Open Access Article
Ty Naquin
a,
Chloe Naquina,
Qian Wu
a,
Ying Chen
a,
Aidan Canning
a,
Kaichun Yanga,
Yuna Lia,
Shuaiguo Zhaoa,
Yun Linga,
Zhiteng Maa,
Ke Jina,
Ye Hea,
Shujie Yang
*ab,
Luke P. Lee*cde and
Tony Jun Huang
*a
aThomas Lord Department of Mechanical Engineering and Materials Science, Duke University, Durham, NC 27708, USA. E-mail: shujie.yang@seas.upenn.edu; tony.huang@duke.edu
bDepartment of Mechanical Engineering and Applied Mechanics, University of Pennsylvania, Philadelphia, PA 19104, USA
cDivision of Engineering in Medicine, Renal Division, Department of Medicine, Brigham and Women's Hospital, Harvard Medical School, Boston, MA 02115, USA. E-mail: lplee@bwh.harvard.edu
dDepartment of Bioengineering, University of California, Berkeley, Berkeley, CA 94720, USA
eDepartment of Electrical Engineering and Computer Science, University of California, Berkeley, Berkeley, CA 94720, USA
First published on 13th May 2026
Integrated microfluidic biosensors have rapidly evolved into powerful platforms to meet the increasing demand for ultrasensitive and high-throughput quantitative analysis. By seamlessly combining sample handling through microfluidics with real-time detection via biosensors, these systems provide unmatched benefits in sensitivity, speed, portability, and immediate monitoring, thereby transforming diagnostics in human and animal health, environmental sensing, and point-of-care testing. In this review, we provide a comprehensive overview of integrated microfluidics with biosensors, highlighting the synergistic interplay between these two complementary fields and their various biomedical applications. We begin by examining different microfluidic technologies, including 3D dynamic cell culture systems, inertial microfluidic separation, acoustofluidics, dielectrophoresis, optofluidics, and immunoassays. Next, we discuss integrated microfluidic systems that incorporate various biosensor technologies, including electrochemical, electrophysiological, plasmonic, Raman, and quantum sensors. These are designed to detect and analyze DNA, RNA, proteins, exosomes, cells, and small organisms, covering a size range from nanometers to millimeters. Additionally, we discuss the wide range of applications for integrated microfluidic biosensors and examine significant challenges and future opportunities that will influence their ongoing development and practical use. Finally, we highlight successful commercial products developed with integrated microfluidic technologies.
Traditionally, however, sample isolation, enrichment, and detection have been treated as separate processes, requiring multiple preparation steps that introduce inefficiencies, sample loss, and potential contamination.6,7 Conventional methods, such as centrifugation, filtration, and chromatography, often require large sample volumes, specialized equipment, and extensive processing time, making them impractical for integration with biosensors in rapid or point-of-care applications.8–10 Furthermore, matrix effects often affect biosensing techniques that rely on unprocessed biological samples, where interfering substances obscure target signals, reducing sensitivity and specificity.11 These challenges highlight the need for approaches that streamline preparation and detection into a unified process.12
Microfluidic technologies have emerged as a powerful response to this need. By integrating sample processing with biosensing, microfluidic platforms enable seamless transitions from isolation and enrichment to detection. Early biosensors relied on coarse methods, such as filtration and sedimentation, which limited their efficiency and throughput. As microfluidic technologies matured, approaches such as dielectrophoresis (DEP),13,14 acoustofluidics,15–17 and inertial microfluidics18,19 enabled more selective enrichment, reduced background noise, and enhanced biosensor response. These capabilities are especially valuable in clinical diagnostics, liquid biopsy, environmental monitoring, and personalized medicine, where the accurate detection of rare biomarkers, such as circulating tumor cells or extracellular vesicles, is critical.20–26 By unifying processing and sensing in one unit, integrated systems minimize reagent use, reduce assay time, and expand opportunities for single-cell analysis, biomarker discovery, and early disease detection.
This review examines the fundamental principles underlying microfluidic and sensing technologies, highlighting significant advancements in sample isolation techniques, including electrophoresis, acoustofluidics, inertial microfluidics, immunoaffinity capture, and microfluidic filtration. We will also examine a variety of biosensing modalities, including electrochemical, optical plasmonic, Raman, and quantum biosensors, that are being integrated into microfluidic platforms to enhance analytical performance. Finally, we will discuss the challenges and prospects of these technologies in both research and clinical settings.
| Microfluidic technology | Subtype | What it measures | Key advantages | Primary constraints | When to choose this modality |
|---|---|---|---|---|---|
| Passive microfluidics (hydrodynamic/physical property-based) | Inertial microfluidics | Size-based focusing, separation, and enrichment | High throughput and label-free processing, simple hardware | Limited post-fabrication tunability, geometry dependent resolution | When high-throughput preprocessing or enrichment is needed upstream of sensing |
| Deterministic lateral displacement | Size and trajectory-based separation | Precise size cutoffs, continuous and label-free operation | Clogging susceptibility, strict fabrication requirements, reduced nanoscale throughput | When precise size fractionation is required | |
| Filtration/sieving | Size-based isolation | Simple operation, compatible with unprocessed samples | Membrane fouling, clogging, limited device lifetime | When simplicity and whole-sample compatibility are prioritized | |
| Active field-driven microfluidics | Acoustofluidics | Contactless manipulation via acoustic radiation forces and streaming | Contactless and biocompatible manipulation, tunable field strength | External actuation hardware, power requirements | When tunable, label-free manipulation is required |
| Dielectrophoresis | Electrical phenotype-based trapping, separation, and concentration | High selectivity, nanoscale sensitivity, strong sensor integration | Conductivity sensitivity, electrode fouling, joule heating | When electrical contrast provides discrimination beyond size or affinity | |
| Optofluidics | Optical actuation, trapping, or photothermal flow control | Wireless actuation, high spatial precision | Optical alignment, photothermal effects | When electrical contact is undesirable and optical access is available | |
| Digital microfluidics | Programmable droplet transport, merging, and splitting | Highly reconfigurable, automated workflows | Surface fouling, dielectric breakdown, voltage requirements | When assay flexibility and automation outweigh raw throughput | |
| Affinity-based microfluidics | Immunoaffinity capture | Target-specific capture via antibodies or ligands | High molecular specificity, strong sensing integration | Reagent dependence, nonspecific binding | When molecular specificity is essential |
| Microenvironment engineering | Dynamic 3D culture/organ-on-chip | Controlled tissue culture and physiological modeling | Human-relevant models, long-term functional readouts | System complexity, limited scalability | When modeling tissue function or drug response |
In a straight channel, particles experience focusing due to the balance between inertial lift forces and the drag force from the fluid. This results in the formation of particle bands at specific positions, typically near the center of the channel. Using this concept, Bhagat et al. showcased the separation of 590 nm polystyrene particles from a mixture containing both 1.9 μm and 590 nm particles using a straight microfluidic channel with a rectangular cross-section.39 Jeon et al. demonstrated that by adding polymers, viscoelastic forces can be harnessed in conjunction with inertial lift forces to achieve submicron resolution in particle separation at high throughput (Fig. 1A).40 In a clinically significant example, vortex microfluidic technology has been applied for label-free isolation of prostate circulating tumor cells (CTCs), showcasing the translational potential of inertial-based platforms for rare cell enrichment without relying on external labels (Fig. 1B).41 These principles also extend to droplet microfluidic systems; Li et al. demonstrated size-based sorting of hydrogel droplets, separating smaller cell-laden droplets from larger empty ones with high purity while preserving cell viability (Fig. 1C).42 Here, inertial effects provide a passive quality-control mechanism that integrates naturally into droplet workflows.
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| Fig. 1 Inertial and secondary-flow–driven microfluidics for particle and cell manipulation. (A) Elasto-inertial separation of microspheres with submicron resolution, adapted from ref. 40 with permission from Springer Nature, H. Jeon et al., Microsystems & Nanoengineering, 2024, 10, 15, copyright 2024; (B) label-free isolation of prostate circulating tumor cells using vortex microfluidic technology, adapted from ref. 41 with permission from Springer Nature, C. Renier et al., NPJ Precision Oncology, 2017, 1, 15, copyright 2017; (C) size-based sorting of hydrogel droplets using inertial microfluidics, adapted from ref. 42 with permission from Royal Society of Chemistry, M. Li et al., Lab on a Chip, 2018, 18, 2575–2582, copyright 2018; (D) submicron particle focusing and exosome sorting by wavy microchannel structures within viscoelastic fluids, adapted from ref. 43 with permission from American Chemical Society, Y. Zhou et al., Analytical Chemistry, 2019, 91, 4577–4584, copyright 2019; (E) engineering a deformation-free plastic spiral inertial microfluidic system for CHO cell clarification in biomanufacturing, adapted from ref. 44 with permission from Royal Society of Chemistry, H. Jeon et al., Lab on a Chip, 2022, 22, 272–285, copyright 2022; (F) separation of activated T cells using multidimensional double spiral inertial microfluidics for high-efficiency CAR T cell manufacturing, adapted from ref. 45 with permission from American Chemical Society, H. Jeon, C. R. Perez, T. Kyung, M. E. Birnbaum and J. Han, Analytical Chemistry, 2024, copyright 2024. | ||
When fluid flows through a curved channel, the higher-momentum fluid near the centerline moves outward due to centrifugal forces, while the slower-moving fluid near the walls is displaced inward. This displacement creates two counter-rotating vortices, known as Dean vortices, which lead to a complex flow pattern superimposed on the primary axial flow. A platform to isolate exosomes using these concepts was devised by Zhou et al.43 They periodically reversed the Dean secondary flow generated by a wavy, serpentine channel with repeated spirals, which caused larger particles (e.g., large extracellular vesicles) to be focused along the central line. In comparison, smaller particles (e.g., exosomes) were concentrated along the edges for separation (Fig. 1D).
In addition to their analytical and clinical applications, inertial microfluidic platforms are being increasingly adapted for large-scale bioprocessing, where robustness and scalability are dominant design constraints. For example, a deformation-free plastic spiral device has been developed for CHO cell clarification, achieving high separation efficiency while minimizing cell damage, even at industrial-scale throughputs (Fig. 1E).44 The device architecture enables 3D stacking of spiral channels, allowing throughput to be increased via parallelization rather than higher flow velocities. This design decouples throughput scaling from shear stress, addressing a key constraint in biomanufacturing applications. Jeon et al. introduce an innovative approach to enhance the efficiency of chimeric antigen receptor (CAR) T cell manufacturing, utilizing a multidimensional double spiral inertial microfluidic device that leverages the size differences between activated and inactivated T cells to achieve high-purity separation (Fig. 1F).45 The study reports an 85% removal of inactivated T cells and an 80% recovery of activated T cells, resulting in a two-fold increase in CAR transduction efficiency for specific samples.
Early microfluidic filtration approaches focused on size-based exclusion using porous membranes and constriction geometries. Davies et al. developed a microfluidic filtration device to isolate extracellular vesicles directly from whole blood using nanoscale membrane filters integrated within a microfluidic channel, enabling extracellular vesicle enrichment without ultracentrifugation while preserving vesicle integrity (Fig. 2A).48 This work demonstrated that on-chip filtration could achieve clinically relevant extracellular vesicle recovery while reducing processing time and sample handling complexity.
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| Fig. 2 Geometry- and confinement-based microfluidics for particle manipulation. (A) Microfluidic filtration system for isolating extracellular vesicles directly from blood samples, adapted from ref. 48 with permission from Royal Society of Chemistry, R. T. Davies et al., Lab on a Chip, 2012, 12, 5202–5210, copyright 2012. (B) Cascaded microfluidic circuits generating pulsatile flow conditions for continuous extracellular vesicle filtration from whole blood while mitigating membrane fouling, adapted from ref. 49 with permission from American Association for the Advancement of Science, Z. Li et al., Science Advances, 2023, 9, eade2819, copyright 2023. (C) Deterministic lateral displacement arrays enabling size-based separation of 800–1000 nm spherical particles, adapted from ref. 50 with permission from American Association for the Advancement of Science, L. R. Huang et al., Science, 2004, 304, 987–990, copyright 2004. (D) Slanted, asymmetric microfluidic lattice structures functioning as size-selective sieves for continuous particle and cell sorting via repeated interactions with angled obstacles, adapted from ref. 52 with permission from Royal Society of Chemistry, M. Yamada et al., Lab on a Chip, 2017, 17, 304–314, copyright 2017. (E) Nanofluidic device for continuous ultrafiltration and quality assurance of biopharmaceutical products, adapted from ref. 53 with permission from Springer Nature, S. H. Ko et al., Nature Nanotechnology, 2017, 12, 804–812, copyright 2017. (F) Integrated microfluidic platform combining size-based separation and deformability analysis for efficient isolation of circulating tumor cells, adapted from ref. 54 with permission from Wiley, Z. Liu et al., Advanced Biosystems, 2018, 2, 1800200, copyright 2018. | ||
To address clogging and throughput limitations inherent to static filtration, more advanced architectures have introduced dynamic or distributed filtration strategies. Li et al. created a cascaded microfluidic circuit design generates pulsatile flow conditions that allow continuous extracellular vesicle filtration from whole blood to reduce membrane fouling while preserving high recovery efficiency (Fig. 2B).49 By distributing filtration across multiple stages and introducing oscillatory flow, this platform enabled robust extracellular vesicle isolation suitable for early cancer diagnostics from unprocessed clinical samples.
Beyond membrane-based filtration, nanofluidic architectures have been used to perform size-selective separation with higher precision and tunability. Huang et al. introduced nanoscale deterministic lateral displacement (DLD) arrays capable of separating microspheres with a size resolution of 10 nm (Fig. 2C).50 Wunsch et al. extended this technology for the isolation of exosomes and colloidal particles down to 20 nm based solely on size-dependent transport trajectories.51 This work extended DLD operation into the true nanoscale regime, demonstrating that carefully engineered pillar geometries can deterministically fractionate vesicles that are inaccessible to conventional microfluidic sieving approaches.
Related lattice-based strategies have further expanded the design space for passive, continuous sorting. Yamada et al. developed slanted, asymmetric microfluidic lattice structures that act as size-selective sieves, where particle trajectories are biased by repeated interactions with angled obstacles (Fig. 2D).52 This approach enables continuous particle and cell sorting without external fields, offering a simple and robust route to size-based fractionation that is compatible with high-throughput operation.
Geometry- and confinement-based microfluidics has also been extended to multiparameter analysis rather than separation alone. Ko et al. developed a nanofluidic device for continuous, multiparameter quality assurance of biologics, simultaneously probing size, aggregation state, and transport behavior under flow (Fig. 2E).53 By integrating nanoscale confinement with electrical and hydrodynamic measurements, this platform enables real-time assessment of biologic heterogeneity without labeling, highlighting the utility of nanofluidics for biomanufacturing and quality control applications.
Beyond size-selective transport, geometric confinement has been leveraged to interrogate cellular mechanical phenotypes. Liu et al. developed an integrated microfluidic chip that combines size-based enrichment with deformability analysis to isolate and mechanically profile circulating tumor cells from blood (Fig. 2F).54 In this platform, controlled constrictions impose well-defined mechanical stresses, allowing malignant cells to be distinguished based on coupled size and deformability signatures. This approach illustrates how geometry-driven microfluidics can bridge passive enrichment with functional phenotyping within a single, continuous workflow.
Collectively, these approaches demonstrate how geometry- and confinement-based passive microfluidic architectures—including filtration, lattice-based sieving, deterministic lateral displacement, and nanoscale confinement—enable label-free, continuous separation and analysis across a broad range of length scales. When integrated upstream of biosensing or molecular assays, these approaches reduce sample complexity while preserving native particle and cell states, providing a robust and scalable alternative to affinity-based or externally actuated microfluidic strategies.
Acoustic manipulation in microfluidic environments arises primarily from two physical mechanisms: acoustic radiation forces, generated by the scattering of acoustic waves from particles with acoustic impedance mismatches relative to the surrounding medium, and acoustic streaming, which results from viscous dissipation of high-amplitude acoustic oscillations within fluids.64 The relative contribution of these effects depends on particle size, acoustic wavelength, and device geometry, enabling tunable manipulation across a remarkably wide length scale—from nanoscale objects such as proteins and exosomes to millimeter- and even centimeter-scale particles and droplets such as C. elegans and zebra fish.
