Open Access Article
Areti Moutsioua,
Theodore A. Gazisa,
Luis A. Ciprianoa,
Mert Can Incea,
Ik Seon Kwonb,
Nicolò Allasia
a,
Sadaf Fatima Jafricd,
Elisa Borfecchia
cd,
Lorenzo Mino
cd,
Martin Sterrer
e,
Giovanni Di Liberto
f and
Gianvito Vilé
*a
aDepartment of Chemistry, Materials and Chemical Engineering “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano, Italy. E-mail: gianvito.vile@polimi.it
bDepartment of Energy Science and Engineering, Kunsan National University, 558 Daehak-ro, Gunsan-si, Republic of Korea
cDepartment of Chemistry, University of Torino, Via Pietro Giuria 7, Torino, 10125 Italy
dNanostructured Interfaces and Surfaces (NIS) Interdepartmental Centre, University of Torino, Via Pietro Giuria 7, Torino, 10125 Italy
eInstitute of Physics, University of Graz, Universitätsplatz 5, 8010 Graz, Austria
fDepartment of Materials Science, University of Milan Bicocca, Via Roberto Cozzi 55, 20125 Milano, Italy
First published on 18th December 2025
The sustainable synthesis of biaryl skeletons via Ullmann-type C–C coupling remains a challenge in organic synthesis. Herein, we report a series of Pd single-atom catalysts supported on mesoporous graphitic carbon nitride (CNx) that promote the visible-light-driven homocoupling of aryl halides under ambient reaction conditions and with high efficiency and recyclability. Spectroscopic and microscopic analyses confirmed the atomic dispersion of Pd within CNx and elucidated its local coordination environment, while demonstrating that the structural framework of the support remained intact upon metal incorporation. Mechanistic studies combining operando X-ray absorption spectroscopy and density functional theory revealed a reversible, light-induced change in Pd coordination, that is linked to the catalytic turnover. Finally, techno-economic analysis and life cycle assessment validated the sustainability of the protocol, highlighting its reduced environmental footprint compared to conventional approaches. Collectively, these findings demonstrate that photoactive single-atom catalysts are a promising platform for efficient, stable, and sustainable biaryl synthesis, paving the way for more sustainable and efficient C–C coupling methodologies.
Green foundation1. We demonstrate that Ullmann homocoupling, a benchmark C–C bond-forming reaction, proceeds under green conditions using a palladium single-atom catalyst on carbon nitride (Pd1@CNx). This catalyst combines high activity and stability with minimal metal use, lowering costs and dependence on scarce palladium.2. Our Pd1@CNx cuts CO2 emissions by ∼70%, water use by ∼75%, energy by 62%, and Pd precursor needs vs. nanoparticle systems by 93%. These results demonstrate how atomic-level catalyst design combined with light-driven activation can enable greener chemical transformations. 3. Greener advances could include solar-to-chemical integration, replacing LEDs with sunlight, bioderived supports and solvent-free or aqueous media, and circular strategies for Pd recovery and catalyst recycling. Such optimizations would move our approach toward a truly circular, carbon-neutral platform for sustainable C–C coupling. |
Heterogeneous catalysts employing Pd nanoparticles3 or bimetallic alloys4,5 offer improved stability and reusability, but introduce new limitations, such as harsh operating conditions,6 reliance on strong bases,5,7 and the need for reductants.4,6,7 Moreover, these catalysts suffer from low atom economy due to the low utilisation of bulk metal atoms.8 Furthermore, their catalytic activity is governed by unevenly distributed active sites, often located at edges or corners, and structural defects. This complicates active site identification and hinders efforts to correlate structure with performance. As a result, the rational design of heterogeneous Ullmann catalysts remains elusive.
Single-atom catalysts (SACs) have emerged as a transformative class of materials that bridge the gap between homogeneous and heterogeneous systems. By isolating individual metal atoms on solid supports, SACs combine the atomic efficiency and site uniformity of homogeneous catalysts with the robustness and reusability of heterogeneous systems.8–11 In addition, their coordinatively unsaturated environment confers distinctive electronic properties to the metal atom that enhance reactant adsorption and catalytic activity.12,13 However, their application to complex organic reactions has remained underexplored. For the Ullmann C–C homocoupling, only one example involving a bimetallic gold–palladium single-atom alloy catalyst7 has been reported to date. While effective, the protocol required strong bases (NaOH) and additional reductants (ascorbic acid), which limit compatibility with sensitive substrates and add complexity to the operation.
