help reduce excessive inflammation and promote a more favorable environment for wound healing.
Recent studies have demonstrated that copper-containing wound dressings can accelerate wound healing, stimulate neovascularization, and enhance keratinocyte activity. Lin et al.77 fabricated coaxial nanofiber mats with a unique “core/sheath” structure consisting of a CuO2-PVP composite sheath and a PCL core. The system allowed for the slow dissolution of the PVP at the wound side, releasing CuO2 at the wound bed, effectively suppressing inflammation while promoting angiogenesis. Cell attachment analysis showed that fibroblast cells had migrated and expanded well in the nanofibrous structures.
Fig. 10c depicts the proposed wound healing mechanism, facilitated by the CuO–GO embedded PVA/CS nanofibrous mat. An in vivo study using Swiss Albino mice demonstrated the efficacy of the CuO–GO embedded PVA/CS nanofiber mat in enhancing wound healing. The biodegradable 3D nanofibrous mat accelerates wound contraction through the synergistic effects of its bioactive components. This integrated framework promotes rapid tissue closure by combining the structural advantages of the nanofibers with the therapeutic properties of the embedded agents.78 First, the gradual degradation of the nanofiber matrix enabled sustained release of the CuO–GO nanocomposite into the wound bed. The release of CuO–GO plays an important role in epithelial cell migration and blood coagulation, promoting wound healing by encouraging angiogenesis and enhancing proliferation of fibroblasts, and facilitating collagen deposition.79 Second, the numerous OH functional groups of PVA, CS, and GO impart hydrophilic properties to the mat, allowing it to absorb and store wound exudates, keeping the wound area moist. Moreover, the mat's high porosity facilitated efficient exudate uptake, preserving a moist wound environment. A significant reduction in macrophage infiltration signaled the transition from inflammation to the proliferative phase. The moist wound condition is suitable for cell migration and proliferation. CS can rapidly stop hemorrhage by binding to red blood cells, initiating early blood clotting. Furthermore, CS regulates inflammatory cells, encouraging granulation and organization. Graphene oxide provided a bio-adhesive surface conducive to cellular adhesion and proliferation. Third, the nanofibrous mat was broken down by the body's metabolic system, and the residues were bioabsorbed, allowing for wound healing without debridement and changing the dressing.80
We reported the fabrication of PVA/CS electrospun mats incorporating a CuO–GO nanocomposite, offering a chemically stable, cost-effective, and storage-robust platform with strong clinical translation potential. The GO sheets act as carriers and stabilizers for copper, preventing nanoparticle aggregation and enabling controlled copper ion release below cytotoxic thresholds, while leveraging copper's bioactive antimicrobial and wound-healing properties, including promotion of angiogenesis and collagen deposition.63 The combination of GO and copper also enhances mechanical stability, improves nanofiber dispersion, and provides a synergistic platform that supports tissue regeneration. Coupled with the scalability of electrospinning, sterilization compatibility, and regulatory familiarity of PVA and chitosan, this system represents a highly practical and multifunctional approach for advanced wound management and broader clinical deployment.
H&E staining was executed on tissue sections obtained on days 2, 7, and 14 following wounding (Fig. 11a). On day 2, skin tissues taken from the wound sites of the control and the 2 wt% CuO–GO embedded PVA/CS nanofibrous mat-treated groups displayed a disrupted epidermal and dermal layer. Inflammatory cells (microphages and neutrophils) were seen to migrate to the wound site, where they function to clear debris, secrete cytokines, and orchestrate tissue repair.70 Moreover, the mat-treated wounds exhibited abundant macrophage infiltration, suggesting early migration and more efficient inflammatory transition. By day 7, dense fibroblast cells and thick, abundant granulation tissue can be observed in the 2 wt% CuO–GO embedded PVA/CS nanofibrous mat-treated wounds. Additionally, numerous new blood vessels (angiogenesis) and hair follicles were visible in the dermal layer, with the regenerated epidermis being thin. However, wounds in the control group showed a lower amount of newly formed tissue, exhibiting sparse fibroblast infiltration and disorganized granulation tissue. The presence of inflammatory cells was also noted (arrow labeled M). Furthermore, the negative control group displayed minimal follicular regeneration and hair growth, related to poor wound healing and tissue regeneration.78
After 14 days, the wounds in the control and 2 wt% CuO–GO embedded PVA/CS mat-treated group showed good signs of healing, with a thickened epidermis covering the tissue surface. Furthermore, the nanofibrous mat-treated group exhibited a compact dermis, including blood vessels and hair follicles, highlighting the as-prepared nanofibrous mat's ability to promote rapid and organized tissue regeneration. The H&E staining results suggested that wounds treated with the 2 wt% CuO–GO embedded PVA/CS nanofibrous mat can achieve relatively sufficient healing through early immune modulation, improved fibroblast and keratinocyte activity, and enhanced tissue remodeling.81