A key advantage of acoustofluidic systems is their real-time tunability. By modulating acoustic frequency, phase, amplitude, and duty cycle, users can dynamically adjust force magnitude, directionality, and spatial patterning without altering device geometry. This confers a favorable power-biocompatibility balance, in which effective manipulation is achieved at relatively low power densities while maintaining high particle and cell viability, structural integrity, and native biological function. In practice, this balance enables prolonged operation and high-throughput processing without compromising sample integrity, making acoustofluidics particularly attractive for clinical and translational workflows.
Acoustofluidic manipulation is also broadly compatible with diverse sample media. Because acoustic waves couple efficiently to most condensed phases, these systems operate robustly across aqueous buffers, viscous biological fluids, and complex clinical specimens, including saliva, urine, plasma, and whole blood. Moreover, acoustic actuation is compatible with a wide range of substrate materials, such as glass, silicon, and polymers, facilitating integration with existing microfabrication and lab-on-a-chip platforms.
From a practical standpoint, acoustofluidic systems are comparatively cost-effective and scalable. The required hardware—often consisting of piezoelectric transducers and simple radio-frequency driving electronics—is similar in cost and complexity to that of standard optical imaging setups, yet offers substantially higher throughput and force generation. These attributes, combined with gentle operation and broad applicability, have positioned acoustofluidics as a leading active microfluidic modality for applications including cell sorting, biomarker enrichment, molecular diagnostics, drug delivery, and high-throughput screening (Fig. 3A).65
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| Fig. 3 Acoustofluidics for particle and fluid manipulation. (A) Multinode acoustic focusing for parallel flow cytometry affords simultaneous alignment of multiple particle streams in a capillary channel. Streamlines illustrate acoustic pressure nodes that guide particle movement, adapted from ref. 65 with permission from American Chemical Society, M. E. Piyasena et al., Analytical Chemistry, 2012, 84, 1831–1839, copyright 2012. (B) Acoustofluidic platform for label-free separation of circulating tumor cells from blood, adapted from ref. 76 with permission from National Academy of Sciences, P. Li et al., Proceedings of the National Academy of Sciences, 2015, 112, 4970–4975, copyright 2015. (C) Acoustofluidic therapeutic apheresis system for selective removal of pathogenic substances in whole blood, adapted from ref. 77 with permission from Springer Nature, M. Wu et al., Nature Communications, 2024, 15, 6854, copyright 2024. (D) Harmonic acoustic tweezers generate dynamic and selective manipulation of particles into programmable lattice arrangements, adapted from ref. 80 with permission from Springer Nature, S. Yang et al., Nature Materials, 2022, 21, 540–546, copyright 2022. (E) Acoustofluidic spin control leverages droplet vibrations to achieve 3D rotation and trajectory control of suspended particles, adapted from ref. 83 with permission from American Association for the Advancement of Science, C. Chen et al., Science Advances, 2025, 11, eadx0269, copyright 2025. (F) An acoustofluidic embedding platform for rapid multiphase microparticle injection and droplet encapsulation for bioassays, adapted from ref. 89 with permission from Springer Nature, R. Zhong et al., Nature Communications, 2025, 16, 4144, copyright 2025. | ||
In the past 20 years, acoustofluidic devices have emerged as versatile tools in microfluidics, enabling precise manipulation of particles for functions such as separation, trapping, concentration, and sorting.66–75 For example, Li et al. designed a tilted-angle standing surface acoustic wave (SAW) microfluidic device for the high-throughput separation of circulating tumor cells (CTCs) from peripheral blood (Fig. 3B).76 In this system, the acoustic radiation force pushes particles laterally as they flow through the channel. Since the magnitude of this force scales with particle volume, larger CTCs undergo greater displacement than smaller blood cells. This physical principle enabled the efficient separation of cancer cells from red and white blood cells without the need for labels, achieving a recovery rate exceeding 83% for spiked cancer cell lines at clinically relevant concentrations (∼223c100 cells per mL) and successfully isolating viable CTCs from blood samples of breast cancer patients. Building on these capabilities, an acoustofluidic therapeutic apheresis system was developed that continuously processes whole blood at small volumes while maintaining exceptionally low extracorporeal circulation. This design overcomes a key limitation of conventional apheresis technologies, particularly for newborn patients and small animal models, where total blood volume is severely constrained.77 Operating in a fully label-free manner, the platform enables selective removal of pathogenic factors directly from patient samples and has demonstrated clear therapeutic benefit in preclinical disease models (Fig. 3C).
Beyond conventional SAW and bulk acoustic wave devices, alternative acoustic wave configurations have been developed to further enhance the efficiency and versatility of particle manipulation. Devendran et al. developed a diffraction-based acoustic focusing and separation system in which SAWs propagate perpendicular to the flow direction, enabling continuous, label-free particle focusing and separation through laterally patterned acoustic fields.78 This setup enables periodic rows of trapped particles to form across the width of the channel, similar to traditional standing wave configurations. The primary advantage of this technique is that the acoustic wave energy is distributed across the entire fluid domain, thereby maximizing particle exposure to acoustic forces. By distributing acoustic energy across the full channel cross-section, this approach addresses a common limitation of localized field based methods, in which only a fraction of the sample experiences effective actuation.
Complementing separation, acoustofluidics can also achieve selective particle manipulation. Collins et al. applied acoustic streaming vortices within microchannels to capture larger particles while allowing smaller ones to pass through.79 Since acoustic forces scale with volume, larger cancer cells experience stronger acoustic interactions and are more likely to remain trapped within the vortices. At the same time, the fluid flow carries away smaller blood components. This selective retention mechanism provides an alternative to deterministic size-cutoff methods,50 offering tunable selectivity without introducing physical barriers that may clog or damage fragile samples.
For single particle manipulation and selective particle assembly, Yang et al. introduced a harmonic acoustics platform that utilizes modulated acoustic trapping positions to reversibly assemble colloidal crystals or cells by dynamically switching between trapping and focusing modes (Fig. 3D).80 Such technology overcomes typical throughput and biocompatibility limitations in studying cell–cell or cell–material interactions by offering dynamic, reversible control over assembly states without physical confinement, surface immobilization, or sustained exposure to high-intensity fields. Xu et al. introduced ring-resonator acoustofluidic tweezers that form a high-Q standing wave confined to a micro-ring. When driven at the structure's eigenfrequency, acoustic energy is concentrated around the ring, promoting power-efficient trapping, transport, and mixing of microparticles.81 Such localized resonant architectures illustrate how acoustofluidic platforms can balance field strength and power efficiency, a tradeoff that becomes increasingly important for portable or integrated systems.
Gu et al. generated SAW-driven acoustic streaming within a sessile droplet to create rotational flow patterns that concentrate nanoparticles at the droplet center.82 This approach operates in an open droplet format rather than enclosed microchannels, it eliminates the need for external pumps or complex fluidic interfacing, simplifying sample loading and improving accessibility for rapid or point-of-use assays. Building on in-droplet manipulation, Chen et al. demonstrated acoustic spin control, using rotational acoustic fields to orient and position particles in three-dimensional space within sessile droplets (Fig. 3E).83
More recently, acoustofluidic platforms have been applied to mechanobiology, extending beyond particle handling to modulate cellular function directly. To enable mechanical modulation of cells, He et al. used micropatterned pillars and an acoustic transducer to deliver controlled nanoscale oscillations to immune cell monolayers for extended durations.84 This capability distinguishes acoustofluidics from other field-driven methods by enabling sustained mechanical stimulation without direct contact or potentially adverse photothermal or electrical effects. Kim et al. developed a microreactor using SAWs to stimulate NK immune cells via acoustic streaming dynamically; tuning power and duty cycle avoided cell damage, while enhancement of Ca2+ influx, lysosomal protein expression, and tumor cytotoxicity demonstrated functional immune modulation.85
Droplet acoustofluidics combines the precision of acoustic wave manipulation with the versatility of flow-based droplet microfluidics, warranting sophisticated control over droplet generation, sorting, and manipulation.87 Park et al. demonstrated the acoustofluidic generation of droplets with tunable chemical concentrations by modulating the amplitude of applied acoustic waves.86 For droplet sorting, an acoustofluidic sorter was developed using single-phase focused transducers to achieve high-throughput cell-laden droplet sorting at rates exceeding 1000 droplets per second with purities above 99% and cell viability greater than 93%.88 Zhong et al. developed an acoustofluidic embedding module that utilizes focused acoustic fields to inject multiple types of microparticles into pre-formed droplets in a single step, enabling the controlled co-localization of different particle types for downstream assays (Fig. 3F).89 Acoustofluidic picoinjection has been developed to deliver high-precision picoliter volume reagents into droplets.90 This device uses focused acoustic waves to control droplet composition and reagent injections, offering a versatile tool for applications such as single-cell genetic analysis, precise drug delivery testing, and nanoparticle functionalization.
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| Fig. 4 Integrated dielectrophoretic microfluidics. (A) In inhomogeneous electric fields, polarizable particles align with field (pDEP), less polarizable ones oppose it (nDEP), adapted from ref. 95 with permission from Springer, D. R. Gossett et al., Analytical and Bioanalytical Chemistry, 2010, 397, 3249–3267, copyright 2010. (B) Dielectrophoresis-assisted massively parallel cell pairing and fusion using field constriction created by a micro-orifice array sheet, adapted from ref. 96 with permission from Wiley, Y. Kimura et al., Electrophoresis, 2011, 32, 2496–2501, copyright 2011. (C) High-throughput selective capture of single circulating tumor cells at a wireless electrode array by dielectrophoresis, adapted from ref. 97 with permission from American Chemical Society, M. Li et al., Journal of the American Chemical Society, 2017, 139, 8950–8959, copyright 2017. (D) Trapezoidal electrode arrays enabling dielectrophoretic separation of particles based on differences in polarizability, adapted from ref. 98 with permission from Royal Society of Chemistry, S. Choi et al., Lab on a Chip, 2005, 5, 1161–1167, copyright 2005. (E) Exosomes are attracted to edges of microelectrodes under AC electric field, enabling rapid isolation and fluorescence detection of exosomal biomarkers from plasma, adapted from ref. 102 with permission from American Chemical Society, S. D. Ibsen et al., ACS Nano, 2017, 11, 6641–6651, copyright 2017. (F) Wireless dielectrophoresis trapping and remote impedance sensing through resonant wireless power transfer, adapted from ref. 106 with permission from Springer Nature, C. T. Ertsgaard et al., Nature Communications, 2023, 14, 103, copyright 2023. | ||
This principle has been implemented in various applications for cell manipulation, such as massively parallel cell pairing and fusion using field constriction by a micro-orifice array sheet (Fig. 4B).96 This system facilitates the simultaneous fusion of ∼6000 cells, with a high fusion yield of over 80%. For cell-type-specific manipulation, Li et al. generated a selective capture of CTCs using wireless electrode arrays (Fig. 4C). These tumor cells exhibit distinct dielectric properties compared to normal cells and can be captured and visualized through fluorescence imaging.97 This capability is particularly valuable in heterogeneous clinical samples, where electrically defined phenotypes can enable discrimination between cell populations that overlap in size, a regime where many microfluidic strategies become less effective.
DEP has also been extensively employed for particle separation. Choi et al. utilized trapezoidal electrode arrays for negative DEP-based separation of particles based on varying dielectrophoretic velocities (Fig. 4D).98 Zhao et al. extended separation to the nanoscale by developing a DEP device that surrounds a microchannel with a nano-orifice of varying sizes, generating a robust, non-uniform electric field to separate nanoparticles of different sizes.99 In another example, Viefhues et al. demonstrated the separation of polystyrene nanoparticles with diameters of 20 and 100 nm, achieving efficiencies of 85–100%.100
DEP has proven highly effective for concentrating and trapping particles into localized regions of high electric field strength. This capability is advantageous for applications requiring high particle density, such as biosensing, diagnostics, and particle characterization. For instance, Han et al. used alternating current dielectrophoresis and electro-osmosis to augment viruses and proteins, flooding microelectrode high-field regions with nanometer-sized MS2 viruses and troponin I antibodies.101 Similarly, DEP-driven methods facilitate the rapid concentration of extracellular vesicles from plasma (Fig. 4E).102 Under an AC electric field, extracellular vesicles are attracted to the edges of microelectrodes, where the DEP high-field region is strongest, allowing for fluorescence detection of critical biomarkers. By spatially concentrating analytes directly at sensing interfaces, DEP facilitated enrichment reduces reliance on long incubation times or bulk amplification steps, strengthening integration with downstream electrical and optical biosensors.
In addition to concentration, DEP has been widely employed for spatial patterning of particles on microfluidic substrates. For example, Faraghat et al. used DEP to pattern various cell types into specific arrays depending on their unique interaction with the electric field, facilitating downstream analysis of cell behavior and interactions.103 Chen et al. patterned exosomes along high-field electrodes, enabling subsequent lysis for downstream protein and RNA analysis.104 Kimbrough et al. demonstrated the DEP alignment of carbon nanotubes for wafer-scale fabrication.105 Such spatial control enables the deterministic organization of biological and nanomaterial components, supporting applications that require precise positioning rather than bulk separation or enrichment.
Recent advances have introduced wireless DEP systems that remove the need for direct electrical connections. Using resonant wireless power transfer, Ertsgaard et al. demonstrated wireless DEP trapping capable of concurrent particle capture and electrical characterization (Fig. 4F).106 Wireless DEP has also been applied to open microfluidics architectures powered through resonant wireless power transfer, expanding DEP to more flexible device architecture for portable biosensing applications.107 These wireless implementations address longstanding challenges associated with electrode fouling, complex wiring, and system integration, improving the viability of DEP platforms for portable and point-of-care diagnostic applications.
One of the primary advantages of optofluidics lies in its ability to induce flow and optical modulation without physical contact, embedded electrodes, or complex channel geometries. Liu et al. demonstrated optofluidic control using photothermal nanoparticles, where localized laser heating induced fluid flow and particle transport, providing one of the first clear examples of optical actuation in a microfluidic environment (Fig. 5A).110 Mao et al. described a hydrodynamically tunable optofluidic cylindrical microlens that demonstrated how microfluidics could be used to dynamically reshape optical fields in real time, enabling adjustable focusing and on-chip beam steering.111 Mao et al. showed that by inducing controlled Dean flows in a curved microchannel, their microfluidic drifting approach achieves on-chip three-dimensional hydrodynamic focusing in a single planar device, allowing integrated multiparametric optical detection without external sheath flows (Fig. 5B).112 These studies highlight how optofluidics enables optical functionality that would otherwise require bulky or complex architectures, emphasizing its utility for compact systems.
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| Fig. 5 Optofluidics for light-driven manipulation and sensing. (A) Optofluidic control using photothermal nanoparticles for light-driven fluid manipulation, adapted from ref. 110 with permission from Springer Nature, G. L. Liu et al., Nature Materials, 2006, 5, 27–32, copyright 2006. (B) On-chip flow cytometry chip integrating single-layer 3D hydrodynamic focusing via microfluidic drifting with fiber-optic detection, adapted from ref. 112 with permission from AIP Publishing, X. Mao et al., Biomicrofluidics, 2012, 6, copyright 2012. (C) Photopyroelectric microfluidics leverages light-induced pyroelectric effects for contactless droplet actuation and mixing, adapted from ref. 114 with permission from American Association for the Advancement of Science, W. Li et al., Science Advances, 2020, 6, eabc1693, copyright 2020. (D) Optofluidic crystallography directs the growth of single-crystalline halide perovskites with high spatial resolution, adapted from ref. 115 with permission from Springer Nature, X.-G. Chen et al., Nature Communications, 2024, 15, 3677, copyright 2024. (E) Digital lasing biochip detects tumor-derived exosomes by integrating optical resonators with fluidic channels, adapted from ref. 116 with permission from American Chemical Society, T. Zhou et al., Analytical Chemistry, 2025, 97, 5605–5611, copyright 2025. (F) Wireless multilayer optofluidic microsystems allow real-time programmable optogenetics and photopharmacology in vivo, adapted from ref. 119 with permission from Springer Nature, Y. Wu et al., Nature Communications, 2022, 13, 5571, copyright 2022. | ||
Beyond hybrid optical and flow-based fluidic systems, fully integrated optofluidic actuation strategies have emerged as a means to eliminate external pumps, pressure sources, and electrical interfaces. A recent demonstration used a photoresponsive splay-bend strip to generate a traveling peristaltic wave under patterned illumination, achieving all optical pumping without the need for pressure sources or electrodes.113 Similarly, Li et al. demonstrated photopyroelectric microfluidics, where modulated light can be converted into localized pyroelectric fields on a substrate, producing surface charges that actuate droplets with millisecond response times (Fig. 5C).114 This approach enables versatile digital microfluidics operations such as transport, merging, and concentration. Chen et al. utilized localized laser illumination to generate controlled thermal and concentration gradients in precursor flows, thereby directing the nucleation and growth of single-crystalline halide perovskites within microchannels (Fig. 5D).115 By eliminating hardware such as external pumps, electrodes, or moving parts, these optically driven approaches offer operational simplicity while retaining reconfigurability.
