Open Access Article
Yaolin Xu
ac,
Kang Dong
b,
Zdravko Kochovski
a,
Qingping Wu
*af and
Yan Lu
*ade
aInstitute of Electrochemical Energy Storage, Helmholtz-Zentrum Berlin für Materialien und Energie, Hahn-Meitner-Platz 1, 14109 Berlin, Germany. E-mail: yan.lu@helmholtz-berlin.de; qingping.wu@helmholtz-berlin.de
bMulti-disciplinary Research Division, Institute of High Energy Physics Chinese Academy of Sciences, 100049 Beijing, China
cDepartment of Applied Physics, Aalto University, 02150 Espoo, Finland
dHelmholtz Institute for Polymers in Energy Applications Jena (HIPOLE Jena), Lessingstrasse 12-14, 07743 Jena, Germany
eInstitute for Technical and Environmental Chemistry, Friedrich-Schiller-Universität Jena, Fürstengraben 1, 07743 Jena, Germany
fChongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences, 400714 Chongqing, China
First published on 13th March 2026
Since its introduction to battery research in 2017, cryogenic electron microscopy (cryo-EM) has emerged as a powerful tool for probing the delicate structures of Li metal electrodes and their interphases. It has recently expanded to post-Li (e.g., Na, K, Zn, Mg, Ca, and alloy) metal batteries and anode-free systems, offering new opportunities to understand complex interfacial phenomena. Despite these advances, significant challenges persist in fully leveraging cryo-EM across diverse battery chemistries and architectures. This perspective highlights the capabilities and inherent limitations of cryo-EM for elucidating the mechanisms of Li and post-Li metal deposition, as well as metal–electrolyte interphases in batteries with both liquid and solid electrolytes. Additionally, we present the most recent progress and key challenges in the application of cryo-EM to metal battery research. We also propose perspectives for further advancement, including standardizing workflows, upgrading instrumentation, developing new methodologies, and integrating cryo-EM with complementary characterization techniques to fully harness its potential in the development of next-generation metal batteries.
Broader contextThe development of high-energy-density and safe rechargeable batteries is essential to achieving global decarbonization and electrification targets. Metal-based batteries, including lithium and emerging post-lithium systems, offer significant advantages due to their high theoretical capacities and elemental abundance. However, the unstable electrode–electrolyte interphases formed at metal anodes remain a critical barrier to practical implementation. These interfaces are chemically complex, highly reactive, and extremely sensitive to conventional characterization techniques. Cryogenic electron microscopy (cryo-EM) has recently emerged as one of the most powerful and reliable tools for directly visualizing these fragile structures at atomic resolution. This perspective provides a timely and comprehensive overview of how cryo-EM has advanced the mechanistic understanding of metal anodes and their interphases across a range of battery chemistries. In addition to highlighting key discoveries, this article outlines current challenges and offers forward-looking strategies for expanding the capabilities of cryo-EM. These insights are crucial for guiding rational interface design and accelerating the development of next-generation metal batteries for sustainable energy storage. |
Future developments of Li and post-Li metal batteries require a mechanistic understanding of key electrochemical processes, including metal deposition and dissolution, formation and evolution of a SEI, and the interplay between these processes. Such insights are essential to guide the rational design of electrodes and batteries. Visualizing metal electrodes and their interfaces as well as their dynamic evolution at the nano- and atomic scale, for instance, using scanning and transmission electron microscopy (S/TEM), is crucial for this purpose.15,16 However, the high reactivity of these metals and the low atomic number of light elements like Li render them highly susceptible to electron beam damage, posing significant challenges for imaging reactive metal deposits and SEIs in their native states, particularly at high spatial resolution.
Cryogenic electron microscopy (cryo-EM) has been successful in resolving the atomic structures of biological macromolecules,17 the nanostructures of soft matter materials,18 and other sensitive materials.19 Cryo-EM preserves highly reactive and beam-sensitive materials by rapidly vitrifying the specimen and maintaining it at cryogenic temperatures during transfer and imaging. Rapid plunge-freezing immobilizes structural and chemical configurations in a near-native state, suppressing solvent rearrangement and preventing morphological artifacts associated with drying or air exposure. Under cryogenic conditions, electron beam-induced damage and radiolysis are substantially mitigated, enabling low-dose imaging and even atomic-resolution characterization of sensitive battery materials such as lithium metal anodes and SEIs.19,20 This achievement, recognized with the 2017 Nobel Prize in Chemistry, highlights its transformative impact. Cryo-EM was first introduced to study the atomic structure of Li deposits in 2017.20 It has attracted substantial research interest in materials science, particularly for sensitive materials such as battery materials,21–28 hybrid perovskite solar cells,29,30 and metal–organic frameworks (MOFs)/covalent organic frameworks (COFs).31,32 The cryogenic operating conditions of cryo-EM (e.g., liquid-nitrogen cooling and transfer; sample temperatures typically 80–100 K (−193 to −173 °C)) reduce beam-induced damage and preserve near-native states, enabling 2D and 3D analyses of structure and chemistry at sub-nanometer and, in favorable cases, atomic resolution. As for conventional electron microscopy (EM), cryo-EM encompasses a suite of microscopic and spectroscopic methods. These include cryogenic focused ion beam-scanning electron microscopy (cryo-FIB-SEM) and tomography, cryogenic transmission electron microscopy (cryo-TEM) with selected-area electron diffraction (SAED) and electron tomography (cryo-ET), and cryogenic scanning transmission electron microscopy (cryo-STEM) with associated X-ray energy-dispersive spectroscopy (EDX) and electron energy-loss spectroscopy (EELS) for spectrum imaging and mapping (Scheme 1). Cryo-TEM/STEM provides real-space morphology and Z-contrast, while EDX/EELS delivers elemental and electronic-structure information. In combination, elemental mapping and tomography reveal 2D and 3D chemical distributions and reconstruct the 3D structure of beam- and air-sensitive samples such as battery materials.