Photocatalysis offers a sustainable route to overcome these challenges by enabling reactions under ambient conditions, exploiting light as a renewable energy source, and minimising the use of hazardous reagents.14–17 Among the available catalysts,18,19 carbon nitride (CNx) stands out for its tuneable band structure, high thermal and chemical stability, and facile synthesis.20 Moreover, its triazine cavities provide anchoring sites that can stabilise isolated metal atoms, making it an ideal support for SACs.21–23 However, visible-light-driven Ullmann-type C–C coupling using SACs has not yet been demonstrated.
Herein, we report a family of Pd SACs supported on mesoporous graphitic carbon nitride (Pd1@CNx) that mediate the Ullmann homocoupling of aryl halides under ambient conditions and visible light irradiation. This system achieves efficient coupling under conditions significantly milder than those of conventional protocols. The results establish the untapped potential of photoactive SACs in C–C bond formation and highlight their broader promise for sustainable strategies in organic synthesis.
| Catalyst | Ca (wt%) | Na (wt%) | Ha (wt%) | Pdb (wt%) | SBETc (m2 g−1) |
|---|---|---|---|---|---|
| a CHN elemental analysis.b ICP-OES data.c BET method applied on the adsorption branch of the N2 isotherm in the 0.05 < p/p0 < 0.3 range. | |||||
| CNx | 30.4 | 52.6 | 1.80 | — | 185 |
| 0.43-Pd1@CNx | 31.4 | 53.1 | 1.97 | 0.43 | 279 |
| 0.67-Pd1@CNx | 30.9 | 52.2 | 2.42 | 0.67 | 254 |
| 1.32-Pd1@CNx | 32.4 | 54.7 | 2.10 | 1.32 | 246 |
Elemental CHN analysis revealed that all materials display a stoichiometric C/N ratio of ca. 0.60. The marginal variability in the ratios in both Pd-loaded and pristine CNx samples can be ascribed to the incomplete polymerisation during the thermal process which gives rise to structural defects and residual impurities in the carbon nitride materials, in line with previous reports.25 In addition, inductively coupled plasma-optical emission spectroscopy (ICP-OES) data demonstrated that varying the amount of metal precursor during synthesis allowed for controlled tuning of the Pd loading on the support, ranging from 0.43 to 1.32 wt%.
The crystallinity and phase purity of the Pd-based SACs was verified by X-ray diffraction (XRD) analysis (Fig. 1a). The XRD patterns displayed two distinctive diffraction peaks at 2θ angles of approximately 13° and 27°, corresponding to the trigonal nitrogen linkages of the triazine moieties and the interplanar stacking of aromatic rings, respectively.26 Notably, no other diffraction peaks were present, implying the absence of metallic nanoparticles or other crystalline impurities in the samples. Moreover, across the Pd-loaded samples, the diffraction profiles remain essentially identical to pristine CNx, indicating that the Pd loading does not significantly disturb the long-range order of the CNx framework, even at the highest loading. To evaluate the surface area and porosity of the catalysts, N2 physisorption studies at −196 °C were conducted. These textural measurements revealed high specific surface areas for all materials (Table 1). The high surface area and mesoporous nature of the catalysts allow for enhanced exposure of the active sites to the reaction mixture and improve light penetration, promoting more uniform photoexcitation of active sites.27 Specifically, the obtained isotherms displayed type IV behaviour with H3 hysteresis loops (Fig. 1b) and average pore diameters of ca. 10 nm (Fig. 1c), confirming the mesoporous structure of the materials. Overall, the surface area and pore diameter of the Pd-loaded materials were greater than bare carbon nitride, revealing that the mesoporosity was preserved after Pd incorporation, and importantly, no pore collapse or decrease in surface area was observed.