In addition to biosample actuation, optofluidics enables sensing architectures in which optical readout is intrinsically coupled to microfluidic confinement and analyte interaction. Zhou et al. created a digital lasing biochip that integrated microfluidic capture arrays with optical microcavities, where exosome binding events altered the cavity environment to switch lasing on or off, producing a digital optical output for extracellular vesicle quantification (Fig. 5E).116 Jahani et al. developed an optofluidic biosensor using dielectric metasurfaces patterned inside microchannels, where vesicle binding produced shifts in optical resonance that could be reconstructed from standard camera images, eliminating the need for spectrometers.117
The ability to deliver light and fluids in a wireless, spatially controlled manner has also enabled optofluidic systems to move beyond in vitro platforms and into in vivo applications. One early wireless neural probe combined microfluidic drug delivery channels with μ-LEDs, for simultaneous infusion of pharmacological agents and optical neural stimulation.118 Wu et al. recently introduced a wireless multilateral optofluidic microsystem that enables optogenetic stimulation and photopharmacological control in freely moving animals by combining programmable microfluidic drug delivery with integrated micro-LEDs (Fig. 5F).119
Most digital microfluidics systems operate using electrowetting-on-dielectric (EWOD), where an applied electric potential locally modulates surface wettability, allowing droplets to be transported, merged, split, and mixed across patterned electrode arrays, as shown in Fig. 6A.120–122 Pollack et al. demonstrated reliable droplet actuation, merging, and splitting on planar electrode arrays, establishing EWOD as a practical platform for discrete fluid handling. Abdelgawad et al. extended EWOD operation beyond planar geometries by enabling all-terrain droplet actuation across inclined, vertical, and inverted surfaces, demonstrating compatibility with heterogeneous device architectures.123 Chatterjee et al. showed that EWOD can manipulate droplets containing organic solvents and surfactants, enabling chemical reactions and multiphase processing within digital microfluidic platforms.124
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| Fig. 6 Digital microfluidics platforms and applications. (A) Representative digital microfluidic device architecture illustrating electrode-based droplet manipulation through electrowetting for programmable liquid handling, adapted from ref. 120 with permission from Annual Reviews, K. Choi et al., Annual Review of Analytical Chemistry, 2012, 5, 413–440, copyright 2012; (B) digital acoustofluidics platform enabling contactless and programmable droplet actuation through acoustic wave-mediated forces, adapted from ref. 125 with permission from Springer Nature, S. P. Zhang et al., Nature Communications, 2018, 9, 2928, copyright 2018. (C) Integrated polymerase chain reaction (PCR) chip implemented on a digital microfluidics platform, incorporating droplet dispensing, mixing, and thermal cycling for on-chip amplification, adapted from ref. 126 with permission from Springer, Y.-H. Chang et al., Biomedical Microdevices, 2006, 8, 215–225, copyright 2006. (D) Scalable device for automated microbial electroporation using digital microfluidics, enabling precise control of droplet-based electrical manipulation, adapted from ref. 130 with permission from American Chemical Society, A. C. Madison et al., ACS Synthetic Biology, 2017, 6, 1701–1709, copyright 2017. (E) AI-assisted digital microfluidic system enabling robust multistate droplet control under fabrication and environmental variability, adapted from ref. 131 with permission from Springer Nature, K. Guo et al., Microsystems & Nanoengineering, 2024, 10, 138, copyright 2024. (F) Reinforcement learning driven digital microfluidic biochip framework enabling dynamic adaptation and closed-loop control of droplet operations, adapted from ref. 132 with permission from Association for Computing Machinery, T.-C. Liang et al., ACM Transactions on Design Automation of Electronic Systems, 2024, 29, 1–24, copyright 2024. | ||
While EWOD-based digital microfluidics offers exceptional flexibility, its reliance on direct electrical actuation introduces practical constraints, including dielectric breakdown, electrolysis, surface fouling, and limited compatibility with certain biological samples and solvents. Zhang et al. developed digital acoustofluidics, extending the concept of digital microfluidics by using reconfigurable acoustic fields, rather than surface bound electrodes, to manipulate droplets in a fully contactless manner (Fig. 6B).125 In this work, programmable surface acoustic waves generate pressure nodes and streaming flows that translate, merge, split, and pattern droplets without relying on wettability contrasts or dielectric layers. This approach is particularly useful because it eliminates surface fouling, contact angle hysteresis, and dielectric breakdown issues inherent to EWOD, while enabling robust droplet control across a wide range of fluids, including biofouling-prone and highly conductive samples.
Digital microfluidics has been widely adopted for nucleic acid based diagnostics, where precise reagent handling, contamination control, and thermal cycling are essential. In one early demonstration, Chang et al. demonstrated PCR on a digital microfluidics platform by programmatically dispensing, merging, mixing, and thermally cycling droplets containing PCR reagents on-chip, with integrated heaters used to perform denaturation, annealing, and extension steps (Fig. 6C).126 This work established the feasibility of executing complete PCR reactions using electrically actuated droplets, without continuous flow channels or external pumping. Subsequent work by Sista et al. advanced this concept by introducing droplet shuttling between spatially separated temperature zones, leveraging rapid heat transfer to reduce amplification times and enable faster real-time PCR.127
In addition to amplification, the programmability of digital microfluidics makes it well suited for sequencing workflows that require repeated reagent exchange and washing steps. Welch et al. extended digital microfluidics to pyrosequencing by automating nucleotide addition, enzymatic reactions, and bead-based washing within droplets, demonstrating sequencing-by-synthesis on a digital microfluidic platform.128 Building beyond targeted readout, Zhang et al. extended digital microfluidics to next-generation sequencing library preparation with the Cilo-seq platform, integrating single-cell isolation through sequencer-ready library construction on chip.129 This transition highlights how digital microfluidics evolved from controlling individual sequencing reactions to supporting scalable, high-complexity workflows required for single-cell transcriptomics.
Digital microfluidics has also been extended beyond biochemical assays to enable programmable cellular manipulation Madison et al. created a scalable digital microfluidics device to perform electroporation of microbial cells by precisely positioning droplets containing cells and DNA between electrode pairs that generate transient, high-intensity electric fields, eliminating manual cuvette based workflows with improved throughput and consistency (Fig. 6D).130 This approach highlights how digital microfluidics can integrate fluid handling and electrical actuation within the same electrode architecture, providing a flexible route toward automated synthetic biology workflows where precise timing, field strength, and reagent exposure are critical.
Recent efforts have begun to leverage machine learning to enhance the robustness and autonomy of digital microfluidic control. Guo et al. developed an artificial intelligence-assisted digital microfluidics system in which a neural network was trained to recognize droplet states and transitions in real time, enabling reliable multistate droplet operations (e.g., transport, splitting, merging) under variabilities such as slight fabrication defects or environmental fluctuations that would challenge traditional rule-based control (Fig. 6E).131 Complementing this, Liang et al. applied deep reinforcement learning to digital microfluidic biochips, allowing the system to autonomously learn actuation policies that optimize droplet routing and error recovery without explicit programming, thereby adapting to new tasks and fault conditions while improving control efficiency (Fig. 6F).132
Despite these advantages, digital microfluidics systems face important design constraints that influence their applicability. Reliable operation depends critically on surface coatings, dielectric stability, and electrode patterning, with biofouling and evaporation posing challenges for long-duration assays. Electrical interfacing and high-voltage actuation requirements can complicate system integration, particularly for portable or point-of-care applications. Nevertheless, continued advances in materials, packaging, and intelligent control are steadily improving robustness and manufacturability.
Collectively, digital microfluidics occupies a unique niche within the microfluidics ecosystem: it excels when assay flexibility, programmability, and automation are prioritized over raw throughput. As digital microfluidics continues to integrate alternative actuation modes, embedded sensing, and AI-driven control, it is poised to play an increasingly central role in adaptive diagnostics, automated biology, and closed-loop bioanalytical systems.
Immunoaffinity capture has been utilized extensively to isolate specific cell populations and study cell–cell interactions, enabling advancements in diagnostics, therapeutic development, and fundamental biological research. Dura et al. developed a microfluidic system for profiling lymphocyte interactions at the single-cell level, where antibodies are immobilized on the surfaces of microfluidic channels, creating sites for binding to target cell surface markers (Fig. 7A).138 In contrast to passive enrichment strategies, this platform enables deterministic pairing and interrogation of cells based on defined molecular markers. This platform uses cup-shaped pillars as hydrodynamic traps to position individual lymphocytes within these channels, where antibodies selectively capture the cells through surface antigen–antibody interactions. This binding allows researchers to pair lymphocytes with other cell types for analysis of immune cell interactions and functional responses such as cytokine release or receptor binding. Ronteix et al. created a microfluidic assay coupled with probabilistic modeling to quantify T cell cooperation during tumor killing. By capturing and pairing T cells with cancer cells under controlled conditions, the study revealed cooperative behaviors in cytotoxicity that would be difficult to resolve with bulk assays (Fig. 7B).139
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| Fig. 7 Microfluidic immunoassays on a chip. (A) Capture and analysis of lymphocyte interactions at the single-cell level, adapted from ref. 138 with permission from Springer Nature, B. Dura et al., Nature Communications, 2015, 6, 5940, copyright 2015. (B) High-resolution microfluidic assay combined with probabilistic modeling reveals cooperative T cell-mediated tumor killing, adapted from ref. 139 with permission from Springer Nature, G. Ronteix et al., Nature Communications, 2022, 13, 3111, copyright 2022. (C) Hydrogel nanovials capture secreted proteins and enrich cells based on antigen-specific binding, adapted from ref. 140 with permission from American Chemical Society, J. De Rutte et al., ACS Nano, 2022, 16, 7242–7257, copyright 2022. (D) Nanopatterned microchips create molecular and functional extracellular vesicle analysis to track tumor progression and metastasis, adapted from ref. 142 with permission from American Association for the Advancement of Science, P. Zhang et al., Science Translational Medicine, 2020, 12, eaaz2878, copyright 2020. (E) Magneto-activated nanoscale cytometry platform for high-throughput profiling of small extracellular vesicles, adapted from ref. 144 with permission from Springer Nature, K. Chen et al., Nature Communications, 2023, 14, 5576, copyright 2023. (F) Microfluidics-enabled fluorescence-activated cell sorting for rapid discovery of monoclonal antibodies from pathogen-specific antibody-secreting cells, adapted from ref. 145 with permission from Springer Nature, K. Fischer et al., Nature Biotechnology, 2025, 43, 960–970, copyright 2025. | ||
Suspendable hydrogel nanovials (Fig. 7C) offer another unique approach for immunoaffinity capture.140 These nanovials are small, biocompatible microcontainers that are suspended in liquid environments. Antibodies are covalently attached to the hydrogel surfaces to allow for selective binding of target cells based on surface markers. When introduced into a biological sample, the nanovials efficiently capture cells of interest as they bind to the immobilized antibodies. The nanovials can capture thousands of cells in suspension and are ideal for high throughput assays in which screening and profiling on a single-cell level is necessary.
For the ultrasensitive capture and analysis of exosomes, graphene oxide/polydopamine nanostructured coatings on microfluidic chips improve immunoaffinity binding by enhancing both the surface area and the chemical properties of the antibody-immobilized surfaces.141 Zhang et al. introduced a 3D nanopatterned extracellular vesicle capture chip that allowed for detection of MMP14 protease activity using FRET peptides, ELISA quantification of MMP14 protein levels, and measuring total exosome concentration based on total CD63/CD9 markers present in solution (Fig. 7D).142 Nagase et al. utilized thermoresponsive interfaces for temperature-selective capture and release of targeted exosomes by modulating the temperature within the device.143 Such strategies address a central challenge in exosome analysis, where low antigen density and vesicle heterogeneity limit capture efficiency using conventional planar interfaces.
Immunoaffinity capture is also implemented in flow cytometry based assays. In contrast to conventional flow cytometry, which relies primarily on optical scattering and fluorescence labeling during rapid bulk interrogation, microfluidic immunoaffinity approaches enable upstream molecular selection, enrichment, and stratification of targets prior to analysis. For example, Chen et al. implemented antibody-conjugated magnetic nanoparticles and embedded magnetic guides in a microfluidic channel to sort extracellular vesicles into subpopulations according to PD-L1 expression (Fig. 7E).144 The collected fractions are then profiled by molecular assays, granting high-throughput monitoring of tumor burden and immunotherapy response. Fischer et al. combined droplet microfluidics and fluorescence-activated cell sorting with immunocapture of secreted cellular products to identify new monoclonal antibodies against pathogen specific targets (Fig. 7F).145 By shifting molecular discrimination upstream of detection, these platforms expand flow cytometry from a purely analytical tool into an integrated, preparative workflow capable of handling rare or functionally defined populations.
One of the central challenges in building physiologically relevant organoids and organ-on-chip systems is sustaining cell cultures with functional vasculature and dynamic microenvironments. Early work in this field by Hung et al. introduced a 3D dynamic microfluidic cell culture device featuring a stable and uniform microenvironment, which enabled continuous, dynamic cell culturing and offered an affordable and automated alternative to traditional static cell cultures (Fig. 8A).151 Focusing more specifically on organ-level physiology, Lee et al. developed an artificial liver sinusoid with a microfluidic endothelial-like barrier that sustained primary hepatocytes under continuous perfusion, recapitulating nutrient transport and enabling metabolic assays over extended culture periods (Fig. 8B).152 The nanoliter-scale microbioreactor array, as described by Lee et al., represents an innovative high-throughput microfluidic cell culture platform that provides precise control over the cell environment, making it a valuable tool for exploring and understanding cell systems biology (Fig. 8C).153 This work presents a microfluidic approach that closely recapitulates the dynamic transport of nutrients and other substances within living tissues, enabling the controlled delivery of soluble factors to cells arranged in an array. Many researchers are actively investigating alternative methods to control the microenvironment, including strategies for positioning individual cells, co-culturing different cell types, patterning the extracellular matrix, and adjusting cell density, all of which help deepen understanding of cellular behavior.
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| Fig. 8 Dynamic 3D cell culture via microfluidics. (A) A high–aspect-ratio microfluidic array providing a stable and uniform microenvironment for mammalian cell culture, adapted from ref. 151 with permission from Royal Society of Chemistry, P. J. Hung et al., Lab on a Chip, 2005, 5, 44–48, copyright 2005. (B) Artificial liver sinusoid with a microfluidic endothelial-like barrier for primary hepatocyte culture, adapted from ref. 152 with permission from Wiley, P. J. Lee et al., Biotechnology and Bioengineering, 2007, 97, 1340–1346, copyright 2007. (C) Nanoliter-scale microbioreactor array enabling high-throughput, quantitative analysis of single-cell growth and microenvironmental responses, adapted from ref. 153 with permission from Wiley, P. J. Lee et al., Biotechnology and Bioengineering, 2006, 94, 5–14, copyright 2006. (D) Microfluidic chip enabling emergent mechanical control of vascular morphogenesis in 3D culture, adapted from ref. 154 with permission from American Association for the Advancement of Science, J. Whisler et al., Science Advances, 2023, 9, eadg9781, copyright 2023. (E) Integration of vascularized organoids with controlled biochemical and mechanical cues, adapted from ref. 155 with permission from Springer Nature, C. Quintard et al., Nature Communications, 2024, 15, 1452, copyright 2024. (F) Collagen bioprinted scaffolds with internally perfusable channels for fully biologic tissue systems, adapted from ref. 159 with permission from American Association for the Advancement of Science, D. J. Shiwarski et al., Science Advances, 2025, 11, eadu5905, copyright 2025. | ||
These early contributions highlight the ability of microfluidic systems to sustain and model complex tissues. Recent advances have extended such platforms towards increasingly complex and application-driven studies, producing diverse strategies to vascularize and automate 3D tissues for mechanobiological control and high-throughput testing of sophisticated multicellular interactions. Whisler et al. demonstrated how mechanical cues within microchannels can drive vascular morphogenesis, where matrix stiffness and shear stress guided the formation of vascular networks (Fig. 8D).154 Building on this principle, Quintard et al. integrated organoids with microfluidic channels seeded with endothelial cells, allowing long-term vascular coupling and nutrient delivery (Fig. 8E).155 Lai et al. further advanced throughput by developing a multiplexed well-plate that enables the incorporation of organoids into perfusable microcircuits, facilitating parallelized studies of vascularized organoid models.156
Microfluidic culture systems have also been adapted for drug testing. Schuster et al. applied microfluidics to functional testing by developing an automated instrument for combinatorial drug screening of tumor organoids.157 This setup enabled precise temporal control of drug dosing and reproduced dynamic concentration profiles that were not achievable in static culture. By integrating tumor organoids with fluidically programmable dosing, the system improved predictive power for preclinical drug screening.
