Open Access Article
000 hours of stable Na plating/stripping for all-solid-state sodium batteries
Daxian Zuo†
ab,
Jiaming Tian†a,
Yu Sun†a,
Xin Yua,
Bo Penga,
Tao Yuab,
Chengrong Xuab,
Xiangqun Xuab,
Yigang Wanga,
Yiwen Liua,
Tianze Shia,
Yinhui Fenga,
Jie Yanga,
Haoshen Zhou
a and
Shaohua Guo
*ab
aCollege of Engineering and Applied Sciences, Jiangsu Key Laboratory of Artificial Functional Materials, National Laboratory of Solid-State Microstructures, Collaborative Innovation Centre of Advanced Microstructures, Nanjing University, Nanjing 210093, China. E-mail: shguo@nju.edu.cn
bLab of Power and Energy Storage Batteries, Shenzhen Research Institute of Nanjing University, Shenzhen 518000, China
First published on 16th January 2026
The application of medium-/high-entropy materials has revolutionized the design of solid-state electrolytes (SSEs) by stabilizing single-phase solutions from otherwise incompatible elements. However, navigating the vast compositional space of entropy-stabilized materials remains a significant challenge. To overcome this, we introduce a machine learning (ML)-accelerated approach to identify multi-cation NASICON oxide SSEs. By training a Gaussian Naive Bayes model on four key descriptors (ionic radius, electronegativity, valence state, and configurational entropy), we found four promising compositions incorporating Zr, Ti, Hf, Lu, Ga, and Sc. These compositions exhibit notable entropy-driven stabilization, demonstrated by the complete suppression of Na3PO4/ZrO2 impurity formation. Among them, the medium-entropy phase Na3.5Zr1.0Ti0.5Lu0.5Si2PO12 achieved remarkable performance, delivering an ionic conductivity of 1.3 mS cm−1 at room temperature, a critical current density of 1.9 mA cm−2, and over 10
000 hours of stable Na plating/stripping. When integrated into all-solid-state sodium batteries with a high-voltage Na3V2(PO4)2F3 cathode and a sodium anode, it further demonstrated exceptional battery performance indicators, including high-rate capability (110 mAh g−1 at 5C) and long-term cycling stability (80% capacity retention after 700 cycles at 2C). This work establishes entropy engineering, coupled with ML guidance, as a powerful paradigm for the rational design of next-generation SSEs.
Broader contextThe transition to renewable energy necessitates the development of safe, high-energy-density, and sustainable energy storage systems. All-solid-state sodium batteries (ASSSBs) represent a promising alternative to conventional lithium-based technologies, owing to the abundance of sodium and enhanced safety. However, the widespread adoption of ASSSBs is hindered by the limitations of existing solid-state electrolytes, particularly in terms of ionic conductivity, phase stability, and interfacial compatibility. NASICON-type electrolytes, while advantageous, suffer from inherent issues such as impurity formation and restricted Na+ transport pathways. This work introduces a machine learning-accelerated strategy to design entropy-stabilized multi-cation NASICON materials, effectively addressing these challenges. By combining computational intelligence with advanced synthesis and characterization, we demonstrate a novel electrolyte with exceptional ionic conductivity and unprecedented cycling stability. Our approach not only advances the fundamental understanding of entropy regulation in ion-conducting materials but also provides a scalable pathway toward next-generation, high-performance solid-state batteries, with implications extending to Li+, K+, and multivalent-ion systems. |
Despite these advantages, conventional NASICON electrolytes like Na3Zr2Si2PO12 (NZSP) face several fundamental challenges that limit their practical application.15–17 The high-temperature solid-state synthesis (typically ≥1100 °C) often leads to the formation of ZrO2 impurities and sodium volatilization, both of which significantly degrade ionic transport properties.18–20 Furthermore, the limited configurational flexibility in single-cation frameworks restricts opportunities for optimizing Na+ migration pathways.21,22 Recent studies have demonstrated that partial substitution of Zr4+ with aliovalent cations (e.g., Zn2+, Pr3+, Eu3+) can enhance conductivity to some extent, but these modifications often compromise phase stability or introduce new impurity phases.23,24 These challenges highlight the need for innovative design strategies that can simultaneously address multiple material limitations.
The emerging field of medium-/high-entropy materials (characterized by configurational entropy values of 1.0–1.5R for medium entropy and above 1.5R for high entropy, where R is the gas constant) has revolutionized materials design by demonstrating that configurational entropy stabilization can suppress phase separation and enable novel functional properties.25–27 This principle has been successfully applied to various material classes, including alloys,28–30 ceramics,31,32 and recently, lithium-ion conductors.33,34 For sodium-ion conductors, entropy stabilization strategies have shown significant progress in NASICON-type cathodes (e.g., multi-cation-substituted Na3V2(PO4)3),35–37 where medium-/high-entropy compositions enhance structural stability and electrochemical performance. However, critical gaps remain in understanding entropy effects in NASICON oxide SSEs. The concept of medium-/high-entropy NASICON oxide SSEs presents an intriguing opportunity to balance entropy stabilization effects with practical synthesis constraints, but the enormous compositional space makes traditional experimental approaches prohibitively time-consuming. This necessitates a paradigm shift toward data-driven material discovery.