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| Scheme 1 Overview of cryo-EM techniques for characterizing sensitive metal electrodes and interphases: from Li to post-Li. | ||
Cryo-EM is particularly effective for studying highly reactive and electron-sensitive metal deposits (e.g., Li, Na, K, Zn, Ca, Mg, and alloys), along with their interphases, providing insights into their nanostructure, chemical composition, and crystallographic properties. To date, most cryo-EM studies reported in the literature have focused on Li deposits and the SEI layer in LMBs. More recently, cryo-EM has gained increasing attention for the study of solid-state lithium metal batteries (SSLMBs) and post-Li metal batteries, particularly those based on sodium.33 While several recent reviews have summarized cryo-EM workflows and general applications in battery research, a systematic analysis centered specifically on metal electrodes and their interphases across different electrolyte environments remains limited. In particular, a unified perspective that connects structural observations from cryo-EM with mechanistic implications for metal deposition, dendrite evolution, and interfacial instability in both Li and post-Li systems is still lacking. Addressing this gap is critical for advancing the rational design of stable metal anodes in next-generation batteries. Although cryo-EM has also been widely used to study non-metal battery materials, this Perspective specifically focuses on Li and post-Li metal anodes and their interphases, where cryo-EM provides unique capabilities for probing highly reactive metal interfaces and metal deposition behaviors.
This Perspective provides a mechanistic understanding of the structure and dynamics of both Li and post-Li metal electrodes as well as their interphases, as revealed through cryo-EM. Additionally, it outlines strategic directions for future development, aiming to achieve stable and energy-dense metal batteries. While several previous reviews or perspectives have discussed cryo-EM characterization of sensitive battery materials,23,25–28 currently there is no focused work dedicated specifically to cryo-EM studies of metal electrodes and interphases in rechargeable batteries. This is particularly relevant for the rapidly growing body of work on SSLMBs and post-Li metal batteries for next-generation energy storage. Our work seeks to fill that gap by providing a timely overview of recent achievements in cryo-EM research on Li and post-Li metal batteries while also guiding the advancement of cryo-EM methodologies for studying sensitive electrochemical materials and interphases, with broader implications in the field of materials science.
The Li nucleation process (e.g., formation of Li0 crystal nuclei) remains mysterious and elusive.13 Nevertheless, thanks to cryo-EM's unique ability of resolving beam-sensitive samples from the atom scale to the nanoscale, some progress has been achieved in unveiling the initial stage of Li deposition. For example, Wang et al.40 investigated the nanostructure of Li deposits at various states during the nucleation and growth processes with cryo-EM and identified a disorder-to-order transition in Li deposits as a function of deposition current density and time. This glass-to-crystalline transition was also observed in other metals, including Na, K, Mg and Zn during the very early stage of nucleation. As the deposition time increased, the crystalline domains grew from approximately 5 nm to over 50 nm. A similar crystallographic transition was observed by Dong et al.41 during the growth of Li deposits, progressing from Li balls to Li dendrites. Using a carbonate-based electrolyte at deposition capacities ranging from 0.05 to 1.0 mAh cm−2, the coexistence of two distinct Li deposition morphologies, Li balls and Li dendrites, has been revealed. Cryo-TEM analysis showed that the ball-like deposits were predominantly amorphous with some crystalline domains, while the dendritic whiskers exhibited a single-crystalline structure. In another study that integrated atomic force microscopy and environmental transmission electron microscopy (AFM-ETEM), Li balls were identified as the initial nuclei or early deposition morphologies, evolving into whisker-like Li dendrites under conditions that exceed the diffusion-limiting current.42
The growth process of Li deposits has been revealed by investigating the morphology and crystallography of Li deposits with cryo-EM. Under normal working conditions, Li deposition and SEI growth are intertwined, and the morphology of Li deposition is thereby influenced by the SEI layer. Li et al.20 investigated the crystallographic growth behavior of Li dendrites using cryo-TEM-based SAED. Their findings revealed that Li dendrites grow along the 〈111〉, 〈110〉, or 〈211〉 directions in carbonate-based electrolytes, with a preference for the 〈111〉 direction (Fig. 1a). Kinks were observed during dendrite growth, where changes in the growth direction could occur. Cryogenic high-resolution transmission electron microscopy (cryo-HRTEM) further elucidated the atomic structure of the Li dendrites (Fig. 1b). Additionally, diffraction-like patterns of Li dendrites can be calculated by processing cryo-HRTEM images using algorithms such as fast Fourier transform (FFT), providing insights into the periodicity and orientation of the dendritic structure. In contrast, at an ultrafast deposition rate that outpaces SEI formation, Li deposition is decoupled from SEI growth. Under such conditions, Yuan et al. demonstrated using cryo-TEM that the intrinsic morphology of Li deposition is a rhombic dodecahedron, independent of the electrolyte composition or current collector.43 Furthermore, cryo-TEM provides direct evidence that this intrinsic morphology leads to a distinct failure mechanism under practical cycling conditions. Cryo-TEM imaging (Fig. 1c) reveals that the rhombic dodecahedra make only point-like contact with the Cu current collector, resulting in poor electronic connectivity. During stripping, this limited contact prevents complete oxidation of the deposited Li, leaving behind substantial metallic residues. Cryo-TEM images of partially stripped particles show a shrunken rhombic dodecahedron core encapsulated within the SEI, confirming that electrical disconnection is the dominant origin of inactive Li formation at ultrafast deposition rates. This contrasts sharply with low-current deposition (1 mA cm−2), where columnar Li maintains intimate substrate contact and stripping leaves mostly hollow SEI shells with minimal inactive Li. These observations establish cryo-TEM as a powerful tool for distinguishing SEI-derived failure from electronically isolated metallic Li and highlight that ultrafast-grown faceted Li suffers from an electrical-contact-limited failure mode despite its uniform morphology.