Alongside these functional assays, efforts have been directed toward scaling engineered tissues to clinically relevant dimensions. Grebenyuk et al. pushed the upper size scale of microfluidic tissue engineering by creating synthetic 3D soft microfluidics that sustain centimeter-scale constructs with integrated vasculature.158 In parallel, Shiwarski et al. introduced a collagen bioprinting method that fabricates internally flushable scaffolds with high resolution, supporting the engineering of fully biologic tissues (Fig. 8F).159 Together, these approaches extend microfluidics beyond maintaining organoid-scale cultures toward generating clinically relevant tissues.
| Sensing modality | Subtype | What it measures | Key advantages | Primary constraints | When to choose this modality |
|---|---|---|---|---|---|
| Electrochemical | Potentiometry | Equilibrium potential changes due to ion activity or molecular binding at electrode interfaces | Label-free operation, low power consumption, compatible with continuous flow | Limited sensitivity for ultra-low abundance targets, drift and fouling | When monitoring ionic species, metabolites, or steady-state binding events |
| Amperometric | Current generated by redox reactions | High detection sensitivity, fast response, real-time monitoring | Electrode fouling, mass-transport limitations, requires redox chemistry | When rapid, sensitive detection of electroactive analytes or enzymatic reactions is required | |
| Impedimetric | Interfacial impedance changes due to binding, cell adhesion, or morphology | Label-free and broad analyte detection, multiplexing capability | Complex signal interpretation, sensitive to nonspecific adsorption | When detecting binding or cellular interactions without electroactive labels | |
| Electrophysiological | Electrical activity, membrane potential, barrier integrity, tissue conductivity | Direct signal readout, high temporal resolution, biologically relevant signals | Limited to electrically active systems, device integration complexity | When probing neural, cardiac, epithelial, or barrier tissue function | |
| Plasmonic | SPR / LSPR | Local refractive index changes near metallic nanostructures | Label-free, high sensitivity, and real-time detection | Sensitive to temperature and bulk refractive index fluctuations | When monitoring biomolecular binding kinetics without labels |
| Plasmon-enhanced fluorescence | Fluorescence or vibrational signal amplification | Ultra-high sensitivity, improved signal-to-noise | Requires nanofabrication and optical alignment | When fluorescence sensitivity limits detection or multiplexing is required | |
| Raman/SERS | Label-free | Intrinsic molecular vibrational fingerprints | Direct chemical specificity, rich molecular information | Weak signals, spectral overlap, complex data analysis | When chemical identity is required and samples are sufficiently clean |
| Labeled/specific | Raman reporter signals linked to target binding | High sensitivity, strong multiplexing, robust quantification | Requires labeling chemistry, increased assay complexity | When operating in complex biological matrices | |
| Quantum sensors | NV centers, spin defects, quantum plasmonics | Magnetic, thermal, or electronic perturbations at the nanoscale | Extreme detection sensitivity, access to otherwise unmeasurable physical phenomena | Complex instrumentation, lack of detection specificity | When probing nanoscale biophysical or quantum-level biological processes |
| Distance-based readout | Capillary, bar-chart, density-based | Spatial displacement, flow distance, or volume change | Instrument-free, intuitive readout, low cost | Limited dynamic range, lower resolution | When simplicity, portability, and point-of-care use are prioritized |
Potentiometric and voltametric approaches are often well suited for integration with microfluidic sample handling strategies that localize analytes at electrode surfaces. Since these methods rely on equilibrium or near-equilibrium interfacial phenomena, they benefit from microfluidic control over mass transport, residence time, and analyte preconcentration, rather than requiring high current densities or extensive signal amplification. Molazemhosseini et al. presented a disposable electrochemical immunosensor for HbA1c detection, employing differential pulse voltammetry as the sensing mechanism.167 The immunosensor utilizes antibodies immobilized on the working electrode to specifically bind HbA1c. Differential pulse voltammetry works by applying a series of voltage pulses over a linear potential sweep, measuring the changes in current associated with the redox reactions of electroactive species. In this case, the binding of HbA1c alters the electrochemical environment at the electrode surface, leading to a detectable signal. Zhao et al. coupled potentiometry with digital microfluidics for programmable droplet positioning on electrode surfaces (Fig. 9A).168 Salvigni et al. redesigned organic electrochemical transistors for potentiometric sensing by maintaining an open circuit potential on the electrode, allowing the device to reach equilibrium without applying external bias. This approach doubled sensitivity, reduced signal drift, and enabled the use of high-impedance materials, resulting in more stable measurements.169
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| Fig. 9 Integrated microlfuidics with electrochemical sensors. (A) Programmable magnetic digital microfluidic platform integrated with electrochemical detection for versatile biochemical assays, adapted from ref. 168 with permission from Springer Nature, Y. Zhao et al., Microsystems & Nanoengineering, 2025, 11, 82, copyright 2025. (B) Metal–organic framework functionalized paper-based electrochemical biosensor for ultrasensitive exosome detection, adapted from ref. 170 with permission from American Chemical Society, X. Liu et al., Analytical Chemistry, 2021, 93, 11792–11799, copyright 2021. (C) Inkjet-printed electrochemical sensors embedded in a gut bilayer microfluidic chip enable high-performance, real-time monitoring of hypoxia in vitro, adapted from ref. 172 with permission from Royal Society of Chemistry, M. A. U. Khalid et al., Lab on a Chip, 2022, 22, 1764–1778, copyright 2022. (D) A lab-on-a-chip platform integrates concurrent electrochemical detection of SARS-CoV-2 RNA and antibodies from saliva and plasma, adapted from ref. 174 with permission from Springer Nature, D. Najjar et al., Nature Biomedical Engineering, 2022, 6, 968–978, copyright 2022. (E) Porous nanocomposite electrode coating providing antifouling performance and enhanced electrochemical signal stability, adapted from ref. 176 with permission from Springer Nature, J.-C. Lee et al., Nature Communications, 2024, 15, 711, copyright 2024. (F) Fingertip-wearable microgrid module enabling autonomous energy management and metabolic biomarker monitoring, adapted from ref. 177 with permission from Springer Nature, S. Ding et al., Nature Electronics, 2024, 7, 788–799, copyright 2024. | ||
Amperometry methods measure the current produced by the oxidation or reduction of an electroactive species at the electrode surface. These approaches are particularly powerful when target recognition can be directly coupled to redox chemistry, enabling rapid, high-sensitivity detection under continuous flow, but they are also more sensitive to electrode fouling and mass-transport limitations than equilibrium-based methods. Liu et al. harnessed metal–organic frameworks (MOFs) with a paper-based electrochemical biosensor for the ultrasensitive detection of exosomes (Fig. 9B).170 MOFs are porous materials with a high surface area and tunable chemical properties, which enhance the immobilization of antibodies or aptamers specific to exosomes. The MOF-functionalized surface increases the density of binding sites for exosomes which triggers a redox reaction that is transduced into a current. This architecture is especially suitable for extracellular vesicles because it compensates for the low intrinsic electrochemical signal of nanoscale vesicles by amplifying surface interactions rather than relying on optical labels or bulk concentration steps.
Peng et al. employed amperometry for the sensitive detection of RNA from SARS-CoV-2 virus.171 The biosensor features probes that hybridize with target RNA molecules and generates an electron transfer signal, making it an ideal choice for monitoring hybridization events. Amperometry has also been integrated into organ-on-chip platforms. For instance, an inkjet-printed electrochemical sensor was embedded within a gut bilayer microfluidic chip to monitor oxygen gradients and detect hypoxia in real time, enabling dynamic tracking of tissue physiology under disease relevant conditions (Fig. 9C).172 Here, electrochemical sensing enables continuous, spatially resolved measurements that are difficult to achieve with optical reporters in thick or optically scattering tissue constructs.
Impedimetric biosensing offers complementary capabilities in integrated systems by enabling label-free detection of binding events that do not generate direct redox signals. Impedimetric sensors measure resistance to alternating current, where changes in impedance can indicate the presence of the target analyte. Impedimetric biosensors are advantageous for their ability to detect a wide range of targets, including those that do not produce a direct electrochemical signal.173 Najjar et al. reported a lab-on-a-chip that concurrently detects SARS-CoV-2 RNA and host antibodies. The platform combines isothermal amplification with Cas12a-based electrochemical readout for RNA detection and a sandwich immunoassay with antigen-functionalized electrodes for antibody detection, demonstrating multiplexed electrochemical biosensing in a single device (Fig. 9D).174 This work illustrates how microfluidic integration enables orthogonal electrochemical modalities to be spatially and electrically isolated on a single chip, supporting multiplexed diagnostics without increasing assay complexity.
Pei et al. utilized self-assembled gold nanoparticles for impedimetric and amperometric detection of a prostate cancer biomarker.175 In this bimodal detection scheme, probe functionalized gold nanoparticles are self-assembled onto the electrode surface for impedimetric detection of prostate cancer biomarkers. Additionally, amperometric detection monitors the redox reactions associated with biomarker binding, providing a dual-mode detection strategy for evaluating binding kinetics.
Despite their advantages, electrochemical biosensors face practical challenges that strongly influence their translational potential, particularly when operated under continuous flow and in complex biological matrices. Among these, surface fouling is often the dominant factor limiting long-term stability, reproducibility, and clinical reliability. To overcome this, Lee et al. engineered a micrometer-thick, porous nanocomposite coating that provides exceptional antifouling properties while maintaining high conductivity (Fig. 9E).176 This material maintained stable electrochemical readouts even in complex biological fluids, directly addressing one of the major bottlenecks in clinical translation. Such materials innovations are critical for moving electrochemical microfluidic systems from short-term demonstrations toward deployable diagnostic platforms.
The compatibility of electrochemical sensing with soft electronics and low-power operation has also facilitated translation beyond benchtop devices. Ding et al. demonstrated a fingertip-wearable microgrid system that integrates sweat-powered energy harvesting with on-board electrochemical sensors (Fig. 9F).177 This self-powered platform measured metabolic biomarkers while autonomously managing energy flow, exemplifying how electrochemical sensing can be embedded into practical, real-world systems.
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| Fig. 10 Integrated microfluidics with electrophysiological sensors. (A) Electrostatic stretch-and-positioning of DNA between electrodes for single-molecule manipulation, adapted from ref. 179 with permission from Institute of Electrical and Electronics Engineers, M. Washizu et al., IEEE Transactions on Industry Applications, 2002, 31, 447–456, copyright 2002. (B) Microfluidic electrophysiology platform for mammalian neuronal recording and stimulation at cellular resolution, adapted from ref. 180 with permission from National Academy of Sciences, C. Ionescu-Zanetti et al., Proceedings of the National Academy of Sciences, 2005, 102, 9112–9117, copyright 2005. (C) Microelectrode array for simultaneous intracellular delivery and intracellular recordings at the single-cell level, adapted from ref. 182 with permission from Royal Society of Chemistry, A. Cerea et al., Lab on a Chip, 2018, 18, 3492–3500, copyright 2018. (D) Organ-on-chip platform with integrated multi-electrode array and TEER measurement capabilities, adapted from ref. 183 with permission from Royal Society of Chemistry, B. M. Maoz et al., Lab on a Chip, 2017, 17, 2294–2302, copyright 2017. (E) Organ-on-chip device incorporating embedded charge sensors and recording microelectrodes for brain circuits, adapted from ref. 184 with permission from Royal Society of Chemistry, E. Moutaux et al., Lab on a Chip, 2018, 18, 3425–3435, copyright 2018. (F) On-chip midbrain organoid development with long-term, non-invasive brainwave-like electrophysiological monitoring, adapted from ref. 185 with permission from Cold Spring Harbor Laboratory, S. Hong et al., bioRxiv, 2024, copyright 2024. | ||
Recent advances have expanded beyond single parameter sensing to multiplexed readouts. Curto et al. created an organic transistor with embedded microchannels capable of in-line, multi-parametric in vitro cell monitoring, simultaneously measuring cell adhesion, barrier integrity, and electrophysiological activity in culture.181 This approach demonstrates how electrophysiological sensing can be co-registered with mechanical and barrier-function readouts, enabling causal interpretation of electrical signals within evolving cellular microenvironments rather than treating them as isolated outputs. Expanding beyond extracellular readouts, microelectrode arrays have been developed to achieve simultaneous intracellular delivery and intracellular recordings at the single-cell level (Fig. 10C).182 This approach allows simultaneous molecular delivery and electrophysiological measurement within the same cells, providing functional readouts that were previously inaccessible.
In a similar effort to expand multiplexed capabilities, Maoz et al. reported an organs-on-chips platform integrated multi-electrode arrays with transepithelial electrical resistance measurements, allowing simultaneous monitoring of electrophysiological activity and barrier integrity within the same device (Fig. 10D).183 Here, microfluidic control of tissue architecture and flow enables stable, long-term electrophysiological measurements under physiologically relevant shear and nutrient conditions, which are difficult to maintain and measure in static culture systems. Moutaux et al. reported an organ-on-chip device with integrated charge sensors and recording microelectrodes for electrophysiological monitoring of brain circuits (Fig. 10E).184 By embedding sensing electronics directly into the microfluidic chip, the system enabled simultaneous recording of intracellular dynamics and electrical activity in presynaptic axonal projections and in their postsynaptic neuronal targets. Hong et al. developed a brain organoid microphysiological analysis platform that enables on-chip formation of human midbrain organoids with real-time, non-invasive monitoring of brainwave-like activity akin to EEG (Fig. 10F).185 This system captured the developmental transition from early bursts to complex broadband oscillations and modeled Parkinson's disease by revealing neurotoxin-induced beta oscillation abnormalities. Complementing these efforts, high-content drug screening of primary cardiomyocytes has been achieved by combining microfluidics with real-time ultra-large-scale high-resolution imaging, enabling functional readouts of electrophysiological responses to pharmacological compounds at scale.186
Integration has also extended into wearable and untethered systems. Bandodkar et al. reported a biocompatible, sweat-activated battery technology that could be embedded within soft microchannels.187 The battery is capable of continuous on-skin documentation of physiological indicators such as heart rate, sweat chloride, and sweat pH. In neuroscience applications, Yang et al. developed wireless, soft electronic devices that integrate microfluidic channels for pharmacological delivery with microscale LEDs for optogenetic stimulation, enabling modulation and monitoring of individual and social behaviors in freely moving animals.188 This work underscores how electrophysiological sensing modalities are particularly well suited for integration with flexible substrates, where mechanical compliance, conformal contact, and low-power operation are critical design constraints.