Transmission electron microscopy (TEM) analysis shows a lack of discernible metal clusters, indicating well-dispersed Pd species within the CNx framework (Fig. 1d). Notably, using high-resolution TEM (HR-TEM), we could observe individual metal atoms uniformly dispersed on the support (Fig. 1e). The micrograph revealed isolated bright spots corresponding to single Pd atoms, confirming their dispersion at the atomic level and proving that agglomeration of Pd atoms into larger clusters and nanoparticles did not occur during catalyst synthesis. To evaluate the role of SiO2 in Pd dispersion, a reference material was prepared under identical conditions but without the addition of SiO2. TEM analysis of the synthesised material revealed the presence of Pd aggregates (Fig. S1), demonstrating that single-atom dispersion is achieved better when a highly-porous material is used as support.
Further insights into the chemical state of carbon nitride and active Pd species on its surface were obtained by X-ray photoelectron spectroscopy (XPS). The analysis was performed on the highest-loading 1.32-Pd1@CNx, as a representative catalyst, since the stronger Pd signal enhanced sensitivity and ensured reliable analysis of the active sites. Two peaks were observed in the Pd 3d spectrum (Fig. 1i), corresponding to Pd 3d5/2 and Pd 3d3/2 signals, with a Pd 3d5/2 binding energy of 338.7 eV, assigned to positively charged Pd species.28,29 The C 1s signal (Fig. 1g) consists of three contributions, with binding energies of 287.9 eV, 285.7 eV, and 284.7 eV that are ascribed to sp2-hybridised N–C
N bonds in the tri-s-triazine ring of carbon nitride, C–NHx bonds, and adventitious carbon (C–C/C–H). The signal present in the N 1s spectrum (Fig. 1h) could be deconvoluted into three peaks at 400.8 eV, 399.4 eV, and 398.4 eV, corresponding to pyrrolic nitrogen (C–NH2 and C–NH–C), graphitic nitrogen (N–C3), and pyridinic nitrogen (C
N–C).30
To comprehend the electronic and local structure of Pd1@CNx, X-ray absorption spectroscopy (XAS) was utilised. Analysis was performed on 1.32-Pd1@CNx to understand the electronic and local structure from its Pd and N K edges, using PdO powder and Pd foil as references in the Pd K edge XAS data. Fig. 2a illustrates the X-ray absorption near edge structure (XANES) for the Pd K edge, where 1.32-Pd1@CNx displays a distinct spectral shape compared to Pd and PdO reference samples, indicating a different local atomic environment. This confirms that the local structure of 1.32-Pd1@CNx is neither metallic Pd nor PdO.
Fig. 2b displays the extended X-ray absorption fine structure (EXAFS) data for the Pd K edge through the Fourier transformation of the X-ray absorption spectrum from rising edges to 1200 eV. Specifically, 1.32-Pd1@CNx displays non-phase-corrected peaks near 1.53 Å, corresponding to the Pd–N interatomic distance. This suggests primary bonding of Pd atoms with N atoms in the CNx support with no apparent Pd–Pd bonding observed. In the case of PdO powder, the Pd–O peak was observed near 1.57 Å, at a slightly longer distance than the Pd–N bond in 1.32-Pd1@CNx. Finally, intense Fourier transform features peaks are observed above 2.5 Å, indicating the presence of Pd–Pd interatomic distances for both PdO and Pd foil, which are not detected in 1.32-Pd1@CNx.
The structural characteristics of surrounding nitrogen were examined by measuring the N K edge for 1.32-Pd1@CNx (Fig. 2c). Strong peaks near 399 eV were observed in 1.32-Pd1@CNx, indicating the electronic transition from N 1s orbital to the π* transition of pyrrolic and pyridinic nitrogen originating from the CNx support. Notably, the peak intensity of graphitic nitrogen is weaker than pyrrolic/pyridinic nitrogen due to the preliminary nitrogen form in CNx being pyridinic with unpaired electrons.