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| Fig. 1 Cryo-EM characterization of Li deposits and SEIs. (a) Cryo-TEM images and SAED patterns of Li deposits along the 〈111〉 direction. (b) Cryo-HRTEM images showing the atomic structure of Li deposits. (c) Cryo-EM images of faceted Li particles on a Cu substrate showing poor interfacial contact after deposition (left) and a partially stripped Li particle after electrochemical stripping to 1 V. Reproduced with permission from ref. 43. Copyright 2023 Springer Nature. (d) SEI layers formed in electrolytes with and without an FEC additive, respectively. Reproduced with permission from ref. 20. Copyright 2017 The American Association for the Advancement of Science. (e) SEI layers formed at 20 and 60 °C, respectively. Reproduced with permission from ref. 46. Copyright 2019 Springer Nature. (f) The contents of SEIs grown on two types of Li dendrites revealed by cryo-STEM-EELS and mapping. Reproduced with permission from ref. 48. Copyright 2018 Springer Nature. (g) eCryo-EM sampling protocol, and (h) corresponding images of Li deposits evolving with deposition time in 4 M lithium bis(fluorosulfonyl)imide (LiFSI) in 1,2-dimethoxyethane (DME). Reproduced with permission from ref. 50. Copyright 2025 The American Association for the Advancement of Science. (i) 3D reconstructions of the dendrite structures from cryo-FIB/SEM. Reproduced with permission from ref. 48. Copyright 2018 Springer Nature. (j) 3D cryo-ET showing the morphological evolution of Li deposits. Reproduced with permission from ref. 49. Copyright 2022 Elsevier. (k) 3D visualization of the SEI husk and “dead” Li after stripping revealed by cryo-STEM tomography. Reproduced with permission from ref. 52. Copyright 2021 Elsevier. | ||
The nanostructure and chemistry of SEIs depend on the electrolyte types (carbonate- or ether-based liquid electrolytes and solid electrolytes) and operating conditions (i.e., current, temperature, and stack pressure). Using cryo-TEM, Li et al.20 validated two SEI nanostructures, mosaic and multilayered, originally proposed by Peled and Aurbach and their co-workers in 1979 and 1994, respectively. Specifically, in ethylene carbonate (EC) and diethyl carbonate (DEC) electrolytes, the SEI structure adopts a mosaic structure, comprising nanocrystalline inorganic salt domains (Li2O, Li2CO3, LiF, etc.) embedded within an organic matrix of Li alkyl carbonates. When fluoroethylene carbonate (FEC) is used as an additive, the SEI layer on Li forms a multilayer structure, with an organic layer sandwiched between the Li metal and inorganic salt layer (Fig. 1d). The formation of the SEI is also influenced by the operation temperature. Cryo-EM revealed that at an elevated temperature of 60 °C, a thicker (∼35 nm) and multilayered SEI formed, compared to an amorphous SEI with a thickness of ∼20 nm at 20 °C (Fig. 1e).46 The outer interface layer, composed of Li2O grains, is attributed to enhanced kinetics at higher temperatures and is mechanically more robust than the inner polymeric layer, leading to stable cycling with a coulombic efficiency of 99.3%. Cryo-EM-based SAED, EDX and EELS can be utilized to obtain detailed insights into the chemistry and structure of the SEI. Shadike et al.47 employed cryo-STEM-based EELS to identify lithium hydride (LiH) in the SEI for the first time, and this finding was corroborated through synchrotron-based X-ray diffraction. Similarly, Zachman et al.48 demonstrated and quantified the compositional differences in SEI layers formed on two distinct types of Li deposits using cryo-STEM-based EELS and elemental mapping (Fig. 1f).
The SEI layer is found to evolve in thickness, morphology, and chemistry as the underneath Li deposits grow. This process imposes stress on the SEI layer, potentially causing it to crack and exposing fresh Li to the electrolyte.49 To overcome the limitations of conventional cryo-EM in capturing transient interfacial states, Wang et al.50 developed an electrified cryo-EM (eCryo-EM) technique (Fig. 1g) that enables direct imaging of SEI formation dynamics (Fig. 1h). Using this method, they revealed two distinct growth regimes, which are initially reaction-limited and then diffusion-limited, that have similar ion transport properties but significantly different reactivity. Their findings indicate that electrolyte reactivity, rather than transport through the SEI, is the dominant factor governing coulombic efficiency (CE).
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Fig. 2 (a) Cryo-FIB/SEM imaging and EDX mapping showing the Li|LiPON|LCO interfaces. Reproduced with permission from ref. 51. Copyright 2019 American Chemical Society. (b) Li deposits formed inside Li3PS4-based ISEs evidenced by cryo-TEM. Reproduced with permission from ref. 53. Copyright 2021 American Chemical Society. (c) Cryo-FIB-SEM cross-sectional image of the Li/LiPON sample and Cryo-STEM images of the Li/LiPON interface, the corresponding EDX line scan of P and N signals along the Li–LiPON interface and the interphase composition. Reproduced with permission from ref. 54. Copyright 2020 Elsevier. (d) Morphology of Li deposits and interphases formed in an SN (plasticizer succinonitrile)-SPE and an FEC (additive fluoroethylene carbonate)-SPE, respectively. Reproduced with permission from ref. 55. Copyright 2022 Springer Nature. (e) Cryo-TEM images of Li deposits in a base electrolyte (1 M LiPF6 in EC : DEC (1 : 1 by vol%) + 5 wt% FEC, namely, BE) and semi-SEs (Nylon in a base electrolyte, namely, PAE), and the corresponding 2D Li 1s contour HR-XPS data of the SEI. Reproduced with permission from ref. 62. Copyright 2025 The Royal Society of Chemistry. | ||
Compared with the SEI formed in LMBs with liquid electrolytes, the chemistry and structure of interphase layers in batteries with ISEs, SPEs and semi-SEs are less understood. This is partially attributed to the fact that the buried interphase layer in SSBs is more difficult to expose and probe in an “intact” state prior to cryo-EM characterization. In addition, interfacial chemistry associated with ISEs tends to consist of inorganic Li salts, while organic compounds could exist in the SEI layer formed in SPE-based batteries. Across liquid, solid, and polymer electrolytes, SEI failure and dendrite growth arise from electrolyte-dependent breakdown pathways: liquid electrolytes suffer from porous, unstable SEIs that fracture and expose fresh Li, solid electrolytes experience electronic leakage or mechanical mismatch that drives filament penetration, and polymer electrolytes often fail to form a dense passivating SEI at all, leading to sustained parasitic reactions, stress-corrosion cracking, and uncontrolled filamentary Li growth. These structural insights also suggest that electrolyte formulation and interphase chemistry can be tuned to regulate Li nucleation behavior and stabilize preferred growth modes, thereby suppressing dendritic deposition and promoting more uniform Li metal growth.