One notable development is the use of ordered arrays of metallic nanostructures for surface plasmon-coupled fluorescence enhancement, demonstrated by Mei et al.192 The authors designed a biochip incorporating these nanorod arrays, which significantly enhanced fluorescence signals due to the coupling of SPR with fluorescence emissions. This strategy addresses a longstanding limitation of fluorescent assays in microfluidic environments, where small optical path lengths and limited fluorophore numbers often constrain signal-to-noise ratios. Similarly, Luan et al. explored ultrabright fluorescent nanoscale labels, coupled with plasmonic nanostructures, for femtomolar detection of analytes.193 The incorporation of these ultrabright fluorescent nanoparticles into plasmonic biosensing platforms enabled the detection of biomolecules at extremely low concentrations beyond the sensitivity limits of conventional assays. Kavungal et al. developed an artificial intelligence–coupled plasmonic infrared sensor for detecting structural protein biomarkers in neurodegenerative disease, demonstrating how plasmonic sensors can be paired with data-driven analysis to extract diagnostically meaningful information from complex, high-dimensional spectral data, thereby mitigating one of the key barriers to clinical translation of label-free plasmonic readouts (Fig. 11A).194
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| Fig. 11 Integrated plasmonic sensors in microfluidic devices. (A) AI-coupled plasmonic sensor for protein markers in neurodegenerative diseases, adapted from ref. 194 with permission from American Association for the Advancement of Science, D. Kavungal et al., Science Advances, 2023, 9, eadg9644, copyright 2023. (B) Nanoplasmonic PCR using pillar arrays for rapid thermal cycling, achieving faster heating and cooling compared to conventional gold films, improving DNA amplification efficiency, adapted from ref. 197 with permission from American Chemical Society, Y. Lee et al., ACS Applied Materials & Interfaces, 2020, 12, 12533–12540, copyright 2020. (C) Microfluidic plasmonic amplification platform achieves accelerated, colorimetric nucleic acid quantification in pathogen samples, adapted from ref. 198 with permission from Springer Nature, T. AbdElFatah et al., Nature Nanotechnology, 2023, 18, 922–932, copyright 2023. (D) Wearable microfluidics integrated with plasmonics for continuous sweat biomarker analysis in real time, adapted from ref. 199 with permission from American Association for the Advancement of Science, U. Mogera et al., Science Advances, 2022, 8, eabn1736, copyright 2022. (E) Flexible chronoepifluidic nanoplasmonic patch for label-free metabolite profiling in sweat, adapted from ref. 200 with permission from Springer Nature, J. Jeon et al., Nature Communications, 2025, 16, 8017, copyright 2025. (F) Smartphone coupled print-and-stick SPR microfluidic chip (Smart-iSPR) for portable, low-cost biosensing, adapted from ref. 201 with permission from Elsevier, C. Xiao et al., Analytica Chimica Acta, 2022, 1201, 339606, copyright 2022. | ||
In addition to enhancing sensitivity, plasmonic biosensors have also been used for detecting a broader range of analytes using plasmonic resonance energy transfer (PRET). Choi et al. demonstrated the use of PRET-based nanospectroscopy for the sensitive and selective detection of metal ions, such as lead and mercury, which are often challenging to detect at trace levels.195 The study involved coupling plasmonic nanoparticles with fluorescent probes, using the PRET mechanism to enable detection of metal ions based on energy transfer efficiency between the nanoparticles and the probes. Expanding to small-molecule sensing, a nanoplasmonic aptasensor was developed for the real-time detection of dopamine directly from unprocessed whole blood.196 By coupling aptamer specificity with the refractive index sensitivity of plasmonic nanostructures, the platform enabled selective neurotransmitter detection under physiologically relevant conditions, underscoring the versatility of plasmonic biosensors for complex clinical samples.
On top of optical transduction, plasmonic excitation also generates intense, highly localized thermal effects that can be exploited for active functions within microfluidic systems. One significant advancement in this regard involves the integration of nanoplasmonic devices with PCR workflows. Lee et al. explored the use of gold nanoparticle arrays in PCR chips to enhance the amplification and detection of specific DNA sequences (Fig. 11B).197 Utilizing plasmonic structures in PCR systems improved heat transfer during amplification, facilitating rapid and efficient DNA analysis, which is crucial for molecular diagnostics in clinical settings. Nanoplasmonic amplification has also been harnessed for colorimetric assays, where SPR enhancement enabled rapid colorimetric quantification of pathogen-derived nucleic acid directly from patient samples (Fig. 11C).198
Recent efforts have transformed plasmonic sensing technologies into portable and user-friendly devices. Mogera et al. introduced a wearable paper-based microfluidic platform integrated with plasmonic nanostructures for continuous sweat analysis (Fig. 11D).199 Jeon et al. created a flexible chronoepifluidic nanoplasmonic patch for label-free profiling of sweat metabolites, integrating fluid handling with nanoplasmonic sensing for continuous and noninvasive biochemical monitoring (Fig. 11E).200 Complementing this, Xiao et al. designed a “print-and-stick” microfluidic SPR chip that connects directly to smartphone cameras for optical readout in resource limited settings (Fig. 11F).201
SERS can be categorized into two main subcategories: label-free SERS and specific (labeled) SERS. Label-free SERS directly detects the intrinsic Raman signals of the target molecules without the need for additional labeling agents or tags. For example, Dong et al. developed a porous honeycomb gold substrate for the capture and detection of exosomes (Fig. 12A).206 Here, the exosomes confined within the honeycomb structure can be detected label-free after isolation using centrifugation and polymer precipitation. Digital droplet microfluidics has been integrated with Raman spectroscopy for enrichment of serum derived exosomes. The apparatus gently drives picoliter droplets containing analytes onto a translucent Raman enhancement stack, reducing the risk of biocontamination and enhancing sensitivity (Fig. 12B).207
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| Fig. 12 Integrated microfluidics with Raman spectroscopy. (A) Label-free SERS detection of exosomes with spectral differences distinguishing cancer and normal samples, adapted from ref. 206 with permission from American Chemical Society, S. Dong et al., ACS Applied Materials & Interfaces, 2020, 12, 5136–5146, copyright 2020. (B) Digital droplet microfluidics for seamless sample manipulation and subsequent Raman analysis, adapted from ref. 207 with permission from Elsevier, W. Dong et al., Biosensors and Bioelectronics, 2025, 271, 117036, copyright 2025. (C) Antibiotic concentration gradient microfluidic device with integrated SERS for multiplex antimicrobial susceptibility testing, adapted from ref. 209 with permission from Royal Society of Chemistry, S.-J. Lin et al., Lab on a Chip, 2022, 22, 1805–1814, copyright 2022. (D) Bimetallic nanostar sensing chip for miRNA detection using SERS encoded gene probes, adapted from ref. 211 with permission from Elsevier, A. J. Canning et al., Biosensors and Bioelectronics, 2023, 220, 114855, copyright 2023. (E) Multiplexed SERS mapping of melanoma-derived extracellular vesicles to identify key biomarkers and track phenotypic changes during treatment, adapted from ref. 212 with permission from American Association for the Advancement of Science, J. Wang et al., Science Advances, 2020, 6, eaax3223, copyright 2020. (F) Visualization-enhanced under-oil open microfluidic system for in situ characterization of multi-phase chemical reactions, adapted from ref. 214 with permission from Springer Nature, Q. Chen et al., Nature Communications, 2024, 15, 1155, copyright 2024. | ||
Label-free approaches have several drawbacks, however, as they are largely limited to highly pure samples to prevent interference from co-adsorbed molecules that could affect the accuracy of the SERS spectrum. Furthermore, SERS analysis of heterogeneous biological fluids directly presents challenges due to the complexity and similarity of their vibrational patterns. To circumvent this, machine learning has been applied extensively to tease out the most important information in complicated SERS spectra. Ogunlade et al. applied machine learning to SERS spectra of mycobacteria tuberculosis (TB) to enable rapid detection of antibiotic-resistant bacteria.208 They successfully profiled strains of isogenic Bacillus Calmette-Guérin resistant to one of the four main anti-TB drugs (isoniazid, rifampicin, moxifloxacin, and amikacin) with 98% accuracy in dried samples and 79% accuracy in sputum samples. Building further toward clinical translation, an antibiotic concentration gradient microfluidic device was developed that integrates SERS for multiplex antimicrobial susceptibility testing, enabling rapid assessment of bacterial response profiles under varying drug dosages (Fig. 12C).209 This integration highlights a broader design principle for Raman spectroscopy: computational analysis is often essential to compensate for spectral complexity inherent to real biological samples, particularly when operating without purification or labeling.
Specific SERS, also known as labeled SERS, involves using Raman-active labels that are attached to the target molecules or to probes that specifically bind to the target molecules.203,204 Thanks to the labels' strong and distinct Raman signals, precise identification and quantification of the target analytes is possible. This strategy trades chemical generality for robustness and specificity, offering a practical route to multiplexed detection in heterogeneous samples where label free spectral deconvolution becomes unreliable. Ngo et al. developed ultrabright SERS nanorattles for this purpose, which are loaded with reporter probes for facile detection.210 In the presence of target DNA, a sandwich complex forms between the nanorattle, DNA, and magnetic bead, sanctioning specific SERS quantification of nucleic acids. Expanding into clinical applications, Canning et al. designed a bimetallic nanostar biosensor with integrated miRNA probes for multiplexed, amplification-free detection of colorectal cancer biomarkers in patient plasma, achieving sensitive profiling directly from clinical samples (Fig. 12D).211 By eliminating enzymatic amplification steps such as PCR, this approach reduces assay complexity, avoids amplification bias, and enables direct molecular readout from patient samples—an important advantage for integrated microfluidic platforms where thermal cycling, reagent handling, and contamination control pose significant system-level challenges. Wang et al. introduced multiplexed labeling of extracellular vesicles to track multiple biomarkers during treatment response in melanoma patients (Fig. 12E).212 The study reveals that extracellular vesicles from melanoma cells exhibit distinct Raman spectral changes after treatment with targeted therapies, reflecting shifts in lipid, protein, and nucleic acid composition.
Raman spectroscopy is also being adapted to probe fundamental physicochemical processes. A recent study used electrodeformation to directly quantify the surface tension of metastable aerosol droplets, enabling Raman characterization of droplet stability and interfacial properties that are otherwise inaccessible with conventional techniques.213 Chen et al. introduced an under-oil open microfluidic unit that integrates Raman visualization to monitor multiphase reactions in situ (Fig. 12F).214 By preventing evaporation and maintaining optical clarity, this system allowed tracking of chemical dynamics at picoliter volumes, highlighting the utility of Raman methods for dissecting small-scale interfacial processes beyond traditional biosensing applications.
Nitrogen-vacancy (NV) centers are defects in diamond lattices that exhibit a multitude of quantifiable properties integral to quantum sensing applications, such as sensitivity to electric fields, magnetics fields, temperature, and other physical properties that affect spin coherence and fluorescence. A recent SARS-CoV-2 biosensor exploited this principle by functionalizing nanodiamonds with viral antibodies and detecting binding events through changes in nitrogen-vacancy T1 relaxation times (Fig. 13A).218 The presence of viral proteins generated magnetic noise at the diamond surface, shortening relaxation lifetimes, promising a theoretical limit down to hundreds of RNA copies. Sarkar et al. combined flow-based droplet microfluidics with nitrogen-vacancy centers in nanodiamonds to achieve ultrahigh sensitivity and throughput in small-molecule detection (Fig. 13B).219 In this work, monodisperse microdroplets encapsulate nanodiamond quantum sensors, providing a stable, low-noise environment for detecting paramagnetic ions and small molecules. The system used optically detected magnetic resonance to precisely analyze magnetic fluctuations induced by the presence of target Gd3+ molecules in 105 droplets per hour. This approach represents a fundamentally different sensing paradigm from affinity-based or other optical assays, where binding events are detected indirectly. Here, biomolecular interactions are sensed through their physical impact on quantum coherence, enabling measurable readouts of unique biological phenomena that would otherwise be invisible to classical approaches.
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| Fig. 13 Integrated microfluidics with quantum sensors. (A) SARS-CoV-2 quantum sensor utilizing nitrogen-vacancy centers in diamond promotes ultrasensitive detection of viral RNA via optically detected magnetic resonance, adapted from ref. 218 with permission from American Chemical Society, C. Li et al., Nano Letters, 2021, 22, 43–49, copyright 2021. (B) Chemical quantum sensing in flowing monodisperse microdroplets enables real-time detection of analytes with NV centers, adapted from ref. 219 with permission from American Association for the Advancement of Science, A. Sarkar et al., Science Advances, 2024, 10, eadp4033, copyright 2024. (C) Two-dimensional NMR spectroscopy with a microfluidic diamond quantum sensor provides molecular structural information at picoliter volumes, adapted from ref. 223 with permission from American Association for the Advancement of Science, J. Smits et al., Science Advances, 2019, 5, eaaw7895, copyright 2019. (D) Quantum sensing of paramagnetic spins in liquids using spin qubits in hexagonal boron nitride, adapted from ref. 224 with permission from American Chemical Society, X. Gao et al., ACS Photonics, 2023, 10, 2894–2900, copyright 2023. (E) Quantum plasmonic sensor exploits localized surface plasmons coupled to quantum emitters for sensitive biomolecular detection in an immunoassay, adapted from ref. 225 with permission from American Chemical Society, N. Kongsuwan et al., Nano Letters, 2019, 19, 5853–5861, copyright 2019. (F) Optical widefield nuclear magnetic resonance microscopy in bulk diamond microfluidic sensor, adapted from ref. 227 with permission from Springer Nature, K. D. Briegel et al., Nature Communications, 2025, 16, 1281, copyright 2025. | ||
Local high resolution temperature sensing has also been achieved with nanodiamonds. Conventional temperature measurements typically rely on external thermocouples, infrared cameras, or bulk fluorescent probes, which report spatially averaged values and lack the resolution to capture intracellular or nanoscale thermal heterogeneity. Such approaches are particularly limited when probing localized heat generation associated with metabolism, membrane transport, or nanoscale perturbations. In contrast, nitrogen-vacancy based quantum thermometry enables direct, noninvasive measurement of temperature fluctuations at subcellular length scales, overcoming a fundamental limitation of classical thermal sensing methods. Kucsko et al. used nitrogen-vacancy sensors to measure intracellular temperature changes in fibroblast cells, achieving 44 mK sensitivity and nanoscale resolution.220 Similarly, Tsai et al. employed nanodiamonds combined with gold nanorods to monitor temperature changes with mK accuracy during local laser heating, providing insights into cellular membrane stability under thermal stress.221 Fujiwara et al. achieved monitoring of thermogenic responses in C. elegans, underscoring the capability of nanodiamonds to probe metabolic activities and cellular responses to environmental stress.222
Bulk quantum platforms have also advanced spectroscopy-based biosensing. Smits et al. developed a microfluidic diamond quantum sensor for two-dimensional NMR spectroscopy in picoliter-scale volumes achieved by patterning microchannels directly onto the diamond surface to confine analytes near shallow nitrogen-vacancy centers (Fig. 13C).223 Gao et al. introduced a distinct solid-state qubit platform utilizing spin defects in hexagonal boron nitride (hBN) for quantum sensing of paramagnetic spins in liquids (Fig. 13D).224 The atomically thin nature of hBN places the sensing layer in direct contact with analytes, maximizing sensitivity to weak magnetic fields. Kongsuwan et al. introduced a quantum plasmonic immunoassay, where plasmon–quantum emitter coupling enhanced spectral resolution and sensitivity in biomarker detection assays (Fig. 13E).225 These advances illustrate how diverse quantum architectures are converging to push molecular detection into previously inaccessible regimes.
Quantum sensing has opened new possibilities for direct imaging of dynamic biological and chemical processes at high spatial resolution. Xin et al. introduced a quantum biological tunnel junction platform that visualizes electron transfer in live cells by exploiting quantum tunneling currents through biomolecular junctions.226 This approach enables optical detection of mitochondrial cytochrome c electron transfer during cell life–death transitions, providing a powerful tool for probing quantum aspects of metabolism. Briegel et al. developed a platform for optical widefield NMR microscopy, which uses ensembles of nitrogen-vacancy centers in bulk diamond to convert NMR signals into optical signals that are subsequently captured by a high-speed camera (Fig. 13F).227 This method enables chemical mapping of proton spin signals with submicron resolution across large fields of view, extending NMR beyond its traditional limits. Together, these studies highlight how quantum sensing technologies are moving beyond bulk spectroscopy into the realm of high-resolution imaging, revealing dynamic biological processes with unprecedented detail.
Distance-based sensing has been widely applied to protein and nucleic acid detection, where molecular binding or amplification events are converted into changes in flow resistance or displacement length. Distance-based all-in-one immunodevices have been developed for cytokines such as interleukin-6, where antigen–antibody interactions modulate capillary-driven flow to generate a quantitative visual readout (Fig. 14A).230 For nucleic acids, digital microfluidics with distance-based detection encodes amplification outcomes into spatial readouts rather than fluorescence intensity, offering a visually interpretable alternative to conventional optical PCR or isothermal assays (Fig. 14B).231 These approaches reduce system complexity while preserving quantitative sensitivity, making them well suited for decentralized molecular testing.