Machine learning (ML) has emerged as a powerful tool to accelerate materials discovery by identifying composition-property relationships in high-dimensional spaces. Recent successes include the prediction of novel battery materials,38,39 catalysts,40–42 and photovoltaic compounds.43,44 However, the use of ML to design synthesizable medium-/high-entropy ionic conductors–particularly in NASICON-type sodium SSEs–remains largely unexplored, with few studies addressing the challenge of predicting phase-stable multi-cation compositions. The lack of comprehensive datasets and appropriate descriptor selection for medium-/high-entropy materials further complicates this challenge.
This work presents a ML-guided strategy for designing synthesizable medium-/high-entropy NASICON-type oxide SSEs. In contrast to traditional synthesis methods, our approach offers rational design framework, a predictable design space, as well as high efficiency and cost-effectiveness (Fig. 1). By employing gaussian naive bayes algorithms, we identified four multi-cation compositions that utilize entropy stabilization to improve both phase purity and ionic conductivity. Key innovations include the development of effective descriptors for predicting phase stability, quantitative correlations between configurational entropy and impurity suppression, and mechanistic insights into how multi-cation substitution enhances Na+ transport. Among the candidates, the synthesized medium-entropy Na3.5Zr1.0Ti0.5Lu0.5Si2PO12 exhibited a high room-temperature ionic conductivity of 1.3 mS cm−1–five times higher than that of conventional NZSP–and demonstrated long-term Na plating/stripping stability in symmetric cells (10
000 hours at 0.1 mA cm−2). Moreover, assembled ASSSBs demonstrated excellent electrochemical performance when paired with a high-voltage Na3V2(PO4)2F3 (NVPF) cathode and a sodium anode, delivering 110 mAh g−1 at 5C and retaining 80% of capacity after 700 cycles at 2C. This study demonstrates the successful application of ML in designing entropy-stabilized ionic conductors, establishes fundamental entropy-property relationships, and provides a generalizable framework for accelerating the discovery of advanced energy materials.
To further evaluate the predictive capability and robustness of the models, comprehensive performance analyses were conducted. As shown in Fig. S1, the confusion matrices provide a detailed breakdown of the classification performance for each model. Compared to the other models, the GNB model demonstrates a superior balance with the highest number of true positives and true negatives, corroborating its top accuracy. The ROC curves (Fig. 2c and Fig. S2) offer additional insight into the models’ diagnostic ability across all classification thresholds. The GNB classifier again excels, with its curve occupying the uppermost left position and achieving the largest area under the curve (AUC), indicative of excellent distinguishability between synthesizable and non-synthesizable compositions. The SVM model also shows a strong performance, though slightly inferior to GNB, while the curves for KNN, DT, and MLP are closer to the diagonal, reflecting a lower predictive power. Furthermore, the feature importance was evaluated by measuring the increase in model error when each individual descriptor was removed from the training process. A larger increase in error indicates a stronger contribution of that feature to the predictive performance of the model (Fig. S3). The results identified configurational entropy and ionic radius as the two most influential features, indicating their dominant role in determining the synthesizability of medium- and high-entropy NASICON oxides. Other descriptors, such as valence state and electronegativity, also contributed meaningfully but to a lesser extent.
The selection of dopant elements for medium- and high-entropy NASICON materials was guided by three key criteria (Fig. 2d): (1) ionic radius matching with Zr4+ to maintain structural stability, (2) incorporation of elements with stable valence states ranging from +2 to +6 to enable precise control of sodium concentration, and (3) inclusion of multi-functional cations (e.g., Nb, Ta) to enhance sintering and electrochemical properties. Using GNB algorithm, we predicted twelve medium- and high-entropy oxide compositions (Fig. 2e). As summarized in Table S3, the predictions showed good agreement with experimental results for eleven of the twelve compositions. The only exception was Na3.5Zr1.0Sn0.5Lu0.5Si2PO12, which was not successfully predicted. As shown in Fig. S4, the ML model identified four synthesizable SSEs: Na3.5Zr1.0Ti0.5Lu0.5Si2PO12 (ME1-NZSP), Na3.5Zr0.5Ti0.5Hf0.5Lu0.5Si2PO12 (ME2-NZSP), Na3.6Zr0.5Ti0.5Hf0.4Lu0.5Ga0.1Si2PO12 (HE1-NZSP), and Na3.6Zr0.5Ti0.5Hf0.4Lu0.5Sc0.1Si2PO12 (HE2-NZSP).