Cryo-EM, which has proven highly effective in revealing the nanostructure and chemical evolution of Li metal interphases, is increasingly being applied to post-Li metal systems. This technique enables the preservation and visualization of delicate interfacial structures under near-native conditions, offering new opportunities to unravel the mechanisms of metal deposition, SEI formation, and interphase degradation. Current cryo-EM studies have primarily focused on Na, owing to its electrochemical similarity to Li. In contrast, research on K, multivalent metals such as Ca and Mg, and alloy-based and anode-free systems is still in its early stages. The following sections review recent advances in cryo-EM investigations of these emerging systems, with emphasis on the structural and chemical characteristics of their interphases and the mechanistic insights they provide for interface engineering.
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| Fig. 3 Cryo-EM characterization of Na deposits and SEIs. (a) Na nuclei surrounding a Na embryo. Reproduced with permission from ref. 65. Copyright 2021 The Author(s). (b) Morphology of Na deposits formed in a NaPF6-diglyme electrolyte with and without a CTAB additive. Reproduced with permission from ref. 66. Copyright 2022 American Chemical Society. (c) Morphology of Na deposits and the corresponding SEI layers formed in the 1st cycle and after the 10th cycle. Reproduced with permission from ref. 67. Copyright 2021 Springer Nature. (d) The composition of the SEI layer formed at −40 °C and 20 °C, respectively. Reproduced with permission from ref. 72. Copyright 2021 The Royal Society of Chemistry. (e) Cryo-TEM image of Na deposits in inorganic SEs (Na3.1Zr1.95Mg0.05Si2PO12, NZMSP). Reproduced with permission from ref. 73. Copyright 2025 Wiley. (f) Cryo-TEM image of Na deposits in composite SEs (defect-rich carbon with poly(vinylidenefluoride-co-hexafluoropropylene) (PVDF-HFP)). Reproduced with permission from ref. 74. Copyright 2025 The Royal Society of Chemistry. (g) Cryo-TEM images and the corresponding FFT patterns of Na deposits formed in a liquid electrolyte (1 M NaFSI in PC with FEC) and a semi-solid electrolyte (poly(butyl acrylate) (PBA) added to 1 M NaFSI in PC with FEC). Reproduced with permission from ref. 75. Copyright 2025 Wiley. | ||
The Na deposition morphology is closely tied to the electrolyte formulation. In carbonate-based electrolytes, such as NaPF6 in EC/DMC, Na dendrites exhibit typical growth, while dendrites formed in FEC-containing electrolytes (NaPF6-EC/DMC/FEC) display a higher length-to-diameter (l/d) aspect ratio. Furthermore, the morphology of Na dendrites and their SEI layers evolved during cycling, often accompanied by SEI thickening (Fig. 3c).67 They also showed that a thin (∼30 nm) and layered SEI, consisting of a NaF-rich amorphous outer layer and a Na3PO4-like inner layer, is formed in an FEC-containing carbonate electrolyte and remains stable over cycling, exhibiting a similar composition and structure after 10 cycles. In contrast, the SEI formed in an FEC-free electrolyte is significantly thicker (up to several hundred nanometers) and unstable over cycling. This SEI comprises single-crystalline Na3PO4 rods and Na2CO3 intermixed with “dead” Na after 10 cycles. In another study, Zheng et al.68 showed that the SEI formed in both NaPF6-PC-FEC and NaPF6-PC electrolytes exhibits a mosaic structure composed of both organic and inorganic components. The SEI formed in the FEC-containing electrolyte is thinner (∼40 nm) and enriched in inorganic content (e.g., NaF, Na2CO3, Na2O, and Na3PO4), facilitating Na+ transport through the SEI layer. The formation of the SEI is also influenced by external factors such as temperature. Thenuwara et al.72 reported that the SEI grown at −40 °C exhibits a mosaic structure, with inorganic crystallites embedded within an amorphous matrix. Cryo-HRTEM revealed lattice spacings consistent with Na2CO3, Na2O, and Na2SO4 crystallites. At 20 °C, the SEI layer displays a similar structure but with larger crystallite sizes, measuring 306 ± 43 nm2 compared to 191 ± 24 nm2 at −40 °C (Fig. 3d).
Cryo-EM has also garnered significant interest in studies on solid-state sodium (Na) metal batteries. For instance, cryo-TEM was employed to analyze the interfacial structure of a composite sodium anode (CSA) incorporating a 3D superionic Na3P skeleton in contact with the Na3.1Zr1.95Mg0.05Si2PO12 (NZMSP) solid-state electrolyte.73 The cryo-TEM images revealed a well-distributed and interconnected Na3P network embedded within the Na matrix, which contributes to enhanced ion transport and uniform Na deposition. High-resolution images (Fig. 3e) further confirmed the presence of Na3P (110) crystal planes with a d-spacing of 0.247 nm. Transitioning from purely ISEs to composite solid-state electrolytes (CSEs), cryo-TEM imaging further reveals that the SEI formed on Na with defect-engineered CSEs exhibits a mosaic nanostructure,74 comprising crystalline Na2O, Na2CO3, and NaF embedded in an amorphous organic matrix (Fig. 3f). These SEIs are highly crystalline and mechanically robust, effectively mitigating interfacial degradation and sustaining prolonged cycling, in sharp contrast to the brittle, inhomogeneous SEIs derived from conventional SEs. To address the interfacial instability of sodium metal in quasi-solid-state batteries, Li et al. employed in situ polymerization of butyl acrylate to regulate the electric double layer (EDL) at the Na interface via dipole interactions.75 Cryo-TEM analysis reveals that this strategy leads to dense Na deposits with large grain sizes and a robust SEI dominated by NaF and Na2S, in sharp contrast to the dendritic morphology and Na2CO3/NaOH-rich SEI in liquid electrolytes (Fig. 3g). The stabilized SEI effectively suppresses Na/electrolyte side reactions and improves Na+ transport kinetics in Na metal batteries.