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| Fig. 14 Distance-based readout strategies for microfluidic biosensing and point-of-care diagnostics. (A) Distance-based all-in-one immunodevice enabling point-of-care monitoring of cytokine interleukin-6 through volumetric signal amplification and spatial bar-chart readout, adapted from ref. 230 with permission from American Chemical Society, K. Khachornsakkul et al., ACS Sensors, 2022, 7, 2410–2419, copyright 2022. (B) Digital microfluidics platform employing distance-based signal transduction for nucleic acid diagnostics, in which assay outputs are encoded as spatial readout lengths rather than optical intensity, adapted from ref. 231 with permission from Royal Society of Chemistry, M. Ho et al., Lab on a Chip, 2024, 24, 63–73, copyright 2024. (C) Stop-flow, paper-based microfluidic device leveraging exosome aggregation to generate distance-based readouts for rapid and portable exosome quantification, adapted from ref. 232 with permission from Wiley, B. Chutvirasakul et al., Electrophoresis, 2020, 41, 311–318, copyright 2020. (D) Target-responsive hydrogel system incorporating Au@Pt nanoparticles and volumetric bar-chart chip readout for quantitative point-of-care testing, adapted from ref. 233 with permission from Wiley, Z. Zhu et al., Angewandte Chemie International Edition, 2014, 53, 12503–12507, copyright 2014. (E) Competitive volumetric bar-chart chip with real-time internal control, enabling robust distance-based quantification in point-of-care diagnostic settings, adapted from ref. 234 with permission from American Chemical Society, Y. Li et al., Analytical Chemistry, 2015, 87, 3771–3777, copyright 2015. (F) Metal-amplified density assays, including density-linked immunosorbent assays, that convert biochemical recognition events into distance-based readouts for instrument-free quantification, adapted from ref. 235 with permission from Royal Society of Chemistry, A. B. Subramaniam et al., Lab on a Chip, 2015, 15, 1009–1022, copyright 2015. | ||
Distance-based readout has also been extended to extracellular vesicle detection, where conventional sensing is challenged by EV heterogeneity and low abundance. Rapid, instrument-free EV quantification is achieved using a stop-flow paper-based device in which exosome-induced aggregation halts capillary flow at distances that scale with analyte concentration (Fig. 14B).232 By encoding EV concentration directly into a physical stop length, this strategy provides an intuitive and scalable readout for point-of-care diagnostics.
A related class of platforms uses volumetric bar-chart readouts, in which biochemical reactions generate gas, density changes, or volume expansion that displaces liquid columns in microchannels. Zhu et al. introduced Au@Pt nanoparticle-encapsulated hydrogels to create target-responsive volumetric bar-chart chips, translating molecular recognition into visually quantifiable displacement lengths (Fig. 14D).233 Competitive volumetric bar-chart chips further incorporate internal controls, enabling real-time calibration and improved quantitative robustness for point-of-care diagnostics without external readers (Fig. 14E).234
Beyond flow and volume based strategies, metal-amplified density assays represent a distinct physical readout mechanism in which target binding triggers metal deposition, producing measurable density changes. Density-linked immunosorbent assays exploit this principle by converting molecular recognition into buoyancy or sedimentation shifts that can be directly observed (Fig. 14F).235 These density-based approaches expand the distance-readout concept beyond capillarity, highlighting how physical property modulation can serve as a powerful signal transduction mechanism for instrument-free biosensing.
| Application category | Representative analytes/-targets | Integrated microfluidic role | Common sensing modalities | Key advantages enabled | Primary translational challenges |
|---|---|---|---|---|---|
| Infectious disease diagnostics | Viral RNA/DNA, bacterial proteins, whole pathogens | Sample preparation, concentration, amplification, containment | Electrochemical, plasmonic, Raman/SERS, distance-based | Rapid testing, low sample volume, point-of-care potential | Clinical validation, sample variability, regulatory approval |
| Cancer diagnostics | Tumor cells, extracellular vesicles, miRNA, proteins | Rare target enrichment, single-entity isolation | Electrochemical, plasmonic, Raman/SERS | Sensitive detection, minimally invasive testing, molecular stratification | Low target abundance, standardization, reproducibility |
| Extracellular vesicle detection | Exosomes, EV surface markers, EV cargo | Isolation, fractionation, concentration | Electrochemical, Raman/SERS, plasmonic, quantum | Label-free analysis, nanoscale sensitivity | Heterogeneity, lack of standards, inter-lab variability |
| Single-cell analysis | Individual cells, secreted proteins, electrical activity | Isolation, compartmentalized, controlled stimulation | Electrophysiological, electrochemical, optical, Raman | Resolves population heterogeneity, mechanistic insight | Throughput vs. complexity trade-offs |
| Organ-on-chip | Barrier integrity, electrophysiology, metabolites | Controlled microenvironment, perfusion, long-term culture | Electrophysiological, electrochemical, optical | Human-relevant models, dynamic monitoring | Scalability, standardization, validation against in vivo data |
| Drug screening & toxicology | Cellular response, metabolites, electrical signals | Automated dosing, dynamic exposure, multiplexing | Electrochemical, electrophysiological, optical | Reduced reagent use, functional readouts | Throughput, integration with industry workflows |
| Biomanufacturing & process monitoring | Cell state, EV yield, metabolites, impurities | Inline monitoring, enrichment, quality control | Raman, quantum, impedance-based | Real-time feedback, process control | Robustness, sensor fouling, long-term stability |
| Environmental & food safety monitoring | Toxins, pathogens, small molecules | On-site sample handling and detection | Electrochemical, plasmonic, distance-based | Portable, low-cost sensing | Sensitivity in complex matrices |
| Low resource & point-of-care testing | Proteins, nucleic acids, biomarkers | Minimal preprocessing, instrument-free operation | Distance-based, electrochemical | Accessibility, ease of use | Limited quantitative range, durability |
Small molecule and protein sensing is constrained by rapid diffusion and limited interaction with the sensing interface. Microfluidic actuation provides a key opportunity to control nanoscale transport and confinement and improve overall sensitivity. To this end, Sonato et al. integrated SPR with surface acoustic wave technology to enhance biosensing sensitivity (Fig. 15A).241 The surface acoustic wave enhanced SPR microfluidic biosensor introduces a hybrid approach where acoustic excitation modulates plasmonic resonance, improving signal stability and detection limits. This device precisely delivers analytes to the SPR sensing region, where the acoustic waves enhance mass transport and reduce diffusion limitations, leading to faster and more sensitive detection of low-abundance protein biomarkers. Similarly, Akther et al. combined acoustofluidics with T1 relaxometry in nanodiamond nitrogen-vacancy centers to detect Mn2+ concentrations.242 Here, acoustic waves propagate into a microscale sessile droplet, inducing rapid concentration and localization of the nanodiamond particles. This enables an order of magnitude improvement in the measurement acquisition time and a detection limit of 1 μM Mn2+.
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| Fig. 15 Small molecule and protein detection. (A) Surface acoustic wave (SAW)-enhanced affinity capture on a localized SPR substrate for label-free analyte detection, adapted from ref. 241 with permission from Royal Society of Chemistry, A. Sonato et al., Lab on a Chip, 2016, 16, 1224–1233, copyright 2016. (B) Aptamer-based electrokinetic biosensing using an electric field for molecular separation, adapted from ref. 243 with permission from Springer Nature, G. Krainer et al., Nature Communications, 2023, 14, 653, copyright 2023. (C) Microfluidic chip for quantitative measurement of molecular size and shape at the single-molecule level, adapted from ref. 245 with permission from American Association for the Advancement of Science, X. Zhu et al., Science, 2025, 388, eadt5827, copyright 2025. (D) Wash-free immunoassay utilizing droplet microfluidics and SERS for PSA detection, adapted from ref. 246 with permission from Royal Society of Chemistry, R. Gao et al., Lab on a Chip, 2016, 16, 1022–1029, copyright 2016. (E) Rapid oral-fluid assay integrating gold nanoparticles for on-site tetrahydrocannabinol (THC) quantification, adapted from ref. 247 with permission from American Association for the Advancement of Science, H. Yu et al., Science Translational Medicine, 2021, 13, eabe2352, copyright 2021. (F) Fully automated deep learning-enabled microfluidic system for rapid HCV antigen detection, adapted from ref. 248 with permission from American Association for the Advancement of Science, H. Chen et al., Science Advances, 2025, 11, eadt3803, copyright 2025. | ||
While these approaches enhance sensitivity and specificity, recent advancements have pushed detection limits even further, enabling quantification at the single-molecule level. Krainer et al. introduced a microfluidic chip for direct digital sensing of protein biomarkers (Fig. 15B).243 The mechanism uses fluorescently labeled antibodies to capture target proteins, which are separated from unbound targets and funneled into detection chambers using dielectrophoresis. Here, a custom optical setup detects individual fluorescence events, each corresponding to a single biomarker molecule. This digital quantification method eliminates the need for amplification or washing steps, reducing noise and artifacts common in traditional assays. The key advance here is not incremental sensitivity, but a shift from analog signal accumulation to digital molecular counting enforced by microfluidic architecture. By using microfluidics to impose physical partitioning, the system replaces amplification and calibration heavy workflows with a counting-based sensing paradigm.
Building on this, Krainer et al. developed a microfluidic system for single-molecule digital sizing of proteins in solution, permitting direct measurement of protein size distributions without labeling or complex sample preparation.244 The system uses nano-confined microfluidic channels to monitor Brownian motion and molecular diffusion, facilitating high-throughput analysis of heterogeneous protein populations. In this case, microfluidics defines the measurement modality itself rather than serving as a delivery mechanism. The approach illustrates a recurring tradeoff in integrated biosensing: eliminating labels and affinity reagents increases reliance on precise fluidic control and device calibration.
Similarly, Zhu et al. introduced escape-time stereometry, an on-chip imaging method that measures molecular size, shape, and interaction strength directly in solution (Fig. 15C).245 This approach distinguished size differences as small as two carbon atoms among small molecules and quantified molecular interactions across six orders of magnitude. By encoding molecular information into transport dynamics, this work reframes sensing as a physically defined process rather than a chemically selective one. This shift reduces dependence on reagents but increases sensitivity to flow stability and fabrication tolerances, underscoring a key design consideration for label-free microfluidic sensors.
Recent technologies have streamlined drug screening and diagnostics by integrating microfluidic processing with rapid SERS detection. Andreou et al. developed a device that efficiently mixed saliva samples with silver nanoparticles under controlled flow, inducing rapid nanoparticle aggregation and analyte adsorption, enhancing Raman scattering for trace-level quantification of methamphetamine. Gao et al. introduced a wash-free magnetic immunoassay for detecting the prostate-specific antigen (PSA), a key cancer biomarker, using SERS and droplet microfluidics (Fig. 15D).246 Their approach eliminated traditional washing steps by introducing droplet microfluidics for precise reagent handling and magnetic particles for selective biomarker capture.
Other efforts have extended small molecule detection into portable and user-friendly formats for on-site monitoring. Yu et al. implemented a competitive assay using gold nanoparticle–antibody conjugates for the measurement of tetrahydrocannabinol concentration in oral fluid (Fig. 15E).247 The device features a radial, semipermeable membrane cartridge to promote uniform sample flow and signal acquisition, and results are captured with a standard smartphone camera for facile optical readout, minimizing user intervention for field deployable testing. Chen et al. developed a fully automated microfluidic system for hepatitis C virus antigen detection (Fig. 15F).248 This point-of-care device integrates platinum nanoparticle probes with bubble-based catalytic readouts analyzed by deep learning, providing rapid and accurate diagnostics directly from minimally processed samples. Wang et al. reported a wearable microfluidic platform with embedded electrochemical sensing for analysis of sweat associated compounds such as glucose, lactate, and electrolytes.249 The device features wireless data transmission to mobile devices, supporting applications for personalized health monitoring and sports medicine.
One such approach, the acoustic separation and concentration of exosomes and nucleotide detection (ASCENDx) platform, utilizes an acoustically driven centrifuge to efficiently separate and concentrate exosomes for nucleotide detection (Fig. 16A).253 This integrated system enhances exosome recovery from plasma while using plasmonic nanostars for direct detection of exosomal miRNA, facilitating a diagnostic assay for colorectal cancer with 95.8% sensitivity and 100% specificity. Hao et al. developed a bimodal microfluidic biosensor integrating acoustofluidics with fluorescence and SERS.254 This system uses surface acoustic waves to concentrate and enrich EVs within a glass capillary, improving analyte interactions and amplifying available signal for sensing. The dual modality sensing approach leverages fluorescence for highly specific detection and SERS for molecular fingerprinting, offering complementary detection capabilities to probe complex biological samples. Together, these examples highlight how physical enrichment strategies can be deliberately matched to sensing modalities whose performance depends on analyte proximity and concentration.
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| Fig. 16 Exosome separation and detection via integrated microfluidics. (A) ASCENDx workflow for exosome concentration and miRNA analysis using an acoustically driven centrifuge with integrated plasmonic nanostars for cancer diagnostics, adapted from ref. 253 with permission from American Association for the Advancement of Science, T. D. Naquin et al., Science Advances, 2024, 10, eadm8597, copyright 2024. (B) EXODUS ultrafast isolation system for high-yield, contamination-free exosome purification using negative pressure oscillations, adapted from ref. 255 with permission from Springer Nature, Y. Chen et al., Nature Methods, 2021, 18, 212–218, copyright 2021. (C) Integrated microfluidic chip combining chaotic flow mixing, magnetic separation, and electrochemical readout for exosome profiling, adapted from ref. 257 with permission from Royal Society of Chemistry, Y.-X. Zhang et al., Lab on a Chip, 2025, 25, 3185–3196, copyright 2025. (D) Magnetic nanoparticle platform with gradient-distributed hydrogel pillars positioned above a giant magnetoresistive sensor array for extracellular vesicle detection, adapted from ref. 258 with permission from Springer Nature, Y. Chen et al., Nature Communications, 2024, 15, 8410, copyright 2024. (E) Point-of-care sensor integrating organic electrochemical transistors with acoustofluidic enrichment for exosome detection, adapted from ref. 259 with permission from Springer Nature, X. Li et al., Microsystems & Nanoengineering, 2025, 11, 65, copyright 2025. (F) Capturing nascent extracellular vesicles via metabolic glycan labeling-assisted microfluidics for tracking EV biogenesis, adapted from ref. 261 with permission from Springer Nature, Q. Wu et al., Nature Communications, 2023, 14, 6541, copyright 2023. | ||
Recently, the EXODUS system was introduced for exosome purification, providing rapid, high-yield, and contamination-free recovery (Fig. 16B).255 By leveraging negative pressure oscillations and dual coupled channels, EXODUS enables clinical grade EV isolation, making it highly attractive for downstream molecular profiling.
Rather than increasing analyte enrichment aggressiveness, complementary strategies have focused on amplifying signal generation at the sensing interface itself. Shi et al. introduced a metal–organic framework interfaced ELISA probe to enable ultrasensitive detection of extracellular vesicle biomarkers by significantly increasing antibody loading density and enhancing local redox activity at the electrode surface.256 By decoupling sensitivity from physical enrichment efficiency, this materials driven approach addresses a key limitation in EV diagnostics, where vesicle scarcity and heterogeneous cargo often constrain downstream detection even after isolation. To further advance extracellular vesicle profiling, Zhang et al. introduced an integrated microfluidic chip capable of synchronous drug loading, separation, and detection of plasma exosomes (Fig. 16C).257 This platform combines chaotic mixers, magnetic nanoparticle-based separation, and electrochemical detection within a single device, enabling streamlined exosome analysis directly from clinical samples. Another recent magnetic nanoparticle platform integrates hydrogel pillars with gradient distributed particles positioned above a giant magnetoresistive sensor array. Binding of target RNAs or proteins releases sensor proximal nanoparticles, producing amplified magnetic signals with sensitivity down to ∼10 RNA or ∼1000 protein copies (Fig. 16D).258 Li et al. combined acoustofluidic enrichment to propel EV capture in an electrochemical detection unit, causing rapid Alzheimer's detection in under 2minutes (Fig. 16E).259 In this system, EVs are concentrated within a sessile droplet using acoustic forces, then quantified electrochemically, enabling rapid and label-free detection of Aβ42- and tau-positive EVs.