In addition, collagen fiber deposition was assessed by MT staining of the tissue samples taken from the wound site, as shown in Fig. 11b. On day 2, both the control and 2 wt% CuO–GO embedded PVA/CS mat-treated groups exhibited disrupted dermal-epidermal junctions and fewer collagen fibers at the wound edge, indicative of acute injury and the early inflammatory phase. However, the mat-treated wound revealed comparatively greater cellular infiltration and early fibroblast activation, with loosely arranged collagen strands beginning to appear around the wound bed, suggesting accelerated ECM deposition. By day 7, a clear difference between the control and the nanofibrous mat-treated wound was noted. The control wound depicted aligned collagen parallel to the skin, with diffuse and uneven blue collagen staining, and minimal granulation tissue formation (arrow labeled C-aligned). Conversely, the as-prepared nanofibrous mat-treated wound displayed a denser collagen network with prominent dermis formation. Dermal appendages, such as nascent hair follicles and sebaceous gland-like structures, were evident in the treated tissue, indicating regenerative rather than merely reparative healing. This suggests enhanced fibroblast proliferation, increased myofibroblast activity, and an accelerated transition into the proliferative phase enabled by the bioactive nanofibrous mats. On day 14, the 2 wt% CuO–GO embedded PVA/CS mat-treated group exhibited nearly complete tissue remodeling through continuous, stratified epithelium and a well-integrated collagen matrix filling the wound bed. The collagen was densely packed with a basket-weave pattern, as evidenced by deeper and more uniform blue staining (arrow labeled C-not aligned). Notably, the incorporation of CuO–GO NC endowed the mat with excellent, rapid wound-healing properties. Moreover, GO could activate the clotting factors,82 which noticeably accelerates scab formation at the wound site. Hussein et al. reported that GO could serve as an outstanding artificial extracellular matrix supporting cell attachment and proliferation due to its honeycomb structure.83 GO-incorporated mat could down-regulate scar-related gene expression, and it could potentially facilitate scar-free wound closure.84 Therefore, GO is an emerging biomaterial for wound healing with promising therapeutic advantages. The oxygen-containing functional groups on the surface of GO create a hydrophilic character, enabling dispersibility, chemical modifications, and loading therapeutic components through both noncovalent interactions and covalent bonds via chemical reactions. In this study, the GO was decorated with CuO to offer synergistic properties of both GO and CuO. During the inflammatory stage, CuO can block the production of pro-inflammatory substances like interleukin-1 beta and tumor necrosis factor-alpha within neutrophils,85 leading to the release of soothing substances such as interleukin-10 and transforming growth factor-beta (TGF-β). Excessive inflammation can obstruct the formation of new blood vessels, disrupt the choreographed movements of cells essential to wound healing, and impede the production of critical components of the extracellular matrix. Furthermore, CuO promoted angiogenesis and collagen cross-linking, evidenced by the dense dermal cellularity and organized ECM seen by day 7. Moreover, the wounds demonstrated features indicative of the remodeling phase, such as the presence of a fully differentiated epidermis with visible rete ridges, aligned collagen fibers in the dermis, and signs of appendage regeneration, which were largely absent in the control group by day 14. These findings suggest not only accelerated wound closure but also the potential for functional tissue restoration. The reduced inflammatory burden and organized tissue structure seen in the nanofiber group imply a lower risk of chronic wound development and scarring.
When compared to conventional wound management strategies, which often fail to resolve inflammation or stimulate sufficient tissue remodeling, the as-prepared nanofibrous mat-based treatment offers a multifunctional approach. The nanostructured topography of the mat mimics native ECM, facilitating cell adhesion and directional migration; its controlled degradation may provide sustained release of bioactive ions and oxygen species that promote tissue regeneration. Its ability to modulate the immune response, support granulation tissue formation, and expedite epidermal regeneration positions it as a promising candidate for clinical translation in the management of acute and potentially chronic wounds compared with conventional wound dressings. Furthermore, these nanofibers induce less inflammation and permit fast transition to proliferation and neogenesis of vital structures at the wound site, thereby speeding up tissue remodeling. Additionally, these materials can be used to fabricate various designs with many shapes to lessen severe compression on nerve tissue after implantation. These findings suggest that the CuO–GO embedded PVA/CS nanofibrous mat could be highly beneficial in treating complex wounds, such as diabetic ulcers, burns, and surgical incisions, where delayed healing and frequent changing of dressing materials are major concerns. Though the CuO–GO-loaded PVA/CS electrospun nanofibrous mats reported in this study represent an efficient approach to maintaining the biological activity of the wound dressing. Embedding CuO–GO NCs within the nanofibers prevents discharge by wound exudate, allowing a sustained release that aligns with the mat's degradation rate, thus efficiently managing inflammation and accelerating the wound's transition into the proliferation phase for enhanced healing. Several outstanding questions remain before clinical translation is guaranteed. Importantly, the safety of using CuO–GO embedded PVA/CS nanofibrous mats for treating wounds is supported by various factors. First, the matching degradation rate of the nanofibrous mats to the wound closure limits the possibility that nanoparticles would leak into the blood system and target other organs. Second, from the in vivo cytotoxicity assays, our studies have shown that the CuO–GO embedded nanofibrous mats are nontoxic. Third, the chitosan and PVA used in this study are generally recognized as safe and approved by the FDA as essential materials already widely applied in the clinic. Compared to other wound healing concepts (Table S1), we present PVA/CS electrospun nanofibrous mats incorporating CuO–GO NCs, offering a chemically stable, and storage-robust platform with strong clinical translation potential.
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