Quantitative values from measured EXAFS data, such as interatomic distance, Debye–Waller factor, and coordination number, obtained through EXAFS fitting analysis, are summarised in Table S1. In 1.32-Pd1@CNx, the coordination number for the Pd–N bond is 4, consistent with the nature of SACs with an M–N4 structure. In the wavelet-transformed EXAFS (WT-EXAFS) data in Fig. 2d, the prominent maximum is observed around 4.2 Å−1 in k space, indicating Pd–N bond. The analysis demonstrated that the Pd atoms in 1.32-Pd1@CNx are predominantly surrounded by N atoms, aligning with the EXAFS data. In the case of PdO powder and Pd foil, the maxima region in k space are present at 8–10 Å−1, implying the existence of Pd–Pd bonds in these samples. However, it must be noted that XAS provides averaged information over all Pd sites, and the high synthesis temperature combined with the intrinsic defects of the CNx substrate may introduce some heterogeneity in Pd coordination. Nonetheless, XANES and EXAFS analyses indicate predominantly atomically dispersed Pd–N species, though complete homogeneity cannot be ensured.
| Entry | Base | Base equiv. | Solvent | Conversion (%) | TOF (h−1) |
|---|---|---|---|---|---|
| Unless indicated otherwise, the reaction conditions were 0.67-Pd1@CNx (5 mg), iodobenzene (0.1 mmol), base (0.1–0.2 mmol), and solvent (2 mL).a Catalyst amount increased to 7.5 mg. TOF: mmolproduct mmolPd−1 h−1. | |||||
| 1 | NaOHaq (1 M) | 1 | MeOH | 76 | 1.80 |
| 2 | Na2CO3 | 1 | MeOH | 44 | 1.21 |
| 3 | Cs2CO3 | 1 | MeOH | 49 | 1.29 |
| 4 | K2CO3 | 1 | MeOH | 26 | 0.59 |
| 5 | K3PO4 | 1 | MeOH | 59 | 1.85 |
| 6 | i-Pr2NH | 1 | MeOH | 9 | 0.46 |
| 7 | Bu2NH | 1 | MeOH | 21 | 0.24 |
| 8 | Et3N | 1 | MeOH | 26 | 0.25 |
| 9 | DIPEA | 1 | MeOH | 21 | 0.38 |
| 10 | K3PO4 | 1 | i-PrOH | 33 | 0.22 |
| 11 | K3PO4 | 1 | MeCN | 0 | 0 |
| 12 | K3PO4 | 1 | DMF | 0 | 0 |
| 13 | K3PO4 | 2 | MeOH | 99 | 2.65 |
| 14a | K3PO4 | 2 | MeOH | 99 | 1.56 |
Doubling the equivalents of K3PO4 in MeOH (entry 13) resulted in a TOF of 2.65 h−1. This increase in K3PO4 concentration likely enhanced deprotonation efficiency, without introducing significant nucleophilic side reactions. Further investigations revealed that increasing the catalyst amount (entry 14) led to a reduction in TOF. Control experiments (Table S2) confirmed the importance of light (no reaction in its absence), metal catalyst (no biphenyl formation using bare CNx), and base (traces in its absence).
To assess the effect of Pd loading on catalytic performance, Pd1@CNx catalysts with varying Pd contents were tested under the optimised reaction conditions (Fig. 3a). Switching from the lower-loading 0.43-Pd1@CNx (TOF of 2.25 h−1) to 0.67-Pd1@CNx improved the TOF (2.65 h−1), likely due to a greater number of active Pd single-atom sites facilitating higher catalytic turnover. However, when 1.32-Pd1@CNx was employed, the TOF dropped significantly to 1.44 h−1, suggesting that beyond an optimal loading, additional Pd does not enhance catalytic activity proportionally.