In addition to physical isolation and enrichment mechanisms, assay level architectural innovations have emerged that reduce reliance on enrichment altogether. Wen et al. developed a partitionless digital immunoassay using configurable topographic nanoarrays for direct EV profiling by spatially encoding individual immunobinding events without droplets, wells, or physical compartmentalization.260 By eliminating partitioning steps that often introduce sample loss, dilution, and fabrication complexity, this strategy illustrates how EV diagnostics can be achieved through surface-engineered signal discretization rather than upstream separation.
Biochemical labeling methods provide a complementary route to physical and affinity-based capture by chemically tagging specific EV populations. Wu et al. utilized metabolic glycan labeling to distinguish nascent EVs from pre-existing populations (Fig. 16F).261 Incorporating azide-tagged sugar precursors into newly secreted vesicles, the system can profile newly released EVs, providing a unique window into dynamic EV biogenesis and secretion. In a complementary approach, an anion exchange membrane sensor was engineered to profile EGFR and its phosphorylation state directly from CD63-positive EVs in plasma of glioblastoma patients. By leveraging charge-selective ion transport, the platform distinguishes active versus inactive receptor populations, providing functional information that conventional EV quantification cannot capture.262 These systems benefit from strong signal amplification and straightforward electrical interfacing but introduce new constraints related to surface chemistry stability, nonspecific binding, and calibration drift in complex fluids. As such, they are best suited for applications where defined biomarkers are known a priori and sample preprocessing can be tightly controlled.
Beyond in vitro sensing, microfluidic systems have been adapted for in vivo exosome detection to monitor dynamic biomarker expression. In mice, PD-L1-positive EVs were detected in vivo using a microfluidic device that directly separates and quantifies tumor-derived EVs within an external blood circulation loop.263 This device allows for continuous collection of EVs at different stages of tumor progression directly from an in vivo source, offering critical information on treatment response while removing confounding effects of traditional EV isolation and preservation used in diagnostics.
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| Fig. 17 Integrated microfluidic devices for pathogen detection. (A) Self-powered integrated microfluidic point-of-care low-cost (SIMPLE) chip, which generates multiplexed plasma separation and digital biomarker readout without external instrumentation, adapted from ref. 264 with permission from American Association for the Advancement of Science, E.-C. Yeh et al., Science Advances, 2017, 3, e1501645, copyright 2017. (B) Microfluidic instrument integrating extraction and nucleic acid amplification modules for streamlined nucleic acid testing in a single device, adapted from ref. 265 with permission from Springer Nature, A. Sun et al., Microsystems & Nanoengineering, 2024, 10, 66, copyright 2024. (C) Droplet microfluidics coupling lysis, capture, and loop-mediated isothermal amplification for high-throughput pathogen screening, adapted from ref. 266 with permission from Springer Nature, L. Jiang et al., Microsystems & Nanoengineering, 2023, 9, 118, copyright 2023. (D) Acoustic and magnetic bead microfluidic chip enabling nucleic acid extraction, mixing, and amplification, adapted from ref. 267 with permission from American Chemical Society, J. Li et al., Analytical Chemistry, 2024, 96, 13768–13776, copyright 2024. (E) Viral capture chip using chaotic mixing and immobilized capture proteins for quantitative detection of viral particles, adapted from ref. 268 with permission from American Association for the Advancement of Science, D. C. Rabe et al., Science Advances, 2025, 11, eadh1167, copyright 2025. (F) Acoustofluidic device combining purification, lysis, amplification, and multiplexed electrochemical detection of viral antibodies and nucleic acids, adapted from ref. 269 with permission from American Association for the Advancement of Science, J. Qian et al., Science Advances, 2025, 11, eadt5464, copyright 2025. | ||
Recent pathogen detection platforms have focused on improving sensitivity and multiplexing capabilities. Jiang et al. introduced a droplet microfluidic platform with immunoaffinity capture beads to selectively isolate target RNA with minimal background interference (Fig. 17C).266 This platform facilitates detection at an extremely low concentration of 10 RNA copies per mL within one hour. Li et al. developed a microfluidic chip for simultaneous respiratory pathogen detection, which enables multiplexed analysis of multiple pathogens, including influenza, respiratory syncytial virus, and various strains of coronaviruses in a single platform (Fig. 17D).267 This system combines nucleic acid amplification with microarray hybridization to enable multiplexing, illustrating how microfluidic architectures can scale diagnostic breadth while preserving specificity, an essential capability for differentiating co-infections in clinical settings.
Recent advances are pushing pathogen diagnostics beyond traditional nucleic acid assays toward more complete profiling strategies. A key limitation of amplification-based methods is their susceptibility to inhibitors in complex biofluids and their inability to report on viral integrity. Rabe et al. introduced a microfluidic affinity-capture platform for the ultrasensitive detection of intact SARS-CoV-2 particles directly from complex biofluids (Fig. 17E).268 By bypassing nucleic acid extraction and targeting whole viral particles, this system improves assay fidelity in unprocessed samples where inhibitors often compromise amplification-based methods. The AIMDx platform represents a step toward comprehensive, multi-modal diagnostics by integrating acoustofluidics with molecular assays to simultaneously detect viral nucleic acids and host antibodies within a single chip (Fig. 17F).269 This dual readout capability provides not only information on current infection status but also the immune response, making it valuable for both acute diagnosis and monitoring of disease progression or immunity.
Recent advances in microfluidic engineering have transformed how rare and heterogeneous cells are detected, isolated, and characterized. Yeo et al. developed a high-throughput microfluidic chip that directs cells into individual chambers. When a target CTC enters and blocks its chamber, subsequent cells are diverted, allowing isolation of single CTCs at 100% purity from backgrounds as large as 1 in 20
000 white blood cells (Fig. 18A).278 Nguyen et al. employed impedance detection coupled with dielectrophoresis enrichment to analyze lung CTCs.279 This platform selectively traps and concentrates CTCs from whole blood, followed by electrical impedance measurements that differentiate tumor cells from background leukocytes. Zhang et al. developed a microfluidic platform integrating multiplexed SERS nanovectors and multivariate analysis for in situ profiling of CTC phenotypes.280 Within this microfluidic chip, CTCs are captured using spectrally orthogonal SERS aptamer nanovectors, which specifically bind to target biomarkers on the cell surface. These approaches allow for the simultaneous detection and molecular characterization of multiple cell membrane protein biomarkers.
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| Fig. 18 Single-cell analysis via precision microfluidics. (A) Specific selection, isolation, and sequencing of CTCs via hydrodynamic focusing, adapted from ref. 278 with permission from Springer Nature, T. Yeo et al., Scientific Reports, 2016, 6, 22076, copyright 2016. (B) Acoustic fluorescence-activated cell sorting using focused traveling surface acoustic waves for label-free cell sorting, adapted from ref. 281 with permission from Royal Society of Chemistry, Z. Ma et al., Lab on a Chip, 2017, 17, 3176–3185, copyright 2017. (C) Raman image–activated cell sorting, integrating optical trapping, imaging, and Raman spectroscopy to classify and sort single cells, adapted from ref. 282 with permission from Springer Nature, N. Nitta et al., Nature Communications, 2020, 11, 3452, copyright 2020. (D) Single-cell barcoding and sequencing using droplet microfluidics, enabling RNA capture and downstream cDNA synthesis from individual cells, adapted from ref. 283 with permission from Springer Nature, R. Zilionis et al., Nature Protocols, 2017, 12, 44–73, copyright 2017. (E) SpinDrop single-cell analysis pipeline. Cells are lysed and encapsulated with barcoded beads in surfactant oil, followed by reverse transcription and downstream molecular profiling, adapted from ref. 284 with permission from Springer Nature, J. De Jonghe et al., Nature Communications, 2023, 14, 4788, copyright 2023. (F) ATLAS-seq for screening antigen-reactive T cells via aptamer-based fluorescent molecular sensors and microcluidic sorting, adapted from ref. 285 with permission from Springer Nature, S. Luo et al., Nature Communications, 2025, 16, 216, copyright 2025. (G) Dynamic single-cell culture array featuring cup-shaped pillars for efficient cell capture, adapted from ref. 286 with permission from American Chemical Society, D. D. Carlo et al., Analytical Chemistry, 2006, copyright 2006. (H) Suspended micorchannel resonator for single cell density measurments and dynamic profiling of patient drug response, adapted from ref. 287 with permission from Springer Nature, W. Wu et al., Nature Biomedical Engineering, 2025, copyright 2025. (I) Mechanical phenotyping device quantifying cell size, deformability, and viscoelastic properties for functional assesment of T-cells, adapted from ref. 288 with permission from Springer Nature, K. K. Zeming et al., Nature Communications, 2025, 16, 4775, copyright 2025. | ||
Many applications in oncology and immunology rely on sorting and analyzing heterogeneous cell populations with single-cell precision. Traditional FACS methods require bulky equipment, expensive reagents, and often induce mechanical stress on cells or make the cells unretrievable. These limitations motivate microfluidic alternatives that emphasize gentler actuation, reduced footprint, and improved compatibility with downstream assays. In response, Ma et al. developed a FACS system that utilizes focused traveling surface acoustic waves for cell sorting in a high-throughput yet gentle manner (Fig. 18B).281 This setup achieved a purity above 86% for fluorescently labeled MCF-7 breast cancer cells isolated from blood while maintaining cell viability above 95%. Although fluorescence-based sorting is widely used, label-free approaches provide new opportunities for sorting based on molecular features that are difficult to capture with fluorescent probes. Nitta et al. introduced Raman image-activated cell sorting (RICS), a system that directly measures chemically specific intracellular molecular vibrations using ultrafast multicolor stimulated Raman scattering microscopy (Fig. 18C).282 Unlike traditional sorting methods that rely on fluorescent labels, RICS sorts cells based on intrinsic chemical composition, allowing isolation of cells by metabolic state, drug response, or cancer phenotype without external labeling.
For applications in genomic profiling, single-cell sequencing technologies have been adapted into microfluidic systems to maximize sequencing yield and information content. A key challenge in single-cell genomics is minimizing molecular loss while preserving reaction efficiency across thousands to millions of cells. By co-encapsulating single cells with uniquely tagged beads in microliter droplets, Zillionis et al. established a barcoding strategy that enables RNA sequencing from individual cells (Fig. 18D).283 Building on this foundation, De Jonghe et al. combined droplet microfluidic and picoinjection for multistep chemistry, encouraging separate lysis and reverse transcription within droplets under optimized conditions such as heat denaturation and proteinase K treatment, which substantially improved RNA recovery and gene detection sensitivity (Fig. 18E).284 Extending these principles to immunology, Luo et al. developed ATLASseq, a microfluidic single-cell platform that identifies activated T cells through an aptamer-based fluorescent readout of cytokine secretion, followed by RNA and TCR sequencing to directly map antigen-reactive repertoires (Fig. 18F).285
Microfluidic platforms are increasingly applied to probe the functional and mechanical properties of cells, addressing dimensions of cellular state that are invisible to transcriptomic analysis alone. Di Carlo et al. established a dynamic single cell culture array, where thousands of cells are captured in hydrodynamic traps and analyzed with functional assays at single cell resolution (Fig. 18G).286 Wu et al. utilized suspended microchannel resonators to characterize single cell mass, volume, and density, enabling dynamic profiling of immune cell states and drug responses based on biophysical characteristics (Fig. 18H).287 Zeming et al. developed a trajectory modulation platform that evaluates CAR-T cells based on their migratory behavior under controlled shear and lateral flows, providing a rapid means of functional phenotyping based on activation state and exhaustion status (Fig. 18I).288 Complementing these physical assays, Feng et al. devised a bead-based system to map the sequence and force dependence of T-cell activation, directly linking molecular recognition to mechanical signaling.289 Collectively, these technologies extend single-cell analysis into the domain of biophysics and immunotherapy, offering tools to connect cellular function with therapeutic potential.
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| Fig. 19 Integrated microfluidic platforms for organoid and tissue formation and monitoring. (A) 3D acoustic tweezers for rapid formation of size-controllable multicellular spheroids, adapted from ref. 296 with permission from Royal Society of Chemistry, K. Chen et al., Lab on a Chip, 2016, 16, 2636–2643, copyright 2016. (B) Acoustofluidic interface for modulating and analyzing the mechanobiological secretome of mesenchymal stem cells, adapted from ref. 297 with permission from Springer Nature, Y. He et al., Nature Communications, 2023, 14, 7639, copyright 2023. (C) Reconfigurable open microfluidic platform enabling dynamic layering, assembly, and disassembly of microenvironments to probe spatiotemporal paracrine signaling, adapted from ref. 298 with permission from Springer Nature, J. Yu et al., Nature Biomedical Engineering, 2019, 3, 830–841, copyright 2019. (D) Suspended microchannel resonator for predicting patient drug response from organoid mass change, adapted from ref. 302 with permission from Elsevier, M. A. Stockslager et al., Cell Reports, 2021, 37, copyright 2021. (E) Multiplexed LSPR biosensor integrated with an adipocyte culture chamber for monitoring macrophage-adipocyte interactions, adapted from ref. 303 with permission from Royal Society of Chemistry, J. Zhu et al., Lab on a Chip, 2018, 18, 3550–3560, copyright 2018. (F) Programmable microfluidic egg vitrification platform inside a hanging droplet, adapted from ref. 304 with permission from Royal Society of Chemistry, H. Feng et al., Lab on a Chip, 2024, 24, 5225–5237, copyright 2024. | ||
Yu et al. expanded the modularity of 3D culture systems with the Stacks platform, an open, reconfigurable microfluidic architecture composed of vertically layered culture modules that can be assembled and disassembled to study paracrine signaling and spatially organized tissue interactions (Fig. 19C).298 Each layer functions as an independent microenvironment, and when stacked, the modules permit diffusion driven communication across tissues for dynamic modeling of complex physiological processes such as immune–tumor interactions, vascular invasion, and morphogen gradients.
Yang et al. developed a liver-on-a-chip platform integrated with optical biosensors for non-invasive tracking of hepatotoxic effects.299 This system mimics the natural environment of liver cells by integrating blood flow and nutrient exchange into the culture. Optical biosensors embedded within the chip detect metabolic changes and cellular stress responses under drug exposure, allowing continuous liver function assessment. Yang et al. employed fluorescent nanodiamonds for detection of free radical generation in human umbilical vein endothelial cells under shear stress.300 This system combines microfluidics induced shear stress with quantitative fluorescence tracking of reactive oxygen species production, revealing how vascular cells respond to mechanical forces.
For broader drug response analysis, Zhang et al. developed a microfluidic chip for automated whole-course drug response monitoring in organoids.301 This platform automates media exchange, reagent delivery, and live-cell imaging to analyze the longitudinal effects of drugs on 3D tissue cultures. Stockslager et al. utilized suspended microchannel resonators to measure mass accumulation rates in tumor cells under drug exposure (Fig. 19D).302 This approach was able to predict clinical treatment outcomes in patient-derived neurosphere models, offering a powerful oncology tool for screening drug candidates.
Cytokine profiling for inflammation is also a key factor in metabolic disorders, prompting Zhu et al. to develop an adipose-tissue-on-a-chip platform for investigating obesity-associated inflammation (Fig. 19E).303 This nanoplasmonic biosensing platform enables monitoring of inflammatory cytokine secretion from adipocytes and immune cells cultured within a 3D microfluidic environment. By integrating plasmonic resonance detection, the system provides label-free, highly sensitive measurements of inflammation-related biomolecules, allowing researchers to study adipose tissue dysfunction and metabolic disease progression with high precision.
Feng et al. introduced a microfluidic platform that suspends an egg within a millimeter-scale hanging droplet with programmable pumps for automated cryoprotectant loading for vitrification (Fig. 19F).304 The system maintains ∼95% post-thaw survival rates across more than 100 mouse oocytes, indicating it matches manual protocols in efficacy while enhancing consistency and throughput. Moreover, microscopy monitors egg morphology during the process, opening possibilities for future linkage between morphological changes and functional outcomes.
Brain organoids have also been employed as computational reservoirs, where computing architectures were implemented using living neural networks.305 This concept utilizes the signaling and network dynamics of organoids for information processing, illustrating a convergence of microfluidics, tissue engineering, and information processing. While still at a proof-of-concept stage, such work highlights how organoid-on-chip systems may extend into both biomedical and biohybrid computational domains.