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| Fig. 4 (a) Cryo-FIB exposed the inner structure of K deposits formed on an FCC and Cu substrate, respectively. Reproduced with permission from ref. 76. Copyright 2023 Wiley. (b) Cryo-TEM images of the K deposits and SEIs formed in a KFSI-TEP and KFSI-TEP/2 wt% VC electrolyte, respectively. Reproduced with permission from ref. 77. Copyright 2021 Wiley. (c) Cryo-TEM images of K deposits on NF (3D nickel foam) and SnOS@NF, and the corresponding phase compositions of the high-entropy SEI on SnOS@NF with K metal deposition. Reproduced with permission from ref. 83. Copyright 2025 Wiley. | ||
Similar to Na, the interphase layer on K deposits is typically thicker and more complex due to the high reactivity of K metal.82 Using low-dose (∼8 e Å−2 s−1 × 10 s) cryo-TEM combined with cryo-STEM-EDX and EELS, Zhang et al.77 analyzed the composition and structure of the SEI on K deposits in a KFSI-TEP (triethyl phosphate) electrolyte. The SEI was found to be hundreds of nanometers thick and contained diverse, complex inorganic K salts, including KPO3, K2O, KO2, K2SO4, and K2(SO2)3, with a highly inhomogeneous distribution (Fig. 4b). Interestingly, interface engineering strategies can also lead to much thinner and more uniform SEI layers. For instance, cryo-TEM analysis of a high-entropy SEI formed on a Sn9O2/SnS2 scaffold revealed a compact ∼16 nm-thick SEI enriched with five distinct inorganic species (K2SO3, K2CO3, K2S, K2O, and KF),83 as shown in Fig. 4c. This high-entropy SEI demonstrated improved ionic transport and mechanical robustness, underscoring the role of surface design in stabilizing K metal anodes.
Cryo-EM studies across Li, Na, and K systems reveal both shared interfacial principles and metal-specific behaviors. While all three alkali metals undergo surface-driven nucleation and form chemically heterogeneous SEI layers, their deposition morphologies and interphase structures differ markedly due to intrinsic physicochemical properties. Compared to Li, Na deposits typically exhibit larger grain sizes and thicker, more mosaic-like SEI layers, reflecting its lower reduction potential and higher surface mobility. In contrast, K metal, with its larger ionic radius and even higher chemical reactivity, tends to form substantially thicker and more compositionally complex interphases, often extending to hundreds of nanometers in conventional electrolytes. Cryo-EM further reveals that K-derived SEIs are generally more porous and structurally inhomogeneous unless interface engineering strategies are employed.
Moreover, the mechanical stability of the interphase appears to decrease from Li to Na to K, as evidenced by increased dendritic roughness, interfacial void formation, and structural fragmentation observed under cryogenic conditions. The systematic difference highlights that although alkali metals share similar electrochemical frameworks, their interfacial growth and degradation mechanisms cannot be directly extrapolated from Li to heavier counterparts. These observations further indicate that electrolyte composition and interphase chemistry must be tailored to the specific physicochemical properties of each metal system, underscoring the role of cryo-EM in guiding rational interface design for emerging metal batteries.
In particular, understanding and controlling the SEI on Zn metal is critical for improving reversibility and stability in aqueous and hybrid Zn batteries. Recent work by Guo et al.84 demonstrated that a high-dipole-moment organophosphorus solvent, dimethyl methylphosphonate (DMMP), can induce an in situ monolithic phosphate SEI on Zn, significantly enhancing electrochemical performance. Notably, the FIB was applied to cut the Zn electrode into a lamella (Fig. 5a), which was then used for cryo-STEM analysis. Through cryo-STEM, a dense and uniform SEI (∼300 nm) was observed (Fig. 5b), showing a chemically pure Zn–P–O composition. The lattice structure derived from the high-resolution mode further revealed a hybrid structure of crystalline Zn3(PO4)2 and ZnP2O6 embedded in an amorphous matrix, offering strong adhesion and structural integrity. This integrated FIB and cryo-STEM workflow is insightful and worth adopting in related research.
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| Fig. 5 (a) FIB preparation of a lamella sample from the Zn metal anode for cryo-STEM analysis. (b) Cryo-STEM image of the SEI structure in Zn metal batteries and the corresponding lattice structure. Reproduced with permission from ref. 84. Copyright 2023 Wiley. (c) Ca deposits and SEI composition revealed by cryo-STEM-EELS and SAED. Reproduced with permission from ref. 85. Copyright 2022 American Chemical Society. (d) Cryo-TEM image of the nanostructure of Mg deposits and SEIs formed in the M2 (Mg(B(hfip)4)2) electrolyte on the Mg metal anode. Reproduced with permission from ref. 86. Copyright 2024 The Author(s). | ||
In a recent study on Ca metal batteries, cryo-EM-based SAED and EELS mapping were employed to investigate the SEI structure on Ca deposits.85 A nanoscale structure composed of heterogeneous oxides has been found for the SEI formed in a Ca(BH4)2-THF electrolyte. This SEI was sufficiently thin to enable Ca-ion diffusion while effectively protecting Ca metal from electrolyte corrosion, facilitating reversible Ca deposition. Additionally, Ca metal and CaH2 were observed to coexist in Ca deposits, with CaH2 enhancing Ca2+ transport and stabilizing Ca metal against self-discharge (Fig. 5c). Lu et al. used cryo-EM to investigate these interfaces in organoborate electrolytes for Ca and Mg metal batteries.86 Mg deposited from the fully dissociated M2 electrolyte (Mg(B(hfip)4)2) formed large polygonal grains with visible (101) lattice fringes (Fig. 5d), while only sparse amorphous byproducts were observed, indicating the absence of a uniform SEI and suggesting that ion transport (not passivation) dominates its reversibility. Ca showed more complex behavior. In the fully dissociated C2 (Ca(B(hfip)4)2) and C3 (Ca(BH(pftb)3)2) electrolytes, Ca formed spherical deposits with amorphous passivation layers containing CaCO3, CaF2 nanocrystals, and amorphous CaHx.