Ensuring stability in heterogeneous catalysis is key to minimising performance fluctuations across multiple reaction runs. To assess this within our catalytic protocol, the reaction kinetics were monitored over 24 h (Fig. 3b). Increasing product formation was observed for the first 14 h to a TOF value of 3.79 h−1, whereupon a plateau was reached, and only marginal improvements were observed for the remaining 10 h. Notably, this TOF, to the best of our knowledge, outperformed previous photocatalytic Ullmann homocouplings (Table S3). The durability of the catalyst was further investigated over three successive runs by filtering, washing, drying, and reusing it. Recycling was performed at low conversion (<40%) to avoid operating in a reactant-limited regime (Fig. 3c), followed by a hot filtration test under identical conditions (Fig. S2). After rapid removal of the catalyst, metal-free CNx photocatalyst was added to the filtrate and maintained under the same conditions. No further biphenyl formation was observed, confirming the absence of catalytically active Pd species in solution. The recovered catalyst was reused in consecutive reactions with comparable activity, confirming its recyclability and the heterogeneous nature of the catalysis. Additionally, recycling at full conversion was performed to assess stability and structural integrity under prolonged operating conditions (Fig. 3d). The catalyst retained high activity, exhibiting only a slight decrease to 96% of its original performance. Further testament to the catalyst's stability was provided by a battery of characterisation techniques performed after the third reaction cycle (Fig. S3). XRD and BET measurements revealed no significant alterations in the catalyst structure, surface area, or porosity. TEM analysis confirmed the absence of metal clusters, demonstrating that metal aggregation did not occur during catalysis. Finally, ICP-OES analysis of the powdered catalyst showed no leaching of Pd during the reactions.
With a reaction profile and the optimal reaction conditions established (Table 2, entry 13), we next sought to expand the substrate scope of our 0.67-Pd1@CNx catalyst to aryl halides possessing a variety of functional groups (Scheme S1). Initially, we examined the coupling efficiency of different halobenzenes. The poor leaving group nature of chlorobenzene rendered it inactive for this transformation. However, both iodobenzene and bromobenzene successfully furnished biphenyl 1 with TOFs of 2.65 and 2.25 h−1, respectively. Steric hindrance was also detrimental to coupling efficiency. In comparison to p-biaryl 1a, sterically demanding aryl halides led to decreased TOFs for m-biaryl 1b and o-biaryl 1c.
Further investigations into the substrate scope revealed distinct trends based on the electronic nature of the aryl halides. A marked preference for aryl iodides bearing electron-donating groups was observed, as demonstrated by the 4.96 and 5.10 h−1 TOFs achieved with compounds 1a and 1d, respectively. Conversely, aryl halides with electron-withdrawing substituents delivered more modest TOFs, reaching up to 2.98 h−1 for 1e. The TOFs declined further for the more strongly deactivated dihalobiphenyls 1f (2.45 h−1) and 1g (2.71 h−1), consistent with the diminished electron density of these substrates. This trend is attributed to the substrate-dependent susceptibility of the C–I bond to reductive cleavage: aryl iodides bearing strongly electron-withdrawing groups undergo more facile bond dissociation, due to electron transfer from the carbon nitride support, thereby promoting dehalogenation. In contrast, inactive substrates bearing electron-donating groups exhibit less efficient C–I bond activation, favouring the desired coupling pathway.
Next, the catalyst compatibility with heteroaromatic halides was explored. These substrates generally exhibit lower reactivity in coupling reactions. In line with this trend, our 0.67-Pd1@CNx catalyst delivered bipyridine 1h in a modest 1.59 h−1 TOF. Despite the limited TOF, this result highlights the catalyst's versatility in accommodating even challenging, less reactive aryl halides.
Finally, we successfully utilised the catalyst for the synthesis of hetero-coupled aryl halides (1i–1m), achieving TOFs of up to 1.79 h−1 for 1l. Notably, the cross-coupled products showed similar selectivity to the homocoupled products of the unactivated aryl iodides. In contrast, activated aryl halides exhibited significantly lower selectivity for the corresponding homocoupled products, consistent with their limited reactivity during the homocoupling studies.