The role of configurational entropy in stabilizing the NASICON phase was systematically investigated by tracking phase evolution as a function of ΔSmix. As shown in Fig. 4a, the pristine NZSP sample exhibits two secondary phases–Na3PO4 and ZrO2–alongside the main NASICON phase. With the incorporation of dopants, the Na3PO4 phase diminishes, and the XRD pattern of low-entropy composition Na3.5Zr1.5Lu0.5Si2PO12 (LE-NZSP, ΔSmix = 0.56R) shows only the presence of ZrO2 as a secondary phase. Notably, when the number of dopants is increased such that ΔSmix exceeds 1.00R, the diffraction peaks associated with ZrO2 disappear entirely, indicating the formation of a single-phase NASICON. This observation is consistent with the Rietveld refinement results presented in Fig. 3, where all synthesized medium-/high-entropy NASICON compositions crystallize in a pure monoclinic C2/c phase with no detectable secondary phases.
To further verify this trend, we conducted phase evolution studies at different synthesis temperatures for samples with varying entropy values. As shown in Fig. 4b, the pristine NZSP sample exhibits typical NASICON and ZrO2 phases between 1100 °C and 1200 °C. In the low-entropy LE-NZSP sample, both phases are still observed over the same temperature range, but the intensity of ZrO2 peaks is notably reduced (Fig. 4c). With further increase in ΔSmix to above 1.00R, corresponding to medium-/high-entropy NZSP compositions, the ZrO2 phase is entirely suppressed, and only a pure NASICON phase is observed across 1100–1200 °C (Fig. 4d and e). This trend aligns with the classical high-entropy stabilization principle,49 where higher configurational entropy lowers the Gibbs free energy of a single-phase solid solution, making it thermodynamically more favorable than phase-separated systems (Fig. 4f). Therefore, increasing configurational entropy effectively suppresses the formation of secondary phases and promotes the stabilization of the NASICON structure.
To isolate the effect of multi-cation substitution, we further compared ME1-NZSP with singly doped Ti4+- and Lu3+-containing samples (Fig. 5c), which all showed lower conductivities than ME1-NZSP, confirming the synergistic benefits of multi-element doping. Additionally, a comparison with literature-reported entropy-stabilized NASICON compositions (Fig. 5d) shows that ME1-NZSP achieves the highest ionic conductivity among all reported systems employing an entropy engineering strategy. A primary factor underlying the enhanced conductivity is the reduced activation energy for Na+ migration. As shown by the Arrhenius plots (Fig. S5), ME1-NZSP exhibits an activation energy of 0.29 eV–significantly lower than that of pristine NZSP (0.35 eV)–indicating that configurational disorder introduced by multi-cation substitution facilitates Na+ hopping by lowering the migration energy barriers. To further understand the structural origins of this effect, density functional theory (DFT) calculations were performed to optimize the crystal structures of four representative compositions: LE-NZSP, ME1-NZSP, ME2-NZSP, and HE1-NZSP (Fig. S6). Subsequent bond valence site energy (BVSE) analyses were performed on the DFT-optimized structures to visualize Na+ diffusion pathways. As illustrated in Fig. 5e–h, the resulting energy landscapes demonstrate a strong correlation between the morphology of diffusion channels and the experimentally measured ionic conductivities.
In the low-entropy LE-NZSP (Fig. 5e), the Na+ diffusion channels are narrow and discontinuous, particularly between Na3 and Na4 sites, resulting in fragmented conduction pathways that hinder long-range ion transport. This structural limitation aligns well with its modest ionic conductivity of 0.67 mS cm−1. In contrast, ME1-NZSP (Fig. 5f) exhibits the most favorable characteristics, including wide and continuous Na+ diffusion channels that form a well-connected three-dimensional conduction network linking Na3-Na4-Na9-Na10, directly contributing to its superior conductivity of 1.30 mS cm−1. ME2-NZSP (Fig. 5g) displays moderately continuous pathways with minor constrictions near the Na9 site, consistent with its intermediate ionic conductivity of 0.94 mS cm−1. However, when the configurational entropy increases further, the high-entropy composition HE1-NZSP (Fig. 5h) exhibits relatively narrow channels accompanied by irregular discontinuities around several key sites, including Na4, Na9, and Na10. These structural disruptions are likely induced by Ga3+-driven local lattice distortions, which interrupt the continuity of Na+ migration pathways and limit ionic conductivity despite the high entropy. This phenomenon is consistent with computational insights reported by Ceder's group,50 where entropy-induced local distortions were shown to modulate the site energy distribution of alkali metal ions. Specifically, moderate local distortions enhance Na+ transport by increasing overlap among energetically similar sites, thereby forming an efficient percolation network and lowering the activation energy for diffusion. In contrast, excessive distortions disrupt the energy landscape and impair pathway continuity, ultimately reducing ionic mobility.