These results highlight cryo-EM's power in revealing subtle structural and compositional differences at the metal–electrolyte interface. Unlike the uniform SEI of Li, Zn, Mg, and Ca form heterogeneous and chemically reactive interphases, reflecting their unique electrochemical environments and underscoring the importance of solvation structure in interfacial engineering for multivalent batteries. Aqueous aluminum metal batteries (AAMBs) offer advantages such as low cost, high theoretical capacity, and intrinsic safety, but their practical application is limited by poor Al stability in aqueous electrolytes due to parasitic reactions like corrosion, passivation, and hydrogen evolution.87,88 Although to the best of our knowledge, cryo-EM has not yet been applied to AAMB systems, its unique ability to visualize reactive and beam-sensitive interfaces with near-atomic resolution could provide critical insights into the formation and evolution of Al–electrolyte interphases, offering new opportunities to unravel degradation mechanisms and guide interface engineering in future AAMB research.
Cryo-TEM was employed to resolve the nanoscale structure of the lithiated InSnBi alloy anode in all-solid-state Li batteries, revealing uniformly dispersed In, Sn, and Bi elements, with abundant amorphous LixSn and LixIn phases surrounding nanosized crystalline Li3Bi domains (Fig. 6a).91 These amorphous phases effectively buffer volume fluctuations and relieve internal stress during cycling, preventing crack propagation within Li2Bi. The resulting intact and well-distributed Li3Bi network contributes to high ionic conductivity (>2 mS cm−1) and robust electrochemical performance under high mass loading and low stack pressure conditions. Jeong et al. systematically investigated the electrochemical behavior of elemental alloy anodes in solid-state batteries with a Li6PS5Cl electrolyte, highlighting the critical influence of alloy composition on first-cycle CE.92 Using cryo-FIB-SEM imaging, they revealed distinct lithiation and delithiation mechanisms across different metals. Indium showed exceptional CE (99.3%) due to its ability to retain the LiIn phase at the SSE interface during delithiation, enabling continuous Li transport and preventing trapping (Fig. 6b). In contrast, alloys such as Al, Sn, and Si formed pure elemental regions at the interface during delithiation, which led to lithium trapping and poor CE. Structural imaging confirmed that two-phase delithiation dynamics, volume changes, and transport limitations contribute to Li retention within the alloy matrix. The authors proposed that both lithium diffusion coefficients and the morphology of phase boundaries (e.g., continuous vs. isolated regions) govern reversibility.
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| Fig. 6 (a) Cryo-TEM image of Li deposits in a lithiated InSnBi alloy anode and the corresponding EDX elemental mapping. Reproduced with permission from ref. 91. Copyright 2025 Wiley. (b) Cryo-FIB-SEM images of dense alloy anodes (Li–In and Li–Al) after lithiation and delithiation. Reproduced with permission from ref. 92. Copyright 2024 American Chemical Society. (c) Cryo-TEM image of Na deposits in the Na–K alloy anode and the corresponding selected areas for various inorganic components. Reproduced with permission from ref. 93. Copyright 2022 American Chemical Society. | ||
Gu et al.93 conducted the first cryo-TEM study on Na–K alloy anodes in solid-state sodium metal batteries, revealing the detailed structure of the SEI after cycling. Cryo-HRTEM and FFT analyses (Fig. 6c) identified crystalline domains of Na oxides (Na2O and NaO2), Na phosphates (Na4P2O7, NaPO3), and Na2ZrSi3O10, derived from interfacial redox reactions with the NaSICON-type solid electrolyte. Notably, the stable Na2O phase localizes at the outer SEI, limiting further side reactions, while Na phosphates are distributed within an amorphous matrix, contributing to ionic conductivity. These findings suggest that the SEI formed from Na–K alloy exhibits a heterogeneous, mosaic-like structure, with both crystalline and disordered phases. Importantly, this SEI suppresses dendrite growth and enhances cycling longevity and critical current density (CCD), demonstrating the dual role of alloying and interphase engineering in stabilizing solid-state Na batteries.
Cryo-EM observations of alloy-based metal anodes further provide useful insights into the role of alloy phases in regulating metal nucleation and interfacial evolution. The direct visualization of alloy–metal interfaces and deposition behavior suggests that rational alloy design can effectively modulate local nucleation kinetics, reduce interfacial instability, and promote more uniform metal growth. These findings highlight the potential of alloy engineering as a practical strategy to stabilize reactive metal anodes and guide the development of advanced host materials for next-generation metal batteries.
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| Fig. 7 (a) Cryo-TEM images of Li deposits on Cu CC and an SEI after charging to 3.0 V and discharging to 0.5 V, and an SEI after full charge–discharge (3.9–0.5 V). Reproduced with permission from ref. 94. Copyright 2023 American Chemical Society. (b) Cryo-FIB-SEM images of Li deposits onto bare Cu CC and Ag- and Au-modified Cu CC. Reproduced with permission from ref. 95. Copyright 2023 Elsevier. (c) Cryo-FIB and cryo-EBSD images of Li and Na deposits onto different CC|SE interfaces. Reproduced with permission from ref. 97. Copyright 2024 The Author(s). (d) Cryo-TEM of Na deposits onto Al and E-Zn@Al CC, and high-resolution cryo-TEM and FFT images of the lattice fringes in the SEI. Reproduced with permission from ref. 98. Copyright 2024 Wiley. | ||
Cryo-EM has also been applied to visualize the interphase structure in anode-free sodium metal batteries. Deysher et al.96 employed cryo-FIB/SEM to expose and visualize the interfaces between Na deposits and an aluminum (Al) CC as well as the SEs. Fuchs et al.97 established a protocol combining cryo-FIB sectioning with electron backscatter diffraction (EBSD) to investigate the microstructure of electrodeposited lithium and sodium metal films in anode-free solid-state batteries. Using cells with representative solid electrolytes (Li6PS5Cl, LLZO, and Na3.4Zr2Si2.4P0.6O12), they observed large alkali metal (Li and Na) grain sizes ranging from 20 to 150 μm, significantly larger than typical electroplated metal films (Fig. 7c). The EBSD maps revealed well-defined grain orientations and grain boundary evolution, with Li and Na deposition showing preferential alignment and dynamic coarsening behavior. Notably, lithium plated at the Li6PS5Cl interface exhibited a short circuit but still allowed post-mortem structural analysis. This work demonstrates the value of EBSD in capturing mesoscopic grain evolution, complementing cryo-EM and SEM approaches by revealing a long-range texture and grain boundary morphology that influence current distribution and dendrite suppression in reservoir-free solid-state battery architectures.