Precise alignment and rotation of small organisms are essential for high-resolution imaging, morphological phenotyping, and quantitative behavioral analysis. Traditional approaches rely on chemical anesthetics or mechanical traps, which can alter biological responses.308 To overcome these limitations, Chen et al. developed an acoustofluidic rotational tweezing system that uses surface acoustic waves to manipulate zebrafish larvae for high speed and contactless phenotypic analysis (Fig. 20A).309 Similarly, Zhang et al. employed surfaces acoustic waves to induce rotational movement in C. elegans, allowing for precise orientation control within microfluidic devices for automated imaging and locomotion studies.310 Together, these studies illustrate how acoustofluidics can serve both as a non invasive construction tool and as a dynamic mechanical stimulus, offering advantages over static mechanical loading methods that lack temporal tunability.
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| Fig. 20 Integrated microfluidic platforms for small organism studies. (A) Acoustofluidic rotational tweezing achieves high-speed, contactless morphological phenotyping of zebrafish larvae by generating controlled acoustic streaming vortices for rotational imaging, adapted from ref. 309 with permission from Springer Nature, C. Chen et al., Nature Communications, 2021, 12, 1118, copyright 2021. (B) Acoustofluidic sorting and fluorescence detection of C. elegans. Surface acoustic waves guide worms for optical characterization, enabling high-throughput phenotypic screening, adapted from ref. 311 with permission from Royal Society of Chemistry, J. Zhang et al., Lab on a Chip, 2020, 20, 1729–1739, copyright 2020. (C) A long-term, multichannel, non-invasive monitoring platform for electrophysiological signals derived from zebrafish larvae, providing simultaneous measurements across multiple modalities (i.e., electrocardiography, electrooculography, electromyography, and audiology), adapted from ref. 314 with permission from Springer Nature, S. Hong et al., Scientific Reports, 2016, 6, 28248, copyright 2016. (D) Robotic microinjection tool for large-scale transgenic studies in C. elegans, allowing automated injections into immobilized worms, adapted from ref. 315 with permission from Springer Nature, P. Pan et al., Nature Communications, 2024, 15, 8848, copyright 2024. (E) Screening platform used to identify σ2R/Tmem97 binding ligands that mitigate age-dependent neurodegeneration in C. elegans, adapted from ref. 316 with permission from American Chemical Society, S. Mondal et al., ACS Chemical Neuroscience, 2018, 9, 1014–1026, copyright 2018. (F) A microfluidic device for highly parallel “bite-by-bite” profiling of mosquito-borne pathogen transmission, yielding real-time monitoring of viral RNA amplification in individual mosquito feeding events, adapted from ref. 318 with permission from Springer Nature, S. Kumar et al., Nature Communications, 2021, 12, 6018, copyright 2021. | ||
Automated sorting is critical for large-scale genetic screens and behavioral studies, where manual selection methods are inefficient and error prone. Zhang et al. developed a fluorescence-based acoustofluidic sorting system for C. elegans, using surface acoustic waves to selectively direct worms based on genetic fluorescence markers, improving sorting speed and accuracy (Fig. 20B).311 This system eliminates the need for manual pipetting or microscopy guided selection and expedites screening protocols for genetic variants. Mani et al. introduced a noninvasive, light-driven microfluidic technique for transporting and sorting zebrafish larvae, eliminating the need for physical manipulation.312 Aubry et al. developed a hydrogel-droplet microfluidic framework for high-resolution imaging and sorting of early C. elegans larvae, encapsulating individual organisms in droplet microenvironments to ensure uniform conditions and precise manipulation.313
Integrated microfluidic and electrophysiological biosensing technologies offer exciting possibilities for carefully stimulating and monitoring responses in small organisms. Hong et al. developed a multi-channel electrophysiology platform that tracks zebrafish neural activity without invasive probes. This innovation paves the way for long-term, non-intrusive monitoring across multiple channels simultaneously. It supports various measurements, including electrocardiography, electrooculography, electromyography, and audiology, making it a versatile and user-friendly tool for researchers (Fig. 20C).314 Pan et al. introduced a robotic microinjection system to automate transgenic studies in C. elegans, delivering genetic material into thousands of worms to generate transgenic lines with high throughput (Fig. 17D).315 For drug discovery applications, Mondal et al. designed a high-content microfluidic screening platform to test compounds targeting neurodegeneration in a C. elegans Alzheimer's model, allowing for automated tracking of neuronal integrity and behavioral phenotypes (Fig. 20E).316
Expanding microfluidic applications to developmental biology, Bai et al. introduced a microfluidic system for monitoring the cleavage cycles of Drosophila embryos, granting precise perturbation and observation of early embryonic divisions.317 This platform allows researchers to control the microenvironment, apply chemical and mechanical stimuli, and track cell division dynamics in real time, providing valuable insights into embryonic development and cellular responses to external perturbations. Researchers have also applied microfluidics to vector biology: a bite-by-bite profiling system was created to study mosquito feeding and pathogen transmission dynamics within a controlled chip environment (Fig. 20F).318 By supporting parallel monitoring of feeding events and pathogen transfer at single-mosquito resolution, this approach provides a scalable framework for understanding disease transmission mechanisms. These lab-on-a-chip approaches provide scalable insights into organismal physiology and disease progression, advancing research in neuroscience, toxicology, developmental biology, and regenerative medicine.
Cytiva's Biacore SPR platforms, widely adopted across academia and industry, emphasize versatility with instruments ranging from benchtop to fully automated systems, facilitating routine biomolecular interaction analysis (Fig. 21A).319 Bruker's Sierra SPR-32 Pro exemplifies the latest in multiplexed SPR technology, allowing simultaneous measurement of up to 32 interactions with high throughput and minimal sample consumption.320 Similarly, Carterra's LSA system combines flow printing microfluidics with SPR sensing to perform large-scale binding kinetics and epitope mapping, supporting pharmaceutical monoclonal antibody discovery pipelines where screening thousands of interactions in parallel is essential.321
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| Fig. 21 Commercial systems for microfluidic sensors. (A) Cytiva Biacore SPR system. Schematic of a prism-based SPR imaging setup, where an acousto-optic deflector directs light through a prism and binding events are monitored by a camera.319 Image reproduced with permission from Cytiva. (B) Malvern Panalytical waveguide system using gratings and phase modulators for highly sensitive refractive index detection.322 Image reproduced with permission from Malvern Panalytical. (C) Affinity Biosensors suspended microchannel resonator system for mass-based binding assays and molecular interaction profiling.323 Image reproduced with permission from Affinity Biosensors. Image reproduced with permission from Travera. (D) Travera single-cell mass platform measuring dose–response, drug resistance, and cell mass distributions with machine learning classification.324 (E) Illumina NovaSeq 6000 for microfluidic enabled next-generation sequencing.325 Image reproduced with permission from Illumina. (F) Combinati Absolute Q digital PCR system using microfluidic array partitioning for streamlined, high-sensitivity nucleic acid quantification.326 Image reproduced with permission from Combinati. (G) Fluidigm BioMar X9 microfluidic integrated fluidic circuit used for high-throughput gene expression and genotyping analysis.327 Image reproduced with permission from Fluidigm. (H) Lucira COVID-19 molecular test strip providing rapid, at-home detection.328 Image reproduced with permission from Lucira Health. (I) CellASIC's ONIX microfluidic platform enables long-term, dynamically perfused cell culture with precise control of nutrients, gases, and mechanical cues.329 Image reproduced with permission from CellASIC (J) AIM Biotech 3D microfluidic culture chip enabling physiologically relevant co-culture and perfusion-based tissue modeling.330 Image reproduced with permission from AIM Biotech. (K) Emulated organ-chip platform with stretchable and rigid microfluidic chips, incorporating tissue–tissue interfaces and flow control.331 (L) IMEC high-density microelectrode array integrated with microfluidics for large-scale, high-resolution electrophysiological recording.333 Image reproduced with permission from IMEC. | ||
As an alternative to SPR, Malvern Panalytical has released the Creoptix WAVEsystem, which relies on waveguide coupled interferometry (Fig. 21B).322 Unlike SPR, which detects refractive index changes at a metal surface, each photon in WAVEsystem travels through the whole waveguide, resulting in more interactions and increased sensitivity. This makes it particularly valuable for small molecule detection and fragment screening in drug discovery, where sensitivity to low-mass analytes is critical.
Other microfluidic biosensors have found commercial use, such as the suspended microchannel resonator (SMR). Affinity Biosensors has developed the LifeScale AST system, which leverages SMR technology to measure individual bacterium mass and morphology for antibiotic susceptibility testing (Fig. 21C).323 Rather than waiting for visible growth, LifeScale detects earlier phenotypic responses—such as changes in mass or shape—allowing many antibiogram results in approximately 41/2 hours following a positive blood culture.
Another SMR derived platform comes from Travera, which measures cancer cell mass accumulation rates with sub-picogram precision (Fig. 21D).324 This functional biomarker provides readouts of drug efficacy within days, enabling oncologists to rapidly assess how patient-derived tumor cells respond to specific treatments. By directly quantifying growth or shrinkage at the single-cell level, the Travera system translates microfluidic measurement science into a clinically actionable tool for guiding personalized cancer therapy.
Integrated microfluidic biosensors have also translated into commercial molecular testing devices. Illumina's NovaSeq 6000 employs precision microfluidics to automate reagent delivery, fluid exchange, and optical scanning across patterned nanowell flow cells for next-generation sequencing (Fig. 21E).325 Combinati's Absolute Q digital PCR system is designed for research and clinical laboratories, where it streamlines digital PCR workflows by replacing droplet generation with a microfluidic array of thousands of nanoliter partitions (Fig. 21F).326 Fluidigm's BioMark X9 platform represents another microfluidic PCR platform, combining pressure-driven microvalve control with nanoliter reaction chambers for high-throughput digital PCR and gene expression analysis (Fig. 21G).327 The Lucira COVID-19 molecular test kit provides an avenue for point-of-care testing, integrating sample preparation, isothermal amplification, and readout into a disposable strip for rapid, at-home detection of SARS-CoV-2 with clinical-grade accuracy in under 30 minutes (Fig. 21H).328
Commercial cell culture platforms have also emerged as a robust foundation for drug development and toxicology testing. CellASIC's ONIX Microfluidic Platform is widely adopted for dynamic cell culture, enabling precise control over perfusion, gas exchange, and mechanical stress in microscale chambers (Fig. 21I).329 This platform allows long-term culture of mammalian, microbial, and yeast cells under tunable microenvironments, supporting both fundamental biology and high-content imaging assays. AIM Biotech's 3D microfluidic culture chips enable physiologically relevant co-culture and perfusion-based tissue modeling within optically clear, polymer-based channels (Fig. 21J).330
Emulate has established itself as a leader in organ-on-chip commercialization, with ready-to-use microfluidic devices preconfigured for models such as liver, gut, lung, and the blood–brain barrier (Fig. 21K).331 These systems incorporate perfusion, flexible membranes, and co-culture capabilities, allowing researchers to recreate key physiological functions and model disease states with higher fidelity than static culture. Mimetas offers the OrganoReady platform, a collection of pre-seeded, assay-ready 3D tissue models for immediate use in barrier integrity, transport, and toxicity assays without the need for in-house culture.332 This approach emphasizes compatibility with high-throughput screening while maintaining physiologically relevant microenvironments, making it well-suited for pharmaceutical discovery pipelines.
Imec complements these efforts by developing high-density CMOS microelectrode array chips integrated with microfluidics, providing thousands of recording and stimulation sites across cultured tissues (Fig. 21L).333,334 These platforms facilitate the creation of detailed maps of neuronal networks, brain organoids, and cardiac tissues. At the same time, they allow for targeted chemical delivery through fluidic channels. By combining large-scale electrophysiological recordings with precise microfluidic control, Imec's systems open up exciting possibilities for drug screening, disease modeling, and basic neuroscience research.
AI further enables adaptive and closed-loop operation of microfluidic systems. Active platforms such as acoustofluidic, dielectrophoretic, optofluidic, and digital microfluidic devices involve large, coupled parameter spaces that are difficult to tune manually. Reinforcement learning and adaptive control algorithms offer a pathway toward autonomous operation, where actuation parameters are adjusted in real time based on sensor feedback, enabling self-optimization of sample handling, enrichment, and sensing conditions.338,339
In parallel, AI is reshaping device design and optimization. Physics-informed learning and surrogate models accelerate exploration of high-dimensional design spaces spanning channel geometry, field configurations, sensing interfaces, and materials, reducing reliance on trial-and-error optimization.340 These approaches are particularly valuable for hybrid systems that integrate multiple physical mechanisms, where analytical modeling becomes intractable.
AI also provides a framework for interpreting biological heterogeneity inherent to single cell, single vesicle, and single molecule measurements.341,342 Rather than treating variability as noise, clustering and predictive modeling approaches enable functional stratification of populations, supporting precision diagnostics and data-driven biomanufacturing strategies.
Looking ahead, AI is likely to evolve from a post-processing tool into a core architectural component of integrated microfluidic biosensors, enabling closed-loop, adaptive analytical systems. By unifying sensing, control, and decision-making, AI-enabled platforms have the potential to move the field beyond static measurements toward robust, autonomous systems capable of supporting real-world diagnostics and quantitative life science applications.
Importantly, readiness is rarely determined by a single subsystem. Many platforms exhibit mature microfluidic handling but rely on fragile sensing surfaces, nonstandard materials, or computationally intensive post-processing pipelines. Conversely, highly sensitive sensing modalities may be bottlenecked by upstream sample preparation or downstream data interpretation. Translation therefore depends not only on individual component maturity, but on system-level integration, robustness, and reproducibility across the full workflow.
1. Manufacturability and scalability present additional hurdles. Devices fabricated using complex multilayer soft lithography, nanoscale patterning, or custom assembly often lack clear pathways to high-volume, low-cost production. Translational success requires early consideration of scalable manufacturing methods—such as injection molding, roll-to-roll processing, wafer-level fabrication, or standardized cartridge architectures—rather than post hoc adaptation of research prototypes.
2. System complexity and user burden further constrain adoption. Many integrated microfluidic biosensors require expert calibration, alignment, or interpretation, which is incompatible with clinical workflows or decentralized testing. Even highly sensitive platforms may fail to translate if they impose excessive operational steps, fragile handling, or opaque outputs that do not align with user expectations.
3. Validation and regulatory alignment are also frequently under-addressed in early-stage research. Demonstrations often rely on small sample sizes, spiked analytes, or idealized conditions that do not reflect clinical heterogeneity. Without systematic benchmarking against gold standards, inter-laboratory reproducibility studies, and clearly defined performance metrics, promising technologies struggle to advance beyond exploratory validation.
Successful translation requires a shift from technology driven demonstrations toward user friendly design. Clinical, industrial, and field users prioritize robustness, simplicity, and interpretability over maximal sensitivity or technical sophistication. Designing with end users in mind—from clinicians to technicians to patients—necessitates early engagement with workflow constraints, sample realities, and decision-making needs.
In this context, instrument-free or minimally instrumented readouts, automated operation, and intuitive outputs often provide greater translational value than marginal gains in analytical performance. Similarly, AI-enabled analysis holds promise not only for improving sensitivity, but for simplifying interpretation and reducing operator dependence, provided that models are validated and deployable within realistic computational constraints.
1. Integration – unifying sample handling, sensing, and analysis into fully enclosed, user-ready systems that function seamlessly as end-to-end platforms.
2. Reproducibility and robustness – rigorous stress-testing of devices under realistic sample conditions and operational scenarios to ensure consistent and reliable performance.
3. Standardization and validation – benchmarking performance against established methods across diverse datasets, ensuring comparability, accuracy, and broad applicability.
4. Manufacturing and deployment – addressing scalability, cost efficiency, and regulatory requirements in parallel with application-specific design to enable real-world adoption.
This staged roadmap provides a clear pathway to translate innovative technologies from the laboratory to practical, deployable solutions.
Integrated microfluidic biosensors are uniquely positioned to impact quantitative life sciences and diagnostics, but realizing this promise requires confronting translational challenges with the same rigor applied to technical innovation. By explicitly addressing readiness, manufacturability, standardization, and user-centered design, the field can move beyond isolated demonstrations toward reliable, deployable systems that genuinely shape the future of diagnostics and biological measurement.
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