Furthermore, the linear shrinkage rates and relative densities of both ME1-NZSP and NZSP pellets were measured subsequent to sintering (Table S9). The pristine NZSP pellet exhibited a low linear shrinkage of 0.9% and a correspondingly low relative density of 85.6%, indicating insufficient densification during sintering. In contrast, the ME1-NZSP pellet showed a significantly higher linear shrinkage of 14.4%, which contributed to its achieving a near-fully dense structure with a relative density of 97.8%. The high relative density and effective densification of ME1-NZSP explain its enhanced ionic conductivity by minimizing grain boundary resistance and ensuring better percolation of ion migration pathways, which aligns with and substantiates the trends observed in our BVSE analysis of the Na-ion migration landscape.
000 hours without short-circuiting, while NZSP failed after 2400 hours (Fig. 6c). This remarkable stability is attributed to the entropy-driven homogeneous and dense microstructure (Fig. S8 and Table S9), which effectively suppresses Na dendrite formation by ensuring uniform Na+ flux and current distribution. Notably, ME1-NZSP achieved a CCD of 1.9 mA cm−2–more than double that of pristine NZSP (0.8 mA cm−2). As summarized in Fig. 6d, ME1-NZSP outperforms most reported NZSP-based SSEs,13,51–59 including those modified by bulk or interface engineering, demonstrating one of the highest combinations of CCD and cycle life at 0.1 mA cm−2 to date.
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| Fig. 6 Electrochemical properties of entropy-stabilized NASICON oxide SSEs. (a) and (b) Galvanostatic cycling of Na symmetric batteries with (a) NZSP and (b) ME1-NZSP SSEs at step-increased current densities. (c) Prolonged galvanostatic cycling of Na symmetric batteries with NZSP and ME1-NZSP SSEs at a current density of 0.1 mA cm−2. (d) Comparison of the critical current density and cycle time of NZSP-based Na symmetrical cells with various modification strategies from recent literature.13,51–59 (e) Schematic diagram of the ASSSBs assembly. (f) Capacity and Coulombic efficiency at different rates for Na|ME1-NZSP|NVPF ASSSBs at room temperature. (g) Charge and discharge curves of Na|ME1-NZSP|NVPF ASSSBs at different rates at room temperature. (h) Cycling performance of Na|ME1-NZSP|NVPF ASSSBs at 2C and room temperature. (i) Comparison of various properties for NZSP and ME1-NZSP SSEs. | ||
To further evaluate its practical applicability, we assembled ASSSBs using NVPF as the cathode and Na metal as the anode (Fig. 6e), tested at room temperature. To enhance interfacial contact, a small amount of plastic-crystal electrolyte (PCE) was incorporated into the NVPF cathode composite, while the solid electrolyte surface on the anode side was modified with a Sn coating to form a Na–Sn alloy during cycling, thereby improving Na wettability. As shown in Fig. 6f, the resulting Na|ME1-NZSP|NVPF cells delivered a high discharge specific capacity of 125 mAh g−1 at 0.1C with minimal polarization (Fig. 6g). Rate capability measurements further confirmed excellent kinetics, with 88% of the initial capacity retained at 5C. Moreover, as depicted in Fig. 6h, the ASSSBs maintained 80% of their initial capacity after 700 cycles at 2C, significantly outperforming most NZSP-based systems (Table S10). The Coulombic efficiency remained consistently high (∼99.6%) throughout the cycling process, indicating minimal parasitic reactions at the electrode–electrolyte interfaces. A direct comparison between ME1-NZSP and pristine NZSP (Fig. 6i) highlights the multifaceted benefits enabled by entropy engineering, including improved suppression of Na dendrite growth, enhanced phase stability, increased ionic conductivity, reduced electronic conductivity, and overall superior battery performance. These findings collectively emphasize the pivotal role of configurational entropy in optimizing the electrochemical properties of oxide SSEs, positioning ME1-NZSP as a highly promising candidate for next-generation high-energy-density ASSSBs.
000 h), and a critical current density of 1.9 mA cm−2–outperforming most NASICON-type SSEs. The improved performance is attributed to entropy-induced phase stabilization, which suppresses ZrO2 impurity formation and enables formation of a pure, conductive NASICON phase. Combined DFT and bond valence analyses reveal that moderate entropy levels create well-connected Na+ diffusion networks via controlled lattice distortions. Practical applicability was validated in Na‖NVPF ASSSBs, which delivered remarkable rate performance (110 mAh g−1 at 5C) and impressive cycling stability (80% retention over 700 cycles). This work not only advances NASICON SSE development but also establishes a generalizable ML-entropy co-design framework, paving the way for next-generation SSEs in Na+, Li+, K+, and multivalent-ion batteries.
Footnote |
| † These authors contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2026 |