Ge et al.98 reported that in Na∥Al cells, the Na metal becomes encapsulated by a thick, inhomogeneous SEI, leading to continuous sodium loss and poor cycling. In contrast, when using a flower-edged Zn-coated Al CC (E-Zn@Al), cryo-TEM revealed a uniform, ∼18 nm-thick SEI with a well-defined boundary (Fig. 7d). High-resolution images and FFT analysis identified the SEI as composed of inorganic phases such as NaF, Na2CO3, ZnF2, and NaZn13. The presence of Zn-derived species was attributed to trace Zn2+ dissolution from the substrate, which reacts with PF6, a decomposition product. This work highlights how cryo-TEM enables the nanostructural and compositional resolution of engineered SEIs in sodium systems and illustrates how substrate design and interfacial chemistry can synergistically enhance stability in anode-free configurations.
Cryo-EM studies of anode-free battery systems further provide important insights into the nucleation behavior of metal deposition on bare current collectors. Direct visualization of the early-stage nucleation process and interphase formation suggests that regulating the surface chemistry and interfacial structure of current collectors can effectively control metal nucleation and growth. These findings highlight the importance of interface engineering and electrolyte design in enabling uniform metal deposition and improving the cycling stability of anode-free metal batteries.
In Li metal batteries, cryo-EM has enabled detailed characterization of Li deposition morphologies and crystallographic features, including dendritic growth directions, single-crystalline nanowire structures, and dynamic morphological evolution during cycling. These observations have contributed to the development of mechanistic models describing Li nucleation and growth, such as SEI-mediated nucleation and tip-growth and root-growth mechanisms, as well as structural models for SEI evolution, including layered and mosaic architectures. Beyond Li systems, cryo-EM studies have increasingly expanded to post-Li metal batteries. Early investigations on Na and K metal anodes have revealed distinct deposition behaviors and interphase structures that differ markedly from those of Li, reflecting differences in physicochemical properties such as ionic size, reduction potential, and interfacial reactivity. In multivalent systems such as Zn, Ca, and Mg, cryo-EM has begun to provide insights into deposition morphology, interfacial stability, and electrolyte–metal interactions. Furthermore, recent studies on alloy-based and anode-free configurations have highlighted how substrate composition, interfacial chemistry, and current collector surfaces influence metal nucleation and growth.
Despite these advances, the fundamental mechanisms governing metal nucleation, dendrite formation, and interphase evolution remain only partially understood, particularly during the early stages of deposition where transient interfacial processes occur. The strong dependence of these processes on electrolyte chemistry, interfacial structure, and electrochemical cycling conditions continues to pose challenges for direct characterization. Continuous development and broader application of cryo-EM techniques will therefore be essential for achieving a deeper mechanistic understanding of metal deposition and interphase evolution across diverse metal battery chemistries.
(i) In liquid electrolyte-based LMBs, cryo-EM sample preparation often involves placing TEM grids on a Cu current collector during cell assembly and depositing Li in situ. However, the influence of the TEM grid type and its selection criteria have not been systematically studied yet, remaining to be standardized.
(ii) The exact mechanisms and effects of electron beam damage on different metal deposits and interphases remain poorly understood, complicating the selection of optimal working conditions (e.g., acceleration voltage, TEM vs. STEM mode). Zachman et al.48 investigated electron beam-induced changes in cryogenic samples of Li deposits and SEIs under 300 kV conditions. They reported that the primary damage to metallic Li involves mass loss, accompanied by the formation of lithium oxides at doses exceeding 105 e− Å−2. Li salts such as Li2O2 and LiOH in the SEIs undergo mass loss at doses above 104 e− Å−2 and convert to Li2O at higher doses, while Li2O experiences only mass loss. Electrolyte components exhibit dose-dependent damage, with substantial mass loss occurring at 104 e− Å−2. However, the effects of electron beams on Li deposits under different working conditions (e.g., 200 vs. 300 kV) and on post-Li metal deposits remain unexplored. Developing standardized protocols for low-dose control is essential but remains a challenge. Quantitative analysis based on EDX and EELS is particularly challenging due to the high susceptibility of samples to electron beam damage. These techniques typically require high electron doses to produce sufficient signal, exacerbating damage to sensitive materials and making it difficult to accurately analyze amorphous components, such as amorphous Li and SEIs.
(iii) The development of a standardized cryo-EM workflow for SSBs and post-Li metal battery research presents additional challenges. High stacking pressure (e.g., 10–50 MPa) is critical for the operation of SSBs. Under such conditions, ductile metal anodes adhere tightly to SEs, making it difficult to separate them for post-mortem analyses, particularly after long-term cycling, during which Li electrodes often become porous or even pulverized. These factors present significant obstacles to cryo-EM sample preparation to analyze interfaces/interphases between Li deposits and solid electrolytes. Reports have demonstrated the feasibility of preparing cryo-EM samples of Li deposits and SEIs from SPE-based SSBs using similar methods to those used for liquid electrolytes, as SPEs require relatively lower stacking pressures.55,56 However, this approach is not viable for ISE-based SSBs, for which cryo-FIB remains the only reliable sample preparation method. Post-Li metal anodes, such as Na and K, pose even greater challenges due to their higher reactivity, which leads to strong surface reactions with residual H2O, O2, and N2 during sample handling and transfer. These reactions compromise the accuracy of cryo-EM analysis, particularly for determining the chemical composition of interphases.
Next to the technical challenges related to the establishment of a standard workflow, the following major scientific questions remain unsolved.