Based on the experimental insights, we considered a Pd atom with a +2 oxidation state and a 4-fold coordination in the triazine cavity of CNx (Fig. 5a), in accordance with previous studies.35 More specifically, we recently demonstrated, using X-ray spectroscopy, infrared spectroscopy of probe molecules, and quantum chemical simulations, that during the synthesis of CNx-based SACs, a Ni atom assumes a four-fold coordination to the matrix.35 Similarly, in a Pd-based covalent organic framework, we observed that the metal atom is stabilised when occupying a similar cavity.36 Based on these observations, the choice of the simulated Pd-SAC model is considered reasonable. We modelled the Ullmann-type C–C homocoupling of iodobenzene (RI) to biphenyl (BP) (Fig. 5b). The Pd atom is coordinated to four nitrogen atoms with an average bond length of 2.11 Å (Fig. S4a), where the Pd atom donates +0.9|e| to the CNx support, as quantified by atomic charge analysis according to the Quantum Theory of Atoms In Molecules (QTAIM), by using Henkelman's algorithm.37 The 4-fold coordination renders the Pd atom weakly reactive, and a perturbation of its local geometry is needed to make it able to promote the reaction. We hypothesised that Pd1@CNx undergoes a low-energy photoexcitation of +1.79 eV, which corresponds to a sub-gap transition enabled by Pd-induced states within the CNx (ca. 2.1 eV).38 This excitation redistributes electron density around the Pd atom, leading to a calculated contraction of the average Pd–N bond length from 2.11 Å to 1.98 Å. This contraction is well within the range observed for metal centres undergoing changes in oxidation/coordination (ca. 0.1–0.15 Å) or for different adsorption geometries in Pd1@CNx systems.34,39
The overall reaction for the Ullmann homocoupling process is exergonic (ΔG = −1.98 eV) and it consumes two iodobenzene (RI) molecules to release biphenyl (BP) and two iodine ions (2RI → BP + 2I−). The proposed mechanism involves the following elementary steps:
| RI + * → RI* | (1) |
| RI* → R* + I− | (2) |
| R* + RI → R*R + I− | (3) |
| R*R → BP* | (4) |
| BP* → BP + * | (5) |
The first step involves the adsorption of the reactant RI to the single metal site (*), to obtain an adsorbed species of the type RI*, with calculated Pd–C and Pd–I distances equal to 2.09 Å and 2.58 Å respectively, compatible with activated intermediates. This process is endergonic and has an energetic cost of ΔG = +0.89 eV (Fig. 5c, I). Indeed, this activation step facilitates the formation of the reaction intermediate (R*), and an iodine ion is released in a favourable process (ΔG = −0.89 eV) (Fig. 5c, II). The formation of R* implies a reduction of the Pd–C bond length from 2.09 Å to 1.95 Å, in line with the qualitative description of the bond order conservation principle. To prove that the R* intermediate is the most stable isomer that can be formed when iodobenzene reacts with the catalyst, we simulated other possible isomers (Fig. S5), and we found that indeed this isomer is energetically the most favourable. In the third step, the R* intermediate reacts with a second iodobenzene molecule to form the R*R intermediate. This transformation is endergonic, requiring an energy input of approximately +0.58 eV, and represents a selectivity-controlling stage in the reaction pathway. In the R*R intermediate, the two phenyl groups remain bonded to the Pd with a bond length of 2.05 Å, while the Pd–N bond length increases from 1.98 Å in the R* intermediate to 2.04 Å, and the second iodine ion is released (Fig. 5c, III). The subsequent step entails the rearrangement of the two phenyl groups on the Pd@CNx, leading to the formation of the fourth intermediate BP*, which resembles a biphenyl molecule in the gas phase (Fig. 5c, IV). The process is highly exergonic, ΔG = −1.98 eV, and only one carbon from the likely-biphenyl molecule is bonded to the Pd atom with a bond length of 2.50 Å. Within the fourth step, the Pd–N bond length decreases from 2.04 Å in the R*R intermediate to 1.99 Å. The last step is also exergonic, ΔG = −0.58 eV, and involves the release of the biphenyl molecule and the free catalyst (*). Notably, during the reaction, the metal atom changes its coordination to bind reaction intermediates before recovering its initial 4-fold coordination in the triazine cavity of CNx, in line with the operando XAS investigations. Fig. 5c shows the Gibbs free energy profile calculated at T = 308.15 K. Specific bond distances for each intermediate and the catalysts are reported in Fig. S4, whereas the calculated zero-point energy and entropy of the gas-phase molecules and each intermediate are provided in Table S4.
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| Fig. 6 Comparative evaluation of homogeneous (red) and heterogeneous (blue) systems across key economic and sustainability metrics. | ||
Initially, a TEA was conducted, as illustrated in Fig. 7a and detailed in Tables S8 and S9. A substantial reduction in raw material costs was observed for Pd1@CNx compared to PdNP@CNx, resulting in a decrease from 193.0 to 37.1 € gproduct−1 year−1. The catalyst production cost and solvent expenses were identified as the major contributors to this cost cut. Annual operational costs (OpEx), evaluated across seven cost categories including raw materials, labor, maintenance, utilities, operating charges, lab overhead, and other expenses (Fig. 7b and Tables S10 and S11), also decreased by nearly 70%, while the total energy consumption (Fig. 7c and detailed in Table S12) was reduced by 62% when Pd1@CNx was used instead of PdNP@CNx.
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| Fig. 7 Techno-economic evaluation of Pd1@CNx and PdNP@CNx reaction conditions in terms of (a) raw material cost, (b) OpEx, and (c) energy consumption. | ||
The environmental impacts of the catalytic processes employing Pd1@CNx and PdNP@CNx were evaluated through an LCA. In the initial phase of the analysis, the two reactions were compared across key environmental indicators, including carbon emissions (kg CO2 equiv. gproduct−1) and water consumption (m3 gproduct−1). By exploiting Pd1@CNx in the reaction, CO2 emissions were mitigated from 58.6 to 19.2 kg CO2 equiv. gproduct−1, representing a 67% reduction compared to the nanoparticle-based protocol (Fig. 8a and Tables S13 and S14). This improvement was primarily driven by the more sustainable synthesis of the catalyst (Pd1@CNx catalyst), which alone contributed to a cut of 38.9 kg CO2 equiv. gproduct−1. In addition, the replacement of the dioxane–H2O mixture (3
:
5 v/v) with methanol had a positive effect on the emissions. In the PdNP@CNx system, solvent-related emissions accounted for 1.1 kg CO2 equiv. gproduct−1, whereas methanol in the Pd1@CNx protocol reduced the emissions to 0.4 kg CO2 equiv. gproduct−1. Water consumption was also evaluated, showing a 74% reduction under Pd1@CNx conditions, decreasing from 4.7 to 1.2 m3 gproduct−1 (Fig. 8a and Tables S15 and S16). A key factor in this improvement was the lower Pd loading in the Pd1@CNx catalyst, which reduced the water required during metal precursor processing from 4.6 to 1.1 m3 gproduct−1 compared to the nanoparticle-based counterpart.
A broader evaluation was performed to capture aggregated environmental impacts on three major damage categories: human health, ecosystem quality, and critical resources (Fig. 8b and Tables S17 and S18). A reduced overall environmental impact was associated with Pd1@CNx conditions relative to the nanoparticle-based system, with damage reductions of 72% in human health, 73% in ecosystem quality, and 68% in resources. Building upon the endpoint analysis, the assessment was further extended to include midpoint level indicators and implemented into a planetary boundary framework (Fig. 8c and detailed in Tables S19 and S20) to characterise individual environmental stressors with greater precision. The impact on ocean acidification was notably reduced under reaction conditions exploiting Pd1@CNx, from 2.5 × 10−1 to 5.7 × 10−2 mol H+ equiv. gproduct−1. This outcome was primarily linked to the reduced Pd content and the solvent system employed. Specifically, the use of Pd1@CNx catalyst led to significantly lower acidification impact, showing a 78% reduction relative to the PdNP@CNx system, decreasing from 2.4 × 10−1 to 5.2 × 10−2 mol H+ equiv. gproduct−1. Furthermore, the use of methanol in the Pd1@CNx protocol resulted in a reduction in the solvent-derived acidification impact from 4.5 × 10−3 to 1.4 × 10−3 mol H+ equiv. gproduct−1, reflecting its lower acidification potential compared to the dioxane–H2O system. The genetic and functional biosphere integrities also followed a similar trend and decreased by 79% and 68%, respectively. Moreover, under Pd1@CNx conditions, the impact on climate change was reduced by 67% and 65%, considering the effects of radiative forcing and carbon emissions, respectively. Atmospheric aerosol loading is a critical parameter influencing Earth's radiative balance and air quality, thereby playing a pivotal role in human health. The use of Pd1@CNx in the catalytic method enhanced process sustainability, reducing atmospheric aerosol impacts by 78%. Land system change, closely associated with deforestation as a primary environmental pressure, was notably mitigated under the Pd1@CNx protocol. The impact in this category was reduced by 93%, corresponding to a land use saving of 5.5 × 10−1 m2 crop equiv. gproduct−1 compared to the PdNP@CNx conditions. Further reductions were observed in the biogeochemical flows, where the use of Pd1@CNx lowered the impacts on phosphorus and nitrogen cycles by 73% and 64%, respectively. Lastly, the impacts on green and blue waters were investigated in the context of freshwater change. The conditions with Pd1@CNx exhibited a much greener performance for both freshwater impact categories, and the impacts were minimised by 87% and 86%, respectively.