(i) One critical challenge is to capture the form of Li nuclei. Despite cryo-EM's ability to mitigate electron beam damage, sub-/nanometer-sized Li nuclei remain elusive due to their extreme reactivity and sensitivity to electron beams. Electrochemical nucleation processes of heavier and air-stable metals are known to include multiple stages, e.g., formation of atom seeds and/or sub-/nanometer clusters, which vary on the type of metal.99 By contrast, Li deposits observed in the literature are typically larger than tens of nanometers, leaving the formation processes from Li seed atoms to sub-/nanometer atom clusters and eventually to nanocrystal nuclei unreported and hence poorly understood. This limitation hinders fundamental insights into Li nucleation and growth mechanisms.
(ii) A further challenge is visualizing interphases, particularly the “wet” SEI in liquid electrolytes. Historically, cryo-EM studies of SEIs have relied on “dry” SEI samples, which are extracted from batteries, washed with solvents, and dried before analysis. This approach is necessary due to the difficulty of directly imaging “wet” SEIs buried in frozen electrolytes under cryo-EM conditions. However, multiple changes may occur during sample preparation, including the dissolution of Li salts during washing. A recent study suggests that the SEI layer in liquid electrolytes exists in a swollen, gel-like state,100 indicating that prior analyses of “dry” SEIs may not accurately represent their real and native properties in batteries.
Building a cryo-EM workflow for analyzing sensitive Li and post-Li metal anodes and interphases should prioritize the following aspects. Special attention should be given to the distinct properties of Li and post-Li metal electrodes when selecting operating conditions.
(i) Sample preparation from SSBs, including cryo-FIB and lift-out procedures for lamella preparation.
(ii) Sample transfer procedures that ensure appropriate transfer using LN2, inert gas, or vacuum environments to preserve sample integrity.
(iii) Optimization of working voltage (e.g., 200 or 300 kV) and imaging settings with a particular focus on low-dose control across different imaging modes (e.g., HR-TEM, SAED, STEM-EDX/EELS, and ET).
(iv) Improvement of image processing and cryo-FIB & cryo-ET tomography analysis methods for reducing artifacts, accelerating segmentation and reconstruction, and enhancing accuracy by correlating artifacts with electron dosage and beam damage.
Secondly, advancements in vitrification technology, particularly when combined with cryo-FIB, will enable the analysis of larger or thicker electrodes and even entire batteries. In situ cryo-EM characterization could be achieved through ultra-fast freezing of reactive Li and post-Li metal electrodes together with their electrolytes, without the need for washing. Freezing methods such as slush nitrogen or liquid ethane could be employed to preserve the native state of electrodes and interphases within batteries. To facilitate efficient vitrification and prevent damage to specimens, specific cell designs such as thinner cell cases and electrodes will be required.
In addition, advancements in cryo-FIB instrumentation are crucial for minimizing ion beam damage to specimens. Cryogenic plasma focus ion beam (cryo-PFIB) has recently been developed to mitigate the effects of heavy ion beams on sensitive materials and enable high-volume material removal, yielding promising results.97 However, further validation and broader adoption of cryo-PFIB in the battery research field remain necessary.
(i) Cryo-STEM-based vibrational EELS (vibEELS) using an ‘aloof’ electron beam positioned tens of nanometers away from the specimen enables virtually damage-free vibrational spectroscopy analysis, minimizing beam damage to sensitive Li-related samples.107 However, the hardware requirements for cryo-vibEELS are in high demand, with only a handful of instruments worldwide capable of achieving the required energy resolution of a few meV. Additionally, interpreting the complex spectra remains extremely challenging.
(ii) Cryo-microED, on the other hand, offers the potential for localized and detailed analysis of single-crystalline particles within the specimen but is also expected to pose significant challenges. Consequently, substantial efforts are still required to integrate these techniques into a correlative cryo-EM workflow.
(iii) Cryo-TXM provides nanoscale morphological and chemical information with significantly lower radiation damage to specimens. However, its spatial resolution is limited to 10–50 nm, even when using a synchrotron X-ray source.
(iv) Cryo-APT protects sensitive specimens from ambient environmental exposure and enables detailed sub-nanometer-scale analysis of elemental distributions. It has demonstrated efficacy in characterizing Li[NixMnyCo1−x−y]O2 (NMC)108 cathode and silicon (Si)109 anode materials in the battery field. Nevertheless, accurately analyzing Li distribution in Li-containing samples remains extremely challenging due to the mobility and positional shifts of Li atoms, even under cryogenic conditions.
Firstly, artificial intelligence (AI)-based virtual imaging offers the possibility of minimally invasive specimen analysis. Machine learning (ML)-based image processing and analysis can accelerate and improve the accuracy of cryo-EM data,110 particularly for 3D segmentation and reconstruction. Additionally, developing high-throughput and random sampling methods combined with accelerated image processing is crucial for reliable analysis of large-area electrodes.
Moreover, it is essential to correlate non-operando and ex situ cryo-EM results with operando and in situ characterization techniques, such as in situ electrochemical TEM,111 operando EC-AFM,112 in situ XPS,113 and operando FTIR.114 These techniques provide complementary insights into the morphological and chemical evolution of Li and post-Li metal deposits and interphases in real-time during electrochemical cycling. A major challenge lies in achieving comparable operating conditions across different characterization methods, necessitating the development of common cell environments and integrated platforms for sample preparation and transfer. Correlation with electrochemical analytics, particularly charge transfer and ion transport kinetics, is also vital for understanding the electrochemical dynamics during battery operation.
Overall, cryo-EM has demonstrated success in the mechanistic studies of Li metal electrodes and interphases and has emerged as a valuable tool in post-Li metal battery research. Nevertheless, it faces substantial challenges in reaching its full potential (Fig. 8). Significant advancements in cryo-EM workflows, instrumentation, and data processing are urgently needed to achieve rapid, high-resolution, and accurate analysis of sensitive Li and post-Li metal deposits and interphases. These improvements will unlock new insights into metal anode electrochemistry and facilitate the rational design of high-performance electrodes and interfaces for advancing the development of next-generation battery systems.
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