We next examined catalyst synthesis routes, quantifying carbon emissions to assess the environmental burden associated with the preparation of the catalytic material (Fig. S14 and Tables S21–S26). Also in this case, the synthesis of the nanoparticle-based catalyst led to much greater carbon emissions. In comparison, the preparation of the Pd1@CNx catalyst resulted in a 69% reduction in carbon emissions, highlighting the environmental advantages of the protocol. One of the major reasons for this reduction was the energy-intensive synthetic protocol of the reported PdNP@CNx catalyst, wherein 84% of the total carbon emissions originated from energy consumption. This high energy demand was further amplified by the low catalyst mass yield (ca. 50%), which increased the energy input required per gram of catalyst synthesised. Another notable contributor to the elevated carbon emissions was the selection of the Pd precursor (K2PdCl6), which accounted for 13% of the total emissions owing to the carbon-intensive production of Pd metal for precursor synthesis. In contrast, the Pd1@CNx synthesis protocol significantly reduced carbon emissions by addressing the energy-intensive characteristics of the nanoparticle-based route, achieving a 65% decrease in energy consumption. Finally, PdNP@CNx catalyst required a higher Pd precursor consumption (ca. 0.7 gprecursor gcatalyst−1), which increased the resource intensity of the process. In contrast, the Pd1@CNx catalyst led to a 93% reduction in precursor-related consumption. The results corroborated the advantage of SACs in minimising the use of critical raw materials, in contrast to nanoparticle systems where a larger fraction of the metal is required and remains inactive in the catalytic process.
:
40 mixture of MeCN/H2O (flow rate: 0.7 mL min−1 at 40 °C). Conversion and TOF were determined after HPLC calibration with commercial standards. Specifically, the amount of product (mmol), quantified by HPLC, was used to calculate the TOF according to the following equation, where mmolPd is the Pd content in the catalyst (mmol) and h the reaction time:For recycling studies, after reaction completion, the catalyst was separated by filtration, washed with water (15 mL) and methanol (15 mL), dried in an oven at 60 °C, and reused in the next cycle. After the recycling tests, the Pd loading of the recovered catalyst was detected by ICP-OES to be 0.67 wt%. For recycling at low conversion, the reaction was stopped after 4 h. To investigate Pd leaching, a hot filtration test was performed under the same conditions. After rapid catalyst removal, metal-free CNx (5 mg) and K3PO4 (0.2 mmol) were added to the filtrate, and the mixture was maintained under identical conditions. To investigate the generality of the reaction, a substrate scope was conducted using a diverse array of substrates under the optimised conditions. After each reaction, the catalyst was separated by filtration and washed with methanol (15 mL). The solvent was then removed under reduced pressure. The resultant crude mixture was treated with H2O (10 mL) and extracted with ethyl acetate (3 × 10 mL). The organic phase was dried with MgSO4, filtered, concentrated under reduced pressure, and re-dissolved in CDCl3. Dibromomethane or 2,2,2-trifluoroethanol (0.1 mmol) was added as an external standard and the mixture was analysed by means of NMR spectroscopy. Yields determined by 1H or 19F NMR spectroscopy.
Supplementary information (SI): additional characterisation and catalytic results of the materials; EXAFS fitting results; additional DFT calculations; TEA and LCA details; and NMR characterisations of the reaction products. See DOI: https://doi.org/10.1039/d5gc04693a.
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